HRMC-018-23_PACKAGE_REV2.pdf

DEPARTMENT OF THE NAVY

HRMC (NMD)

SPECIFICATIONS FOR WORK TO BE ACCOMPLISHED

SPECIFICATION NUMBER: HRMC-018-23

INCLUDES ALL CHANGES THROUGH 2/10/2023

INDEX

HRMC-018-23

ITEMS THAT ARE STRUCK OUT IN THIS INDEX DO NOT APPLY TO THIS CONTRACT.

CATEGORY I. FY-23 STANDARD ITEMS APPLICABLE TO THIS JOB ORDER WITHOUT FURTHER REFERENCE.

ITEM_NO. TITLE CHANGE DATE CHANGE

009-01 General Criteria; accomplish 10/01/2021 Original

009-02 Environmental Compliance Report for Material Usage; accomplish 10/01/2019 Original

009-03 Toxic and Hazardous Substance; control 10/01/2019 Original

009-04 Quality Management System; provide 10/01/2021 Original

009-05 Temporary Access; accomplish 10/22/2021 CH-1

009-06 Maintaining Protection and Cleanliness from Non-Radioactive Operations;

accomplish

03/06/2020 Original

009-07 Confined Space Entry, Certification, Fire Prevention and Housekeeping;

accomplish

07/25/2022 CH-3

009-08 Shipboard Fire Protection and Fire Prevention; accomplish 10/01/2021 Original

009-10 Asbestos-Containing Material (ACM); control 10/01/2019 Original

009-18 Mine Warfare Ships Magnetic Material; control 10/01/2021 Original

009-19 Provisioning Technical Documentation (PTD); provide 10/01/2018 Original

009-20 Government Property; control 10/01/2021 Original

009-21 Logistics and Technical Data; provide 10/01/2018 Original

009-23 Interference; remove and install 10/01/2021 Original

009-24 Authorization, Control, Isolation, Blanking, Tagging, and Cleanliness;

accomplish

10/01/2021 Original

009-34 Fire Protection of Unmanned Vessel at Contractor Facility; accomplish 10/01/2018 Original

009-39 Technical Manual Contract Requirement (TMCR) for a New Technical Manual for Commercial Equipment/Component; accomplish

10/01/2018 Original

009-40 Contractor Crane, Multi-Purpose Machine and Material Handling Equipment at a Naval Facility; provide

10/01/2021 Original

009-60 Schedule and Associated Reports for CNO Availabilities; provide and manage 10/01/2021 Original

009-61 Shipboard Use of Fluorocarbons; control 10/01/2021 Original

009-67 Integrated Total Ship Testing; manage 10/01/2021 Original

009-69 Heavy Weather/Mooring Plan; provide 10/01/2021 Original

009-70 Confined Space Entry, Certification, Fire Protection, Fire Prevention and

Housekeeping for Unmanned Vessels; accomplish

10/01/2021 Original

009-72 Physical Security at a Private Contractor Facility; accomplish 10/01/2021 Original

009-73 Shipboard Electrical/Electronic Cable Procedure; inspect, test, install, remove, and repair

05/05/2022 CH-2

009-74 Occupational, Safety and Health Plan; accomplish 10/01/2021 Original

009-80 Ship Facilities; maintain 11/18/2016 Original

009-81 Compartment Closeout; accomplish 10/01/2019 Original

009-82 Installation of Equal Component Vice Specified Component; report 03/26/2018 Original

009-84 Threaded Fastener Requirements; accomplish 10/01/2021 Original

009-88 Collection, Holding and Transfer (CHT) and Motor Gasoline (MOGAS) Tanks, Spaces, and Piping, including Sewage or MOGAS-Contaminated Tanks, Spaces, and Piping; certify

10/22/2021 CH-1

009-93 Emergency Planning and Community Right-to-Know Act (EPCRA) and Pollution

Prevention Act (PPA) Information; provide

03/06/2018 Original

ITEM_NO. TITLE CHANGE DATE CHANGE

009-99 Ship Departure Report; provide 05/05/2022 CH-2

009-100 Ship's Stability; maintain 03/06/2018 Original

009-101 Ship Transit and Berthing; accomplish 03/26/2018 Original

009-106 Work Authorization Form Coordinator (WAFCOR); provide 10/01/2017 Original

009-109 Non-SUBSAFE Work on SUBSAFE-Certified Vessel; accomplish 10/01/2017 Original

009-110 Non-Nuclear Work on a Nuclear Vessel; accomplish 11/18/2016 Original

009-111 Schedule and Associated Reports for non-CNO Availabilities; provide and manage

10/01/2021 Original

009-117 Combat Systems, Light-Off Suport; provide 10/01/2019 Original

009-118 CG Deck Loading; accomplish 07/18/2014 Original

009-120 Fact Finding and Critique of Unplanned Event; manage 10/01/2021 Original

009-122 Temporary Padeye; install and remove 10/22/2021 CH-1

009-125 Boats Less Than 65 Feet Long; accomplish 05/05/2022 CH-2

099-01PH Waste Generated on Government Property, including Satellite Accumulation area (SAA), Managing and Disposing of Hazardous Waste (HW) and non-HW;

accomplish

09/01/2021 Original

099-02PH Dry Dock Requirement; accomplish 09/01/2021 Original

099-03PH Additional Environmental Requirements; accomplish 09/01/2021 Original

099-04PH Industrial Wastewater/Oily Wastewater Disposal; accomplish 09/01/2021 Original

099-08PH Safety of Ship Requirement; provide 05/23/2022 CH-2

099-40PH Additional Requirements for Contractor Cranes, Multi-Purpose machine, and

Material Handling Equipment at Joint Base Pearl Harbor Hawaii; accomplish

09/28/2020 Original

099-69PH Pier Laydown for Pearl Harbor Naval Shipyard & IMF (PHNSY & IMF) Availability;

accomplish

08/11/2022 CH-3

CATEGORY II. FY-23 STANDARD ITEMS WHICH MAY BE INVOKED IN THE WORK ITEMS OF THIS JOB ORDER.

