Specification_OSAGE_(WLR_65B)_DD_FQ4_BMM_16R0.pdf

USCGC OSAGE (WLR 65505)

USCG 100 BARGE (99003)

SPECIFICATION FOR DRYDOCK REPAIRS

FY2016

Developed By: Benjamin M Mills

(Rev-0, 08 February 2016)

USCGC OSAGE (WLR-65B) DRYDOCK AVAILABILITY FY2016

ii (Rev-0)

TABLE OF CONTENTS

Revisions Record ......................................................................................................................................... iii Consolidated List of References ................................................................................................................... iv Consolidated List of Government-furnished Property .............................................................................. viii Consolidated List of Critical Inspection Items .......................................................................................... xiii Principal Characteristics - Tender .............................................................................................................. xiv Principal Characteristics - Barge ................................................................................................................. xv General Requirements WORK ITEM 1: Hull Plating (U/W Body), Inspect - Tender WORK ITEM 2: Hull Plating (U/W Body), Inspect - Barge WORK ITEM 3: Hull Plating (U/W Body), Ultrasonic Testing - Tender WORK ITEM 4: Hull Plating (U/W Body), Ultrasonic Testing - Barge WORK ITEM 5: Tanks (MP Fuel Stowage and Overflow), Clean and Inspect - Tender WORK ITEM 6: Voids (Non-Accessible), Leak Test - Tender WORK ITEM 7: Voids (Non-Accessible), Leak Test - Barge WORK ITEM 8: Voids (Non-Accessible), Internal Surfaces, Preserve - Tender WORK ITEM 9: Voids (Non-Accessible), Internal Surfaces, Preserve - Barge WORK ITEM 10: Keel Coolers, Clean, Inspect and Hydro - Barge WORK ITEM 11: Hull Fittings (Weight Handling Rigging Hardware), Inspect and Test - Barge WORK ITEM 12: Hull Fittings (Mooring and Towing), Inspect and Test - Tender WORK ITEM 13: Hull Fittings (Mooring and Towing), Inspect and Test - Barge WORK ITEM 14: Spuds, Overhaul - Tender WORK ITEM 15: Spuds, Overhaul - Barge WORK ITEM 16: Spud Wells, Preserve - Tender WORK ITEM 17: Spud Wells, Preserve - Barge WORK ITEM 18: Decks – Exterior (Buoy or Construction Deck), Preserve 100% WORK ITEM 19: U/W Body, Preserve (100%) - Tender WORK ITEM 20: U/W Body, Preserve (100%) - Barge WORK ITEM 21: U/W Body, Preserve (Partial - Condition A) - Tender WORK ITEM 22: U/W Body, Preserve (Partial - Condition A) - Barge WORK ITEM 23: U/W Body, Preserve (Partial - Condition B) - Tender WORK ITEM 24: U/W Body, Preserve (Partial - Condition B) - Barge WORK ITEM 25: Drydock - Tender WORK ITEM 26: Drydock - Barge WORK ITEM 27: Temporary Services, Provide – Tender and Barge WORK ITEM 28: Sea Trial Performance, Support, Provide WORK ITEM 29: Main Diesel Engine and Propulsion Shafting, Upgrade WORK ITEM 30: Steering System, Upgrade WORK ITEM 31: Weathertight Doors(External), Renew WORK ITEM 32: Boat Davit Winch, Shrink Wrap WORK ITEM 33: Buoy and Cargo Handling Crane, Shrink Wrap WORK ITEM 34: Bilges, Lead-Based Paint, 100% Abatement, Perform - Tender WORK ITEM 35: Hull Plating Freeboard, Preserve 100% - Barge WORK ITEM 36: Hull Plating Freeboard, Preserve “100%” - Tender WORK ITEM 37: Decks – Exterior (Barge Aft Main Deck), Preserve 100% WORK ITEM 38: Sewage Tank, Renew WORK ITEM 39: Pilot House Bulkhead, Repair WORK ITEM 40: Hull Repair (Barge) iii (Rev-0)

REVISIONS RECORD

This page is used to record specification revisions, which may have occurred subsequent to a Revision 0 (Rev-0) package. Information listed is intended to provide contractors and field unit personnel a means to ensure all the current specification revision pages are present when reviewing or utilizing this specification package.

DATE REV# WORK

ITEM#

CHANGES MADE

NOTE : All work item and paragraph numbers listed above for a given revision correspond to same numbers in the previous revision. This revised specification is self-contained with all of the above listed changes incorporated.

iv (Rev-0)

CONSOLIDATED LIST OF REFERENCES

The below-listed documents form a part of this specification to the extent specified herein. Approval/publication dates or revision dates/numbers are also identified, to ensure that same document versions are used at time of specification writing and during contract execution.

All Coast Guard drawings, technical publications, and standard specifications will be provided to contractors by the Coast Guard at an appropriate time, or upon request, free of charge. Other Government documents may be accessed – free of charge – as follows:

MIL/DOD/CID Specifications: http://www.assistdocs.com/search/search_basic.cfm

Commandant Instruction Manuals: http://www.uscg.mil/directives/default.asp

Public Laws, Code of Federal Regulations, U.S Codes, and other Federal Government laws::

www.gpoaccess.gov

The Government is aware of the following internet web links where contractors may procure commercial specifications:

American Welding Society (AWS): http://www.awspubs.com/index.php

ANSI, ASTM, IEEEE, NFPA, ASME, SAE Standards: http://www.techstreet.com/

NFPA: http://www.nfpa.org

SSPC Standards and pictorial guides: http://shopping.netsuite.com/sspcmarketplace

COAST GUARD DRAWINGS

Coast Guard Drawing 65B WD 103-007, Rev C, Booklet of General Plans

Coast Guard Drawing 65 WD 436-001, Rev D, Mods to Pilothouse Alarm Panel

Coast Guard Drawing 65B WD 0500-001, Rev -, Lines and Offsets

Coast Guard Drawing 65 WD 700-004, Rev -, Docking Block Arrangement (“A” & “B” Class)

Coast Guard Drawing 65B WD 1101-001, Rev -, Shell Exp, Bulwk, Railing, Rub Rail, Chocks Bow

Fender

Coast Guard Drawing 65B WD 1101-002, Rev -, Hull Structure and Main Deck Plating

Coast Guard Drawing 65B WD 1101-009, Rev B, Grid Cooler Pockets to suit IF 1312 MDE

Coast Guard Drawing 65B WD 1107-1, Rev -, Main Deckhouse & Upper Deck Plating

Coast Guard Drawing 65B WD 1107-2, Rev -, Upper Deckhouse Wheelhouse and Stack

Coast Guard Drawing 65B WD 1107-003, Rev B, Stack Modifications to suit IF 1312 MDE

Coast Guard Drawing 65B WD 1112-004, Rev B, Main Engine Foundation Modifications to Suit 1312

MDE

Coast Guard Drawing 65B WD 1112-005, Rev B, Miscellaneous Foundations to Suit IF 1312 MDE

Coast Guard Drawing 65B WD 1112-011, Rev -, Pilothouse Console Modifications for JASTRAM

JQ081225A Steering System

Coast Guard Drawing 65B WD 1112-012, Rev -, Miscellaneous Foundation Modifications for JASTRAM

