14958-18-001_High_Temperature_Globe_Flow_Control_Valve_spec.pdf

14958-18-001

SPEC NO. 14958-18-001

28 February 2018

ITEM SPECIFICATION

FOR

HIGH TEMPERATURE GLOBE FLOW CONTROL VALVE

ARNOLD ENGINEERING DEVELOPMENT COMPLEX

ARNOLD AIR FORCE BASE, TN 37389-9998

Approved for Public Release Distribution Unlimited

IRA-3758

Approved for Public Release Distribution Unlimited – IRA-3758 Table of Contents - 1

TABLE OF CONTENTS

1. SCOPE

2. APPLICABLE DOCUMENTS

2.1. Government Documents

2.2. Non-Government Documents

3. REQUIREMENTS

3.1. General

3.2. Valve Requirements

3.3. Actuator Specific Requirements

3.4. Controls and Instrumentation

4. VERIFICATION

4.1. Engineering Analysis

4.2. Factory Tests

4.3. Government Acceptance

4.4. Submittals

5. PACKAGING

5.1. Preparation for Delivery

5.2. Post-Delivery Storage

6. NOTES

Appendix A – Valve Data Sheet

Appendix B – Submittal Procedure

Page-1

1. SCOPE

1.1. This specification establishes the performance, design, manufacture, and verification requirements for one 4-inch diameter high temperature wye-pattern globe style control valve with Class V leakage rate. Valve shall be supplied with remotely controlled pneumatic actuators and smart positioner. Valve shall be Valtek Mark VIII, and no substitutes will be accepted. The complete valve assembly shall be delivered to Arnold AFB, Tennessee.

2. DOCUMENTS

2.1. Government Documents: None.

2.2. Non-Government Documents: The following documents form a part of the specification to the extent specified herein.

2.2.1. American Society of Mechanical Engineers:

A. ASME B16.34-17 Valves-Flanged, Threaded, and Welding End.

2.2.2 Fluid Controls Institute, Inc.:

A. FCI 70-2-13 Control Valve Seat Leakage.

2.2.3 Instrumentation, Systems, and Automation Society:

A. ISA TR20.00.001-07 Specification Forms for Process Measurement and Control Instruments.

2.2.4 Manufacturer’s Standardization Society:

A. MSS SP-93-14 Liquid Penetrant Examination Method – Quality Standard for Steel castings and Forgings for Valves, Flanges, Fittings, and Other Piping Components.

3. REQUIREMENTS

3.1. General: Valve assembly, comprised of valve, actuator, controls, and related components, shall be designed, fabricated, assembled, tested and supplied in accordance with B16.34 and as follows:

3.1.1. Corrosion Protection: Prime and paint exposed surfaces (except stainless steel) to preclude rust and corrosion.

3.1.2. Human Factors Engineering: Components requiring adjustment, maintenance, or calibration shall be accessible with valve in service.

Page-2

3.1.3. Workmanship: All equipment shall be constructed and finished in such a manner that no sharp edges, burrs, or physical defects are present.

3.1.4. Nameplates & Markings: Each major component of equipment shall have the manufacturer's name, address, type or style, model or serial number, and catalog number on a plate secured to the equipment. Flow direction markings shall be prominently and permanently displayed on the valve.

3.2. Valve Requirements:

3.2.1. Valve shall be in accordance with Appendix A - Valve Data Sheet.

3.2.2. Materials:

A. Integral cast body hubs or hubs welded to valve body is acceptable. Hubs shall be compatible with Grayloc-type.

B. Materials shall be suitable for the design conditions

3.3. Actuator Specific Requirements: Pneumatic actuator shall be in accordance with Appendix A Valve Data Sheet and as follows:

3.3.1 Pneumatic actuator shall be cylinder rated to 150 PSIG maximum working pressure or higher. Required muscle pressure shall be between 60 and 100 psig.

Muscle fluid will be air or nitrogen.

3.3.2 Actuator shall be directly mountable to the valve stem. Provide all required mating hardware.

3.4. Controls and Instrumentation: Controls and instrumentation shall be in accordance with Appendix A - Valve Data Sheet.

3.4.1 Actuator shall be furnished with Valtek Logix 3000-series smart positioner.

3.4.2 Limit switches shall be provided to indicate full open and full closed positions.

The switches shall be 24V DC type.

