SPAR_(WLB_225B)_DD_Rev1(Nov2016).pdf

USCGC SPAR (WLB 206)

SPECIFICATION FOR DRYDOCK REPAIRS

FY2017

Developed By: Tyler J Richardson

Bronson L Suyat

(Rev-1, 17 November 2016)

USCGC SPAR (WLB-225B) DRYDOCK AVAILABILITY FY2017

ii (Rev-1)

TABLE OF CONTENTS

Revisions Record ........................................................................................................................................... v Consolidated List of References ................................................................................................................... vi Consolidated List of Government-furnished Property .............................................................................. xiii Consolidated List of Critical Inspection Items ........................................................................................... xvi Principal Characteristics .......................................................................................................................... xviii General Requirements WORK ITEM 1: Hull Plating (U/W Body), Inspect WORK ITEM 2: Hull Plating (U/W Body), Ultrasonic Testing WORK ITEM 3: Hull and Structural Plating (General) - Degraded Weld (Steel), Repair WORK ITEM 4: Appendages (U/W), Leak Test WORK ITEM 5: Propulsion Shaft Fairwaters and Rope Guards, Inspect WORK ITEM 6: Appendages (U/W) - Internal, Preserve WORK ITEM 7: Tanks (MP Fuel Service), Clean and Inspect WORK ITEM 8: Tanks (Ballast), Clean and Inspect WORK ITEM 9: Voids (Accessible), Clean and Inspect WORK ITEM 10: Propulsion Shafting; Remove, Inspect, and Reinstall WORK ITEM 11: Propulsion Shaft Seals, Mechanical Overhaul And Inflatable Renewal WORK ITEM 12: Propeller Shaft Sleeve(s), Renew WORK ITEM 13: Propulsion Shafting, Optical Or Laser Alignment Check WORK ITEM 14: Propulsion Stern Tube Bearings, Check Clearances WORK ITEM 15: Propulsion Tail Shaft Sleeve, Skim Cut WORK ITEM 16: Propulsion Shaft Bearing, Stave Renewal WORK ITEM 17: Controllable Pitch Propeller, System Maintenance WORK ITEM 18: Controllable Pitch Propeller Hub, General Maintenance, Perform WORK ITEM 19: Controllable Pitch Propeller Hub, Remove and Reinstall WORK ITEM 20: Emergency Diesel Generator, Clean & Inspect WORK ITEM 21: Circuit Breakers (60 Hz), Inspect and Test WORK ITEM 22: Fathometer Transducer, General Maintenance WORK ITEM 23: Underwater (Speed) Log Transducer(s), Renew WORK ITEM 24: Fwd Scan Sonar Transducer, General Maintenance, Perform WORK ITEM 25: Vent Ducts (Engine And Motor Room All), Commercial Cleaning WORK ITEM 26: Vent Ducts (Galley and Pantry Room All), Commercial Cleaning WORK ITEM 27: Vent Ducts (Laundry Exhaust), Commercial Cleaning WORK ITEM 28: Sea Valves and Waster Pieces, Overhaul or Renew WORK ITEM 29: Sea Strainers – Simplex and Duplex (All Sizes), Overhaul WORK ITEM 30: Sea Bay, Preserve 100% WORK ITEM 31: Compressed Air Receivers and System Valves (All), Clean, Inspect, Hydro and Lift144

WORK ITEM 32: DELETED

WORK ITEM 33: Rudder(s), Preserve (“100%”) WORK ITEM 34: Rudder and Rudder Stock, Remove and Inspect WORK ITEM 35: Thruster Units (Bow And Stern), Overhaul WORK ITEM 36: Anchor Windlass, Inspect and Service WORK ITEM 37: Anchor Chain(s), Ground Tackle, Anchor, and Hawse Pipes, Inspect, Repair, and

Preserve WORK ITEM 38: Deck and Hull Fittings (Mooring and Towing), Inspect, Test, and Preserve WORK ITEM 39: Commissary Hoist, Inspect and Service WORK ITEM 40: Grey Water Holding Tank(s), Clean and Inspect WORK ITEM 41: Sewage Holding Tank(s), Clean and Inspect iii (Rev-1)

WORK ITEM 42: Sewage Piping, Clean, Flush, and Renew WORK ITEM 43: Accessible Void(s), Preserve “100%” WORK ITEM 44: Tanks (Ballast), Preserve “100%” WORK ITEM 45: Tanks (Ballast), Preserve “Partial” WORK ITEM 46: Chain Locker, Preserve 100% WORK ITEM 47: Tanks (Grey Water Holding), Preserve “Partial” WORK ITEM 48: Tanks (Sewage Holding), Preserve “100%” WORK ITEM 49: Tanks (Sewage Holding), Preserve “Partial” WORK ITEM 50: Accessible Void(s), Preserve “Partial” WORK ITEM 51: Decks - Exterior, Preserve (“Non-Skid Broadcast Grit” System), Foc’sle WORK ITEM 52: Decks - Exterior, Preserve (“Non-Skid Broadcast Grit” System), Fantail WORK ITEM 53: Decks - Exterior, Preserve (“Non-Skid Broadcast Grit” System), Aircastle WORK ITEM 54: U/W Body, Preserve (100%) WORK ITEM 55: Stern Tube Interior Surfaces, Preserve 100% WORK ITEM 56: Hull Plating Freeboard (Buoy Port Areas), Preserve WORK ITEM 57: Hull Plating Freeboard, Preserve “100%” WORK ITEM 58: Superstructure, Preserve “100%” WORK ITEM 59: Cathodic Protection / Zinc Anodes, Renew WORK ITEM 60: Impressed Current Cathodic Protection System, Inspect and Maintain WORK ITEM 61: Impressed Current Cathodic Protection System Anodes, Renew WORK ITEM 62: Impressed Current Cathodic Protection System Reference Cells, Renew WORK ITEM 63: Impressed Current Cathodic Protection System Dielectric Shield (Capastic Fairing), Renew WORK ITEM 64: Drydock WORK ITEM 65: Temporary Services, Provide - Cutter WORK ITEM 66: Temporary Messing, Provide WORK ITEM 67: Temporary Lodging, Provide WORK ITEM 68: Sea Trial Performance, Support, Provide WORK ITEM 69: Main Mast, Preserve, 100% WORK ITEM 70: Bilges, Main Machinery Room, Preserve WORK ITEM 71: Bilges, Auxiliary Machinery Room, Preserve WORK ITEM 72: Bilges, Bow Thruster, Preserve WORK ITEM 73: Bilges, Stern Thruster, Preserve WORK ITEM 74: Hull and Structural Plating (General) - 15.3-Pound Steel Plate, Renew WORK ITEM 75: Hull And Structural Plating (General) - 20.4-Pound Steel Plate, Renew WORK ITEM 76: Hull And Structural Plating (General) - Cracked Steel Welds, Repairs WORK ITEM 77: Propulsion Shaft Seals (Bulkhead), Overhaul WORK ITEM 78: Potable Water Pneumatic Tank(s), Clean and Inspect WORK ITEM 79: Rudder, Inspect and Repair WORK ITEM 80: Grey Water Piping, Clean and Flush WORK ITEM 81: Forecastle Bulwark Repair WORK ITEM 82: Air Handler Unit, Repair WORK ITEM 83: Hull and Keel Repair WORK ITEM 84: Water Tight Hatches (Internal DC Deck and Below), Renew WORK ITEM 85: Tanks (MP Fuel Stowage And Overflow), Clean And Inspect WORK ITEM 86: Main Diesel Engine (MDE) Exhaust Piping, Commercial Clean WORK ITEM 87: Ship Service Diesel Generator (SSDG) Exhaust Piping, Commercial Clean WORK ITEM 88: Exhaust System Mounts, Renew WORK ITEM 89: Vent Duct Systems, Repair WORK ITEM 90: Deck Covering (Electrical Insulating Sheet), Renew WORK ITEM 91: Fire Pump, Renew iv (Rev-1)

