F-16-10-001_REV_G.PDF

96" OUTSIDE

192" OUTSIDE

5X 85"

102 LOC IN APPROX AREA SHOWN.

DRILL .406 DIA HOLE IN APPROX LOC.

AVOID INTERFERENCE WITH 301 AT ASSY

ATTACH -102 WITH 103 104 105 106

-107 (2 X 6)

CENTER OVER PLYWOOD SEAMS

3 PL

94 5 16 "

183 5 16 "

87 5 16 "

A 101 ASSEMBLY

ISOMETRIC BOTTOM VIEW

119 115

8 " TYP

1/16 TO 1/8

SF WITH BOX AT

ASSEMBLY

(FITS INSIDE THE TOP

OF THE BOX)

DETAIL A

SCALE: 1:6

116115

2 PL

2 PL

"THIS SIDE UP"

"LIFT LID ONLY"

"LIFT LID ONLY"

"LIFT LID ONLY"

"LIFT LID ONLY"

ISOMETRIC VIEW SHOWING MARKING LOCATIONS

2 9

2 5

8 2 PL

OPPOSITE SIDES

ISOMETRIC VIEW

F-16 WING

(870 LB EACH)

D

D

B

108 109 110 111 112

LOC IN APPROX AREA SHOWN

DRILL .531 HOLE

D D

SECTION D-D

C

D

PARTS LIST FOR 101 ASSEMBLY

CENTER OVER PLYWOOD SEAMS

3 PL

F/D ADDED DISTRIBUTION STATEMENT

PARTS LIST FOR F-16-10-001

NOTES ON SHEET 5

ITEM NO. QTY. DESCRIPTION PART NUMBER NOTE

301 1 BASE ASSY SEE SHEET 3 6

202 2 BRASE ASSY SEE SHEET 2

201 4 BRASE ASSY SEE SHEET 2

113 1 IUID TAG - 15, 16

112 1 HEX NUT .500-13 UNC-3A, GRADE 5

111 1 LOCK WASHER .5 DIA

110 1 FLAT WASHER .5 DIA, TYPE B, PLAIN, REG

109 1 HEX HEAD BOLT .500-13 UNC-3A X 6.0 L, GRADE 5

108 1 SAFETY HOIST RING 2994T92, (4" INSIDE BAIL) 17

107 2 2" RATCHET STRAP 1000 LBS MIN RATING, HOOK

ENDS, 20 FT L

106 4 LOCK WASHER .375 DIA

105 4 HEX NUT .370-16 UNC-2B, GRADE 5

104 4 FLAT WASHER .375 TYPE B, PLAIN, REGULAR

103 4 HEX HEAD CAP SCR .375-16 UNC-3A X 6.0 L, GRADE 5

102 4 SAFETY HOIST RING .375-16 UNC THREAD, #1000 LB

RATING

101 1 LID ASSY - 6, 7

ITEM NO. QTY. DESCRIPTION PART NUMBER NOTE

119 4 2 X 6 DOUGLAS FIR NO. 2 & BTR S4S

118 6 2 X 6 DOUGLAS FIR NO. 2 & BTR S4S

117 2 2 X 6 DOUGLAS FIR NO. 2 & BTR S4S

116 2 2 X 4 DOUGLAS FIR NO. 2 & BTR S4S

115 2 2 X 4 DOUGLAS FIR NO. 2 & BTR S4S

114 4 PLYWOOD 4' X 8' X 23/32 THK CDX

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CONTRACT NO.

A.F. RELEASE

UNLESS OTHERWISE SPECIFIED

DIMENSIONS ARE IN INCHES

TOLERANCES ARE:

FRACTIONS DECIMALS

ANGLES

± 1

DWG NO SHT REV

OO-ALC/309CMXG HILL A.F.B., UT

U.S. AIR FORCE

D 98747

1:24 1 OF 5

1 GF-16-10-001

DATE

A.F. AUTHENTICATION

309 AMXG/EN

THIRD ANGLE PROJECTION

INTERPRET DIM AND TOL PER

ASME Y14.5.1M-2004

FINISH

ENGINEERING DRAWING LAYOUT D EXCEPTION TO AF FORM 1655 FOR CAD GENERATION APPROVED BY HQ AFMC/ENP (SOLIDWORKS 2009)

MICHAEL COX

MICHAEL COX

SHAINA ROBITAILLE

20110606

.XX

.11/16

.03

.010 F-16 WING CRATE

F-16-10-001

20100622

20110603

20110606

20110603

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ENG.