TITLE CHANGE DATEITEM NO. CHANGE

009-09 Process Control Procedure (PCP); provide and accomplish

10/01/2021 Original

009-11 Insulation and Lagging; accomplish 10/01/2021 Original

009-12 Weld, Fabricate, and Inspect; accomplish 10/01/2021 Original

009-25 Structural Boundary Test; accomplish 10/01/2021 Original

009-32 Cleaning and Painting Requirements; accomplish 05/05/2022 CH-2

009-37 General Procedure for Woodwork; accomplish 10/01/2018 Original

009-71 Piping System; test 10/01/2021 Original

009-87 Chemical disinfection Procedures; accomplish 10/01/2021 Original

009-89 Contractor Furnished Anode Purchase and

Inspection; accomplish

10/01/2021 Original

009-90 Technical Representative; provide 07/24/2019 Original

009-107 Piping System Cleanliness Restoration and Flushing

(Non-Nuclear); accomplish

10/01/2021 Original

ITEM NO. TITLE

Hazardous Waste Produced on Naval Vessels; control077-00-001

Miscellaneous Dive Support Boat Repairs; accomplish167-12-001

Main Propulsion Diesel Engine and Support Equipment; replace233-10-001

Generator and Compressor; replace311-21-001

Ships Electrical System; replace321-10-001

HVAC System; replace512-00-001

Sanitary, Grey, and Potable Water System; inspect and test533-11-001

Fire Suppression System; replace555-21-001

Steering System; replace561-11-001

Transfer of Boat Custody; accomplish583-11-001

Sea Trial; accomplish583-31-001

Dive Support Boat Windows; replace624-10-001

Dive Support Boat; preserve631-20-001

Structural Weld Repairs; accomplish631-20-002

Dive Support Boat Canopy; replace663-11-001

Deep Clean; accomplish992-31-001

Drydocking, Undocking; accomplish997-11-001

SHIP: ITEM NO: 077-00-001

COAR: PCN:

CMP:

PLANNER:

SERV-L010

NONE

SSP: HRMC-018-23 1 of 5 ITEM NO: 077-00-001

1. SCOPE:

1.1 Title: Hazardous Waste Produced on Naval Vessels; control

1.2 Location of Work:

1.2.1 Throughout the Ship

1.3 Identification:

1.3.1 Not Applicable

2. REFERENCES:

2.1 Resource Conservation and Recovery Act (RCRA)

2.2 Federal Hazardous Materials Transportation Act, 49 U.S.C. 5103

2.3 Applicable Hazardous Waste Manifest Form

2.4 10 U.S.C. 7311

3. REQUIREMENTS:

3.1 Manage and dispose of all hazardous waste listed in 3.5 in accordance with 2.1 and 2.2.

3.1.1 When a Navy generator number is required by this Work Item, submit the original of 2.3 to the SUPERVISOR for assignment of Environmental Protection Agency (EPA) or delegated state environmental agency identification number.

3.1.2 Manage and transport for Navy disposal, Navy-generated

hazardous waste listed in 3.5 in accordance with 2.1 and 2.2, as designated by the SUPERVISOR.

3.1.3 Submit one legible copy of 2.3 signed by the owner or operator of the disposal facility to the SUPERVISOR within 48 hours of receipt from owner or operator of disposal facility.

3.2 Complete documentation required by 2.1 and 2.2, using EPA or delegated state environmental agency identification number in accordance with 2.4.

3.2.1 Documentation related to hazardous waste generated solely by the physical actions of Ship's Force or Navy employees (termed Navy- Generated Hazardous Waste) on board the vessel shall only bear a generator identification number issued to the Navy pursuant to applicable law. The contractor shall obtain SUPERVISOR'S concurrence with the categorization of the waste as Navy-generated before completion of the manifest. The manifest prepared shall be presented to the SUPERVISOR for completion after the hazardous waste has been identified.

3.2.2 Documentation related to hazardous waste generated solely by the physical actions of contractor personnel (termed Contractor- Generated Hazardous Waste) shall bear a generator identification number issued to the contractor pursuant to applicable law.

Regardless of the presence of other material in or on the shipboard systems or structure which may have qualified a waste stream as hazardous, where the contractor performs work on a system or

SHIP:

SSP: HRMC-018-23 2 of 5 ITEM NO: 077-00-001 structure using materials (whether or not the use of such materials was specified by the Navy) which by themselves would cause the waste from such work to be a hazardous waste, documentation related to such waste shall only bear a generator number issued to the contractor.

3.2.3 Documentation related to hazardous waste generated by the combined physical actions of Navy and contractor personnel (termed Co-Generated Hazardous Waste) shall bear a generator identification number issued to the contractor pursuant to applicable law and shall also cite in the remarks block a generator identification number issued to the Navy pursuant to applicable law. When the contractor merely drains a system and such drainage creates hazardous waste or the contractor performs work on system or structure using materials which by themselves would not cause the waste from such work to be hazardous waste but such work nonetheless creates a hazardous waste, documentation related to such waste shall bear a generator identification number issued to the contractor and shall also cite in the remarks block a generator identification number issued to the Navy. The contractor shall sign the generator certification on the Uniform Hazardous Waste Manifest whenever use of the manifest is required for disposal. The contractor shall obtain SUPERVISOR's concurrence with the categorization of the wastes as co-generated before completion of the manifest. Manifests prepared shall be presented to the SUPERVISOR for completion after the hazardous waste has been identified.

3.3 If the contractor, while performing work at a Government facility, cannot obtain a separate generator identification number from the state in which the availability will be performed, the contractor shall notify the SUPERVISOR within three business days of receipt of written notification by the state. After obtaining approval of the SUPERVISOR, the contractor shall use the Navy site generator identification number and insert in the remarks block the contractor generator identification number issued for the site where his main facilities are located.

3.4 If, for availabilities at a contractor-owned or controlled facility, the Navy cannot obtain a separate generator identification number for use at a contractor facility, the Navy shall notify the contractor within three business days of receipt of notification by the state. The contractor shall dispose of hazardous waste in accordance with 2.1, 2.2, and 3.2.3.

3.5 Hazardous waste, as identified in 2.1, expected to be produced during performance of this Job Order:

AMOUNT

TYPE NAVY CO-GENERATED CONTRACTOR

Acid Solutions (may include _____ ____________ __________ spent sulfamic, citric, chromic, nitric, sulfuric, hydrochloric, etc.)

Ethylene Glycol (Antifreeze) _____ ____________ __________

Sodium Hydroxide _____ ____________ __________

Cleaning Solvents _____ ____________ __________

SSP: HRMC-018-23 3 of 5 ITEM NO: 077-00-001

Sodium Phosphates (Tri, Bi, _____ ____________ __________ or Mono)

Fluorocarbons _____ ____________ __________

Morpholine _____ ____________ __________

Sodium Chromates _____ ____________ __________

Hydrazine _____ ____________ __________

Methyl Ethyl Ketone _____ ____________ __________

Spent Abrasive Blast Material _____ ____________ __________

(contaminated with a known hazardous waste)

Trichloroethane _____ ____________ __________

Miscellaneous Chemicals _____ ____________ __________

(Rust Preventative)

Miscellaneous Chemicals _____ ____________ __________

(Corrosive)

Miscellaneous Chemicals _____ ____________ __________

(TCLP Toxic)

Miscellaneous Chemicals _____ ____________ __________

(Reactive)

Oil (Synthetic) _____ ____________ __________

Paints (Enamel, Latex, _____ ____________ __________

Epoxy, thinners, oil based, rubber paint, non-skid, lacquer, remover, varnishes)

Paints (May include lead, _____ ____________ __________ cadmium, or chrome)

Paint Strippers (phenols, _____ ____________ __________ lead, chromium)

Sludges (Contaminated with _____ ____________ __ a known hazardous waste)

Wool Felt (contaminated _____ ____________ __________ with chromium and PCB's)

Lube/Fuel Oil Soaked Rags _____ ____________ __________

Paint/Flakes (Pressure Washing _____ ____________ __________

Ext Hull Surfaces)

Fuel Oil(Residual) _____ ____________ __________

Bilge Water _____ ____________ __________

SSP: HRMC-018-23 4 of 5 ITEM NO: 077-00-001

Oil/Water _____ ____________ __________

AFFF/Water _____ ____________ __________

MEK Contaminated Rags _____ ____________ __________

3.5.1 Provide zero dollars for managing and disposing of all

hazardous waste listed in 3.5. Total cost greater or less than above dollar amount will be the subject of an equitable adjustment.