WORK ITEM 92: ASW Pump, Renew WORK ITEM 93: Crane Pedestal Repair WORK ITEM 94: Refrigeration Evaporators, Renew WORK ITEM 95: SORS HPU Number Two Pump, Renew WORK ITEM 96: Bow & Stern Thruster DC Motors, Overhaul

APPENDIX A: REMOVE AND REINSTALL DC GENERATOR OR MOTOR ABOARD VESSEL . 384

APPENDIX B: RECONDITION DC GENERATOR OR MOTOR

APPENDIX C: REBUILD DC GENERATOR OR MOTOR COMMUTATOR

APPENDIX D: REWIND DC GENERATOR OR MOTOR ARMATURE

APPENDIX E: REWIND DC GENERATOR OR MOTOR FIELD

APPENDIX F: MISCELLANEOUS DC GENERATOR OR MOTOR REPAIRS

WORK ITEM 97: Thruster Generator Clean & Inspect WORK ITEM 98: Controllable Pitch Propellers, Clean and Inspect v (Rev-1)

REVISIONS RECORD

This page is used to record specification revisions, which may have occurred subsequent to a Revision 0 (Rev-0) package. Information listed is intended to provide contractors and field unit personnel a means to ensure all the current specification revision pages are present when reviewing or utilizing this specification package.

DATE REV# WORK

ITEM#

CHANGES MADE

17NOV2016 01 016 3.3.2.2.1 Removed; Technical Representative shall be on scene during bearing installation.

17NOV2016 01 032 DELETE WORK ITEM

17NOV2016 01 035 Update GFE

17NOV2016 01 042 3.6 Update; 1400 linear feet of sewage system piping

17NOV2016 01 083 3.3.4 Update; between frames 66 to 75

17NOV2016 01 083 Update; paragraph # 3.3.3.3

17NOV2016 01 083 Update; paragraph # 3.3.4.1

17NOV2016 01 083 Update paragraph # 3.3.4.2

17NOV2016 01 083 Update paragraph # 3.3.5

NOTE : All work item and paragraph numbers listed above for a given revision correspond to same numbers in the previous revision. This revised specification is self-contained with all of the above listed changes incorporated.

vi (Rev-1)

CONSOLIDATED LIST OF REFERENCES

The below-listed documents form a part of this specification to the extent specified herein. Approval/publication dates or revision dates/numbers are also identified, to ensure that same document versions are used at time of specification writing and during contract execution.

All Coast Guard drawings, technical publications, and standard specifications will be provided to contractors by the Coast Guard at an appropriate time, or upon request, free of charge. Other Government documents may be accessed – free of charge – as follows:

MIL/DOD/CID Specifications: http://www.assistdocs.com/search/search_basic.cfm

Commandant Instruction Manuals: http://www.uscg.mil/directives/default.asp

Public Laws, Code of Federal Regulations, U.S Codes, and other Federal Government laws::

www.gpoaccess.gov

The Government is aware of the following internet web links where contractors may procure commercial specifications:

American Welding Society (AWS): http://www.awspubs.com/index.php

ANSI, ASTM, IEEEE, NFPA, ASME, SAE Standards: http://www.techstreet.com/

NFPA: http://www.nfpa.org

SSPC Standards and pictorial guides: http://shopping.netsuite.com/sspcmarketplace

COAST GUARD DRAWINGS

Coast Guard Drawing 225B WLB 633-002, Rev A, Cathodic Protection Passive

Coast Guard Drawing 225 WLB 184-001, Rev B, CRP-V850 Transducer Adapter Ring

Coast Guard Drawing 225 WLB 243-002, Rev B, Bulkhead Type Seal

Coast Guard Drawing 225 WLB 244-203, Rev E, Stern Tube Split Dovetail Carrier Casting

Coast Guard Drawing 225 WLB 256-001, Rev N, Seawater Cooling System Diagram

Coast Guard Drawing 225 WLB 259-005, Rev C, Combustion Intake & Exhaust A & D Hull Block 940

Coast Guard Drawing 225 WLB 424-001, Rev G, Acoustic Navigation System Block & Isometric

Coast Guard Drawing 225 WLB 512-013, Rev A, Galley Supply System Ventilation Modifications

Coast Guard Drawing 225 WLB 581-001, Rev E, Anchor Handling System Arrangement

Coast Guard Drawing 225 WLB 601-002, Rev L, Booklet of General Drawings

Coast Guard Drawing 225B WLB 111-001, Rev A, Shell Expansion

Coast Guard Drawing 225B WLB 114-001, Rev C, Shell Appendages

Coast Guard Drawing 225B WLB 114-002, Rev -, Flow Accelerating Fin

Coast Guard Drawing 225B WLB 167-001, Rev K, Structural Closures

Coast Guard Drawing 225B WLB 170-001, Rev H; MAST A & D

Coast Guard Drawing 225B WLB 233-001, Rev C, Propulsion Train Installation Drawing

Coast Guard Drawing 225B WLB 243-001, Rev J, Propulsion Shafting Arrangement

Coast Guard Drawing 225B WLB 243-002, Rev G, Stern Tube and Bearings A & D

Coast Guard Drawing 225B WLB 256-001, Rev N, Seawater Cooling System Diagram http://www.assistdocs.com/search/search_basic.cfm http://www.uscg.mil/directives/default.asp http://www.gpoaccess.gov/ http://www.awspubs.com/index.php http://www.techstreet.com/ http://www.nfpa.org/ http://shopping.netsuite.com/sspcmarketplace vii (Rev-1)

Coast Guard Drawing 225B WLB 259-001, Rev C, Combustion Intake & Exhaust Diagram

Coast Guard Drawing 225B WLB 259-005, Rev C, Combustion Intake & Exhaust A&D Hull Block 940

Coast Guard Drawing 225B WLB 259-006, Rev C, Combustion Intake & Exhaust A&D Hull Blocks 970

& 975

Coast Guard Drawing 225B WLB 320-001, Rev L, Electrical One - Line Diagram

Coast Guard Drawing 225B WLB 512-001, Rev K, HVAC Diagram

Coast Guard Drawing 225B WLB 512-007, Rev B, HVAC A & D, Fr 66-92, Innerbttm & 1st Platform

Coast Guard Drawing 225B WLB 528-001, Rev E, Plumbing and Interior Deck Drains

Coast Guard Drawing 225B WLB 532-002, Rev D, Potable Water Sys Dia

Coast Guard Drawing 225B WLB 541-001, Rev G, Fuel Oil System Diagram

Coast Guard Drawing 225B WLB 541-007, Rev D, Incinerator Fuel Oil Service Tank

Coast Guard Drawing 225B WLB 551-001, Rev G, Compressed Air System Diagram

Coast Guard Drawing 225B WLB 555-005, Rev D, CO2 System A/D, Fr 48 Aft, Block 930, 940, 950, 960A

