F-16-11-007_REV_G.PDF

36"

27 1 2 "

30 1 2 "

2X 1 7 8 "

2 PL

9 7

8 " 2 PL

17 3

4 " 2 PL

1"

2 PL

22 3 4 "

F-16-11-007 ASSEMBLY

16X .234 PILOT

31 11 16 "

3 11 32 "

4 PL

14 3

32 "

2 PL

14 3 32 "

2 PL

1 1 2 "

2 PL

38 15 16 "

36"

24 1 2 "

4"

7 OPPOSITE SIDES

OPPOSITE SIDES

OPPOSITE SIDES

13201

102 101

CENTER ON 301 LID 11

35 1 2 "

27"

45°

3" 4"

103 DETAIL

PARTS LIST FOR F-16-11-007

NOTES ON SHEET 5

ADDED DISTRIBUTION STATEMENTF/D

ITEM NO. QTY. DESCRIPTION MAT'L PART NUMBER NOTE

301 1 COVER ASSY SEE SHT 3 5

202 1 BASE ASSY SEE SHT 2 5

201 1 TRAY ASSY SEE SHEET 2

105 1 IUID TAG - 13, 14

104 1 CUSHION POLYURETHANE FOAM, 1.4-1.5

DENSITY, 56.0-65.0 IFD

103 1 CUSHION POLYURETHANE FOAM, 1.4-1.5

DENSITY, 56.0-65.0 IFD

102 16 HEX LAG BOLT STL .375 X 3.0 L, CORROSION RESISTANT

101 16 FLAT WASHER STL .375 DIA, TYPE B, REGULAR

LA

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TITLE

DRAWN BY

CHECKER

ENG.

ENG. APPR.

CONTRACT NO.

A.F. RELEASE

UNLESS OTHERWISE SPECIFIED

DIMENSIONS ARE IN INCHES

TOLERANCES ARE:

FRACTIONS DECIMALS

ANGLES

± 1

DWG NO SHT REV

OO-ALC/309CMXG HILL A.F.B., UT

U.S. AIR FORCE

D 98747

1:8 1 OF 5

1 GF-16-11-007

DATE

A.F. AUTHENTICATION

309 AMXG/EN

THIRD ANGLE PROJECTION

INTERPRET DIM AND TOL PER

ASME Y14.5.1M-2004

FINISH

ENGINEERING DRAWING LAYOUT D EXCEPTION TO AF FORM 1655 FOR CAD GENERATION APPROVED BY HQ AFMC/ENP (SOLIDWORKS 2009)

MICHAEL COX

CASEY ROBERTS

.XX

.11/16

.03

.010 F-16 TRANSMITTER SUB

ASSY CRATE

F-16-11-007

20110922

20110922

20110922

MICHAEL COX

.XXX

.X

G

ZN DESCRIPTIONLTR

G

NOTES:

1 STENCIL IN APPROPRIATELY SIZED CHARACTERS "PROPERTY OF HILL AFB", "309TH AMXG" & "F-16-11-007" IN AREA SHOWN IN A CONTRASTING COLOR. DIRECTLY ADJACENT TO STENCIL, REPEAT IDENTIFICATION ABOVE, WITH STEEL STAMP IN APPROPRIATELY SIZED CHARACTERS.

2 STENCIL:

"LID WEIGHT: 110 LB",

"WEIGHT EMPTY: 600 LB",

"WEIGHT LOADED: 735 LB", &

"REUSABLE CONTAINER DO NOT DESTROY"

IN A CONTRASTING COLOR IN APPROPRIATELY SIZED CHARACTERS IN AREA SHOWN

3 COVER INDICATED PORTION WITH FELT. FELT TO BE GRADE F26, GRAY IN COLOR, WOOL

MATERIAL, 1/2 " THICK, 3-5/8 LBS. PER SQ YD., TENSILE STRENGTH 75 PSI, DUROMETER 5 TO 15

SHORE A. ATTACH FELT WITH STAPLES ON SIDES UNLESS INDICATED OTHERWISE.