ENG. APPR.

CONTRACT NO.

A.F. RELEASE

UNLESS OTHERWISE SPECIFIED

DIMENSIONS ARE IN INCHES

TOLERANCES ARE:

FRACTIONS DECIMALS

ANGLES

± 1

DWG NO SHT REV

OO-ALC/309CMXG HILL A.F.B., UT

U.S. AIR FORCE

D 98747

1:24 1 OF 5

1 GF-16-10-001

DATE

A.F. AUTHENTICATION

309 AMXG/EN

THIRD ANGLE PROJECTION

INTERPRET DIM AND TOL PER

ASME Y14.5.1M-2004

FINISH

ENGINEERING DRAWING LAYOUT D EXCEPTION TO AF FORM 1655 FOR CAD GENERATION APPROVED BY HQ AFMC/ENP (SOLIDWORKS 2009)

MICHAEL COX

.11/16

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NOTES:

1 STENCIL IN APPROPRIATELY SIZED CHARACTERS "PROPERTY OF HILL AFB", "309TH AMXG" & "F-16-10-001" IN AREA SHOWN IN A CONTRASTING COLOR. DIRECTLY ADJACENT TO STENCIL, REPEAT IDENTIFICATION ABOVE, WITH STEEL STAMP IN APPROPRIATELY SIZED CHARACTERS.

2 STENCIL:

"LID WEIGHT: 110 LB",

"WEIGHT EMPTY: 600 LB",

"WEIGHT LOADED: 735 LB", &

"REUSABLE CONTAINER DO NOT DESTROY"

IN A CONTRASTING COLOR IN APPROPRIATELY SIZED CHARACTERS IN AREA SHOWN

3 COVER INDICATED PORTION WITH FELT. FELT TO BE GRADE F26, GRAY IN COLOR, WOOL

MATERIAL, 1/2 " THICK, 3-5/8 LBS. PER SQ YD., TENSILE STRENGTH 75 PSI, DUROMETER 5 TO 15

SHORE A. ATTACH FELT WITH STAPLES ON SIDES UNLESS INDICATED OTHERWISE.

GRAINGER SUPPLY (OGDEN, UT) WWW.GRAINGER.COM

4. FUNCTION: SHIPPING CONTAINER USED TO TRANSPORT F-16 LEADING EDGE FLAPS.

5 STENCIL "THIS SIDE UP ↑ ", & "LIFT BY BASE ONLY" IN A CONTRASTING COLOR IN

APPROPRIATELY SIZED CHARACTERS IN AREA SHOWN

7 ASSEMBLE USING 8-18 TYPE AB TAPPING SCREW (DRILL .078 PILOT),

CORROSION RESISTANT STEEL, OF APPROPRIATE LENGTH. SCREW ATTACHING PITCH

TO BE 8" MAXIMUM.

8 ALL WOODEN LUMBER SHALL BE CONSTRUCTED FROM HEAT-TREATED MATERIAL PER

ISPM 15 STANDARD (HEAT TREAT 56 C OR 133 F FOR 30 MINUTES).

CERTIFICATION/MARKING IS REQUIRED BY AN ACCREDITED AGENCY RECOGNIZED BY

THE AMERICAN LUMBER STANDARDS COMMITTEE. MARKINGS SHALL BE VISIBLE ON

AT LEAST TWO EXTERIOR OPPOSITE SIDES OF THE CONTAINER IN A CONTRASTING COLOR

(DO NOT USE RED OR ORANGE) AND ARE NOT REQ'D ON EACH INDIVIDUAL

COMPONENTS. REF. DOD 4140.65M

MASK A 4 X 8 AREA FROM 6 AND PAINT WITH 2 COATS OF WHITE

PAINT. STAMP IN THIS AREA.

9 LAMINATE PLYWOOD PANELS WITH TITEBOND II GLUE.

FRANKLIN INTERNATIONAL (COLUMGUS, OH) WWW.TITEBOND.COM

10 SAND AND SOLVENT CLEAN ALL BONDING SURFACES. BOND USING ALIPHATIC

POLYURETHANE 35-50 SHORE A, DEAERATE AND MIX PER MFG. INSTRUCTIONS.