JQ081225A Steering System

Coast Guard Drawing 65B WD 1901-1, Rev -, Painting Insul Sheath and Deck Covering Sched http://www.assistdocs.com/search/search_basic.cfm http://www.uscg.mil/directives/default.asp http://www.gpoaccess.gov/ http://www.awspubs.com/index.php http://www.techstreet.com/ http://www.nfpa.org/ http://shopping.netsuite.com/sspcmarketplace v (Rev-0)

Coast Guard Drawing 65 WD 2200-003, Rev A, Rudder Stock and Fittings for JASTRAM JQ081225A

Steering System

Coast Guard Drawing 65B WD 2200-004, Rev -, Hydraulic Steering System

Coast Guard Drawing 65B WD 2200-006, Rev E, Steering System Controls and Alarms for JASTRAM

JQ081225A

Coast Guard Drawing 65B WD 2200-007, Rev C, Diagram, Steering Hydraulics for JASTRAM

JQ081225A

Coast Guard Drawing 65B WD 2200-009, Rev B, Hydraulic Hose List for JASTRAM JQ081225A

Coast Guard Drawing 65B WD 2200-011, Rev D, Steering System Arrangement and Foundations for

JASTRAM JQ081225A

Coast Guard Drawing 65B WD 2200-012, Rev C, Rudder Post Installation for JASTRAM JQ081225A

Steering System

Coast Guard Drawing 65B WD 2200-013, Rev C, Arrangement, Steering Hydraulics for JASTRAM

JQ081225A

Coast Guard Drawing 65B WD 2402-001, Rev C, Propulsion Control System to suit IF 1312 MDE

Coast Guard Drawing 65B WD 2602-1, Rev -, Spud & Rigging

Coast Guard Drawing 65 WD 2901-003, Rev -, Curves of Form

Coast Guard Drawing 65B WD 3801-006, Rev D, Engine Room Ventilation System Power Mods to suit

IF 1312 MDE

Coast Guard Drawing 65B WD 3801-007, Rev C, Mods to Aft Hold Vent, Insulation and Painting for

JASTRAM JQ081225A

Coast Guard Drawing 65B WD 3801-008, Rev C, Aft Hold Ventilation Power Mods to suit JASTRAM

JQ081225A

Coast Guard Drawing 65B WD 3801-010, Rev -, Engine Room Vent Modifications to suit IF 1312 MDE

Coast Guard Drawing 65B WD 4000-004, Rev B, Machinery Arrgt Mods to suit IF 1312 MDE

Coast Guard Drawing 65B WD 4000-005, Rev B, Equipment Arrangement for JASTRAM JQ081225A

Steering System

Coast Guard Drawing 65B WD 4103-001, Rev -, Propulsion Engine Controls

Coast Guard Drawing 65B WD 4103-005, Rev -, Control Air Piping Mods Incidental to Main Engine

Replacement

Coast Guard Drawing 65B WD 4103-012, Rev A, Jacket Water Piping Mods to suit IF 1312 MDE

Coast Guard Drawing 65B WD 4103-013, Rev -, Misc Piping Mods to suit IF 1312 MDE

Coast Guard Drawing 65B WD 4105-001, Rev B, Remote Engine Shutdown to suit IF 1312 MDE

Coast Guard Drawing 65B WD 4302-001, Rev D, Propeller Shaft and Details

Coast Guard Drawing 65B WD 4302-004, Rev D, Shafting Installation to suit IF 1312 MDE

Coast Guard Drawing 65B WD 4808-3, Rev 1, Secondary Drain System (65505)

Coast Guard Drawing 65B WD 4808-5, Rev 2, Secondary Drainage System (65506)

Coast Guard Drawing 65B WD 4810-006, Rev -, Exhaust Piping Mods to suit IF 1312 MDE

Coast Guard Drawing 65B WD 4823-004, Rev -, Oily Water Holding Tank & Associated Piping

Coast Guard Drawing 65B WD 4903-006, Rev -, Compressed Air Mods to suit IF 1312 MDE

Coast Guard Drawing 65B WD 5501-007, Rev -, Fuel Oil Service Mods to suit IF 1312 MDE

Coast Guard Drawing 65B WD 6201-009, Rev C, Electrical One line Block & Elementary Wiring

Diagram (OSAGE)

Coast Guard Drawing 75 WAGL 4301-005, Rev N, Shafting Machining Details to suit IF 1312 MDE vi (Rev-0)

Coast Guard Drawing 75 WAGL 4301-006, Rev F, Shaft Brake to suit IF 1312 MDE

Coast Guard Drawing 75 WAGL 4400-003, Rev L, Propeller to suit IF 1312 MDE

Coast Guard Drawing 100B CGB 103-3, Rev -, Booklet of General Plans

Coast Guard Drawing 100B CGB 0500-001, Rev 1, Lines and Offsets

Coast Guard Drawing 100B CGB 0700-003, Rev -, Docking Block Arrangement

Coast Guard Drawing 100B CGB 1101-01, Rev 3, Barge Plating and Bill of Material

Coast Guard Drawing 100B CGB 1105-002, Rev 1, Longitudinal Bulkheads & Rake Truss Details

Coast Guard Drawing 100B CGB 1604-1, Rev 2, Ladders, Rails, and Misc Fittings

Coast Guard Drawing 100B CGB 2602-001, Rev 3, Spud Well

Coast Guard Drawing 100B CGB 4103-001, Rev 3, Engine Cooling System

Coast Guard Fleet Drawing FL 2602-10, Rev L, Spud Arrangements and Details

Coast Guard Fleet Drawing FL 2804-12, Rev -, U.S.C.G. Emblem

Coast Guard Fleet Drawing FL 2804-22, Rev-, Consolidated Visual ID for Cutters

COAST GUARD PUBLICATIONS

Coast Guard Commandant Instruction (COMDTINST) M10360.3 (series), Coatings and Color Manual

NAVSEA Drawing 804-5773931, Rev A, Acoustic & Thermal Insulation For Compartments Installation

Details

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General

Requirements

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2014, Welding and

Allied Processes

Surface Forces Logistics Center Standard Specification 0850 (SFLC Std Spec 0850), 2014, General

Requirements for Drawing Preparation

Surface Forces Logistics Center Standard Specification 3041 (SFLC Std Spec 3041), 2014, Shipboard

Electrical Cable Test

Surface Forces Logistics Center Standard Specification 3042 (SFLC Std Spec 3042), 2014, Shipboard

Electrical Cable Removal, Relocation, Splice, Repair, and Installation

Surface Forces Logistics Center Standard Specification 5000 (SFLC Std Spec 5000), 2014, Auxiliary

Machine Systems

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2014, Requirements for Preservation of Ship Structures

Surface Forces Logistics Center Standard Specification 6341 (SFLC Std Spec 6341), 2014, Install Interior

Deck Covering Systems

Surface Forces Logistics Center Standard Specification 8634 (SFLC Std Spec 8634), 2014, Drydocking

Surface Forces Logistics Center Standard Specification 8635 (SFLC Std Spec 8635), 2014, Temporary

Services

Surface Forces Logistics Center Standard Specification 8636 (SFLC Std Spec 8636), 2014, Temporary

Hull Accesses

OTHER REFERENCES

American Welding Society (AWS) D1.1, 2008, Structural Welding Code

ASTM International (ASTM) D882, 2009, Standard Test Method for Tensile Properties of Thin Plastic