Coast Guard Drawing 225B WLB 555-006, Rev A, CO2 System, A/D, Flammable Liquid Storeroom, Blk

901, 910

Coast Guard Drawing 225B WLB 555-007, Rev B, CO2 System, A/D, Emergency Generator Rm, Block

Coast Guard Drawing 225B WLB 556-008, Rev C, CPP Hydraulic System Diagram

Coast Guard Drawing 225B WLB 561-003, Rev A, Steering Gear Arrangement

Coast Guard Drawing 225B WLB 562-001, Rev E, Steering Components A/D

Coast Guard Drawing 225B WLB 562-002, Rev C, Rudder Structural A & D

Coast Guard Drawing 225B WLB 562-003, Rev -, Thordon Lower Rudder Stock Bearing

Coast Guard Drawing 225B WLB 562-004, Rev -, Pintle Bearing

Coast Guard Drawing 225B WLB 568-001, Rev A, Bow Thruster A & D

Coast Guard Drawing 225B WLB 581-001, Rev C, Anchor Handling System Arrangement

Coast Guard Drawing 225B WLB 582-001, Rev -, Mooring and Towing A & D

Coast Guard Drawing 225B WLB 593-001, Rev D, Sewage and Waste Water System

Coast Guard Drawing 225B WLB 593-009, Rev B, Sewage Holding Tank

Coast Guard Drawing 225B WLB 601-001, Rev L, General Arrangement Inboard & Outboard Profiles

Coast Guard Drawing 225B WLB 601-002, Rev L, Booklet of General Drawings

Coast Guard Drawing 225B WLB 602-001, Rev B, Cutter Visual Identification & Draft Marks

Coast Guard Drawing 225B WLB 611-001, Rev D, Lifting Pads - Main and Aux Machinery Room

Coast Guard Drawing 225B WLB 631-001, Rev G, Painting Schedule

Coast Guard Drawing 225B WLB 633-001, Rev B, Cathodic Protection System Arrangement, Block

Diagram, Wiring Deck Plan, and Elementary Diagrams

Coast Guard Drawing 225B WLB 633-002, Rev A, Cathodic protection passive

Coast Guard Drawing 225B WLB 635-001, Rev B, Hull, Thermal, & Acoustic Insulation Schedule

Coast Guard Drawing 225B WLB 801-001, Rev A, Lines and Offsets

Coast Guard Drawing 225B WLB 801-002, Rev A, Booklet of Mold Loft Offset

Coast Guard Drawing 225B WLB 801-003, Rev A, Curves of Forms and Cross Curves of Stability

Coast Guard Drawing 225B WLB 801-006, Rev E, Docking Drawing viii (Rev-1)

Coast Guard Drawing 225B WLB 801-015, Rev B, Scantlings, Decks and Platforms

Coast Guard Drawing 225B WLB 901-002, Rev D, Hull Block 901- Modules

Coast Guard Drawing 225B WLB 901-003, Rev A, Hull Block 901 Block Assembly

Coast Guard Drawing 225B WLB 910-002, Rev D, Hull Block 910 – Modules

Coast Guard Drawing 225B WLB 256-001, Rev N, Seawater Cooling System Diagram

Coast Guard Drawing 225B WLB 516-001, Rev -, Refrigeration System Piping Diagrams

Coast Guard Drawing 225B WLB 521-001, Rev E, Firemain System Diagram

Coast Guard Drawing 225B WLB 638-001, Rev C, Refrigerated Ship's Stores & Dry Provision Stowage

A&D

Coast Guard Drawing 225B WLB 162-001, Rev G, Stack A & D

Coast Guard Drawing 225B WLB 259-006, Rev C, Combustion Intake & Exhaust A & D Hull Block 970

& 975

Coast Guard Drawing 225B WLB 259-001, Rev C, Combustion Intake & Exhaust Diagram

Coast Guard Drawing 225B WLB 512-001, Rev K, HVAC Diagram

Coast Guard Drawing 225B WLB 512-002, Rev C, Ventilation Schedule

Coast Guard Drawing 225B WLB 512-003, Rev -, HVAC A & D FR 05 Thru FR 12 Hull Block 901

Coast Guard Drawing 225B WLB 512-004, Rev D, HVAC A & D FR 12-30, Hull Block 910

Coast Guard Drawing 225B WLB 512-007, Rev -, HVAC a & D FR 66 Thru FR 92 Innerbottom & 1st

Plat Hull Block 940

Coast Guard Drawing 225B WLB 512-012, Rev -, HVAC Standard Details and General Instructions

Coast Guard Drawing 225B WLB 601-001, Rev L, General Arrangement Inboard & Outboard Profiles

Coast Guard Drawing 225B WLB 910-003, Rev F, Hull Block 910 - Block Assembly

Coast Guard Drawing 225B WLB 201-001, Rev C, Machinery Spaces Arrangement

Coast Guard Drawing 225B WLB 201-002, Rev C, Access Removal Routes

Coast Guard Drawing 225B WLB 568-001, Rev A, Bow Thruster A & D

Coast Guard Drawing 225B WLB 568-002, Rev A, Stern Thruster Arrangement and Detail

Coast Guard Drawing 225B WLB 611-003, Rev C, Lifting Pads - Bow Thruster Machinery Room

Coast Guard Drawing 225B WLB 437-003, Rev D, Thruster Control Sys Block, Wiring Deck Plan &

Elementary Wiring Diagram

Coast Guard Drawing FL 1204-003, Rev A, Welded Padeyes & Links

Coast Guard Fleet Drawing FL 2804-12, Rev -, U.S.C.G. Emblem

Coast Guard Fleet Drawing FL 2804-22, Rev-, Consolidated Visual ID for Cutters

NAVSEA Drawing 803-2145807, Rev C, Propulsion Shafting And Components

NAVSEA Drawing 803-5001104, Rev -, Rudder Stock Bearings and Seals

NAVSEA Dwg 803-1385664, Bearings, Stern Tube & Strut

NAVSEA Dwg 803-2145807, Propulsion Shafting & Components

COAST GUARD PUBLICATIONS

Coast Guard Commandant Instruction (COMDTINST) M10360.3, Jun 2006, Coatings and Colors

Manual

Coast Guard Drawing 225B WLB 633-001, Rev B, Cathodic Protection System Arrangement, Block

Diagram, Wiring Deck Plan, and Elementary Diagrams

Coast Guard Technical Publication (TP) 3446, Jun 2009, Doppler Speed Log, Model SRD-500 Dual Axis ix (Rev-1)

Coast Guard Technical Publication (TP) 3523, Apr 2002, SWBS 241-A, Reduction Gear - Model

96DHCMG-Cp

Coast Guard Technical Publication (TP) 3524, 2013, Manufacturer's Instruction Book-SWBS Group(s)

243-262

Coast Guard Technical Publication (TP) 3524, May 2009, Manufacturers Instruction Book, SWBS

Group(s) 243-262, 225’ WLB Class Cutters, SWBS 243, Section A, Seal, Forward Stern Shaft, Manufacturer: John Crane, Model NO. MB Series, Rev. 1

Coast Guard Technical Publication (TP) 3527B, Manufacturer's Information Book – SWBS Group(s) 310

Coast Guard Technical Publication (TP) 3534A, 07-JAN-97, Switchboards, Ship Service and Emergency