GRAINGER SUPPLY (OGDEN, UT) WWW.GRAINGER.COM

4. FUNCTION: SHIPPING CONTAINER USED TO TRANSPORT F-16 LEADING EDGE FLAPS.

5 STENCIL "THIS SIDE UP ↑ ", & "LIFT BY BASE ONLY" IN A CONTRASTING COLOR IN

APPROPRIATELY SIZED CHARACTERS IN AREA SHOWN

7 ASSEMBLE USING 8-18 TYPE AB TAPPING SCREW (DRILL .078 PILOT),

CORROSION RESISTANT STEEL, OF APPROPRIATE LENGTH. SCREW ATTACHING PITCH

TO BE 8" MAXIMUM.

8 ALL WOODEN LUMBER SHALL BE CONSTRUCTED FROM HEAT-TREATED MATERIAL PER

ISPM 15 STANDARD (HEAT TREAT 56 C OR 133 F FOR 30 MINUTES).

CERTIFICATION/MARKING IS REQUIRED BY AN ACCREDITED AGENCY RECOGNIZED BY

THE AMERICAN LUMBER STANDARDS COMMITTEE. MARKINGS SHALL BE VISIBLE ON

AT LEAST TWO EXTERIOR OPPOSITE SIDES OF THE CONTAINER IN A CONTRASTING COLOR

(DO NOT USE RED OR ORANGE) AND ARE NOT REQ'D ON EACH INDIVIDUAL

COMPONENTS. REF. DOD 4140.65M

MASK A 4 X 8 AREA FROM 6 AND PAINT WITH 2 COATS OF WHITE

PAINT. STAMP IN THIS AREA.

9 LAMINATE PLYWOOD PANELS WITH TITEBOND II GLUE.

FRANKLIN INTERNATIONAL (COLUMGUS, OH) WWW.TITEBOND.COM

10 SAND AND SOLVENT CLEAN ALL BONDING SURFACES. BOND USING ALIPHATIC

POLYURETHANE 35-50 SHORE A, DEAERATE AND MIX PER MFG. INSTRUCTIONS.

MAYBE THICKENED WITH COTTON FIBERS OR SILICON DIOXIDE AS REQUIRED.

BOND LINE .01-.02 INCHES. MAYBE CAST IN PLACE.

11 CARR LANE MFG. (ST. LOUIS, MO) WWW.CARRLANE.COM

12 MCMASTER-CARR (LOS ANGELES, CA) WWW.MCMASTER.COM

13 STENCIL "NOT A LIFTING POINT" IN A CONTRASTING COLOR IN APPROPRIATELY

SIZED CHARACTERS IN AREA SHOWN

14. ALL WELDING AND WELD INSPECTION PER AWS D1.1 AND D1.2.

15. ALL JOINTS SHALL BE WELDED ALL AROUND USING EITHER A 1/16 INCH FILLET WELD

OR (1/16) FLARE BEVEL GROOVE WELD, UNLESS SPECIFIED OTHERWISE.

13 PROTECTIVE COAT ALL EXTERIOR SURFACES WITH ONE COAT OF BARE METAL

PRIMER & TWO COATS OF GRAY SEMI GLOSS PAINT, FED-STD-595-26173, PER

MIL-PRF-24635 TYPE II, CLASS 1. CLEAN AND PREP SURFACES PER MANUFACTURER

RECOMMENDATION BEFORE COATING.

14 APPLY LOAD TEST FOR A MINIMUM OF 5 MINUTES. REMOVE LOAD AND INSPECT FOR

ANY DAMAGE

15 IUID GENERATED AT: IUID.LOGISTICSINFORMATIONSERVICE.DLA.MIL

IUID PER 200733803-01. HILL AIR FORCE BASE (LAYTON, UTAH).