Sheeting vii (Rev-0)

ASTM International (ASTM) D1709, 2008, Standard Test Methods for Impact Resistance of Plastic Film by the Free-Falling Dart Method

ASTM International (ASTM) D1922, 2008, Standard Test Method for Propagation Tear Resistance of

Plastic Film and Thin Sheeting by the Pendulum Method

ASTM International (ASTM) D3359, 2009, Standard Test Methods for Measuring Adhesion by Tape

Test

ASTM International (ASTM) D5363, 2008; Standard Specification for Anaerobic Single-Component

Adhesives (An)

Commercial Item Description (CID) A-A-52624, Nov 2008, Antifreeze, Multi Engine Type, Ethylene

Glycol

Commercial Item Description (CID) A-A-59316, 2003, Abrasive Materials for Blasting

The Society for Protective Coatings (SSPC), May 2012, Paint Application Specification No. 2 (PA-2), Measurement of Dry Coating Thickness with Magnetic Gages

Federal Specification (Fed Spec) QQ-N-281, Oct 1985, Nickel-Copper Alloy Bar, Rod, Plate, Sheet, Strip, Wire, Forgings, and Structural and Special Shaped Sections

MIL-A-22262, Mar 1996; Abrasive Blasting Media Ship Hull Blast Cleaning

MIL-D-16791, Jan 1993, Detergents, General Purpose (Liquid, Nonionic)

MIL-PRF-16173, Sep 2006, Corrosion Prevention Compound, Solvent Cut Back, Cold Application

MIL-PRF-24613, Dec 1990, Deck Covering Materials, Interior, Cosmetic Polymeric

MIL-PRF-24647, Jun 2006, Paint System, Anticorrosive and Antifouling, Ship Hull

MIL-S-45180, 1998; Sealing Compound, Gasket, Hydrocarbon Fluid and Water Resistant

The Society for Protective Coatings (SSPC) Surface Preparation Specification No. 1 (SSPC-SP 1), 2004, Solvent Cleaning

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation

Standard SSPC-SP WJ-2/NACE WJ-2, 2012, Waterjet Cleaning of Metals – Very Thorough

Cleaning

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation

Standard SSPC-SP WJ-4/NACE WJ-4, 2012, Waterjet Cleaning of Metals – Light Cleaning

The Society for Protective Coatings (SSPC)/NACE-International (NACE) Joint Surface Preparation

Standard SSPC-SP 10/NACE No. 2, 2007, Near-White Blast Cleaning

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.3 (SSPC-SP 3), 2004, Power Tool Cleaning

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation

Standard SSPC-SP 7/NACE No.4, 2007, Brush-Off Blast Cleaning

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.11 (SSPC-SP 11), 2012, Power Tool Cleaning to Bare Metal

Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) C6183, 2007, Cork and

Rubber Composition Sheet; For Aromatic Fuel And Oil Resistant Gaskets viii (Rev-0)

CONSOLIDATED LIST OF GOVERNMENT-FURNISHED PROPERTY

The following is a list of property, which the Government will furnish. This list supersedes any other material obligations indicated or implied by referenced drawings.

WORK

ITEM

MTI ITEM DESCRIPTION NSN/PN QTY ESTIMATED

COST

($/UNIT)

29 N **Propeller shaft

Assembly for MDE change out w/ Finished

Reduction Gear Shaft

Coupling and Associated

Bolting (Consisting of

Bill of Material listed on

75-WAGL-4301-005)

NSN: 2010-01-626-3392

2 ea. 27,720.00

29 N Propeller, RH NSN: 2010-01-534-9089

1 ea. 13,038.00

29 N Propeller, LH NSN: 2010-01-534-9095

1 ea. 13,038.00

N

Main Diesel Engine and

Reduction Gear Set complete with all attached accessories

(MDE & Gear

Unattached Accessories including fuel filters, starting air components, jacket water 220 v hotstart, control and alarm panels, etc).

PN: V1312T1MLH-KC

NSN: 3020-01-F11-2289

2 ea.

219,081.00

29 N Strut Bearing (5.5” O.D.

x 4.5” I.D. x 18” Long), DURAMAX bronze, rubber

NSN: 2840-01-F11-2275

2 ea. 446.84

29 N

Pedestal Pillow Block

Bearing

PN: COOPER 02-BCP-408-

EX-AT

NSN: 3130-01-F11-2242

2 ea. 2,889.00

Bulkhead Seal Assembly

PN: WARTSILA H73090

NSN: 5330-01-F13-3234

2 ea. 5,098.00

Stern Tube Seal

Assembly

PN: WARTSILA H74537-02

NSN: 2040-01-F11-2244

2 ea. 16,664.00

MDE Exhaust Muffler

PN: 49380U

NSN: 2990-01-F11-2245

2 ea. 422.00

SSDG Exhaust Muffler

PN: 49440U

NSN: 2990-01-F11-2246

2 ea. 322.62 ix (Rev-0)

MDE Grid Cooler

PN: SC-418DP-114

NSN: 2040-01-F11-2291

2 ea 10,582.00

29 N SSDG Grid Cooler

PN: SC-216DP-63

NSN: 2040-01-F11-2290

2 ea. 4,270.51

29 N Oily Water Pump & associated compressed air filter/regulator

SANDPIPER Model

P1FRS1FB1SBSYNS200

NSN: 4320-01-F11-2261

1 ea. 1889.00

N

Fan, Commercial Navy

Vaneaxial X-A5A2W6, 4

HP, 1800/900 RPM (2

speed – 2 winding), 240/3/60, Howden-

Buffalo

PN: 500706-9630

NSN: 1680-01-F11-2281

3 ea. 10,020.00

29 N Clear Command

Processor Elec. ENG, SOL GR, 4 Station

PN: MATHERS/ZF 96204

NSN: 5865-01-F11-2249

2,480.00

29 N Control Head-Heavy duty, Dual

PN: MATHERS/ZF 4200 01

NSN: 2010-01-598-5214

2 ea.

1,110.00

29 N Serial Communication

Harness, 30 Ft

PN: MATHERS/ZF 13316-30

NSN: 2995-01-F12-2658

1 ea.

122.00

29 N Wire Harness-Throttle

Current, 30 Ft

PN: MATHERS/ZF 13494-30

NSN: 2995-01-F12-2659

2 ea.

109.00

29 N Clutch Wiring Harness

20 Ft

PN: MATHERS/ZF 15719-20

NSN: 5995-01-F12-2660

2 ea.

148.00

29 N Backup Control Panel, 3000 series

PN: MATHERS/ZF 3200B

2090-01-F11-2254 1 ea.

735.20

29 N Processor Smart Backup

4-20mA

PN: MATHERS/ZF 3005BC

NSN: 5998-01-F11-2255

2,225.00

29 N Backup Panel Wiring

Harness, Control 10Ft

PN: MATHERS/ZF 3301B-10

NSN: 5995-01-F11-2256

130.80

29 N Wire Harness-Power and

Start Interlock, 30Ft

PN: MATHERS/ZF 13756-30

NSN: 5995-01-F12-2661

188.95

29 N Backup Control Panel

Wiring Harness, Power/Start Interlock

PN: MATHERS/ZF 71708

NSN: 5995-01-F11-2271

394.00

29 N Control Head Wiring

Harness, Double Ended, 20 Ft.