Diesel Generator - Model D2

Coast Guard Technical Publication (TP) 3534B, 07-JAN-97, Switchboards, Ship Service and Emergency

Diesel Generator - Model D2

Coast Guard Technical Publication (TP) 3548, 21-MAY-96, Manufacturer's Instruction Book-SWBS

Group(s) 512

Coast Guard Technical Publication (TP) 3556, Jun 2009, Manufacturer’s Instruction Book-SWBS

Group(s) 568, Bow and Stern Thruster – Model 125/3 STAY/FP

Coast Guard Technical Publication (TP) 3559, SWBS 581B, Jan 1997, Anchor Windlass, P/S - Model

BMD-478

Coast Guard Technical Publication (TP) 3562, Sep 2013, SWBS 589, Section C, Dumbwaiter, Model –F-

WK-806

Coast Guard Technical Publication (TP) 3565, 16-DEC-96, Manufacturer's Instruction Book-SWBS

Group(s) 597

Coast Guard Technical Publication (TP) 3574, Mar 2009, SWBS Group 633-638

Coast Guard Technical Publication (TP) 3796, Section A, Aug 2006, Galley Hood – Model NBDL-60

(13’-4”)

Coast Guard Technical Publication (TP) 5029, 01-NOV-03, S9243-Bx-MMC-010 - Bulkhead Shaft Seal

Coast Guard Technical Publication (TP) E-424-006, Version WLB97-1, Wesmar 3060-08/M-8/AC

Forward Scan Sonar

Naval Sea Systems Command (NAVSEA) 0900-LP-060-4010, 1981, Fabrication, Welding & Inspection of Metal Boat & Craft Hulls

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General

Requirements

Surface Forces Logistics Center Standard Specification 0450 (SFLC Std Spec 0450), 2014, Electrical

Power for Contractor’s Tools & Equipment

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2014, Welding and

Allied Processes

Surface Forces Logistics Center Standard Specification 3020 (SFLC Std Spec 3020), 2014, Overhaul AC

Electrical Motors

Surface Forces Logistics Center Standard Specification 3041 (SFLC Std Spec 3041), 2014, Shipboard

Electrical Cable Test

Surface Forces Logistics Center Standard Specification 3042 (SFLC Std Spec 3042), 2014, Shipboard

Electrical Cable Removal, Relocation, Splice, Repair, and Installation

Surface Forces Logistics Center Standard Specification 3100 (SFLC Std Spec 3100), 2014, Inspect, Test and Recondition AC Synchronous Machines In-Place

Surface Forces Logistics Center Standard Specification 5000 (SFLC Std Spec 5000), 2014, Auxiliary

Machine Systems x (Rev-1)

Surface Forces Logistics Center Standard Specification 5100 (SFLC Std Spec 5100), 2014, Clean

Shipboard Ventilation Systems

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2014, Requirements for Preservation of Ship Structures

Surface Forces Logistics Center Standard Specification 6341 (SFLC Std Spec 6341), 2014, Install Interior

Deck Covering Systems

Surface Forces Logistics Center Standard Specification 8634 (SFLC Std Spec 8634), 2014, Drydocking

Surface Forces Logistics Center Standard Specification 8635 (SFLC Std Spec 8635), 2014, Temporary

Services

Surface Forces Logistics Center Standard Specification 8636 (SFLC Std Spec 8636), 2014, Temporary

Hull Accesses

OTHER REFERENCES

AAA/CAA - http://newsroom.aaa.com/diamond-ratings/diamond-rating-definitions/

American Institute of Steel Construction (AISC), 2005 Specifications, Section M2.1

American National Standards Institute/American Water Works Association (ANSI/AWWA) C652, 2011, Disinfection of Water-Storage Facilities

American Society for Testing and Materials (ASTM) International F1508, 2010, Standard Specification for Angle Style, Pressure Relief Valves for Steam, Gas, and Liquid Services

American Society of Mechanical Engineers (ASME) B16.34, 2013, Valves-Flanged, Threaded, and

Welding End

American Welding Society (AWS) D1.1/D1.1M:2002, Structural Welding Code – Steel, Sections 5.26.5 and C8.5.5

ASTM International (ASTM) D1330, 2010, Standard Specification for Rubber Sheet Gaskets

ASTM International (ASTM) D4138, 2013, Standard Practices for Measurement of Dry Film Thickness of Protective Coating Systems by Destructive, Cross-Sectioning Means

ASTM International (ASTM) D5363, 2008, Standard Specification for Anaerobic Single Component

Adhesives (An)

ASTM International (ASTM) F992, 2006, Standard Specification for Valve Label Plates

Coast Guard Technical Publication (TP) 3549, 07-JAN-97, Manufacturer's Instruction Book-SWBS

Group(s) 512-516

Code of Federal Regulations (CFR) Title 29, Part 1915, 2014, Occupational Safety and Health Standards for Shipyard Employment

Commercial Item Description (CID) A-A-59313, Nov 2003, Thread Compound; Anti-seize, Zinc Dust-

Petrolatum

Commercial Item Description (CID) A-A-59316, 2003, Abrasive Materials for Blasting

Commercial Item Description (CID) A-A-59323, Rev A, Cloths, Cleaning, Low-Lint

DOD-STD-2187, Aug 1987, Chemical Cleaning of Salt Water Piping Systems

Federal Specification (Fed Spec) DDD-C-95, Mar 1972, Carpets and Rugs, Wool, Nylon, Acrylic, Modacrylic

Federal Specification (Fed Spec) QQ-N-281, Oct 1985, Nickel-Copper Alloy Bar, Rod, Plate, Sheet, Strip, Wire, Forgings, and Structural and Special Shaped Sections

Federal Specification (Fed Spec) RR-C-271, Rev E, Dec 2010, Chain and Attachments, Welded and

Weldless

Federal Standard (FED-STD) 595, 2008, Colors Used In Government Procurement xi (Rev-1)

FORBES (formerly MOBIL) Travel Guide - http://www.forbestravelguide.com/

Hotel-Motel National Master List, http://www.usfa.fema.gov/applications/hotel/

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-61, 2013 Edition, Pressure Testing Of Steel Valves

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-67, 2011 Edition, Butterfly Valves

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-72, 2010 Edition, Ball Valves with Flanged or Butt-Welding Ends for General Service

Manufacturers' Standardization Society of the Valve and Fittings Industry (MSS) SP-80, 2013 Edition, Bronze Gate, Globe, Angle and Check Valves

MIL-A-18001, May 2005, Anodes, Sacrificial Zinc Alloy (Commercially Accepted - ASTM B418)

MIL-A-22262, Mar 1996; Abrasive Blasting Media Ship Hull Blast Cleaning

MIL-C-24633, Apr 1998, Chain, Stud Link, Anchor, Low Alloy Steel, Flash Butt Welded

MIL-DTL-1222, Dec 2000, Studs, Bolts, Screws and Nuts for Applications Where a High Degree of

Reliability Is Required

MIL-DTL-23549, Dec 2011, Grease, General Purpose

MIL-PRF-16173, Sep 2006, Corrosion Prevention Compound, Solvent Cut-Back, Cold-Application

MIL-PRF-24176, 2004, Cement, Epoxy, Metal Repair and Hull Smoothing (Metric)

MIL-PRF-24647, Apr 2013, Paint System, Anticorrosive and Antifouling, Ship Hull

MIL-S-22473, Rev E(8), Sealing, Locking, and Retaining Compounds: (Single Component), 01/21/04