16 CODE SOURCE (DENTON, TX) WWW.CODESOURCE.COM

17 OR EQUAL UPON APPROVAL FROM COGNIZANT ENGINEER

18 ATTACH LANYARD WITH #10 SELF TAPPING SCREW OF APPROPRIATE LENGTH IN AREA

ADJACENT TO POINT OF USE. SECURE CABLE TO PIN USING INCLUDED FERRULE

19 ASSEMBLE PER STANDARD SHOP PRACTICE. FASTENER ATTACHING PITCH

TO BE 8" MAXIMUM.

T ue sd ay

, O ct ob er

4, 6:

:4

A

M

DISTRIBUTION STATEMENT D

DISTRIBUTION AUTHORIZED TO DEPARTMENT OF DEFENSE AND US CONTRACTORS ONLY;

DIRECT MILITARY SUPPORT. 2016-JULY-20. REFER OTHER REQUESTS FOR THIS DOCUMENT

TO THE ENGINEERING DIRECTOR, 309 AMXG/EN, HILL AFB, UT 84056

WARNING

THIS DOCUMENT CONTAINS TECHNICAL DATA WHOSE EXPORT IS RESTRICTED BY THE ARMS EXPORT CONTROL ACT (TITLE 22, U.S.C. 2751 ET SEQ.) OR THE EXPORT ADMINISTRATION ACT OF 1979, AS AMENDED, TITLE 50, U.S.C. APP. 2401, ET SEQ. VIOLATION OF THESE EXPORT-CONTROL LAWS IS SUBJECT TO SEVERE CRIMINAL PENALTIES. DISSEMINATION OF THIS DOCUMENT IS CONTROLLED UNDER DOD

DIRECTIVE 5230.25.

DESTRUCTION NOTICE

DESTROY BY ANY METHOD THAT WILL PREVENT DISCLOSURE OF CONTENTS OR RECONSTRUCTION OF

THE DOCUMENT.

36"

202 ASSEMBLY

4X .406 THRU ALL

4 "

26"

2X 1 3 4 "

30 1 2 "

1 1 2 "

1 1 2 "

27 1 2 "

210208

211 213 212 10

204 203 205 206 207

TIE IN KNOT

33.3

17.7

24.8

26.25 8 3 16 "

8 3 16 "

13 7 8 "

4.85

1.31

1.31

4.85

9 5 8 "

(35 15 16 ")

.03-.06 SF

WITH 301

AT F-16-11-007 ASSY

(27 7 16 ")

.03-.06 SF

WITH 301

AT F-16-11-007 ASSY

8X .531 THRU ALL

4X .531 THRU ALL4X 1

2 " X 45°

203 DETAIL

1.00

1.00

.245+ .000 .005

1.5

.400+ .000 .005

205 DETAIL

2X R MIN

.500-13 UNC-3A 1.0

SCALE: 1:1

A

B

1/4-28 UNJF - 3B .88

.015 A B

201 ASSEMBLY

PARTS LIST FOR 202 ASSY

PARTS LIST FOR 201

.015 A B

QTY. ITEM NO. DESCRIPTION MAT'L PART NUMBER NOTE

4 213 HEX NYLOCK NUT STL .375-16 UNC -2B, GRADE 5

4 212 FLAT WASHER STL .375 DIA, TPYE B, PLAIN, REGULAR

4 211 CARRIAGE BOLT STL GRADE 2, .375-16 UNC-3A X 6.5 L

2 210 2 x 2 WOOD DOUGLAS FIR S4S NO 2 & BTR

2 209 4 x 4 WOOD DOUGLAS FIR, NO 2 & BTR, S4S

1 208 PLYWOOD WOOD 23/32 THK, BCX

QTY. ITEM NO. DESCRIPTION MAT'L PART NUMBER NOTE

4 207 HEX NYLOCK NUT STL .500-13 UNC-2B, GRADE 5

4 206 FLAT WASHER STL .50 DIA, TYPE B, PLAIN, REG

4 205 ROUND BAR SST AISI 303 OR 304

4 204 FIBER ROPE POLYESTER, 1/2 DIA, 22" L

1 203 PLYWOOD WOOD 23/32 THK, BCX

R E V D A

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U S E R

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F N A M E

B

7 6 5

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7 6 5

CAGE CODE

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SCALE:

DWG NO.