PN: MATHERS/ZF 14261-20

NSN: 2030-01-F11-2272

115.00

29 N Throttle Wire Harness, 4-

20ma, N Interlock

Interface, 20Ft

PN: MATHERS/ZF 3603B-20

NSN: 5995-01-F11-2258

210.00

29 N Smart Backup Clutch

Wire Harness 20Ft

PN: MATHERS/ZF 3501B-20

NSN: 5995-01-F11-2259

282.40

29 N Control Head Wire

Harness, Double Ended, 100 Ft.

PN: MATHERS/ZF 14261-

NSN: 2030-01-F11-2260

252.00 x (Rev-0)

Tachometer Sensor

Harness, 40 ft

PN: MATHERS/ZF 13239-40

NSN: 6680-01-F11-2248

104.00

29 N Plug, Cannon Connector

PN: Mathers/ZF 6029199081

NSN: 5935-01-F12-2676

2 ea.

61.00

29 N Controller, multispeed, NEMA, CUTLER-

HAMMER

PN: ECN3618BBA-

C42H5T15P27P27P27

NSN: 6110-01-F11-2274

3,165.00

29 N Fiberglass Wall Mount

Box

(30.25”x24.25”x10”)

PN: Hoffman

A30H2410GQRLP

NSN: 5670-01-599-2924

728.88

Panel (27”x21”)

PN: Hoffman A30P24

NSN: 5342-01-222-4898

75.83

29 N

Fiberglass Wall Mount

Box (17.5x14”x8.78”)

PN: Hoffman

A18149JFGQRR

NSN: 5975-01-598-4207

335.57

29 N

Panel (14.75”x12.88”)

PN: Hoffman A16P14

NSN: 5975-01-206-0968

16.80

29 N Battery, 12V, deep cycle, 55AH, 750CCA

PN: OPTIMA D34M

NSN: 6140-01-475-9355

205.00

29 N Battery Charger, 24V, 10A, 120VAC input, CHARLES

INDUSTRIES

PN: 93-24105SP-A

NSN: 6130-01-598-4704

430.83

29 N Battery Box, ABS polymer, Troll Fury

PN: OPTIMA TF1800

NSN: 6160-01-598-3619

81.24

Cable, 2 Conductor

PN: LSDSGU-4

NSN: 6145-01-202-2795

160 ft

.89

29 N Cable, 37 Conductor, Shielded

PN: LSMSCS-37

NSN: 6145-01-202-6964

50 ft

13.70

29 N Terminal Board, 20

Terminals, Barrier Type

NSN: 5940-00-983-6061

PN: 20-140DE

2 ea

9.96

Cable, 3 Conductor, PN: LSTSGU-4

NSN: 6145-01-201-9498

20 ft

1.06

29 N Cable, 3 Conductor, PN: LS3SJ-18

NSN: 6145-01-202-7750

1.09

29 N Cable, 2 Conductor, Shielded, PN: LS2SJ-14

NSN: 6145-01-202-7747

200 ft

1.10

29 N Cable, 4 Conductor, PN: LS4SJ-16

NSN: 6145-01-204-4867

100 ft

1.54 xi (Rev-0)

29 N Switchboard Wire, PN: M16878/3BJE0

NSN: 6145-00-756-2909

20 ft

.04

29 N Cable, 30 Conductor, PN: LSMSCS-30

NSN: 6145-01-202-6963

200 ft

10.72

29 N Cable, 2 Conductor, 16

AWG Stranded, TC

Drain Wire

NSN: 6145-01-598-4205

PN: Belden 8720 100 ft

1.12

29 N Cable, 3 Conductor, Shielded, 14 AWG

PN: Belden 9367

NSN: 4010-01-599-3191

2.00

Time Delay Relay

PN: TMR6X0024

NSN: 5945-01-F12-2671

2 ea

182.00

8 Pin Socket

PN: D3PA2

NSN: 5315-01-F12-2672

7.50

29 N

Hold Down Spring

PN: D65CHDS

NSN: 5360-01-F12-2673

8.32

Steel Din Rail, Perforated

PN: 801733

NSN: 5340-01-F12-2674

1 ea

5.74

29 N 24VDC Battery Cap

Meter

PN: BCM24

NSN: 6160-01-F12-2675

96.00

29 N Circuit Breaker, 2 Pole, 24 VDC, 10A, Phoenix

Contact

PN: 0915069

NSN: 5925-01-F12-2741

151.00

29 N Code Reader NSN: 2815-01-F11-2434 1 ea. 2,336.00

29 N Main Propulsion Parts

Kit NSN: 2815-01-F12-2787 2 ea.

3,826.00

30 N Steering Rudder

(Consisting of all components listed on elevation 10-B on sheet 2 of Coast Guard Drawing

65 WD 2200-003)

NSN: 2040-01-612-6981 2 ea. 39,393.20

30 N Seal Assembly, Rudder

Stock Face

P/N: Wartsila H75492-01

NSN: 5330-01-565-9776

2 ea. 7,243.00

30 N Hydraulic Steering

Cylinder Assembly

PN: JA-201000-1

NSN: 2530-01-F11-2269

2 ea. 3,481.00

30 N Manual Helm Pump PN: JA-301007-1

NSN: 4320-01-552-9503

1 ea. 1,856.00

30 N Tank, Header PN: JA-521011-1

NSN: 5430-01-F11-2287

1 ea. 537.00

30 N Valve, DARB Assembly PN: JA-401003-1

NSN: 4810-01-F11-2282

1 ea. 1,046.00

30 N Steering Control System NSN: 2030-01-F13-3190 1 ea. 20,015.00

30 N Motors, Starters & Alarm

Assembly

NSN: 6110-01-F13-3189

1 ea. 23,772.00

30 N Tiller PN: JQ-041096-06 1 ea. 3,837.00 xii (Rev-0)

NSN: 2010-01-F11-2283

30 N Tiller PN: JQ-041096-07

NSN: 2010-01-F11-2284

1 ea 7,210.00

30 N Stud Kit, Tie Bar PN: JQ-041096-08

NSN: 5307-01-F11-2285

1 ea. 3,175.00

30 N Hydraulic Power Units

Assemblies

PN: JQ-041096-31

NSN: 4920-01-F11-2461

1 ea. 16,294.00

30 N Valve, Shut-off, 3 Way, 4-Position

PN: JA-950068-2

NSN: 4810-01-F11-2286

4 ea. 509.00

30 N Bearing Heavy Duty, 4.3307-in I.D.

PN: SKF USA 23222C

NSN: 3110-01-F11-2241

2 ea. 495.00

30 N Fan, Centrifugal, Navy

Std Size: X-CC1-

4A2W6CCW-NS, ¼ HP,

Spray Tight Motor

Enclosure, 1800 RPM (1 speed – 1 winding), 240/3/60 (Howden-

Buffalo)

PN: 500896-286

NSN: 4140-01-F11-2280

1 ea 8,371.00

30 N Annunciator Alarm

Panels (Murphy

ST1OAS-F Modified to

Dwg 75WAGL-436-002, Rev C)

NSN: 6340-01-F11-2278

PN: ST1OAS-F

2 ea 3,056.00

30 N XTPB Enclosure PN: Eaton XTPBXENAS65

NSN: 1680-01-F11-2277

1 ea 54.17

30 N XTPB Pushbutton

Manual Motor

PN: Eaton XTPB1P6BC1

NSN: 5930-01-F11-2276

2 ea 57.46

31 N 26” x 69” Weather Tight

Door(Steel) w/ 12”

Window Port Hole

Model # 1213 1 $4,800.00

*Government-loaned property, which shall be returned to the vessel upon completion of the availability.