3.4.3 All electronics shall be classified as Class 1 Division 2 Groups C, D or better.

4. VERIFICATION

4.1 Engineering Analysis: Perform an engineering analysis to verify furnished equipment meets the specified requirements.

Page-3

4.2 Factory Tests: The following tests shall be performed on the assembly. Testing shall be witnessed and shall be performed in the order shown below:

4.2.1 Perform all inspections specified by ASME B16.34.

4.2.2 Perform liquid penetrant examination of finished machined hard faced surfaces and seating surfaces on plug and seats in accordance with MSS SP-93 except the following acceptance criteria shall be used:

A. No cracks, fissures, or other linear indications shall be accepted.

B. Porosity greater than 1/32-in is not acceptable nor is multiple porosity indications within 1-inch regardless of size.

4.2.3 Hydrostatic Pressure Test: Perform a hydrostatic test of the valve in accordance with ASME B16.34.

4.2.4 Seat leak leakage test: Perform test in accordance with FCI 70-2 to verify leakage rate within the criteria for Class V.

4.3 Government Acceptance: Government will accept the valves upon delivery and upon submittal of successful test result.

4.4 Submittals: Submit the following:

4.4.1 Valve Data Sheet in accordance with ISA TR20.00.01

4.4.2 Valve Arrangement Drawings.

4.4.3 Valve Position versus Cv Curve.

4.4.4 Certified Material Test Reports (CMTR).

4.4.5 Factory Test Reports.

4.4.6 Warranty: Provide minimum 12 month warranty on parts and labor, or manufacturer’s standard warranty, whichever is longer. Warranty shall commence upon Government acceptance.

4.4.7 Submittal Summary Table:

No. Section Reference

Submittal Description Due

1 4.5.1 Data sheet 2 weeks after order

2 4.5.2 Valve Arrangement Drawings 2 weeks after order

Page-4

No. Section Reference

Submittal Description Due

3 4.5.3 Valve Position Versus Cv Curves

2 weeks after order

4 4.5.4 CMTR With Shop Test Reports

5 4.5.5 Factory Test and Examination Reports

7 days after test

6 4.5.6 Warranty With delivery

5. PACKAGING

5.1 Preparation for Delivery: Preparation for Delivery: Provide all preservation, packaging, and packing to ensure safe delivery of the assembly to AEDC.

5.2 Post-Delivery Storage:

5.2.1 All preservation, packaging and packing shall be such that the assembly and related components can be stored on a pallet outdoors and sustain no damage from rain, sleet, snow, and hail.

5.2.2 The storage period for the furnished equipment may be up to 12 months.

Packaging shall be suitable for the valve to remain without maintenance in storage for this period.

6. NOTES: None

Appendix A-1

APPENDIX A

VALVE DATA SHEET

Appendix A - Valve Data Sheet

Appendix A-2

VALVE DATA SHEET

ID

EN

T

1 DESCRIPTION AND TAG NO.: 4‐inch Hot Air Flow Control Valve

2 SPECIFICATION NO.: N/A

3 DESIGN CODE : ASME B16.34 SEISMIC CLASS: N

4 SCHEMATIC NO.: N/A

5 PIPE DESIGN: ASME B31.3

6 DATA TABLE: N/A NONE

7 FLUID: RAW WATER OIL, NO.____ STEAM OTHER ___________

DEMIN. WATER AIR NATURAL GAS

MINIMUM NORMAL MAXIMUM

8 FLOW: LB/SEC GPH SCFM .5 4 6

9 TEMPERATURE: (F) 1000 1000 1000

10 INLET PRESSURE (PSIG) 60 60 60

11 OUTLET PRESSURE (PSIG) 1 1 1

12 SPECIFIC GRAVITY: M=29

13 MAX DESIGN RADIOACTIVITY LEVEL: N/A

14 SERVICE CONDITION: MODULATING ON‐OFF

15 MAX SHUTOFF P (PSIG) 550 MAX. TEMP. (F) 1000 OCCUR SIMULTANEOUSLY: NOT COINCIDENT MAXIMUMS

16 FLUID VELOCITY AT VALVE INLET: Per Vendor (FPS)

17 P WHEN VALVE FULL OPEN: T/N 3.5 (PSIG)

B O D Y

18 BODY TYPE: GLOBE OTHER Wye‐Pattern Globe DOUBLE‐PORTED

19 VALVE DESIGN RATING (ANSI) CLASS 900

20 BODY MATERIAL CARBON STEEL: ___ __% CR‐MOLY

CAST IRON: ASTM_____ BRONZE: ASTM_____ OTHER: _____

304 SS: ASTM_____ 316 SS: ASTM A182 F316H or Equal

21 SEAT MATERIAL: METAL ELASTOMER:

22 TYPE END CONNECTION INLET

BUTT‐WELD FLANGD.