3.6 Submit one legible copy, in approved transferrable media of a report identifying type, amount, and disposal cost of waste listed in 3.5 that was removed during the performance of this Job Order to the SUPERVISOR.

3.6.1 The report shall include analysis or other method used to identify the waste and state whether each listed waste was hazardous (with generator assignment), non-hazardous, or did not exist.

3.6.1.1 Chemical analysis shall be accomplished by laboratories with state or EPA approved quality assurance programs.

3.6.2 The contractor shall make an effort to minimize hazardous waste generation by reducing the volume or toxicity by neutralizing, recycling, or otherwise removing it from the requirements of Subtitle C of 2.1 and include a description of such efforts in the report.

3.7 Nothing contained in this Work Item shall relieve the contractor from complying with applicable federal, state, and local laws, codes, ordinances, and regulations, including the obtaining of licenses and permits in connection with hazardous waste handling and disposal in the performance of this contract.

4. NOTES:

4.1 The waste listed in 3.5 is based on the best information available at the time of preparation of the solicitation. Hazardous waste generated during the actual performance of the work may vary in type or amount from waste listed in 3.5 which may result in renegotiation for credit or increase pursuant to Paragraph (b) of 2.4. The contractor is expected to use best management practice to identify and dispose of all hazardous waste. Some of the substances listed in 3.5 may be neutralized, recycled, or otherwise removed from the requirements of Subtitle C of 2.1. Inclusion of these substances in the waste listed in

3.5 does not preclude the contractor from taking action consistent with

2.1 to reduce or eliminate the hazardous constituents of any waste required to be disposed of under the contract in accordance with 2.2.

Processes that add hazardous constituents to the bilges may require that bilge water be disposed of as a hazardous waste.

4.1.1 The types and amounts of wastes listed in 3.5 are estimates of waste to be disposed of under this contract as required by 2.4. They are not estimates of the amount of the work involved in generating that waste. The work requirements of each individual Work Item specify the actual work to be accomplished.

4.2 Hazardous wastes are determined by one or more of the following methods:

4.2.1 Chemical analysis which shows that the material

characteristics of ignitability, corrosivity, reactivity, and/or toxicity (Toxicity Characteristic Leachate Procedure - TCLP) exceed the limits for that material in 40 CFR 261.20 Subpart C.

SSP: HRMC-018-23 5 of 5 ITEM NO: 077-00-001

4.2.2 Reference to a Material Safety Data Sheet (MSDS), or

4.2.3 Applying knowledge of the hazardous characteristics of the waste in light of the materials or the process used.

4.3 Asbestos, bilge water, oil/water including sludge, debris and other contaminants, sludge which includes solids and sludge from ballast tanks, CHT tanks, voids, oily waste tanks, fuel ballast tanks, fuel oil tanks, skegs (West coast), PCB's (Maryland), etc., apply only in those states listing them as hazardous waste. When an availability is to be performed in a state where these items are hazardous waste, an estimate of the amount to be generated shall be included in 3.5.

5. GOVERNMENT FURNISHED MATERIAL (GFM):

5.1 LLTM:

1. None.

5.2 PUSH MATERIAL:

1. None.

5.3 KITTED MATERIAL:

1. None.

SHIP: ITEM NO: 167-12-001

COAR: PCN: SERV-L023

SERV-L022

CMP:

PLANNER:

NONE

SSP: HRMC-018-23 1 of 4 ITEM NO: 167-12-001

1. SCOPE:

1.1 Title: Miscellaneous Dive Support Boat Repairs; accomplish

1.2 Location of Work:

1.2.1 Throughout the Vessel

1.2.1.1 Aft Deck

1.2.1.2 Galley/Forward Compartment

1.2.1.3 Foredeck

1.2.1.4 Dive/Main Cabin

1.2.1.5 Tank Room

1.2.1.6 Bilge Room

1.3 Identification:

1.3.1 Quantity (2 EA), Engine Access Hatch

1.3.2 Quantity (3 EA), Access Hatch, Engine Room, Tank Room, and Lazarette, 24" x 24", Brand: Freeman, Model: 2424H-A

1.3.3 Quantity (One EA), Watertight Access Hatch, Anchor Chain locker Access, Lift-out, 15" x 24" Oval, Brand: Freeman, Model: 2433-

1.3.4 Quantity (One EA), Access Hatch, Dive/Main Cabin Sling Ports, Brand: Baier, Model: BFHR14

1.3.5 Quantity (One EA), Access Hatch, Galley/Forward Compartment Emergency Escape, Quick-acting, 18" DIA, Brand: Freeman, Model: 2441-

1.3.6 Quantity (2 EA), Access Hatch, Dive/Main Cabin Lifting Sling Access, 18" DIA, Brand: Baier, Model: BFHR18

1.3.7 Quantity (One EA), Access Hatch, Lift-out, Aluminum, Dive/Main Cabin Top Lifting Sling Access, 18" DIA, Brand: Baier, Model: BFHR18

1.3.8 Quantity (One EA), Soft Patch, Dive/Main Cabin Top Access

1.3.9 Quantity (One EA), Soft Patch, Tank Room

1.3.10 Quantity (One EA), Access Hatch, Bilge Room Pump, 8" DIA, Aluminum

1.3.11 Quantity (One EA), Access Hatch, Galley/Forward Compartment Bilge Pump Access, 8" DIA, Aluminum

1.3.12 Quantity (2 EA) Lifelines, 182" L, SS w/ Quick Disconnect Ends

1.3.13 Quantity (2 EA) Lifelines, 92" L, SS w/ Quick Disconnect Ends

2. REFERENCES:

2.1 Standard Items, (FY-23, CH-3)

SSP: HRMC-018-23 2 of 4 ITEM NO: 167-12-001

2.2 Dive Boat Drawings for Hulls 50DS1001 - 1002, Dive Boat Drawings

2.3 S9008-JH-BIB-010, Boat Information Book for 50-Foot Dive Support Boat, Hulls 50DS1001 AND 50DS1002

2.4 S9AA0-AB-GOS-010, General Specification For Overhaul of Surface Ships

3. REQUIREMENTS:

3.1 Clean, test, and inspect equipment listed in 1.3 and located in 1.2, including each knife edge and seal retainer for structural integrity, deterioration, areas of damage or distortion, proper alignment and fairing to ship's structure.