**New or refurbished equipment that the Government may provide for installation in place of existing equipment.

***Government-furnished property, which is to be supplied by either the vessel or the C4IT ServiceCenter xiii (Rev-0)

CONSOLIDATED LIST OF CRITICAL INSPECTION ITEMS

The following is a list of work items, which contain Critical Inspection reports, which the Contractor must complete within the first 25% of the availability contract period (see SFLC Std Spec 0000, paragraph 3.2.6.5

(Inspection report particulars)):

Work

Item Title

3 Hull Plating (U/W Body), Ultrasonic Testing - Tender

4 Hull Plating (U/W Body), Ultrasonic Testing - Barge

6 Voids (Non-Accessible), Leak Test - Tender

7 Voids (Non-Accessible), Leak Test - Barge

10 Keel Coolers, Clean, Inspect, and Hydro - Barge xiv (Rev-0)

PRINCIPAL CHARACTERISTICS - TENDER

65’ WLR (B-CLASS), SMALL BUOY RIVER TENDER

PHYSICAL

Length overall 65' 10"

Depth 7' 8"

Maximum beam 21' 0"

Frame spacing 1' 6"

Full load draft 5' 0 7/8" LCF Draft

Full load displacement 127.71 Long Tons Fresh Water

HULL

Hull material Steel

MACHINERY

Number of propellers 2

Number of blades 5

Diameter of propeller 48"

Pitch 46" fixed

RPM 410

TANK CAPACITIES

Fuel tanks 2034 Gals

Fresh water tanks 4229 Gals

Lube oil 55 Gals xv (Rev-0)

PC_CGB_100_1113

PRINCIPAL CHARACTERISTICS - BARGE

100' Barge (A & B CLASSES)

PHYSICAL CHARACTERISTICS

Length Overall 100' 0"

Depth 7' 0"

Maximum Beam 30' 0"

Full Load Draft 3’ 9 ¾”

Full Load Displacement 287.39 Long Tons SW

Shore Tie Voltage Requirements 230 Volts AC

1 (Rev-0)

00000_0315_FLT

REC_00000_FLT_ Commercial Project @ Contractor’ Facility (1212)

General Requirements

1. SCOPE

1.1 Intent. This standard specification invokes general requirements for conducting vessel repairs performed at a commercial contractor’s facility for Coast Guard vessels.

1.2 Term interchangeability. The terms 'Contractor', 'CG Yard', 'NAVSTA EVERETT', 'shipyard', 'Base', and

'Coast Guard Industrial' are used interchangeably in this specification. Where the primary service provider is

Coast Guard personnel, references to contractor and other noted descriptors within this specification or within drawings, publications, SFLC Standard Specifications or other commercial and military references are deemed the same as prime service provider.

2. REFERENCES

COAST GUARD DRAWINGS

None

COAST GUARD PUBLICATIONS

Coast Guard Commandant Instruction (COMDTINST) M10360.3 (series), Coatings and Color Manual

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General

Requirements

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2014, Welding and

Allied Processes

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2014, Requirements for Preservation of Ship Structures

OTHER REFERENCES

None

3. REQUIREMENTS

3.1 General. The Contractor shall conform to all requirements specified in SFLC Std Spec 0000 and in this item, as applicable, during the performance of this availability.

NOTE

The requirements of paragraph 3.1 (General) applies to all work under the scope of this contract, whether explicitly stated in work items or not, and to all other work subsequently authorized by changes, modifications, or extensions to the contract.

2 (Rev-0)

3.2 Fire watch requirements. The Contractor shall refer to 3.3.1.3 (Fire watch requirements) of SFLC Std Spec

0000, in accomplishing the following task:

Provide portable fire extinguishers for Coast Guard fire watch personnel. Coast Guard fire watch is in lieu of contractor personnel during the hours of 0800-1600, Monday through Friday, and limited to two Coast Guard fire watch personnel.

Provide fire watch personnel and fire extinguishers for the duration of the availability period, during and beyond noted Coast Guard fire watch support.

3.3 Preservation requirements. The Contractor shall accomplish all preservation tasks, including touch-ups, in accordance with SFLC Std Spec 6310.

3.3.1 Brand name approval. Ensure that all contractor-furnished coatings are in accordance with SFLC Std Spec

6310, Appendix C (Authorized Coatings for Use on Cutters and Boats).

3.3.2 Coating colors and system color schemes. Ensure that all colors and color coat/paint schemes are in accordance with COMDTINST M10360.3, Chapter 6 (Cutter and Boat Colors Exterior and Interior).

NOTE

Unless a waiver has been granted (in writing) by the KO, deviations from authorized coatings (listed in Appendix C of SFLC Std Spec 6310) and colors and color schemes

(provided in Chapter 6 of COMDTINST M10360.3) are strictly prohibited.

3.4 Welding and brazing requirements. The Contractor shall perform all welding and allied processes, and NDI in accordance with SFLC Std Spec 0740.

3.5 Environmental protection requirements. The Contractor shall adhere to the following environmental protection requirements in accordance with the SFLC Stand Spec 0000:

3.5.1 Contractor operated (non USCG) facilities. The Contractor shall provide and maintain environmental protection as defined in SFLC Std Spec 0000 Appendix A, Requirements for Environmental Protection at

Contractor Operated (Non USCG) Facilities, as applicable, during the performance of this availability. Contractor shall plan for and provide environmental protective measures to control pollution that develops during normal practice, as well as plan for and provide environmental protective measures required to correct conditions that develop during the project. Contractor shall comply with applicable Federal, state, and local laws, codes, ordinances, and regulations in their entirety. Any reference to a specific portion of a Federal, state, or local law, code, ordinance, or regulation in this or any other item shall not be construed to mean that relief is provided from any other sections of the law, code, ordinance, or regulation.

3.5.2 Test and procedures. The Contractor shall be required to promptly conduct tests and procedures for the purpose of assessing whether operations are in compliance with applicable Environmental Laws. Analytical work shall be done by qualified laboratories; and where required by law, the laboratories shall be certified.

3.5.3 Regulatory notifications. The Contractor shall be responsible for all regulatory notification requirements in accordance with Federal, State and local regulations. In cases where the Coast Guard must also provide public notification, such as storm water permitting, the Contractor must coordinate with the Contracting Officer or COR, and if work is being performed at a USCG Facility, the local Facility Engineer or Engineering Officer. The

Contractor shall submit copies of all regulatory notifications to the Contracting Officer and the local Facility

Engineer or Engineering Officer prior to commencement of work activities. Regulatory notifications shall be provided for including but not limited to demolition, renovation, National Pollutant Discharge Elimination System

3 (Rev-0)

(NPDES) defined site work, and remediation of controlled substances such as asbestos, hazardous waste, and lead paint.