SHEET

REV

A

B

4 3 2

C

D

TITLE

DRAWN BY

CHECKER

ENG.

ENG. APPR.

CONTRACT NO.

A.F. RELEASE

UNLESS OTHERWISE SPECIFIED

DIMENSIONS ARE IN INCHES

TOLERANCES ARE:

FRACTIONS DECIMALS

ANGLES

± 1

DWG NO SHT REV

OO-ALC/309CMXG HILL A.F.B., UT

U.S. AIR FORCE

D 98747

1:6 2 OF 5

2 GF-16-11-007

DATE

A.F. AUTHENTICATION

309 AMXG/EN

THIRD ANGLE PROJECTION

INTERPRET DIM AND TOL PER

ASME Y14.5.1M-2004

FINISH

ENGINEERING DRAWING LAYOUT D EXCEPTION TO AF FORM 1655 FOR CAD GENERATION APPROVED BY HQ AFMC/ENP (SOLIDWORKS 2009)

.11/16

.03

20110922

20110922

MICHAEL COX

.XXX

.X

G

ZN DESCRIPTIONLTR

G

2X 10 1

2 "

301 ASSEMBLY

ISOMETRIC

303 302

2"

2 1 8 "

17 15 32 "

2X 2 5 8 "

302 .093 PILOT

LOC FROM

.093 PILOT

LOC FROM 307

309 4X .093 PILOT

LOCATE FROM 304

307 308 306

305LOC IN APPROX

AREA SHOWN

PARTS LIST FOR 301 ASSEMBLY

ITEM NO. QTY. DESCRIPTION MAT'L PART NUMBER NOTE

403 1 PANEL ASSY III SEE SHEET 4 6

402 2 PANEL ASSY II SEE SHEET 4 6

401 2 PANEL ASSY I SEE SHEET 4 6

309 4 HEX SELF TAPPING

SCR STL .190-16 X 1.4 L, TYPE AB,

CORROSION RESISTANT

308 10 FLAT HEAD SCR #12-14, TYPE AB, 1.5 L

307 2 HINGE 1526A54 8

306 4 FLAT HEAD SCR #12-14, TYPE AB, .88 L

305 1 PADLOCK HASP 1359A6 8

304 1 HANDLE STL NSH 220 12

303 2 DRAW LATCH STL 6139A22 8

302 8 HEX SELF TAPPING

SCR STL FHTS 0.19-16-AB-1.375-N

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F N A M E

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DWG NO.

SHEET

REV

A

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4 3 2

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TITLE

DRAWN BY

CHECKER

ENG.

ENG. APPR.

CONTRACT NO.

A.F. RELEASE

UNLESS OTHERWISE SPECIFIED

DIMENSIONS ARE IN INCHES

TOLERANCES ARE:

FRACTIONS DECIMALS

ANGLES

± 1

DWG NO SHT REV

OO-ALC/309CMXG HILL A.F.B., UT

U.S. AIR FORCE

D 98747

1:6 3 OF 5

3 GF-16-11-007

DATE

A.F. AUTHENTICATION

309 AMXG/EN

THIRD ANGLE PROJECTION

INTERPRET DIM AND TOL PER

ASME Y14.5.1M-2004

FINISH

ENGINEERING DRAWING LAYOUT D EXCEPTION TO AF FORM 1655 FOR CAD GENERATION APPROVED BY HQ AFMC/ENP (SOLIDWORKS 2009)

.11/16

.03

20110922

20110922

MICHAEL COX

.XXX

.X

G

28 3 16 "

12 11 32 "

21 3 16 "

31 15 16 "

38 15 16 "

402 ASSEMBLY

30 3 16 "