MIL-S-45180, 1998; Sealing Compound, Gasket, Hydrocarbon Fluid and Water Resistant

National Electrical Manufacturers Association (NEMA) Stds, Pub. No. AB4, 2003, Guidelines for

Inspection and Preventive Maintenance of Molded Case Circuit Breakers Used in Commercial and

Industrial Applications

Naval Sea Systems Command (NAVSEA) S9243-AW-TRS-011, Surface Ships Main Propulsion Shafting

Refurbishment Procedures, Volume I, Part 1

Naval Sea Systems Command (NAVSEA) S9243-AW-TRS-012, Surface Ships Main Propulsion Shafting

Examination, Test and Repair Action Record, Volume 1, Part 2

Naval Sea Systems Command (NAVSEA) Underwater Ship Husbandry Manuals (UWSH) S0600-AA-

PRO-160, Jan 2011, Chapter 16, Cofferdams

ODOM Echotrac DF3200 MKII, Rev 2, Technical Manual

Public Law 101-391, 1990, Hotel and Motel Fire Safety Act

Ship Structure Committee (SSC) 207, Effects of Flame and Mechanical Straightening on Material

Properties of Weldments, 1970.

Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) C6183, 2013, Cork and

Rubber Composition Sheet; For Aromatic Fuel and Oil Resistant Gaskets

Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) G-6032, 2014 Grease, Plug Valve, Gasoline and Oil Resistant, NATO Code Number G-363, Metric

The Society for Protective Coatings (SSPC) Surface Preparation Specification No. 1 (SSPC-SP 1), 2015, Solvent Cleaning

The Society for Protective Coatings (SSPC) Surface Preparation Specification No. 11 (SSPC-SP 11), 2012, Power Tool Cleaning to Bare Metal

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.3 (SSPC-SP 3), 2004, Power Tool Cleaning xii (Rev-1)

The Society for Protective Coatings (SSPC), January 2015, Paint Application Specification No. 2 (PA-2), Procedure for Determining Conformance to Dry Coating Thickness Requirements

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation

Standard SSPC-SP 10/NACE No.2, 2007, Near-White Metal Blast Cleaning

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation

Standard SSPC-SP 12/NACE No.5, 2002, Surface Preparation and Cleaning of Metals by

Waterjetting Prior to Recoating

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation

Standard SSPC-SP 6/NACE No. 3, 2007, Commercial Blast Cleaning

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation

Standard SSPC-SP WJ-2, 2012, Waterjet Cleaning of Metals – Very Thorough Cleaning

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation

Standard SSPC-SP WJ-2/NACE WJ-2, 2012, Waterjet Cleaning of Metals – Very Thorough

Cleaning

The Society for Protective Coatings SSPC-SP 10/NACE No.2, Jan 2007, Near-White Blast Cleaning

The Society for Protective Coatings SSPC-SP 11, Jul 2012, Power Tool Cleaning to Bare Metal

Underwriters Laboratories Inc. (UL) 489, May 2002, Molded Case Circuit Breaker

US Department of Defense, United Facilities Criteria (UFC) 3-320-01A, March 2005, Welding – Design and Inspection

US Department of Transportation, Federal Highway Administration, Guide for Heat-Straightening of

Damaged Steel Bridge Members, May 2011

American National Standards Institute (ANSI/EASA) AR100, 2010, Recommended Practice for the

Repair of Rotating Electrical Apparatus

International Organization for Standardization (ISO) 1940-1, 2003, Mechanical Vibration – Balance

Quality Requirements of Rigid Rotors

DOD-STD-2188, Apr 1987, Babbitting of Bearing Shells

MIL-I-24092/2, Sep 1993, Insulating Varnish, Solvent Containing, Baking, Flexible, for Dip Processing, Grade CB, Class 130 to 180 Thermal Class

MIL-I-24092/5, Sep 1993, Insulating Resin, Solventless, Baking, Flexible, for Dip Processing, Grade SF, Class 130 to 180 Thermal Class

MIL-I-24718/3, Apr 1990, Insulating Resins, Solventless, Vacuum-Pressure-Impregnating Polyester

Diallyl Phthalate, Slightly Thixotropic

MIL-D-16791, Jan 1993, Detergents, General Purpose (Liquid Nonionic)

American Society for Testing and Materials (ASTM) B177, 2011, Standard Guide for Chromium

Electroplating on Steel for Engineering Use

National Electrical Manufacturers Association (NEMA) MG1, 2011, Motors and Generators

U.S. Department of Energy (DOE/GO) 10099-935, Nov 1999, Model Repair Specifications for Low

Voltage Induction Motors

Naval Ships Technical Manual, Chapter 300, Rev 7, April 2005, Electric Plant-General

American National Standards Institute (ANSI/EASA) AR100, 2010, Recommended Practice for the

Repair of Rotating Electrical Apparatus

MIL-E-22118, Jul 1974, Enamel, Electrical-Insulating

MIL-I-24092/1, Sep 1993, Insulating Varnish, Solvent Containing, Air-Dry for Spot Patching and

Emergency Repairs, Grades CA, Class 130 and 155 Thermal Class Requirements

Naval Ships Technical Manual, Chapter 300, Rev 7, April 2005, Electric Plant-General xiii (Rev-1)

CONSOLIDATED LIST OF GOVERNMENT-FURNISHED PROPERTY

The following is a list of property, which the Government will furnish. This list supersedes any other material obligations indicated or implied by referenced drawings.

WORK

ITEM

MTI ITEM

DESCRIPTION

NSN/PN QTY ESTIMATED

COST

($/UNIT)

10 Y **Propeller shaft NSN: 2010-01-399-5912 1ea. 165,000

N **Grounding Silver

Strip

NSN: 5340-01-126-4569 1ea. 1,889

10 N **SST Straps NSN: 5340-01-126-4570 4ea. 28

10 N **SST Bailing Seals NSN: 5330-01-284-3686 4ea. 6

Y **Seal, Stern, Propulsion Shaft

NSN: 5330-01-397-0463 1ea. 65,000

N 225' WLB Major

Overhaul Kit

NSN: 5330-01-520-5284 1 ea. 35,249.00

N **225' WLB Seat

(Split)

NSN: 5330-01-645-3665 1 ea. 12,500.00

Y *Seal Compression

Tool

NSN: 5180-01-397-4310 1 ea. 200

PN: H72579-01-CT

12 N Stern Tube Sleeve NSN: 1 ea.

N Stat-O-Seal Washers NSN: 5310-01-212-5987 12 ea. 55.61

PN: 0-4-3-5

17 N

O-Ring, Hub Flange

Bolt Cover

NSN: 5331-00-983-9878

12 ea.

PN: 0-2-2-5

18 Y **Blade Bolts NSN: 5306-01-410-6893 24 ea. 1,854.12

N Blade Bolt O-rings NSN: 5330-01-408-7251 48 ea. 2.25

(0-3-2-11)

N Blade Seal NSN: 5331-01-623-0621 4 ea. 55

(2-472 KA174-75)

Y *Lifting Device, Propeller Blade NSN: 2020-01-F02-6825 1 ea.