SOC.‐WELD THRDD.

FLANGELESS HUB

OUTLET

BUTT‐WELD FLANGD.

SOC.‐WELD THRDD.

FLANGELESS HUB

23 CONNECTING PIPE SIZE/SCHEDULE NPS 4 RTJ NPS 4 RTJ

24 WELD END STANDARD (BW ONLY) N/A N/A

TR

IM

25 CHARACTERISTIC LINEAR EQUAL PERCENT QUICK OPENING CV:

26 STUFFING BOX PACKING: SINGLE DOUBLE

27 AIR FAILS VALVE OPENS CLOSES N/A | 28 | ELEC POWER FAILS VALVE OPENS CLOSES N/A

O P

29 MAXIMUM STROKING TIME (SEC): OPEN CLOSE BY VENDOR

30 POSITIONER: YES NO BY VENDOR

C O N

TR

O

LL

ER

31 CONTROLLER: NONE PRESSURE TEMP. BY OTHERS LEVEL

SPECIAL (SEE REMARKS)

32 LOCATION: VALVE YOKE REMOTE

33 FLUID: RANGE:

34 TEMPERATURE (NORMAL/MAXIMUM) (F) /

35 PRESSURE (NORMAL/MAXIMUM) (PSIG) /

EL

EC

TR

IC

A L D A

TA

36 LIMIT SWITCHES: NONE QUANTITY: __2__ VOLTAGE RATING _____

37 LS VOLTAGE 2A @ 30 VDC (Resistive)

38 LS LOCATIONS: FULL OPEN POSITION FULL CLOSED POSITION ________% FULL OPEN

39 LS TYPES: SPDT FORM: C FORM: FORM:

40 SOLENOID OPERATOR: NONE AC DC VOLTAGE RATING _____

41 SOLENOID LOCATION: VALVE YOKE REMOTE

42 HAZARDOUS AREA CLASSIFICATION: Class 1 Div 2 Group C & D or Explosion Proof

43 I/P CONVERTER: NONE INPUT SIGNAL __4 mA__ TO __20 mA__

44 CONVERTER LOCATION: VALVE YOKE REMOTE

45 COMMAND SIGNAL NONE INPUT SIGNAL __4 mA__ TO __20 mA__

46 POSITION TRANSMITTER: NONE AC DC VOLTAGE RATING _24 V_

47 TRANSMITTER TYPE: LVDT OTHER: __4 to 20 mA Loop Powered, 2‐Wire___

48. TESTING:

1. Hydrostatic Pressure Test per ASME B16.34

2. Liquid Penetrant Examination of Hard Facings and Seats

3. Seat Leakage Test per ANSI/FCI 70‐2

49. REMARKS:

Appendix A-3

Furnish with Pneumatic Cylinder Actuator

Valve Positioner shall be Logix 3000 Series

Actuator Must be Rated for 150 PSIG Supply Pressure Actuator Must Function with ~85 psig Supply Pressure Actuator Must Function with Both Nitrogen and Compressed Air Supply

Shutoff Class V per ANSI/FCI 70‐2

Valve, Actuator and Listed Accessories Furnished Assembled as a Single Unit

Valve Shall be VALTEK MARK 8 WITH VALTEK V-SERIES CYLINDER ACTUATOR

END OF APPENDIX A

14958-18-001 APPENDIX B

SUBMITTAL PROCEDURE

Approved for Public Release Distribution Unlimited – IRA-3758 Appendix B-1

PART 1 GENERAL

1.1 DESCRIPTION OF REQUIREMENTS. This section specifies procedural requirements for non-administrative submittals, including but not limited to shop drawings, product data, manufacturer’s certificate, design data, calculations, and verifications, manufacturer’s instructions, manufacturer’s field service reports, samples, operation and maintenance manuals, and other miscellaneous work-related submittals. These submittals are required to amplify, expand, and coordinate other information contained in the contract.

Non-work-related submittals are addressed elsewhere in the contract rather than in the specification and may include items such as: contract progress schedule, permits, payment applications, performance and payment bonds, insurance certificates, and progress reports.