13 11 32 "

23 3 16 "

20 1 2 "

27 1 2 "

401 ASSEMBLY

410 411

PARTS LIST FOR 401 ASSEMBLY

27 3 16 "

35 13 16 "

28 13 16 "

20 3 16 "

30 7 16 "

38 15 16 "

1 9 16 "

1 5 8 " 16 5

32 "

403 ASSEMBLY

415 414

PARTS LIST FOR 403 ASSEMBLYPARTS LIST FOR 402 ASSEMBLY

ITEM NO. QTY. DESCRIPTION PART NUMBER NOTE

415 1 1 X 4 DOUGLAS FIR S4S NO 2 & BTR

414 2 1 X 4 DOUGLAS FIR S4S NO 2 & BTR

413 2 1 X 4 DOUGLAS FIR S4S NO 2 & BTR

412 1 PLYWOOD 23/32 THK, BCX

ITEM NO. QTY. DESCRIPTION PART NUMBER NOTE

411 1 1 X 4 DOUGLAS FIR, S4S, NO 2 & BTR

410 2 1 X 4 DOUGLAS FIR S4S NO 2 & BTR

409 2 1 X 4 DOUGLAS FIR, S4S, NO 2 & BTR

408 1 PLYWOOD 23/32 THK, BCX

ITEM NO. QTY. DESCRIPTION PART NUMBER NOTE

407 1 1 X 4 DOUGLAS FIR S4S NO 2 & BTR

406 2 1 X 4 DOUGLAS FIR S4S NO 2 & BTR

405 2 1 X 4 DOUGLAS FIR S4S NO 2 & BTR

404 1 PLYWOOD 23/32 THK, BCX

R E V D A

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F N A M E

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DWG NO.

SHEET

REV

A

B

4 3 2

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D

TITLE

DRAWN BY

CHECKER

ENG.

ENG. APPR.

CONTRACT NO.

A.F. RELEASE

UNLESS OTHERWISE SPECIFIED

DIMENSIONS ARE IN INCHES

TOLERANCES ARE:

FRACTIONS DECIMALS

ANGLES

± 1

DWG NO SHT REV

OO-ALC/309CMXG HILL A.F.B., UT

U.S. AIR FORCE

D 98747

1:6 4 OF 5

4 GF-16-11-007

DATE

A.F. AUTHENTICATION

309 AMXG/EN

THIRD ANGLE PROJECTION

INTERPRET DIM AND TOL PER

ASME Y14.5.1M-2004

FINISH

ENGINEERING DRAWING LAYOUT D EXCEPTION TO AF FORM 1655 FOR CAD GENERATION APPROVED BY HQ AFMC/ENP (SOLIDWORKS 2009)

.11/16

.03

20110922

20110922

MICHAEL COX

.XXX

.X

G

NOTES:

1 STENCIL IN APPROPRIATELY SIZED CHARACTERS "PN: F-16-11-007" IN

AREA SHOWN IN A CONTRASTING COLOR.

2 STENCIL:

"WEIGHT EMPTY: 120 LB",

"WEIGHT LOADED: 250 LB", &

"REUSABLE CONTAINER DO NOT DESTROY"

IN A CONTRASTING COLOR IN APPROPRIATELY SIZED CHARACTERS IN AREA SHOWN

3. FUNCTION: SHIPPING CONTAINER USED TO TRANSPORT F-16 FIRE CONTROL RADAR

TRANSMITTER SUBASSEMBLY.

4 STENCIL "THIS SIDE UP ↑ ", & "LIFT BY BASE ONLY" IN A CONTRASTING COLOR IN

APPROPRIATELY SIZED CHARACTERS IN AREA SHOWN

5 PROTECTIVE COAT ALL EXTERIOR SURFACES WITH A BLACK UV STABLE, POLYURETHANE

BASE BED LINER COATING. MIN THICKNESS 1/8". CLEAN AND PREP SURFACES PER

MANUFACTURER RECOMMENDATION BEFORE COATING. SEE NOTE 7.