3.1.1 Cycle each hatch twice (open and close) and check for proper seating, binding or erratic operation.

3.1.2 Submit one legible copy, in hard copy or electronic media, of a report listing results of the requirements of 3.1 and 3.1.1 to the

SUPERVISOR.

3.2 Remove, repair, and install 2 EA Engine Access Hatch, listed in 1.3.1, utilizing 2.2 , 2.3, and report generated in 3.1.2 for guidance.

3.2.1 Remove and install new gasket and knife edge gasket from each seal retainer.

3.2.2 Install new each fastener removed in 3.2, ensuring they conform to MIL-DTL-1222, Type One, Grade 316.

3.2.3 Clean internal and external parts exposed by removals and disassembly free of oil, grease, dirt, loose paint, and rust, leaving no residue or injurious effects.

3.2.4 Remove and replace new 2 EA Engine Hatch latch mechanism of equipment listed in 1.3.1.

3.3 Remove, repair, and install the equipment listed in 1.3.2 through 1.3.11, located in 1.2.1, utilizing 2.2 , 2.3, and report generated in

3.1.2 for guidance.

3.3.1 Remove and install new gasket from each seal retainer.

3.3.1.1 Install new each fastener removed in 3.3, ensuring they conform to MIL-DTL-1222, Type One, Grade 316.

3.4 Adjust each operating mechanism for positive dogging action.

3.5 Align equipment listed in 1.3 to insure smooth and even opening and closing.

3.5.1 Adjust each hinge, latch, and safety release, to ensure an airtight seal for each hatch.

(V)(G) "OPERATIONAL TEST"

3.6 Cycle the equipment installed in 3.2 and 3.3, twice (open and close) upon completion of repairs and check for proper seating, binding or erratic operation. Allowable binding or sticking: none.

3.6.1 Accomplish adjustments and alignment to correct discrepancies resulting from 3.6.

(V)(G) "CHALK TEST"

SSP: HRMC-018-23 3 of 4 ITEM NO: 167-12-001

3.7 Accomplish the requirements of 009-25 of 2.1 for a chalk test of each structural closure repaired in 3.2 and 3.3.

3.7.1 The chalk imprint shall be in the center 3/5 of the width of the gasket with 100 percent continuous contact of knife edge to gasket.

3.7.2 Submit one legible copy, in hard copy or approved

transferrable media, of a report listing results of the requirements of 3.7 to the SUPERVISOR.

(V)(G) "WATER HOSE TEST"

3.8 Accomplish the requirements of 009-25 of 2.1 for fresh water hose test on the equipment installed in 3.2 and 3.3. Allowable leakage: none.

3.8.1 Submit one legible copy, in hard copy or approved

transferrable media, of a report listing results of the requirements of 3.8 to the SUPERVISOR.

3.9 Template from existing, remove and install new each main deck life line, including new toggle pins, listed in 1.3.12 and 1.3.13, located in 1.2.1, utilizing 2.2 and 2.3 as guidance.

3.9.1 Clean and inspect each stanchion and stanchion base socket, located in1.2.1, for corrosion, cracking and deformity.

3.9.1.1 Submit one legible copy, in approved transferrable

media, of a report listing the results of the requirements of

3.9.1 to the SUPERVISOR.

(V)(G) "STATIC LOAD TEST"

3.10 Accomplish a static load test on the lifelines installed in 3.3 and stanchions, using paragraph 612.i of 2.4 as guidance.

3.10.1 All new base sockets and stanchions shall be hammer tested for soundness and strength per 2.4.

3.10.2 Accomplish a static load test of 100 percent of the

stanchions and lifelines assemblies installed in 3.9. A test load of 300 pounds shall be applied horizontally outboard at the top of the stanchion and perpendicular (90 degrees) to the railing and held for ten minutes. Remove the test load and inspect the lifeline rails, stanchions and surrounding structure for evidence of damage or permanent deformation. Allowable damage: None.

3.11 Template from existing, remove, and install new, each label plate located in 1.2, to include but not limited to each Engine Gauge, Boat Registry, Boat-Alt, ISEA Data Plate, and Lifting Data Plate. Utilize 2.2 and 2.3 as guidance.

3.12 Accomplish the requirements of 009-32 of 2.1 for new and disturbed surfaces.

4. NOTES:

4.1 None

5. GOVERNMENT FURNISHED MATERIAL (GFM):

5.1 LLTM:

SSP: HRMC-018-23 4 of 4 ITEM NO: 167-12-001

5.2 PUSH MATERIAL:

1. None.

SHIP: ITEM NO: 233-10-001

COAR: PCN: SERV-L021

SERV-L011

SERV-L013

CMP:

PLANNER:

NONE

SSP: HRMC-018-23 1 of 7 ITEM NO: 233-10-001

1. SCOPE:

1.1 Title: Main Propulsion Diesel Engine and Support Equipment; replace

1.2 Location of Work:

1.2.1 Engine Compartment

1.3 Identification:

1.3.1 Quantity (2 EA) Port and Starboard Diesel Engines, V6, 450 HP, Model No. QSM11 455, Mfr: Cummins

1.3.2 Quantity (2 EA) Port and Starboard Diesel Engine Transmission, Manufacturer: ZF, Model: ZF325-1A, Ratio: (2:24:1)

1.3.3 Quantity (2 EA) Fuel Filter w/ water probe, 75/1000 Max, Manufacturer: Racor

1.3.4 Quantity (2 EA) Fuel Filter w/ water probe, Manufacturer:

Racor, RAC 500MA

1.3.5 Quantity (2 EA): Propeller Shaft, 2.5" DIA, 84" L, Aquamet 22, V.M. Dafoe

1.3.6 Quantity (2 EA): Cutlass Bearing, 2.5" Bore, 3.125" OD, 10" LG, Non-metallic

1.3.7 Quantity (2 EA): PYI Shaft Seal, Model: PPS 02-212-400

1.3.8 Quantity (2 EA): Propeller, 2.5" Bore, 0.70 DAR, RH & LH, 4 Blade, ZF Marine, Model: ZF 32 x 32

1.3.9 Quantity (2 EA): Propulsion Shaft Coupling, Steel, 2.5" Bore,

6.693 OD, ZF Marine, Model: ZF 325-1A Style

1.3.10 Quantity (2 EA): Zinc, Shaft, 4.25" OD x 3.75" LG, Model:

CMX11

1.3.11 Quantity (2 EA): Strut Hub w/ Non-metallic Marine Bearing, 3.125" OD x 2.5" ID x 10" L, V.M. Dafoe

2. REFERENCES:

2.1 Standard Items, (FY-23, CH-3)

2.2 Cummins Marine Engine Manual, Cummings 6 cylinder QSM11M Marine Engine Manual

2.3 Dive Boat Drawings for Hulls 50DS1001 - 1002, Dive Boat Drawings

2.4 S9008-JH-BIB-010, Boat Information Book for 50-Foot Dive Support Boat, Hulls 50DS1001 AND 50DS1002

2.5 S9200-A2-MMA-010, Main Propulsion System Alignment Manual for Craft of the U.S. Navy

2.6 N/S 803-921865 Rev R, Cathodic Protection Hull Zinc Anodes

2.7 T9074-AS-GIB-010/271, Requirements for Non-destructive Testing

SSP: HRMC-018-23 2 of 7 ITEM NO: 233-10-001

Methods

2.8 MIL-STD-2035, Non-destructive Testing Acceptance Criteria

3. REQUIREMENTS:

3.1 In accordance with the requirements of 009-90 of 2.1, provide the services of a qualified Cummins Technical Representative to accomplish the services to install the equipment listed in 1.3.1 and 1.3.2, using

2.2 through 2.4 as guidance.