The Contracting Officer may request submittals in addition to those specified when deemed necessary to adequately describe the work covered in the respective sections of the specification or statement of work.

1.2 SUBMITTAL PROCEDURE

A. Definition: For the purposes of this section, the term “Contractor” denotes the prime Contractor.

B. Listing: Section 3 of the Statement of Work contains a summarized listing of item submittals requiring approval for the work. The listing is included for the convenience of users of the contract documents. The listing may not be all inclusive and additional item submittals may be required.

C. Risk: Do not proceed with the part of the work covered by an item submittal including purchasing, fabricating, and delivering until approval is received.

Machinery, equipment, material, and articles that do not have the required approval shall be installed or used at the risk of subsequent rejection. Any fabrication or other work performed in advance of the receipt of accepted item submittals and approvals shall be entirely at the Contractor’s risk and expense.

D. Transmittal Timing: Coordinate the preparation and processing of item submittals with the performance of the work. Prepare and transmit each item submittal to the Contracting Officer sufficiently in advance of the performance of related work and other applicable activities. Transmit related item submittals for the same unit of work so that processing will not be delayed by the Government's need to review submittals concurrently for coordination. No delay damages or time extensions will be allowed for time lost in late submittals.

Approved for Public Release Distribution Unlimited – IRA-3758 Appendix B-2

E. Content: Each submittal shall be complete and in sufficient detail to allow ready determination of compliance with contract requirements. All submittals which are generic and list more information than is specifically required shall be marked to identify required information. Complete AF Form 3000 and attach as cover sheet for each submittal. Contractor may include multiple item numbers on an AF Form 3000.

F. Language: All item submittals shall be written in English, including documents, notes on drawings, sketches, and/or samples, calculations, manuals, and all other instances of written text and communication.

G. Units: All item submittals shall be marked or show dimensions and values in the same units as specified in the contract documents.

H. Review Time: Allow sufficient time so that contract performance will not be delayed as a result of the time required to properly process submittals, including time for re-submittals, if necessary. Allow 14 calendar days for initial Government processing of each submittal. No extension of time will be authorized because of the Contractor's failure to transmit submittals to the Government sufficiently in advance of the work.

I. Contractor Certification: All submittals shall be carefully reviewed by an authorized representative of the Contractor prior to submission to the Government. Each submittal shall be dated, signed, and certified by the Contractor as being correct and in strict conformance with the contract documents. No consideration for review by the Government of any Contractor’s submittal will be made for any items which have not been so certified by the Contractor. All noncertified submittals will be returned to the Contractor without action taken by the Government, and any delays caused thereby shall be the total responsibility of the Contractor.

J. Deviations: Should any item submittals required by the contract documents show deviations from the contract requirement, the Contractor shall make specific mention of such deviations in the letter of transmittal, including stating cost effects, and product and system limitations which may adversely affect the work, in order that if acceptable, suitable action may be taken for proper adjustment of the contract; otherwise the Contractor will not be relieved of the responsibility for executing the work in accordance with the contract documents and the approved submittals. Contractor shall clearly mark the proposed variation in all documentation and specifically point out deviations from contract requirements in transmittal letters. Failure to point out deviations may result in the Government requiring rejection and removal of such work at no additional cost to the Government. Deviations from contract requirements require Government approval and will only be considered when advantageous to the Government. When proposing deviations, deliver written request to the Contracting Officer, with documentation of the nature and features of the deviation and why the

Approved for Public Release Distribution Unlimited – IRA-3758 Appendix B-3 deviation is desirable and beneficial to the Government. If lower cost is a benefit, include an estimate of the cost savings. In addition to documentation required for deviation, include the submittal information required for the item. Allow an additional 14 calendar days beyond normal submittal review period for consideration by the Government of submittals with deviations.

K. Approved Submittals: The part of the work covered by the approved item submittal may proceed provided it complies with the requirements of the contract documents. Final acceptance will depend upon that compliance.

The term “Approved” shall only indicate that there is no exception taken to the submittal. Approval of the item submittal shall not be construed as a complete check, and indicates only that the general method or other information appears to meet the contract requirements. Approval does not relieve the Contractor of the responsibility for any error which may exist.

After item submittals have been approved by the Contracting Officer, no resubmittal for the purpose of substituting materials or equipment, or changes to any other information will be considered unless accompanied by an explanation of why a substitution or change is necessary.