6 ASSEMBLE 1.5 NOMINAL STOCK USING 8-18 TYPE AB TAPPING SCREW (DRILL .120 PILOT)

OR APPROPRIATE SIZE NAIL MADE OF CORROSION RESISTANT STEEL, OF APPROPRIATE

LENGTH.

ASSEMBLE PLYWOOD USING 7/16-1.0 16 GA CROWN STAPLE MADE OF CORROSION

RESISTANT STEEL, OF APPROPRIATE LENGTH. ATTACHING PITCH TO BE 8" MINIMUM.

7 ALL WOODEN LUMBER SHALL BE CONSTRUCTED FROM HEAT-TREATED MATERIAL PER

ISPM 15 STANDARD (HEAT TREAT 56 C OR 133 F FOR 30 MINUTES).

CERTIFICATION/MARKING IS REQUIRED BY AN ACCREDITED AGENCY RECOGNIZED BY

THE AMERICAN LUMBER STANDARDS COMMITTEE. MARKINGS SHALL BE VISIBLE ON

AT LEAST TWO EXTERIOR OPPOSITE SIDES OF THE CONTAINER IN A CONTRASTING COLOR

(DO NOT USE RED OR ORANGE) AND ARE NOT REQ'D ON EACH INDIVIDUAL

COMPONENTS. REF. DOD 4140.65M

MASK A 4 X 8 AREA FROM 5 AND PAINT WITH 2 COATS OF WHITE

PAINT. STAMP IN THIS AREA.

8 MCMASTER-CARR (LOS ANGELES, CA) WWW.MCMASTER.COM OR EQUAL

9 ASSEMBLE USING 16 GA, 7/16" CROWN TO 1" CROWN STABLES OF APPROPRIATE

LENGTH. STAPLE SPACING TO BE 8.0" MINIMUM.

10 TORQUE TO 20-25 FT * LB

11 GLUE IN PLACE WITH A POLYURETHANE BASE GLUE. APPLY PER MANUFACTURER'S

SPECIFICATION.

12 REID SUPPLY COMPANY (MUSKEGON, MI) WWW.REIDSUPPLY.COM OR EQUAL

13 IUID GENERATED AT: IUID.LOGISTICSINFORMATIONSERVICE.DLA.MIL

IUID PER 200733803-01. HILL AIR FORCE BASE (LAYTON, UTAH)

WHEN ATTACHING TO WOOD, ADHERE TO CARC-FOAM BACKED ADHESIVE AND

ATTACH TO WOOD WITH SCREWS.

14 CODE SOURCE (DENTON, TX) WWW.CODESOURCE.COM OR EQUAL

R E V D A

TE

U S E R

A

F N A M E

B

7 6 5

C

D

7 6 5

CAGE CODE

4 3

SCALE:

DWG NO.

SHEET

REV

A

B

4 3 2

C

D

TITLE

DRAWN BY

CHECKER

ENG.

ENG. APPR.

CONTRACT NO.

A.F. RELEASE

UNLESS OTHERWISE SPECIFIED

DIMENSIONS ARE IN INCHES

TOLERANCES ARE:

FRACTIONS DECIMALS

ANGLES

± 1

DWG NO SHT REV

OO-ALC/309CMXG HILL A.F.B., UT

U.S. AIR FORCE

D 98747

1:8 5 OF 5

5 GF-16-11-007

DATE

A.F. AUTHENTICATION

309 AMXG/EN

THIRD ANGLE PROJECTION

INTERPRET DIM AND TOL PER

ASME Y14.5.1M-2004

FINISH

ENGINEERING DRAWING LAYOUT D EXCEPTION TO AF FORM 1655 FOR CAD GENERATION APPROVED BY HQ AFMC/ENP (SOLIDWORKS 2009)

.11/16

.03

20110922

20110922

MICHAEL COX

.XXX

.X

G

Sheet5