3.5.4 Environmental manager. The Contractor shall appoint in writing an Environmental Manager for the project, and shall be responsible for coordinating Contractor compliance with Federal, State, local, and station environmental requirements. The Environmental Manager shall ensure compliance with Hazardous Waste

Program requirements, including hazardous waste handling, storage, manifesting, and disposal; implement the

Contractors’ Environmental Management Plan; ensure that all environmental permits are obtained, maintained, and closed out; ensure compliance with Storm Water Program Management requirements; ensure compliance with Hazardous Materials including storage, handling, and reporting requirements; as well as coordinate any remediation of regulated substances such as lead, asbestos, and polychlorinated biphenyl (PCB). This may be a collateral position; however the individual must be trained to adequately accomplish the following duties; ensure waste segregation and storage compatibility requirements are met; inspect and manage Satellite Accumulation areas; ensure only authorized personnel add wastes to containers; ensure all Contractor personnel are trained in 40

CFR requirements and individual position requirements; coordinate removal of waste containers; and maintain the

Environmental Records binder and required documentation, including environmental permits compliance and close-out.

3.5.5 HW disposal. Contractor shall comply with SFLC Std Spec 0000 Appendix A, Requirements For

Environmental Protection At Contractor Operated (Non USCG) Facilities for HW disposal.

3.6 Local Policy. None.

3.7 SFLC standard specification approved changes. The Contractor shall be aware that the following are approved changes to published SFLC 2014 Edition Standard Specifications and supersede published content:

3.7.1 SFLC Standard Specification 6310, Requirements for Preservation of Ship Structures.

3.7.1.1 SFLC Std Spec 6310, page C-2, Section C1.5.1. Change from "lead-containing paint as 0.06%" to "lead-containing paint as 0.009%".

3.7.1.2 SFLC Std Spec 6310, page 4, Section 2 References, Group- Other References. Add “The Society for

Protective Coatings (SSPC) Paint Application Guide No. 11, 2008, Protecting Edges, Crevices, and Irregular Steel

Surfaces by Stripe Coating”

3.7.1.3 SFLC Std Spec 6310, page Appendix C-6, add "Hempel Hempadur Multi-Strength GF 35870" with FED-

STD-595 color "Black/Red" under ANTI-ABRASION COATING, ICE BREAKING CAPABLE VESSELS, <235’.

3.7.1.4 Standard Spec 6310, page Appendix A-7, Under "UNDERWATER (U/W) BODY/BOOT-TOP", Add line

Column 1: Option for U/W Body and Boot-Top, Steel Hulls, <154', in Salt Water. Column 2: Blank. Column 3:

SSPC-SP 10/NACE NO. 2 using grit conforming to MIL-A-22262 / (1.5-3.5) - or - SSPC-SP WJ-2(M)/NACE

WJ-2(M). Columns 4 and 5: Same as "U/W Body and Boot-Top, Aluminum Hull, High Speed (>30 knots)".

3.7.2 SFLC Standard Specification 0000 General Requirements.

3.7.2.1 SFLC Std Spec 0000, paragraph 1.3 ‘Acronyms and term definitions’, page 5, “PCL (Paint Containing

Lead)” definition replaced by, “Any paint or coating containing lead in excess of 0.009 percent by weight (1.0 mg/cm2 or 90 ppm). Lead Based Paint (LBP) is an interchangeable term with PCL.”

4 (Rev-0)

4. NOTES

4.1 QA inspection forms. QA inspection forms (QA-1 thru QA-5), required in SFLC Std Spec 6310 to be completed and submitted during preservation of “critical-coated surfaces”, are provided at the end of this document.

5 (Rev-0)

QA-1 - QUALITY ASSURANCE INSPECTION FORM

(PRESERVATION CHECKLIST)

Vessel Name Hull # Work Item # Work Item Title

Location of Work (incl. frame #’s) Area (sqft)

CHECKPOINT 1 – COATING SYSTEM COMPLIANCE

Ensure all coatings are in compliance with SFLC Std Spec 6310, Appendix C.

CHECKPOINT 2 - PAINT STORAGE

Ensure all coatings are kept at a temperature of 65 to 85°F at all times, unless otherwise specified by the coating mfgr.

CHECKPOINT 3 - AMBIENT CONDITIONS

Ensure surface and surrounding temperatures are each between 50 and 90°F for water-containing coatings, and 35 and 95°F for other coatings, unless otherwise specified by the coating manufacturer(s).

Ensure maximum relative humidity (RH) is as follows, from surface preparations through final curing of topcoat: 50% for tanks, voids, and vent plenum; and 85% for all other areas, unless otherwise specified by manufacturer(s).

Ensure surface temperature is at least 5°F above the dew point, unless otherwise specified by the coating mfgr.

CHECKPOINT 4 - PRE-SURFACE PREPARATION

Remove surface contaminants (soluble salts, loose rust, mud, and marine growth) with low pressure fresh water wash down

(maximum 5,000 psi). If oil and grease are present, perform solvent cleaning, as per SSPC SP-1.

Verify equipment setup, blast media, and surface preparation methods match designated test coupon.

CHECKPOINT 5 - SURFACE PREPARATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure cleanliness of prepared surface is as per specification (i.e.: SSPC SP-11, SP-10, SP WJ-2…).

Verify surface anchor profile using ASTM D4417-Methods B or C against SFLC Std Spec 6310. Conduct profile readings at a minimum of 5 locations for the first 1000-sqft area, and 2 locations for each succeeding 1000-sqft area.

Measure soluble salt conductivity in accordance with SSPC-Guide 15. Conduct 5 measurements per each 1000-sqft area (max.

threshold: 70 microsiemens/cm for non-submerged surfaces, 30 microsiemens/cm for submerged surfaces).

CHECKPOINT 6 - PRIMER COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Verify proper mixing and stand-in (induction) times.

Ensure no paint is applied when the temperature is expected to drop to freezing before the paint has dried.

Ensure surfaces are completely dry, unless otherwise allowed by the coating manufacturer(s).

Verify wet film thickness (WFT) at random, to prevent under or over application. Verify final DFT.

Brush out all runs, sags, drips, and puddles.

Perform visual inspection for holidays and other defects.

CHECKPOINT 7 – STRIPE COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure overcoating window is as per manufacturer’s instructions.

After primer coat (mist coat after inorganic zinc), brush-apply un-thinned coat of same primer paint over edges, weld seams, cut-outs, and areas of complex geometries @ 3-4 mils wet film thickness (WFT).

CHECKPOINT 8 – TOP COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure overcoating window is as per manufacturer’s instructions.

Verify proper mixing and stand-in (induction) times, as applicable.

Verify wet film thickness at random, to prevent under or over application.

Brush out all runs, sags, drips, and puddles.

CHECKPOINT 9 – FINAL INSPECTION

Verify final system dry film thickness. Conduct 5 sets of 3 readings for each of the first 3 100-sqft areas, followed by 5 sets of 3 readings for each succeeding 1000-sqft area.

Ensure that system cure is in accordance with manufacturer's recommendation for intended service.

Ensure potable water tank exhaust ventilation is maintained continuously from and during coating application through final system cure, to exhaust all solvent to the atmosphere and to prevent solvent entrapment.

For immersion coatings (including tank U/W body), record date and time of the following events:

Final coat application: _____/_____; Return to service or removal from environment controls: _____/_____

CHECKPOINT 10 – RECORD KEEPING

Complete, sign, and submit all provided QA Inspection Forms.