MAYBE THICKENED WITH COTTON FIBERS OR SILICON DIOXIDE AS REQUIRED.

BOND LINE .01-.02 INCHES. MAYBE CAST IN PLACE.

11 CARR LANE MFG. (ST. LOUIS, MO) WWW.CARRLANE.COM

12 MCMASTER-CARR (LOS ANGELES, CA) WWW.MCMASTER.COM

13 STENCIL "NOT A LIFTING POINT" IN A CONTRASTING COLOR IN APPROPRIATELY

SIZED CHARACTERS IN AREA SHOWN

14. ALL WELDING AND WELD INSPECTION PER AWS D1.1 AND D1.2.

15. ALL JOINTS SHALL BE WELDED ALL AROUND USING EITHER A 1/16 INCH FILLET WELD

OR (1/16) FLARE BEVEL GROOVE WELD, UNLESS SPECIFIED OTHERWISE.

13 PROTECTIVE COAT ALL EXTERIOR SURFACES WITH ONE COAT OF BARE METAL

PRIMER & TWO COATS OF GRAY SEMI GLOSS PAINT, FED-STD-595-26173, PER

MIL-PRF-24635 TYPE II, CLASS 1. CLEAN AND PREP SURFACES PER MANUFACTURER

RECOMMENDATION BEFORE COATING.

14 APPLY LOAD TEST FOR A MINIMUM OF 5 MINUTES. REMOVE LOAD AND INSPECT FOR

ANY DAMAGE

15 IUID GENERATED AT: IUID.LOGISTICSINFORMATIONSERVICE.DLA.MIL

IUID PER 200733803-01. HILL AIR FORCE BASE (LAYTON, UTAH).

16 CODE SOURCE (DENTON, TX) WWW.CODESOURCE.COM

17 OR EQUAL UPON APPROVAL FROM COGNIZANT ENGINEER

18 ATTACH LANYARD WITH #10 SELF TAPPING SCREW OF APPROPRIATE LENGTH IN AREA

ADJACENT TO POINT OF USE. SECURE CABLE TO PIN USING INCLUDED FERRULE

19 ASSEMBLE PER STANDARD SHOP PRACTICE. FASTENER ATTACHING PITCH

TO BE 8" MAXIMUM.

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DISTRIBUTION STATEMENT D

DISTRIBUTION AUTHORIZED TO DEPARTMENT OF DEFENSE AND US CONTRACTORS ONLY;

DIRECT MILITARY SUPPORT. 2016-JULY-20. REFER OTHER REQUESTS FOR THIS DOCUMENT

TO THE ENGINEERING DIRECTOR, 309 AMXG/EN, HILL AFB, UT 84056

WARNING

THIS DOCUMENT CONTAINS TECHNICAL DATA WHOSE EXPORT IS RESTRICTED BY THE ARMS EXPORT CONTROL ACT (TITLE 22, U.S.C. 2751 ET SEQ.) OR THE EXPORT ADMINISTRATION ACT OF 1979, AS AMENDED, TITLE 50, U.S.C. APP. 2401, ET SEQ. VIOLATION OF THESE EXPORT-CONTROL LAWS IS SUBJECT TO SEVERE CRIMINAL PENALTIES. DISSEMINATION OF THIS DOCUMENT IS CONTROLLED UNDER DOD

DIRECTIVE 5230.25.

DESTRUCTION NOTICE

DESTROY BY ANY METHOD THAT WILL PREVENT DISCLOSURE OF CONTENTS OR RECONSTRUCTION OF

THE DOCUMENT.

3 1 8 " 4" 4"

91 9 16 "

21 13 16 " 26"

7 3 16 " 4 1

2 "

SCALE: 1:12

202 ASSEMBLY

3 REQ'D ON 2 OF 2

3 REQ'D ON 1 OF 2

2 5 8 "

91 9 16 "

4" 4"

11 7 8 "

201 ASSEMBLY

SCALE: 1:12

7 3

2 5 8 "

25.5

R1 13 16 "

21 3 8 "

25.5 42.7 57.8 68.3

70.2 69.6

3.6 4.2 4.4 3.9

3.2 X3

Y3 2.6

70.2

X3 Y3

C

VIEW SHOWING CUT PROFILE FOR 201 ASSY

(ONE EACH)