18 Y Hub Removal Kit NSN: 2020-01-632-6415 1 ea.

19 Y Hub, Propeller NSN: 2010-01-421-3952 1 ea. $150,000

22 N

*** Fathometer

Transducer, shallow water, 50-200 kHz

(Airmar Technology

SS505) NSN: 5845-01-470-2500 2 ea. 343.63

22 Y

***Fathometer

Transducer, Deep

Water, 24kHZ NSN: 5845-01-496-9770 1 ea. $7,709.21

Y ***Sperry SRD 500

Doppler speed log

NSN: 5999-01-472-7499 1 ea. 16504.43

34 N **Upper bearing NSN: 3110-01-466-9924 1 ea. 5,002.41

34 N Rudder Seal Kit NSN: 5330-01-565-8083 1 ea. 2,000.00

N **Lower Nut Retaining

Ring

NSN: 5310-01-F98-0208 1 ea. 5,500

34 Y **Rudder NSN: 2040-01-F96-0866 1 ea 400,000

35 N Seal Kit, Bow Thruster NSN: 2010-01-555-9048 2 ea. 3,634.00 xiv (Rev-1)

35 N Seal Spacer PN: B125SM44178 2 ea.

61 N Anode NSN: 5342-01-540-3444 4 ea. 3,525.00

N Shell, mounting PN: Siemens Water

Technologies W2T98554

1 ea. 264.5

(Electrocatalytic 74226)

N Mat, neoprene Siemens Water Technologies

W2T98553

1 ea. 35.26

(Electrocatalytic 74225)

NSN: 5330-01-540-9556

N Nut/washer, molded PN: Siemens Water

Technologies W3T106648

6 ea. 35.14

(Electrocatalytic 73547)

N Electrode Siemens Water Technologies

W3T105012

2 ea. 1,300.02

(Electrocatalytic 32622)

NSN: 5977-01-346-0750

Y *Transducer Cover

Plate

N/A 2 ea. 50

N **Oversized shaft seal diaphragm (Main Prop

Shaft)

NSN: 2010-01-537-2301 2 ea. 9,828.00

N **Oversized shaft seal diaphragm (PTO shaft)

H74265-01-3 1 ea. 4,250.00

N RWTH 2-61-2; 36” x

60” (Spring Assisted), Raised Watertight

Hatch, Steel, (Raised 8 inch combing), 25”

QAWTS (hinge fwd)), Flush

NSN: 1 ea.

N RWTH 1-22-1; 36” x

60” (Spring Assisted), Raised Watertight

Hatch, Steel, (Raised 8 inch combing), 25”

QAWTS (hinge inboard)), Flush

NSN: 1 ea.

N RWTH 1-61-2; 36” x

72” (Spring Assisted), Raised Watertight

Hatch, Steel, (Raised 8 inch combing), 25”

QAWTS (hinge fwd)), Flush

NSN: 1 ea.

N RWTH 1-69-2; 36” x

60” (Spring Assisted), Raised Watertight

Hatch, Steel, (Raised 8 inch combing), 25”

QAWTS (hinge aft)), Flush

NSN: 1 ea.

N RWTH 1-85-2; 36” x

60” (Spring Assisted), Raised Watertight

Hatch, Steel, (Raised 8

NSN: 1 ea.

xv (Rev-1) inch combing), 25”

QAWTS (hinge fwd), Flush

N RWTH 01-69-2; 36” x

72” (Spring Assisted), Raised Watertight

Hatch, Steel, (Raised 8 inch combing), 25”

QAWTS (hinge aft), Flush

NSN: 1 ea.

N RWTH 01-93-0; 36” x

72” (Spring Assisted), Raised Watertight

Hatch, Steel, (Raised 8 inch combing), 25”

QAWTS (hinge outboard)), Flush

NSN: 1 ea.

N Christie & Grey;

CRM3 MOUNT

425KG

CRM2.65 8 135

N Christie & Grey;

CRM3 MOUNT

225KG

CRM2.45 16 135

N Christie & Grey;

CRM3 MOUNT

325KG

CRM2.55 8 135

N Christie & Grey, Heat

Shield

HRP.100.44.21 32 45

95 Y Hydraulic Pump PN: YMD-8090 1 ea 11,629.00

*Government-loaned property, which shall be returned to the vessel upon completion of the availability.

**New or refurbished equipment that the Government may provide for installation in place of existing equipment.

***Government-furnished property, which is to be supplied by either the vessel or the C4IT ServiceCenter xvi (Rev-1)

CONSOLIDATED LIST OF CRITICAL INSPECTION ITEMS

The following is a list of work items, which contain Critical Inspection reports, which the Contractor must complete within the first 25% of the availability contract period (see SFLC Std Spec 0000, paragraph 3.2.6.5

(Inspection report particulars)):

Work

Item Title

2 Hull Plating (U/W Body), Ultrasonic Testing

4 Appendages (U/W), Leak Test

8 Tanks (Ballast), Clean and Inspect

10 Propulsion Shafting; Remove, Inspect, and Reinstall

11 Propulsion Shaft Seals, Mechanical Overhaul And Inflatable Renewal

13 Propulsion Shafting, Optical Or Laser Alignment Check

14 Propulsion Stern Tube Bearings, Check Clearances

17 Controllable Pitch Propeller, System Maintenance

18 Controllable Pitch Propeller Hub, General Maintenance, Perform

29 Sea Strainers – Simplex and Duplex (All Sizes), Overhaul

30 Sea Bay, Preserve 100%

34 Rudder and Rudder Stock, Remove and Inspect

36 Anchor Windlass, Inspect and Service

37 Anchor Chain(s), Ground Tackle, Anchor, and Hawse Pipes, Inspect, Repair, and Preserve

39 Commissary Hoist, Inspect and Service

54 U/W Body, Preserve (100%)

60 Impressed Current Cathodic Protection System, Inspect and Maintain

77 Propulsion Shaft Seals (Bulkhead), Overhaul

79 Rudder, Inspect and Repair

90 Deck Covering (Electrical Insulating Sheet), Renew xvii (Rev-1)

95 SORS HPU Number Two Pump, Renew xviii (Rev-1)

PRINCIPAL CHARACTERISTICS

225' WLB (B-CLASS)

PHYSICAL

Length overall 225' 0"

Length between perpendiculars 206' 0"

Maximum beam 46'

Designed draft 13' 0"

Full load displacement 1905.6 Long Tons SW

Light ship displacement 1500.7 Long Tons SW

Minimum operating displacement 1869.2 Long Tons SW

Mast height (above 12' waterline) 67' 5"

Anchor Two 4000 lb standard Navy stockless anchors, 8 shots each, port and starboard, 1-

3/8 die lock chain

HULL

Bilge keels (port & starboard) Frames 42-79

Frame spacing

FR 0 to 12 21"

FR 12 to 30 22"

FR 30 to 102 24"

MACHINERY

Main propulsion Diesel Reduction

Diesel engines Two Caterpillar 3608, TA, 3100 BHP each @ 900 RPM

Number of propellers 1

Number of blades 4

Diameter 10'

Pitch Controllable

RPM 254

Ship's service diesel generators Two Caterpillar 3508 TA, 450 KW

Emergency diesel generator One Caterpillar 3406 DITA, 280 KW

Shore tie Two 450 VAC, 400 Amp, 3-wire

Shaft bearing, forward Cooper Bearing 01-BCP-1400-EX-TL

Shaft bearing, aft Water Lubricated Cutless Bearing

TANK CAPACITIES

Diesel oil 76,498 gal.

Fresh water capacity 8056 gal.

Hydraulic oil capacity 2785 gal.

Lube oil storage 764 gal.