Name of QP-1/NACE Inspector Signature Cert. # Date / Time

6 (Rev-0)

QA-2 - QUALITY ASSURANCE INSPECTION FORM

(ENVIRONMENTAL READINGS)

Use one sheet for each activity. Record conditions every four hours from before surface preparation to application of final coating system coat.

DATE &

TIME

ACTIVITY

(Surface preparation, primer coat, barrier coat, top coat, etc…)

LOCATION

(Frame & Deck, relation to equipment, etc.)

TEMPERATURE

% REL.

HUMID-

ITY DEW

PT.

SURFACE AMBIENT

ΔT

| DP -

Surface |

7 (Rev-0)

QA-3a - QUALITY ASSURANCE INSPECTION FORM

(SURFACE PROFILE LOG FOR PROFILE MEASUREMENTS IAW ASTM D4417-METHOD-C)

Location of Work (Frame References) Area (sqft)

SURFACE PREPARATION METHOD

PROFILE ACHIEVED (mils)

Min Max Mean

SSPC-SP-10/NACE No. 2

SSPC-SP WJ-1/NACE WJ-1

SSPC-SP WJ-2/NACE WJ-2

SSPC-SP WJ-3/NACE WJ-3

SSPC-SP WJ-4/NACE WJ-4

SSPC-SP-3

SSPC-SP-11

SSPC-SP-11 (inaccessible area)

Brush-blasting (non-metallic substrate)

Abrasive Manufacturer and Sieve Size: _________________________________

Place surface profile replica tapes in the spaces provided below, to serve as permanent QA record. Maintain a separate log for each location. When an area is divided into separate sections, maintain a separate log for each section.

Place Surface Profile

Replica Tape Here

Reading:__________ mils

Place Surface Profile

Replica Tape Here

Reading:__________ mils

Place Surface Profile

Replica Tape Here

Reading:__________ mils

Place Surface Profile

Replica Tape Here

Reading:__________ mils

Place Surface Profile

Replica Tape Here

Reading:__________ mils

Place Surface Profile

Replica Tape Here

Reading:__________ mils

Place Surface Profile

Replica Tape Here

Reading:__________ mils

Place Surface Profile

Replica Tape Here

Reading:__________ mils

Place Surface Profile

Replica Tape Here

Reading:__________ mils

Place Surface Profile

Replica Tape Here

Reading:__________ mils

Place Surface Profile

Replica Tape Here

Reading:__________ mils

Place Surface Profile

Replica Tape Here

Reading:__________ mils

Place Surface Profile

Replica Tape Here

Reading:__________ mils

Place Surface Profile

Replica Tape Here

Reading:__________ mils

Place Surface Profile

Replica Tape Here

Reading:__________ mils Mean Mil Reading (IAW ASTM D4417-Method C) for above 15 readings: ______________

8 (Rev-0)

QA-3b - QUALITY ASSURANCE INSPECTION FORM

(SURFACE PROFILE LOG FOR PROFILE MEASUREMENTS IAW ASTM D4417-METHOD-B)

SURFACE PREPARATION METHOD

PROFILE ACHIEVED (mils)

Min Max Mean

SSPC-SP-10/NACE No. 2

SSPC-SP WJ-1/NACE WJ-1

SSPC-SP WJ-2/NACE WJ-2

SSPC-SP WJ-3/NACE WJ-3

SSPC-SP WJ-4/NACE WJ-4

SSPC-SP-3

SSPC-SP-11

SSPC-SP-11 (inaccessible area)

Brush-blasting (non-metallic substrate)

Abrasive Manufacturer and Sieve Size: _________________________________

Record measurements taken in the spaces provided below, to serve as permanent QA record. Maintain separate log for each location. When an area is divided into separate sections, maintain a separate log for each section.

Reading: _____ mils _____ mils _____ mils _____ mils _____ mils

Reading: _____ mils _____ mils _____ mils _____ mils _____ mils

Reading: _____ mils _____ mils _____ mils _____ mils _____ mils

Reading: _____ mils _____ mils _____ mils _____ mils _____ mils

Reading: _____ mils _____ mils _____ mils _____ mils _____ mils

Reading: _____ mils _____ mils _____ mils _____ mils _____ mils

Reading: _____ mils _____ mils _____ mils _____ mils _____ mils

Reading: _____ mils _____ mils _____ mils _____ mils _____ mils

Reading: _____ mils _____ mils _____ mils _____ mils _____ mils

Reading: _____ mils _____ mils _____ mils _____ mils _____ mils

Mean Mil Reading (IAW ASTM D4417-Method B) for above 10 readings (by column):

_____ mils _____ mils _____ mils _____ mils _____ mils

9 (Rev-0)

QA-4 - QUALITY ASSURANCE INSPECTION FORM

(SURFACE SOLUBLE SALT CONDUCTIVITY LOG)

SOLUBLE SALT CONDUCTIVITY MEASUREMENTS IAW SSPC-GUIDE 15

DATE TEST LOCATIONS

CONDUCTIVITY

(microsiemens/cm)

10 (Rev-0)

QA-5 - QUALITY ASSURANCE DATA FORM

(COATING THICKNESS)

(Use one sheet for each sequence)

Coating Mfg Product Name Batch # Induction

Time

Coating System Sequence

(Primer/Touchup/3rd Coat, etc.)

DRY FILM THICKNESS (DFT) MEASUREMENTS IAW SSPC-PA 2

SPOT 1 2 3 4 5

AVERAGE

VALUE

*BASE METAL

READING (BMR)

*Required, If Magnetic Pull-Off (Type I/Banana) Gauge Is Used.

Location (Frame Reference): ___________________

SPOT 1 2 3 4 5

Overall Avg. DFT

ADJUSTMENTS

1 Avg. BMR Deviation

3 Before

Adjustments

After Adjustments

Avg.

Location (Frame Reference): ___________________

SPOT 1 2 3 4 5

Overall Avg. DFT

ADJUSTMENTS

1 Avg. BMR Deviation

3 Before

Adjustments

After Adjustments

Avg.

Location (Frame Reference): ___________________

SPOT 1 2 3 4 5

Overall Avg. DFT

ADJUSTMENTS

1 Avg. BMR Deviation

3 Before

Adjustments

After Adjustments

Avg.

Application Method (Airless, Conventional Spray, Rolled) Average DFT

11 (Rev-0)

11000_0815_FLT

REC_11000_UWHIB_FLT_65’ WLR (ALL) (1211)

WORK ITEM 1: Hull Plating (U/W Body), Inspect - Tender

1. SCOPE

1.1 Intent. This work item describes the requirements for the Contractor to inspect/survey the vessel’s

Under Water (U/W) hull plating, including U/W appendages and coating system.

1.2 Government-furnished property.

None.

2. REFERENCES

COAST GUARD DRAWINGS

Coast Guard Drawing 65 WD 700-004, Rev -, Docking Block Arrangement (“A” & “B” Class)

COAST GUARD PUBLICATIONS

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General Requirements

OTHER REFERENCES

The Society for Protective Coatings (SSPC), May 2012, Paint Application Specification No. 2

(PA-2), Measurement of Dry Coating Thickness with Magnetic Gages

3. REQUIREMENTS

3.1 General.

3.1.1 CIR.

None.