R2 11 16 "

6 11 16 "

3.9 4.1 59.4 82.2

84.9

84.1 84.9

5.8 6.5 6.5

5.8

X1

Y1

3.9

X1 Y1

A

VIEW SHOWING CUT PROFILE FOR 201 ASSY

(ONE EACH)

R2 11 16 " 6 11

16 "

4.0 4.0

59.4 82.2 84.1 84.9 84.9

5.6 6.4 6.4

3.7 5.6

X4

Y4

21 5 8 " 26" X4 Y4

D

VIEW SHOWING CUT PROFILE FOR 201 ASSY

(ONE EACH)

R1 13 16 "

25.5 25.6 49.2 68.4 69.7 70.3 70.3

3.4 4.1 4.6 4.1 2.8

X2

Y2

7" 4 1

4 "

21 5 16 "

X2 Y2

B

VIEW SHOWING CUT PROFILE FOR 201 ASSY

(ONE EACH)

201 ASSEMBLY PARTS LIST

202 ASSEMBLY PARTS LIST

ITEM

NO. QTY. DESCRIPTION PART NUMBER NOTE

204 2 PLYWOOD 23/32 THK CDX 7

203 1 LVL - 14

ITEM

NO. QTY. DESCRIPTION PART NUMBER NOTE

206 2 PLYWOOD 23/32 THK CDX 7

205 1 LVL - 14

R E V D A

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U S E R

A

F N A M E

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TITLE

DRAWN BY

CHECKER

ENG.

ENG. APPR.

CONTRACT NO.

A.F. RELEASE

UNLESS OTHERWISE SPECIFIED

DIMENSIONS ARE IN INCHES

TOLERANCES ARE:

FRACTIONS DECIMALS

ANGLES

± 1

DWG NO SHT REV

OO-ALC/309CMXG HILL A.F.B., UT

U.S. AIR FORCE

D 98747

1:12 2 OF 5

2 GF-16-10-001

DATE

A.F. AUTHENTICATION

309 AMXG/EN

THIRD ANGLE PROJECTION

INTERPRET DIM AND TOL PER

ASME Y14.5.1M-2004

FINISH

ENGINEERING DRAWING LAYOUT D EXCEPTION TO AF FORM 1655 FOR CAD GENERATION APPROVED BY HQ AFMC/ENP (SOLIDWORKS 2009)

MICHAEL COX

.11/16

20110603

20110606

JESS GODFREY

20110603

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301 ISOMETRIC VIEW WITH SIDES REMOVED

SCALE: 1:18

52X .78 THRU

4X 24" 4X 62"

2X 32 1 4 "

17"

7 5 16 "

1 1 16 " 46 1

4 " 48" 48"

2X 28 3 4 "

24"

1 1 16 "

C C

B

B

301 ASSEMBLY TOP VIEW

313 306

310 311

SH 4: ZN: A6

SH 4 ZN: B5

301 ASSEMBLY PARTS LIST

ITEM NO. QTY. DESCRIPTION PART NUMBER NOTE

321 8 ANGLE STRAP L30 12

320 67 MENDING PLATE MP36 12

319 8 LAG BOLT HEX HEAD, STL, .375 X 1.5 L

318 8 FLAT WASHER STL, .375 DIATYPE B PLAIN REGULAR

317 12 CARRIAGE BOLT STL, .750-10 UNC-3A X 6.0 L, GRADE 2

316 52 NYLOCK NUT STL, .750-10 UNC-2B, GRADE 5

315 52 FLAT WASHER STL, .75 DIA TYPE B PLAIN REGULAR

314 40 CARRIAGE BOLT STL, .750-10 UNC-3A X 8.0 L, GRADE 2

313 4 ANCHOR RING 09170 (5000#) 10

312 4 PLYWOOD 4' X 8' X 23/32 THK CDX

311 2 2 X 4 DOUGLAS FIR NO. 2 & BTR S4S

310 4 2 X 12 DOUGLAS FIR NO. 2 & BTR S4S

309 4 PLYWOOD 23/32 THK CDX

308 12 4 X 4 DOUGLAS FIR NO. 2 & BTR S4S

307 2 2 X 4 DOUGLAS FIR NO. 2 & BTR S4S

306 4 2 X 6 DOUGLAS FIR NO. 2 & BTR S4S

305 2 PLYWOOD 23/32 THK CDX

304 2 2 X 4 DOUGLAS FIR NO. 2 & BTR S4S

303 32 2 X 4 DOUGLAS FIR NO. 2 & BTR S4S

302 5 4 X 4 DOUGLAS FIR NO. 2 & BTR S4S

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DRAWN BY

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ENG.