3.2 Mark, disconnect, and remove the equipment listed in 1.3, using 2.2 through 2.4 for guidance.

3.2.1 Remove and properly dispose of fluids.

3.2.2 Upon completion of removals, clean and wipe down bilge area of engine compartment to remove oil, grease, fluids, rubbish, corrosion, and any other foreign matter. Bilge cleanliness shall be maintained throughout duration of availability.

3.3 Accomplish a visual inspection of each diesel engine foundation for cracks, damage or deterioration, using 2.3 through 2.4 as guidance.

3.3.1 Submit one legible copy, in hard copy or electronic media, of a report listing the results of foundation inspection in 3.3, within three working days after diesel engine removals, to the SUPERVISOR.

3.4 Procure new equipment listed in 1.3 and associated components with the exception of 1.3.5 and 1.3.8.

3.4.1 Equipment listed in 1.3.1 shall have been dynometer tested and certified by an authorized OEM repair facility.

3.4.1.1 Submit one legible copy, in hard copy or electronic

media, of a report containing dynometer readings and certification documents, to the SUPERVISOR.

3.4.2 Ensure equipment listed in 1.3.1 is 24V and ordered via engine serial number to match existing engine configuration and options, including each new Cummins drop-in gauge panel, each gauge sending unit/device, each engine and marine gear sensor, alarm, and wiring.

3.4.3 Procure new and install each heat exchanger, alternator, starter and fuel pump, if not included with diesel engine.

3.4.4 Ensure Equipment listed in 1.3.1 includes new aluminum center sump oil pan, extended dipstick, solenoid bracket, all ancillary equipment, including but not limited to belt, fluid, filters, started, alternator, harnesses, mounts, engine mounts P/N 3964883, and sensors.

3.4.5 Ensure procured equipment listed in 1.3.2 is ordered via serial number to match existing configuration and ratio.

(V)(G) "(I)(G) "VERIFY NEW EQUIPMENT""

3.4.6 Accomplish a visual inspection of each new equipment listed in

1.3.1 for general condition and completeness. New diesel engines shall have identical attached and associated components and accessories as on existing engine when new.

3.4.6.1 Submit one legible copy, in hard copy or electronic

media, of a report listing the results of the requirements of

SSP: HRMC-018-23 3 of 7 ITEM NO: 233-10-001

3.4.6 to the SUPERVISOR.

3.4.6.2 Notify SUPERVISOR immediately of any discrepancies that would impact scheduled completion of the requirements of this Work Item.

3.5 Accomplish the requirements of 009-71 for each new piping, hose, and fitting procured in 3.4.

3.6 Install new each diesel engine listed in 1.3.1, including each new fuel hoses (Fill, Vent, supply, and return), all associated CRES 316 SS valves and hardware, Cummins drop-in gauge panel, each gauge sending unit/device, each engine and marine gear sensor, alarm, and wiring, in accordance with manufacturer's specification, utilizing 2.2 through 2.4 for guidance.

3.6.1 Clean and inspect existing parts requiring reuse if not provided with new equipment.

3.6.2 Replace with new, fasteners that are damaged, defective, worn or of improper material.

3.6.3 Utilize new gaskets, seals, and o-rings.

3.6.4 Verify installation of new zinc anodes in heat exchanger.

3.6.5 All engine fluids shall be filled/topped off upon

installation.

3.6.6 Accomplish the requirements of 009-71 for each new piping, hose, and fitting procured in 3.6.

3.7 Visually inspect and install new equipment listed in 1.3.3 and 1.3.4, PORT, STBD, and Generator Racor filter housing assemblies, filters, gaskets, and associated hardware in accordance with manufacturer's specification, utilizing 2.2 through 2.4 for guidance.

3.8 Procure and install new, air, oil, and fuel filters. New filters provided with new engines shall not be replaced.

3.8.1 Remove, clean, visually inspect and reinstall each air intake housing and screen.

3.9 Template from existing and install new, each propulsion flexible rubber hose (except those provided with new diesel engine), utilizing each new stainless steel clamp and fastener.

3.9.1 Accomplish the requirements of 009-71 for each new piping, hose, and fitting procured in 3.9.

3.10 Template from existing and install new, each Engine Exhaust hose and lagging, utilizing new CRES 316 SS clamps, fasteners, associated hardware, and attachment devices.

3.10.1 Accomplish the requirements of 009-71 for each new piping, hose, and fitting procured in 3.10.

3.11 Remove and install new equipment listed in 1.3.2, including each Engine Transmission Flex Plate and each Engine Transmission Adaptor Plate, in accordance with manufacture's specification. Use 2.2 through

2.4 as guidance.

3.11.1 Ensure each transmission dipstick is located inboard.

3.11.2 Template from existing and install new, each Marine Gear Cooler hose and each fitting to include 20' -10 hose with (8) CRES

SSP: HRMC-018-23 4 of 7 ITEM NO: 233-10-001

316 SS reusable fitting, and (8) CRES 316 SS fitting for transmission and cooler.

3.11.2.1 Accomplish the requirements of 009-71 for each new

piping, hose, and fitting procured in 3.11.2.

3.12 Remove and install new each CRES 316 90- degree fitting, raw water hose, associated clamp, attachment device, securing hardware, and fitting necessary to complete Propulsion system, in accordance with manufacture's specification. Utilize 2.2 through 2.4 as guidance.

3.12.1 Accomplish the requirements of 009-71 for each new piping, hose, and fitting procured in 3.12.

(V)(G) "(I)(G) "VERIFY ALIGNMENT""

3.13 Verify coupling alignment waterborne for each diesel engine, utilizing 2.2 through 2.5 for guidance. Final alignment shall meet the requirements of 2.5 and OEM recommendations.

3.13.1 Allow craft's hull to set for a minimum of 8 hours in the water prior to taking final alignment readings.

3.13.2 Submit one legible copy, in hard copy or electronic media, of a report containing final alignment readings, to the SUPERVISOR.

3.13.3 Upon satisfactory verification of alignment, drill and ream dowel pin holes for diesel engine mounting to foundation, and install new dowel pins.