Grey water tank 2700 gal.

Sewage holding tank 1700 gal.

1 (Rev-1)

00000_0316_FLT

REC_00000_FLT_Commercial Project @ Contractor’ Facility (1212)

General Requirements

1. SCOPE

1.1 Intent. This standard specification invokes general requirements for conducting vessel repairs performed at a commercial contractor’s facility for Coast Guard vessels.

1.2 Term interchangeability. The terms 'Contractor', 'CG Yard', 'NAVSTA EVERETT', 'shipyard', 'Base', and

'Coast Guard Industrial' are used interchangeably in this specification. Where the primary service provider is

Coast Guard personnel, references to contractor and other noted descriptors within this specification or within drawings, publications, SFLC Standard Specifications or other commercial and military references are deemed the same as prime service provider.

2. REFERENCES

COAST GUARD DRAWINGS

None

COAST GUARD PUBLICATIONS

Coast Guard Commandant Instruction (COMDTINST) M10360.3 (series), Coatings and Color Manual

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General

Requirements

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2014, Welding and

Allied Processes

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2014, Requirements for Preservation of Ship Structures

OTHER REFERENCES

None

3. REQUIREMENTS

3.1 General. The Contractor shall conform to all requirements specified in SFLC Std Spec 0000 and in this item, as applicable, during the performance of this availability.

NOTE

The requirements of paragraph 3.1 (General) applies to all work under the scope of this contract, whether explicitly stated in work items or not, and to all other work subsequently authorized by changes, modifications, or extensions to the contract.

2 (Rev-1)

3.2 Contractor-provided fire watch personnel. The Contractor shall provide fire watch personnel and equipment.

3.3 Preservation requirements. The Contractor shall accomplish all preservation tasks, including touch-ups, in accordance with SFLC Std Spec 6310.

3.3.1 Brand name approval. Ensure that all contractor-furnished coatings are in accordance with SFLC Std Spec

6310, Appendix C (Authorized Coatings for Use on Cutters and Boats).

3.3.2 Coating colors and system color schemes. Ensure that all colors and color coat/paint schemes are in accordance with COMDTINST M10360.3, Chapter 6 (Cutter and Boat Colors Exterior and Interior).

NOTE

Unless a waiver has been granted (in writing) by the KO, deviations from authorized coatings (listed in Appendix C of SFLC Std Spec 6310) and colors and color schemes

(provided in Chapter 6 of COMDTINST M10360.3) are strictly prohibited.

3.4 Welding and brazing requirements. The Contractor shall perform all welding and allied processes, and NDI in accordance with SFLC Std Spec 0740.

3.5 Environmental protection requirements. The Contractor shall adhere to the following environmental protection requirements in accordance with the SFLC Stand Spec 0000:

3.5.1 Contractor operated (non USCG) facilities. The Contractor shall provide and maintain environmental protection as defined in SFLC Std Spec 0000 Appendix A, Requirements for Environmental Protection at

Contractor Operated (Non USCG) Facilities, as applicable, during the performance of this availability. Contractor shall plan for and provide environmental protective measures to control pollution that develops during normal practice, as well as plan for and provide environmental protective measures required to correct conditions that develop during the project. Contractor shall comply with applicable Federal, state, and local laws, codes, ordinances, and regulations in their entirety. Any reference to a specific portion of a Federal, state, or local law, code, ordinance, or regulation in this or any other item shall not be construed to mean that relief is provided from any other sections of the law, code, ordinance, or regulation.

3.5.2 Test and procedures. The Contractor shall be required to promptly conduct tests and procedures for the purpose of assessing whether operations are in compliance with applicable Environmental Laws. Analytical work shall be done by qualified laboratories; and where required by law, the laboratories shall be certified.

3.5.3 Regulatory notifications. The Contractor shall be responsible for all regulatory notification requirements in accordance with Federal, State and local regulations. In cases where the Coast Guard must also provide public notification, such as storm water permitting, the Contractor must coordinate with the Contracting Officer or COR, and if work is being performed at a USCG Facility, the local Facility Engineer or Engineering Officer. The

Contractor shall submit copies of all regulatory notifications to the Contracting Officer and the local Facility

Engineer or Engineering Officer prior to commencement of work activities. Regulatory notifications shall be provided for including but not limited to demolition, renovation, National Pollutant Discharge Elimination System

(NPDES) defined site work, and remediation of controlled substances such as asbestos, hazardous waste, and lead paint.

3.5.4 Environmental manager. The Contractor shall appoint in writing an Environmental Manager for the project, and shall be responsible for coordinating Contractor compliance with Federal, State, local, and station environmental requirements. The Environmental Manager shall ensure compliance with Hazardous Waste

Program requirements, including hazardous waste handling, storage, manifesting, and disposal; implement the

Contractors’ Environmental Management Plan; ensure that all environmental permits are obtained, maintained, 3 (Rev-1) and closed out; ensure compliance with Storm Water Program Management requirements; ensure compliance with Hazardous Materials including storage, handling, and reporting requirements; as well as coordinate any remediation of regulated substances such as lead, asbestos, and polychlorinated biphenyl (PCB). This may be a collateral position; however the individual must be trained to accomplish the following duties; ensure waste segregation and storage compatibility requirements are met; inspect and manage Satellite Accumulation areas;

ensure only authorized personnel add wastes to containers; ensure all Contractor personnel are trained in 40 CFR requirements and individual position requirements; coordinate removal of waste containers; and maintain the

Environmental Records binder and required documentation, including environmental permits compliance and close-out.

3.5.5 HW disposal. Contractor shall comply with SFLC Std Spec 0000 Appendix A, Requirements For

Environmental Protection At Contractor Operated (Non USCG) Facilities for HW disposal.

3.6 Local Policy. None.

3.7 SFLC standard specification approved changes. The Contractor shall be aware that the following are approved changes to published SFLC 2014 Edition Standard Specifications and supersede published content:

3.7.1 SFLC Standard Specification 6310, Requirements for Preservation of Ship Structures.

3.7.1.1 SFLC Std Spec 6310, page C-2, Section C1.5.1. Change from "lead-containing paint as 0.06%" to "lead-containing paint as 0.009%".

3.7.1.2 SFLC Std Spec 6310, page 4, Section 2 References, Group- Other References. Add “The Society for

Protective Coatings (SSPC) Paint Application Guide No. 11, 2008, Protecting Edges, Crevices, and Irregular Steel

Surfaces by Stripe Coating”

3.7.1.3 SFLC Std Spec 6310, page Appendix C-6, add "Hempel Hempadur Multi-Strength GF 35870" with FED-

STD-595 color "Black/Red" under ANTI-ABRASION COATING, ICE BREAKING CAPABLE VESSELS, <235’.

3.7.1.4 Standard Spec 6310, page Appendix A-7, Under "UNDERWATER (U/W) BODY/BOOT-TOP", Add line

Column 1: Option for U/W Body and Boot-Top, Steel Hulls, <154', in Salt Water. Column 2: Blank. Column 3:

SSPC-SP 10/NACE NO. 2 using grit conforming to MIL-A-22262 / (1.5-3.5) - or - SSPC-SP WJ-2(M)/NACE

WJ-2(M). Columns 4 and 5: Same as "U/W Body and Boot-Top, Aluminum Hull, High Speed (>30 knots)".