ENG. APPR.

CONTRACT NO.

A.F. RELEASE

UNLESS OTHERWISE SPECIFIED

DIMENSIONS ARE IN INCHES

TOLERANCES ARE:

FRACTIONS DECIMALS

ANGLES

± 1

DWG NO SHT REV

OO-ALC/309CMXG HILL A.F.B., UT

U.S. AIR FORCE

D 98747

1:14 3 OF 5

3 GF-16-10-001

DATE

A.F. AUTHENTICATION

309 AMXG/EN

THIRD ANGLE PROJECTION

INTERPRET DIM AND TOL PER

ASME Y14.5.1M-2004

FINISH

ENGINEERING DRAWING LAYOUT D EXCEPTION TO AF FORM 1655 FOR CAD GENERATION APPROVED BY HQ AFMC/ENP (SOLIDWORKS 2009)

MICHAEL COX

.11/16

20110603

20110606

JESS GODFREY

20110603

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30"

2 3 4 "

55 1 16 "

2 3 4 "

55 1 16 "

12X 13 9 16 "

192"

2X 46 1 4 "

23 1 2 "

27"

190 1 2 "

183 1 2 "

94 1 4 "

2X 1 3 4 "

2X 11 3 4 "

1 3

4 " TYP

19 1 2 "

2X 4 3 4 "

SECTION C-C

309307 303

SH 3 ZN: A4

3 1 2 "

4X 1 3 4 "

2X 87 1 2 "

2X 15 1 2 "

11 1 2 "

4X 7 3 8 " 4X 7 3

8 "

2X 12 1 16 "

2X 1 13 16 "

30" 2X 12"

27"

2X 20 1 16 "

96"

2X 1 3 4 " 2X 30 3

16 "

ROTATED 90° CW

SH 3 ZN: B5

304 303

SECTION B-B

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TITLE

DRAWN BY

CHECKER

ENG.

ENG. APPR.

CONTRACT NO.

A.F. RELEASE

UNLESS OTHERWISE SPECIFIED

DIMENSIONS ARE IN INCHES

TOLERANCES ARE:

FRACTIONS DECIMALS

ANGLES

± 1

DWG NO SHT REV

OO-ALC/309CMXG HILL A.F.B., UT

U.S. AIR FORCE

D 98747

1:8 4 OF 5

4 GF-16-10-001

DATE

A.F. AUTHENTICATION

309 AMXG/EN

THIRD ANGLE PROJECTION

INTERPRET DIM AND TOL PER

ASME Y14.5.1M-2004

FINISH

ENGINEERING DRAWING LAYOUT D EXCEPTION TO AF FORM 1655 FOR CAD GENERATION APPROVED BY HQ AFMC/ENP (SOLIDWORKS 2009)

MICHAEL COX

.11/16

20110603

20110606

JESS GODFREY

20110603

.XXX

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NOTES:

1 STENCIL IN APPROPRIATELY SIZED CHARACTERS "PN: F-16-10-001" IN

AREA SHOWN IN A CONTRASTING COLOR.

2 STENCIL IN A CONTRASTING COLOR IN APPROPRIATELY SIZED CHARACTERS IN AREA

SHOWN.

3 COVER PROFILED AND/OR INDICATED PORTION WITH FELT ALL AROUND APPROX 6"

OVERHANG. FELT TO BE GRADE F26, GRAY IN COLOR, WOOL MATERIAL, 1/2 " THICK, 7/8

LBS PER SQ YD, TENSILE STRENGTH 75 PSI, DUROMETER 5 TO 15 SHORE A. ATTACH FELT WITH

STAPLES ON SIDES.