(V)(G) "OPERATIONAL TEST"

3.14 Accomplish an Operational Test of each newly installed component listed in 1.3.1. Testing shall be in accordance with manufacturer's instruction, utilizing 2.3 and 2.4 as guidance.

3.14.1 Fill and verify engine and transmission fluids (lubricating oil, hydraulic oil, coolant, etc.) are at proper operating levels prior to start-up of each diesel engine. Recheck and top-off fluid levels upon completion of all testing.

3.14.2 Set and adjust engine in accordance with 2.2 and OEM

recommendations.

3.14.3 Any abnormal vibration or noise shall be cause for rejection.

3.14.4 Monitor all oil, water, and fuel temperatures and pressures.

Results shall be within allowble OEM specifications.

3.14.5 Allowable external leakage of fluids at new and disturbed joints: None.

3.14.6 Submit one legible copy, in hard copy or electronic media, of a report listing the results of operational test accomplished in 3.14 to the SUPERVISOR, no later than 48 hours after completion.

3.15 Clean, and visually inspect, equipment listed in 1.3.5 through 1.3.11.

3.15.1 Visually inspect each sealing area, bearing surface, keyway and threaded area for pits, defects, damage and deterioration.

(V)(G) "SHAFT RUNOUT"

3.15.2 Accomplish a Shaft Runout inspection, ensuring each shaft, SSP: HRMC-018-23 5 of 7 ITEM NO: 233-10-001 listed in 1.3.5, total indicator reading (TIR), including tapers, is within 0.002 inches. Utilize 2.5 as guidance.

3.15.3 Clean and visually inspect each propeller, propeller nut and lock nut for cracks, damage, and deterioration.

3.15.3.1 Check and correct blade pitch and static balance of

each propeller listed in 1.3.8.

(I)(G) "NDT (PT) INSPECTION"

3.15.3.2 Accomplish a liquid penetrant inspection of each

propeller for cracks and discontinuities in accordance with 2.7, utilizing 2.8 for accept/reject criteria.

(V)(G) "BLUE-CHECK PROPELLER"

3.15.3.3 Accomplish bluing check of new shaft taper contact to each propeller. Ensure a minimum of 75 percent bluing contact pattern and that pattern is uniform and evenly distributed.

(V)(G) "BLUE-CHECK COUPLING"

3.15.3.4 Accomplish bluing check of each shaft taper contact to coupling. Ensure a minimum of 70 percent bluing contact pattern and that pattern is uniform and evenly distributed.

3.15.3.5 Fair-in and straighten each minor bend.

3.15.4 Submit one legible copy, in hard copy or electronic media, of a report listing the results of each inspection accomplished in

3.15.2 through 3.15.4.4 to the SUPERVISOR, no later than 48 hours after completion.

3.16 Install equipment listed in 1.3.5 through 1.3.11, including but not limited to each water seal, anode, seal, bushing, O-ring, shaft packing core, washer special tab lock, seal scraper, marine bearing, shaft sleeve, wear ring, shaft thrust bearing, seal sleeve, bearing carrier, steering deflector pivot pin, all hoses, and all hydraulic valves, coupling shaft and associated hardware bolts, lock nuts and washers, located in 1.2, in accordance with manufacture's specification, utilizing

2.3 through 2.8 as guidance. New equipment shall be identical in size, shape, composition and design to existing when new.

3.16.1 Remove each high spot, burr, abrasions, nicks, corrosion and foreign matter from each mating surface exposed by disassembly and removal.

3.17 Remove each existing bearing from each strut and stern tube.

3.17.1 Chemically and/or mechanically clean each internal surface of each strut and stern tube of marine growth and foreign matter.

3.17.2 Visually inspect each internal surface for damage, deterioration, and defects.

3.18 Assemble each shaft, coupling, shaft seal and propeller. Utilize

2.3 and 2.5 for guidance.

(V)(G) "BEARING CLEARANCES - AS RELEASED"

3.18.1 Measure and record each new shaft journal to each new strut bearing and each new stern tube bearing clearance. Each measurement

SSP: HRMC-018-23 6 of 7 ITEM NO: 233-10-001 shall be taken 4 inches deep on each end of the strut and stern tube.

Each measurement shall be taken 90 degrees apart on top, bottom, port and starboard. "As released" clearances shall meet manufacturer's recommendations.

3.18.1.1 Submit one legible copy, in hard copy or electronic

media, of a report listing the results of 3.18.1.

(V)(G) "COUPLING FIT-UP AND ALIGNMENT"

3.19 Install, torque and align each new coupling to each shaft listed in

1.3.5 and 1.3.9, in accordance with OEM recommendations. Take and record coupling alignment "as released" readings. Final coupling face alignment shall be within 0.004 inch total indicator reading (TIR) or per OEM specifications.

3.19.1 Allow the craft's hull to set for at least 8 hours in the water prior to taking final alignment readings.

3.19.2 Correct any misalignment found in 3.19 by minimal movement of engine/transmission, installation of stainless steel shims, dowel pins and/or fitted bolts.

3.19.3 Submit one legible copy, in hard copy or electronic media, of a report listing the results of the requirements of 3.19.

3.20 Replace with new, each fastener that are worn, damaged, defective, or of improper material. Replace with new, each lock washer and self-locking nut. Replace with new, each pin, key, cotter pin and grease fitting. Ensure new and existing material conforms to each material requirement, utilizing 2.2 and 2.6 as guidance.

3.21 Template from existing, procure and install new all zinc anodes throughout the boat, including each new associated stud, lock washer and locknut, in accordance with 2.6, using 2.3 and 2.4 for guidance.

3.21.1 Zinc hardware shall be CRES 316.

3.21.2 Coordinate installation of each new zinc anode with

underwater hull preservation work spec, 631-20-001. Each surface covered by each new zinc anode shall be preserved with the same underwater hull coating system prior to installation of each new zinc anode.

3.21.3 Accomplish the requirements of 009-89 for each anode purchase and inspection.

(V)(G) "ANODE RESISTANCE TEST"

3.21.4 Accomplish electric resistance test in accordance with General Note 4 of 2.6.

3.21.5 Submit one legible copy, in hard copy or electronic media, of a report listing the results of the requirements of 3.20.2.

(V)(G) "OPERATIONAL TEST - UNDERWAY TRIAL"

3.22 Test propulsion train throughout all ranges, from low to full power. No binding, irregular or excessive noise or vibration allowed.

3.22.1 Submit one legible copy, in hard copy or electronic media, of a report listing the results of 3.21.

3.23 Remove and install new each Seacock with CRES 316 90 degree

SSP: HRMC-018-23 7 of 7 ITEM NO: 233-10-001 fitting, raw water hose, associated clamps, attachment device, securing hardware, and each missing fitting, utilizing 2.3 and 2.4 as guidance.

3.23.1 Accomplish the requirements of 009-71 for each new associated hose and fitting installed in 3.23.

3.24 Accomplish the requirements of 009-32 of 2.1 for new and disturbed sufaces.

3.25 Assemble complete, removed diesel engines, including all attached accessories, and turn in to supplying vendor for core CREDIT, within 5 working days of operational test.