3.7.2 SFLC Standard Specification 0000 General Requirements.

3.7.2.1 SFLC Std Spec 0000, paragraph 1.3 ‘Acronyms and term definitions’, page 5, “PCL (Paint Containing

Lead)” definition replaced by, “Any paint or coating containing lead in excess of 0.009 percent by weight (1.0 mg/cm2 or 90 ppm). Lead Based Paint (LBP) is an interchangeable term with PCL.”

3.7.2.2 Change Std Spec 0000 paragraph 3.2.4.2.3(QP 1 inspector or tech rep duties) bullet, “Determine when applied coats have sufficiently cured for overcoating or for system service resumption (see paragraph

3.1.19 of SFLC Std Spec 6310 (Critical drying time requirements)).” to “Determine when applied coats have sufficiently cured for overcoating or for system service resumption (see paragraph 3.1.17 of SFLC

Std Spec 6310 (Critical drying time requirements)).”

4 (Rev-1)

4. NOTES

4.1 QA inspection forms. QA inspection forms (QA-1 thru QA-5), required in SFLC Std Spec 6310 to be completed and submitted during preservation of “critical-coated surfaces”, are provided at the end of this document.

5 (Rev-1)

QA-1 - QUALITY ASSURANCE INSPECTION FORM

(PRESERVATION CHECKLIST)

VESSEL NAME HULL # WORK ITEM # WORK ITEM TITLE

LOCATION OF WORK (INCL. FRAME #’S) AREA (SQFT)

CHECKPOINT 1 – COATING SYSTEM COMPLIANCE

Ensure all coatings are in compliance with SFLC Std Spec 6310, Appendix C.

CHECKPOINT 2 - PAINT STORAGE

Ensure all coatings are kept at a temperature of 65 to 85°F at all times, unless otherwise specified by the coating mfgr.

CHECKPOINT 3 - AMBIENT CONDITIONS

Ensure surface and surrounding temperatures are each between 50 and 90°F for water-containing coatings, and 35 and 95°F for other coatings, unless otherwise specified by the coating manufacturer(s).

Ensure maximum relative humidity (RH) is as follows, from surface preparations through final curing of topcoat: 50% for tanks, voids, and vent plenum; and 85% for all other areas, unless otherwise specified by manufacturer(s).

Ensure surface temperature is at least 5°F above the dew point, unless otherwise specified by the coating mfgr.

CHECKPOINT 4 - PRE-SURFACE PREPARATION

Remove surface contaminants (soluble salts, loose rust, mud, and marine growth) with low pressure fresh water wash down (maximum 5,000 psi). If oil and grease are present, perform solvent cleaning, as per SSPC SP-1.

Verify equipment setup, blast media, and surface preparation methods match designated test coupon.

CHECKPOINT 5 - SURFACE PREPARATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure cleanliness of prepared surface is as per specification (i.e.: SSPC SP-11, SP-10, SP WJ-2…).

Verify surface anchor profile using ASTM D4417-Methods B or C against SFLC Std Spec 6310. Conduct profile readings at a minimum of 5 locations for the first 1000-sqft area, and 2 locations for each succeeding 1000-sqft area.

Measure soluble salt conductivity in accordance with SSPC-Guide 15. Conduct 5 measurements per each 1000-sqft area (max. threshold: 70 microsiemens/cm for non-submerged surfaces, 30 microsiemens/cm for submerged surfaces).

CHECKPOINT 6 - PRIMER COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Verify proper mixing and stand-in (induction) times.

Ensure no paint is applied when the temperature is expected to drop to freezing before the paint has dried.

Ensure surfaces are completely dry, unless otherwise allowed by the coating manufacturer(s).

Verify wet film thickness (WFT) at random, to prevent under or over application. Verify final DFT.

Brush out all runs, sags, drips, and puddles.

Perform visual inspection for holidays and other defects.

CHECKPOINT 7 – STRIPE COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure overcoating window is as per manufacturer’s instructions.

After primer coat (mist coat after inorganic zinc), brush-apply un-thinned coat of same primer paint over edges, weld seams, cut-outs, and areas of complex geometries @ 3-4 mils wet film thickness (WFT).

CHECKPOINT 8 – TOP COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure overcoating window is as per manufacturer’s instructions.

Verify proper mixing and stand-in (induction) times, as applicable.

Verify wet film thickness at random, to prevent under or over application.

Brush out all runs, sags, drips, and puddles.

CHECKPOINT 9 – FINAL INSPECTION

Verify final system dry film thickness. Conduct 5 sets of 3 readings for each of the first 3 100-sqft areas, followed by 5 sets of 3 readings for each succeeding 1000-sqft area.

Ensure that system cure is in accordance with manufacturer's recommendation for intended service.

Ensure potable water tank exhaust ventilation is maintained continuously from and during coating application through final system cure, to exhaust all solvent to the atmosphere and to prevent solvent entrapment.

For immersion coatings (including tank U/W body), record date and time of the following events:

Final coat application: _____/_____; Return to service or removal from environment controls: _____/_____

CHECKPOINT 10 – RECORD KEEPING

Complete, sign, and submit all provided QA Inspection Forms.

NAME OF QP-1/NACE INSPECTOR SIGNATURE CERT. # DATE / TIME

6 (Rev-1)

QA-2 - QUALITY ASSURANCE INSPECTION FORM

(ENVIRONMENTAL READINGS)

Use one sheet for each activity. Record conditions every four hours from before surface preparation to application of final coating system coat.

DATE

TIME

ACTIVITY (SURFACE

PREPARATION, PRIMER COAT,

BARRIER COAT, TOP COAT,

ETC…)

LOCATION (FRAME &

DECK, RELATION TO

EQUIPMENT, ETC.)

TEMPERATURE % REL.

HUMID-

ITY

DEW

PT.

SURFACE AMBIENT ΔT

| DP -

SURFACE |

7 (Rev-1)

QA-3a - QUALITY ASSURANCE INSPECTION FORM

(SURFACE PROFILE LOG FOR PROFILE MEASUREMENTS IAW ASTM D4417-METHOD-C)

SURFACE PREPARATION METHOD PROFILE ACHIEVED (MILS)

MIN MAX MEAN

SSPC-SP-10/NACE No. 2

SSPC-SP WJ-1/NACE WJ-1

SSPC-SP WJ-2/NACE WJ-2

SSPC-SP WJ-3/NACE WJ-3

SSPC-SP WJ-4/NACE WJ-4

SSPC-SP-3

SSPC-SP-11

SSPC-SP-11 (inaccessible area)

Brush-blasting (non-metallic substrate)

ABRASIVE MANUFACTURER: ABRASIVE SIEVE SIZE:

Place surface profile replica tapes in the spaces provided below, to serve as permanent QA record. Maintain a separate log for each location. When an area is divided into separate sections, maintain a separate log for each section.

Place Surface Profile

Replica Tape Here

Place Surface Profile

Replica Tape Here

Place Surface Profile

Replica Tape Here

Reading (mils): Reading (mils): Reading (mils):

Place Surface Profile

Replica Tape Here

Place Surface Profile

Replica Tape Here

Place Surface Profile

Replica Tape Here

Reading (mils): Reading (mils): Reading (mils):

Place Surface Profile

Replica Tape Here

Place Surface Profile

Replica Tape Here

Place Surface Profile

Replica Tape Here

Reading (mils): Reading (mils): Reading (mils):

Place Surface Profile

Replica Tape Here

Place Surface Profile

Replica Tape Here

Place…