GRAINGER SUPPLY (OGDEN, UT) WWW.GRAINGER.COM OR EQUAL

4. FUNCTION: SHIPPING CONTAINER USED TO TRANSPORT F-16 WING.

5 "LID WEIGHT: 480 LB" & "REUSABLE CONTAINER DO NOT DESTROY"

6 PROTECTIVE COAT ALL EXTERIOR SURFACES WITH A BLACK UV STABLE, POLYURETHANE

BASE BED LINER COATING. MIN THICKNESS 1/8". CLEAN AND PREP SURFACES PER

MANUFACTURER RECOMMENDATION BEFORE COATING. SEE NOTE 8.

7 ASSEMBLE 1.5 NOMINAL STOCK USING 8-18 TYPE AB TAPPING SCREW (DRILL .120 PILOT)

OR APPROPRIATE SIZE NAIL MADE OF CORROSION RESISTANT STEEL, OF APPROPRIATE

LENGTH.

ASSEMBLE PLYWOOD USING 7/16-1.0 16 GA CROWN STAPLE MADE OF CORROSION

RESISTANT STEEL, OF APPROPRIATE LENGTH. ATTACHING PITCH TO BE 8" MINIMUM.

8 ALL WOODEN LUMBER SHALL BE CONSTRUCTED FROM HEAT-TREATED MATERIAL PER

ISPM 15 STANDARD (HEAT TREAT 56 C OR 133 F FOR 30 MINUTES).

CERTIFICATION/MARKING IS REQUIRED BY AN ACCREDITED AGENCY RECOGNIZED BY

THE AMERICAN LUMBER STANDARDS COMMITTEE. MARKINGS SHALL BE VISIBLE ON

AT LEAST TWO EXTERIOR OPPOSITE SIDES OF THE CONTAINER IN A CONTRASTING COLOR

(DO NOT USE RED OR ORANGE) AND ARE NOT REQ'D ON EACH INDIVIDUAL

COMPONENTS. REF. DOD 4140.65M.

MASK A 4 X 8 AREA FROM 6 AND PAINT WITH 2 COATS OF WHITE

PAINT. STAMP IN THIS AREA.

9 "WEIGHT EMPTY: 1400 LB"

"WEIGHT LOADED: 3200 LB"

10 ERICKSON MANUFACTURING LTD. (MARINE CITY, MI) WWW.ERICKSONMFG.COM OR

EQUAL

11 TORQUE TO 80-100 FT*LB

12 SIMPSON STRONG TIE (PLEASANTON, CA) WWW.STRONGTIE.COM OR EQUAL

13 STENCIL IN APPROPRIATELY SIZED CHARACTERS "309 AMXG/EDMX" IN AREA SHOWN IN

A CONTRASTING COLOR.

14 MAYBE MADE FROM LVL OR MORE THAN ONE PIECE OF CDX PLYWOOD 7 OR EQUAL

15 IUID GENERATED AT: IUID.LOGISTICSINFORMATIONSERVICE.DLA.MIL

IUID PER 200733803-01. HILL AIR FORCE BASE, (LAYTON, UTAH)

WHEN ATTACHING TO WOOD, ADHEAR TO CARC-FOAM BACKED ADHEASIVE AND

ATTACH TO WOOD WITH SCREWS.

16 CODE SOURCE (DENTON, TX) WWW.CODESOURCE.COM OR EQUAL

17 MCMASTE-CARR (LOS ANGELES, CA) WWW.MCMASTER.COM OR EQUAL

LA

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DWG NO.

SHEET

REV

A

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4 3 2

C

D

TITLE

DRAWN BY

CHECKER

ENG.

ENG. APPR.

CONTRACT NO.

A.F. RELEASE

UNLESS OTHERWISE SPECIFIED

DIMENSIONS ARE IN INCHES

TOLERANCES ARE:

FRACTIONS DECIMALS

ANGLES

± 1

DWG NO SHT REV

OO-ALC/309CMXG HILL A.F.B., UT

U.S. AIR FORCE

D 98747

1:12 5 OF 5

5 GF-16-10-001

DATE

A.F. AUTHENTICATION

309 AMXG/EN

THIRD ANGLE PROJECTION

INTERPRET DIM AND TOL PER

ASME Y14.5.1M-2004

FINISH

ENGINEERING DRAWING LAYOUT D EXCEPTION TO AF FORM 1655 FOR CAD GENERATION APPROVED BY HQ AFMC/ENP (SOLIDWORKS 2009)

MICHAEL COX

.11/16

20110603

20110606

JESS GODFREY

20110603

.XXX

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