3.1.2 Tech Rep.

Not applicable.

3.1.3 Protective measures. The Contractor shall furnish and install all protective coverings to seal off and protect all non-affected vessel's components, equipment, and spaces near the work area against contamination during the performance of work. Upon completion of work, the Contractor shall remove all

12 (Rev-0) installed protective measures, inspect for the presence of contamination, and return all contaminated equipment, components, and spaces to original condition of cleanliness.

3.1.4 Interferences. The Contractor shall handle all interferences in accordance with SFLC Std Spec 0000, paragraph 3.3.5 (Interferences).

3.2 Inspection. The Contractor shall accompany the Underwater Hull Inspection Board (UWHIB) in the performance of the below inspection tasks, as applicable, using the drawings listed in Section 2

(References) as guidance. The Contractor shall provide the following, to facilitate the UWHIB in assessing the condition of the designated U/W hull components and systems:

A hull repair supervisor and a marker.

Temporary staging and other necessary equipment, as applicable, for ensuring safe access to all areas of the U/W hull.

NOTES

1. The COR will convene the UWHIB as soon as possible after the vessel has been dry-docked and before any work (except U/W hull cleaning/wash down) is performed on the U/W hull and appendages.

2. Some of the components and/or systems addressed in this work item may not be applicable to all vessel classes.

3.2.1 Hull plating.

3.2.1.1 The Contractor shall inspect the condition of the hull plating (including thruster tunnel plating, as applicable), for the presence of marine growth, deformation, and any evidence of major corrosion or electrolytic action.

3.2.1.2 The Contractor shall inspect the hull and keel areas, report on the condition of butt-welded seams, doubler plates, lap seams, and for any signs of damaged plating or unusual waviness in the plating.

3.2.2 Sea chests and all other cooling system intake components. The Contractor shall inspect all sea chests, tunnels, hull openings, and grates for general appearance, loose, damaged, or missing grates, loose or missing fasteners, condition of sea strainers and lockwire on bolts, marine growth on grating slots, and any obstructions in the openings that might prevent proper suction and discharge of water.

3.2.3 Rudders. The Contractor shall check general condition, condition around the drain plugs, and check for pitting, if any, on the leading and trailing edges.

3.2.4 Propeller and shaft associated components. The Contractor shall inspect the condition of propellers for propellers for signs of corrosion, pitting, erosion, fouling, cracks, dings, and nicks by side and blade;

inspect fairwaters, rope guards, shafts, and mechanical seals - look for missing screws, physical damage to the blades, pitting, condition of dunce caps, and condition of securing devices.

3.2.5 Transducers. The Contractor shall check general condition for cuts, cracks, corrosion, and surface defects around the openings. Check transducer securing nuts for tightness, and inspect cables for chafing and other damage.

3.2.6 Anodes.

13 (Rev-0)

3.2.6.1 The Contractor shall remove all marine growth and oxide coating from all hull, rudder, shaft strut, sea chest, z-drive, and thruster tunnel anodes, or water jet drives anodes, as applicable, using a light-wire brush.

3.2.6.2 The Contractor shall visually inspect all anodes; check the soundness of mounting strap and stud welds, missing fasteners, and percentage of remaining material.

3.2.7 Coating system inspections. The Contractor shall accomplish the below inspections, in conjunction with the underwater hull inspection conducted by the Underwater Hull Inspection Board (UWHIB).

Document the condition found as “Partial - Condition A”, “Partial - Condition B”, or “100%”, as applicable (see 4.1 (Definitions)). Submit a CFR.

NOTE

The following inspections are for determining the existing condition of the coating system for the underwater body surfaces, which are deemed “Critical-coated” surfaces; they must be carried out by a SSPC-QP-1 certified contractor/sub-Contractor or a NACE Inspector – see SFLC Std Spec 0000, paragraph 3.2.4.2 (In-process QC measures for “critical-coated surfaces”).

3.2.7.1 Visual. Perform a visual inspection of the existing U/W body coating system.

3.2.7.2 Dry film thickness(DFT) measurements. Take total DFT measurements of the U/W body coating system, in accordance with SSPC-PA 2.

4. NOTES

4.1 Definitions.

4.1.1 "Partial – Condition A”: The condition that exists where the substrate is exposed in up to 33% of the entire U/W body.

4.1.2 "Partial - Condition B": The condition that exists where the coating system has incurred damage, but the substrate is not exposed in any location.

4.1.3 "100%”: The condition that exists where more than 33% of the U/W body hull substrate is exposed.

4.2 UWHIB convention. The COR will convene the UWHIB as soon as possible after the vessel has been dry-docked and before any work (except U/W hull cleaning/wash down) is performed on the U/W hull and appendages.

14 (Rev-0)

11000_0815_FLT

REC_11000_UWHIB_FLT_100’ Barge (ALL) (1211)

WORK ITEM 2: Hull Plating (U/W Body), Inspect - Barge

1. SCOPE

1.1 Intent. This work item describes the requirements for the Contractor to inspect/survey the vessel’s

Under Water (U/W) hull plating, including U/W appendages and coating system.

1.2 Government-furnished property.

None.

2. REFERENCES

COAST GUARD DRAWINGS

Coast Guard Drawing 100B CGB 700-003, Rev -, Docking Block Arrangement

COAST GUARD PUBLICATIONS

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General Requirements

OTHER REFERENCES

The Society for Protective Coatings (SSPC), May 2012, Paint Application Specification No. 2

(PA-2), Measurement of Dry Coating Thickness with Magnetic Gages

3. REQUIREMENTS

3.1 General.

3.1.1 CIR.

None.

3.1.2 Tech Rep.

Not applicable.

3.1.3 Protective measures. The Contractor shall furnish and install all protective coverings to seal off and contamination during the performance of work. Upon completion of work, the Contractor shall remove all

15 (Rev-0) installed protective measures, inspect for the presence of contamination, and return all contaminated equipment, components, and spaces to original condition of cleanliness.

3.1.4 Interferences. The Contractor shall handle all interferences in accordance with SFLC Std Spec 0000, paragraph 3.3.5 (Interferences).

3.2 Inspection. The Contractor shall accompany the Underwater Hull Inspection Board (UWHIB) in the performance of the below inspection tasks, as applicable, using the drawings listed in Section 2

(References) as guidance. The Contractor shall provide the following, to facilitate the UWHIB in assessing the condition of the designated U/W hull components and systems:

A hull repair supervisor and a marker.

Temporary staging and other necessary equipment, as applicable, for ensuring safe access to all areas of the U/W hull.

NOTES

1. The COR will convene the UWHIB as soon as possible after the vessel has been dry-docked and before any work (except U/W hull cleaning/wash down) is performed on the U/W hull and appendages.

2. Some of the components and/or systems addressed in this work item may not be applicable to all vessel classes.

3.2.1 Hull plating.

3.2.1.1 The Contractor shall inspect the condition of the hull plating (including thruster tunnel plating, as applicable), for the presence of marine growth, deformation, and any evidence of major corrosion or electrolytic action.

3.2.1.2 The Contractor shall inspect the hull and keel areas, report on the condition of butt-welded seams, doubler plates, lap seams, and for any signs of damaged plating or unusual waviness in the plating.

3.2.2 Sea chests and all other cooling system intake components.