3.25.1 Submit one legible copy, in hard copy or electronic media, of a report containing a copy of the receipt verifying turn-in of existing equipment and core CREDIT by supplying vendor.

4. NOTES:

4.1 Contractor shall be responsible for obtaining copies of OEM data specifications and recommendations required for Installation and operational testing of diesel engines.

5. GOVERNMENT FURNISHED MATERIAL(GFM):

5.1 LLTM:

1. None.

5.2 PUSH MATERIAL:

1. None.

SHIP: ITEM NO: 311-21-001

COAR: PCN: SERV-L030

SERV-L012

CMP:

PLANNER:

NONE

SSP: HRMC-018-23 1 of 3 ITEM NO: 311-21-001

1. SCOPE:

1.1 Title: Generator and Compressor; replace

1.2 Location of Work:

1.2.1 Engine Room Compartment

1.3 Identification:

1.3.1 Quantity (One EA): Generator, Make: Northern Lights 25 kW, Model M864W3.1, 277/480V, 60Hz, P/N: 9442-51223.

1.3.2 Quantity (2 EA): Strainer, 2.5" including 304 SS Basket, Bronze, Make: Groco, Model: ARG-2500-S.

1.3.3 Quantity (One EA): Strainer, 1.5" including 304 SS Basket, Bronze, Make: Groco, Model: ARG-1500-S.

1.3.4 Quantity (One EA): Compressor, Air, Make: Dewalt, Model:

D55168

2. REFERENCES:

2.1 Standard Items, (FY-23, CH-3)

2.2 S9008-JH-BIB-010, Boat Information Book for 50-Foot Dive Support Boat, Hulls 50DS1001 AND 50DS1002

2.3 OM864W, Northern Lights Operator's Manual

2.4 Dive Boat Drawings for Hulls 50DS1001 - 1002, Dive Boat Drawings

2.5 300-5107858 Rev A, Standard Electrical Installation Requirements and Nomenclature

3. REQUIREMENTS:

3.1 Accomplish the requirements of 009-90 of 2.1, for the inspection and testing service of equipment listed in 1.3.1, located in 1.2, using Manufactures Service Manual, 2.2 through 2.4 for guidance.

3.2 Provide the services of a qualified Northern Lights technical representative to remove existing, inspect, install, and test new equipment listed in 1.3.1 through 1.3.3, in accordance with 2.5 and manufacturer's instructions, utilizing 2.2 through 2.4 as guidance.

3.2.1 Remove existing, procure new , clean, visually inspect, and install new equipment listed in 1.3.1 through 1.3.3, including but not limited to the following, in accordance with manufacturer's specifications, using 2.2 through 2.4 for guidance:

3.2.1.1 Inspect and check V-belt and tension, adjust as needed.

3.2.1.2 Load test and service the associated batteries currently to assure the proper working condition.

3.2.1.3 Clean and inspect air cleaner, including associated

hoses, replace if required.

3.2.1.4 Inspect/check injection pump settings, maximum speed, SSP: HRMC-018-23 2 of 3 ITEM NO: 311-21-001 exhaust smoke and for defects.

3.2.1.5 Check valve clearances, adjust if required.

3.2.1.6 Inspect turbocharger air, lubrication and cooling lines for leaks, replace hoses, lines and gaskets if required.

3.2.1.7 Inspect and test injectors.

3.2.1.8 Inspect all zinc electrodes for wear, allowable lost 50 percent, replace if required.

3.2.1.9 Clean, inspect and fill cooling system, check for signs of leakage. Allowable leakage: None.

3.2.1.10 Inspect heat exchangers. Fill cooling system and check for leaks. Allowable leakage: None.

3.2.1.11 Inspect/check generator starter and alternator.

3.2.1.12 Clean, test, an inspect each piping, hose and fitting associated with each PORT and STBD generator seawater strainer.

3.2.1.13 Accomplish the requirements of 009-71 for each

associated hose and fitting.

3.2.1.14 Submit one legible copy, in hard copy or electronic

media, of a report listing the results of inspection 3.2.1 to the

SUPERVISOR.

3.3 Remove and install new equipment listed in 1.3.4, located in 1.2.1, in accordance with manufacturer's specifications, utilizing 2.2 and 2.4 as guidance.

3.4 Remove and commercially dispose of system fluids in accordance with federal, state, and local laws, codes, ordinances, and regulations.

(Q) "OPERATIONAL TEST"

3.5 Coordinate with Shipforce personnel and accomplish an operational test of the equipment listed in 1.3, to verify proper operation. Test shall be at a minimum of 30 continuous minutes of run time. Operational parameters: Normal. No external leakage permitted. No unusual noise, vibration, or heat build up permitted.

3.5.1 Submit one legible copy, in hard copy or approved

transferrable media, of a report listing results of the requirements of 3.5 to the SUPERVISOR.

4. NOTES:

4.1 Contractor shall be responsible for obtaining copies of OEM data specifications and recommendations required for Installation and operational testing of Generator and Compressor.

5. GOVERNMENT FURNISHED MATERIAL(GFM):

5.1 LLTM:

1. None.

5.2 PUSH MATERIAL:

SSP: HRMC-018-23 3 of 3 ITEM NO: 311-21-001

SHIP: ITEM NO: 321-10-001

CMP:

PLANNER:

SERV-L014

NONE

SSP: HRMC-018-23 1 of 7 ITEM NO: 321-10-001

1. SCOPE:

1.1 Title: Ships Electrical System; replace

1.2 Location of Work:

1.2.1 Throughout Vessel

1.2.1.1 Diver/Main Cabin

1.2.1.2 Pilot House

1.2.1.3 Aft Deck

1.2.1.4 Forward Cabin

1.2.1.5 Lazzerette

1.2.1.6 Engine Room

1.3 Identification:

1.3.1 Quantity (One EA): Searchlight, hand-held, GoLight Inc., Model: Profiler II

1.3.2 Quantity (One EA): Searchlight, Jabsco, Model: 63042-0024

1.3.3 Quantity (One EA): VHF Radio, Standard Horizon, Model: Matrix-

1.3.4 Quantity (One EA): VHF Antenna mount, Sea Dog, Model: 329230-1

1.3.5 Quantity (One EA): VHF Antenna, Marine Boat

1.3.6 Quantity (One EA): Navnet System, Furuno

1.3.6.1 Quantity (One EA): Radar, Furuno, Model: 1834C

1.3.6.2 Quantity (One EA): Network Sounder, Furuno, Model: DFF1

1.3.6.3 Quantity (One EA): Navnet System Chart Plotter, Furuno, Model: 1834CNT vx 2

1.3.6.4 Quantity (One EA): GPS receiver, Furuno, Model: GP-330B

1.3.6.5 Quantity (One EA): SmartCraft, Mercury Marine, Model:

VesselView

1.3.7 Quantity (One EA): Compass, Ritchie, Model: DNB-200

1.3.8 Quantity (One EA): Compass Dimmer, Zane, Model AMD-48L-24V

1.3.9 Quantity (One EA): Light, Chart, Dr. LED, Model: 8001665

1.3.10 Quantity (4 EA): Lighting, Navigation

1.3.11 Quantity (3 EA): Bulb, RAM Lighting, 4ft, 2 Reds, 1 White, Phoenix, Model: LFS B322DB-IRV, Item 6 of DWG 300.15 of 2.5.