L. Disapproved Submittals: Contractor shall correct disapproved item submittals and resubmit for approval within timeframe noted. If no date is given, Contractor shall submit corrected submittal within 14 calendar days.

If the Contractor considers any correction or notation on the returned submittal to constitute a change to the contract drawings, specification, or statement of work the Contractor shall notify the Contracting Officer.

M. Responsibility: The Government’s review of Contractor submittals shall not relieve the Contractor of the entire responsibility for the correctness of details and dimensions and conformance to the specifications. The Contractor shall assume all responsibility and risk for any mistakes and/or costs due to any errors in submittals.

N. Inconsistencies: If a conflict or inconsistency arises between an approved item submittal and the contract documents, the contract documents shall govern.

1.3 SPECIFIC SUBMITTAL DESCRIPTIONS AND REQUIREMENTS: Submittal requirements for individual units of work are specified in the applicable specification section or Statement of Work (SOW). Except as otherwise indicated in the individual specification sections or SOW, comply with the following requirements for each type of submittal.

A. Shop Drawings: These are technical drawings and data specially prepared for this contract including fabrication and installation drawings, setting and seaming diagrams, and coordination drawings (for use on-site). Shop drawings include drawings, diagrams and schedules specifically prepared to illustrate some portion of the work, diagrams and instructions from a

Approved for Public Release Distribution Unlimited – IRA-3758 Appendix B-4 manufacturer or fabricator for use in producing the product and as aids to the Contractor for integrating the product or system into the project, or drawings prepared by or for the Contractor to show how multiple systems and interdisciplinary work will be coordinated. Information required on shop drawings includes dimensions, identification of specific products and materials which are included in the work, compliance with specified standards, and notations of coordination requirements with other work.

Provide special notations of dimensions that have been established by field measurements. Highlight, encircle, or otherwise indicate deviations from the contract documents on the shop drawings. Furnish one hard copy and one electronic copy.

B. Product Data: This data includes standard printed information on manufactured products that has not been specially prepared for this contract, including manufacturers' product specifications illustrating size, physical appearance and other characteristics of materials, installation instructions, standard color charts, catalog cuts, illustrations, schedules, standard wiring diagrams, standard product operating and maintenance manuals, and samples of warranty language when the contract requires extended product warranties. General information required specifically as product data includes manufacturers' standard printed recommendations for application and use, compliance with recognized standards of trade associations and testing agencies, the application of their labels and seals (if any), special notation of dimensions which have been verified by way of field measurement, and special coordination requirements for interfacing the material, product, or system with other work. Furnish three hard copies and one electronic copy.

C. Test Plans and Reports: Test plans shall include planned testing, including a description of the test, equipment and supplies needed, and step-by-step notation of test activities and tasks. Test reports include reports signed by an authorized official of a testing laboratory that a material, product or system identical to the material, product or system to be provided has been tested in accordance with the specified requirements. Testing shall have been within three years of date of contract award for the project. Reports also include findings of tests required to be performed by the Contractor on an actual portion of the work or prototype prepared for the project before shipment to the job site, findings of tests made at the job site or on a sample taken from the job site, investigation reports, daily logs and checklists, and final acceptance test and operational test procedures. Furnish three hard copies and one electronic copy of each such report required.

D. Manufacturer’s Field Reports: Documentation of the testing and verification actions taken by a manufacturer’s representative at the job site, in the vicinity of the job site, or on a sample taken from the job site, on a portion of the work, during or after installation, to confirm compliance with the manufacturer’s standards or instructions. The documentation shall be

Approved for Public Release Distribution Unlimited – IRA-3758 Appendix B-5 signed by an authorized official of a testing laboratory or agency and shall state the test results, and indicate whether the material, product, or system has passed or failed the test. Furnish three hard copies and one electronic copy.

E. Operation and Maintenance Data: Data furnished by the manufacturer, or the system provider, to the equipment operating and maintenance personnel, including manufacturer’s help and product line documentation necessary to maintain and install the equipment, and needed by operating and maintenance personnel for the safe and efficient operation, maintenance, and repair of the item. The data is intended to be incorporated in an operations and maintenance manual or control system. Furnish two hard copies and one electronic copy.

F. Miscellaneous Submittals: These are work-related, non-administrative submittals that do not fit in the previous categories, including the following:

1. Notification of testing and inspection dates.

2. Warranties.

END OF APPENDICES AND SPECIFICATION