1.3.12 Quantity (10 EA): Marine Battery, Optima Blue Top, Model:

D900M

1.3.13 Quantity (2 EA): Engine Heater, Hot Start, Model: TF751-002

1.3.14 Quantity (3 EA): Windshield Wiper System, Mfg: Ongaro, items

SSP: HRMC-018-23 2 of 7 ITEM NO: 321-10-001

30 and 30, DWG 100.03 of 2.5

1.3.15 Quantity (One EA): Pump, Hot Water, Laing, Model: SM909

1.3.16 Quantity (One EA): Pump, Freshwater, Jabsco, Model: 52600-

1.3.17 Quantity (One EA): Step-down Transformer, 440VAC, 3Ph/120VAC, 1Ph, Federal Pacific, P/N: T4T45E

1.3.18 Quantity (2 EA): Isolation Transformer

1.3.18.1 Quantity (One EA): Isolation Transformer 120V, Rex

Power Magnetics, SC5A-A

1.3.18.2 Quantity (One EA): Isolation Transformer 440V, Rex

Power Magnetics, BC15H2-H2

1.3.19 Quantity (One EA): Horn, Hailer

1.3.20 Quantity (2 EA): Light Fixture System, 120 VAC, 2 ft. Bulbs, 1 Red and 2 Whites, Phoenix, Model: LFS B317DB-IRV, Item 4 of DWG

300.15 of 2.5

1.3.21 Quantity (9 EA): Light Fixture System, 24 VDC, 2 ft. Bulbs, White Only, Pauluhn, Model: FPS217, Item 5 of DWG 300.15 of 2.5

1.3.22 Quantity (6 EA): Light Fixture System, 120 VAC, Fluorescent LTS for Canopy, Pauluhn, Model: FSS217, Item 3 of DWG 300.15 of 2.5

1.3.23 Quantity (6 EA): Light Fixture System, 12V Emergency Light, Multi-lite, Balmar, Model: 458, Item 7 of DWG 300.15 of 2.5

1.3.24 Quantity (2 EA): Pump, Bilge, 24V DC, 3700 GPH, Rule, Model:

RUL 16A

1.3.25 Quantity (One EA): Pump, Bilge, Rule, Model: 26860

1.3.26 Quantity (22 EA): Electrical Outlet, 120VAC

2. REFERENCES:

2.1 Standard Items, (FY-23, CH-3)

2.2 300-5107858 Rev A, Standard Electrical Installation Requirements and Nomenclature

2.3 MIL-STD-2003, Electric Plant Installation Standard Methods for Surface Ships and Submarines

2.4 TO300-AU-SPN-010 A, Fabrication, Welding and Inspection of Small Boats and Craft, Aluminum Hulls

2.5 Dive Boat Drawings for Hulls 50DS1001 - 1002, Dive Boat Drawings

2.6 S9008-JH-BIB-010, Boat Information Book for 50-Foot Dive Support Boat, Hulls 50DS1001 and 50DS1002

2.7 DOL, OSHA STD 29 CFR 1915, Occupational Safety & Health Standards for Shipyard Employment

3. REQUIREMENTS:

(I) "PRELIMINARY ELECTRICAL INSPECTION AND OPERATIONAL TEST"

3.1 Accomplish a complete inspection of all installed mechanical and electrical equipment of the Dive Boat electrical system, including Galley equipment, electrical components, lighting, navigational equipment, SSP: HRMC-018-23 3 of 7 ITEM NO: 321-10-001 wiring/cabling, pumps, piping, hoses and label plates, utilizing 2.2 through 2.6 as guidance, listed in 1.3, and located in 1.2. Record results.

3.1.1 Submit one legible copy, in approved transferable media, of a report listing the results of the inspection and testing requirements of 3.1 to the SUPERVISOR, within 5 days of testing.

3.1.1.1 The report shall include electrical/mechanical component item number, as identified on its associated reference, reference number, component location, condition, and the testing results of each component tested.

3.2 Prior to component removal, record each component name as identified on its associated reference, reference number, location, and electrical connection (Disconnect Log) listed in 1.3.

3.2.1 Retain all removed items, the SUPERVISOR shall determine disposition. At the discretion of SUPERVISOR, box all removed items for the GOVERNMENT.

3.2.1.1 Submit one legible copy, in approved transferable media, of a report listing the results of the requirements of 3.2 to the

SUPERVISOR.

3.3 Template from existing and ensure new equipment listed in 1.3 is installed in each existing location using report in 3.2.1.1.

3.4 Each new electrical installation listed in 1.3 shall meet the electrical installation requirements of 2.2 through 2.3.

3.4.1 No electrical connections shall take place in the bilge bottom.

3.4.2 All new electrical connections shall have heat shrink style connections or shall have heat-shrink tubing installed on terminal ends to weatherize.

3.4.3 All new battery and main power connections shall have

protective boots installed.

3.4.4 All new equipment, electrical components, label plates, cable markers, and wire markers, shall be installed, and wire ways and cableways shall be strapped and installed in accordance with 2.2 through 2.4, utilizing 2.5 and 2.6 as guidance, prior to operational testing.

3.4.4.1 All new cabling shall be labeled to include circuit

identification at each end.

3.4.4.2 All new wiring shall be labeled to include component

identification on each wire connection/termination point.

3.4.5 Remove corrosion on existing and coat all new and existing electrical terminals and connections, including, battery switch terminals, engine positive and negative terminals, battery connection terminals, gauge terminals, positive and negative terminal blocks, negative bus terminals, circuit breaker connections, switch connections, reset push buttons, receptacles, connectors using No-Ox (NSN 8030-00-598-5915), utilizing 2.2 through 2.6 for guidance.

3.4.6 Groom, dress and secure all cabling and wiring to ensure wire/cable runs do not interfere with access to components that are

SSP: HRMC-018-23 4 of 7 ITEM NO: 321-10-001 removable.

3.4.7 Install chafe protection to existing and new wires/cables entering cableways and/or where chaffing may occur.

3.4.8 Split Conduit shall be installed for all cableways, where previously installed.

3.4.9 Ensure all new cable penetrations are packed properly

throughout the boat in accordance with manufacturer’s instructions.

3.4.10 Ensure all exterior electrical connections are properly weatherproofed on each vessel listed in 1.3 in accordance with 2.2 and 2.3.

3.5 All new equipment, listed in 1.3, mounted to aluminum shall have corrosion protection tape (3M Scotchrap #51) installed between the mating…