Appendix_A_-_Water_Jet_Parts_List.pdf

PDF 92 KB Posted

Attached to
Ultra High Pressure Water Jet Systems Federal contract opportunity
Solicitation number
FA8132-17-R-0005
Issued by
Department of the Air Force Materiel Command Lifecycle Management Center Tinker Air Force Base

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Appendix A - Water Jet Parts List

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Appendix_B_-_Reliability_Centered_Maintenance.pdf PDF
SOW_-_Specs_for_Ultra_High_Pressure_Waterjet_(b).doc DOC document
Attachment_2_-_Addendum_to_FAR_52.212-2_Water_Jet_.docx DOCX document
Attachment_1_-_Addendum_to_FAR_52.212-1_WaterJ_et.docx DOCX document
Appendix_C_-_Safety.pdf PDF
FA8132-17-R-0005.docx DOCX document

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Text version

F100/F101/F108/F110 Source demo parts requiring lab cut up

F119 Source demo parts requireing lab cut up

Engine Noun Part Number Repair Price

F100 11th Stage Compressor Air Seal 4061771 Knife Edge Strip 6,654.00$

F100 10th Stage Compressor Air Seal 4061780 Knife Edge Strip 6,297.00$

F100 6th Stage Compressor Air Seal 4061976 Knife Edge Strip 6,106.72$

F100 7th Stage Compressor Air Seal 4061977 Knife Edge Strip 9,369.00$

F100 8th Stage Compressor Air Seal 4061978 Knife Edge Strip 7,533.00$

F100 9th Stage Compressor Air Seal 4061979 Knife Edge Strip 5,223.61$

F100 4th Stage Compressor Air Seal 4062764 Knife Edge Strip 8,233.38$

F100 5th Stage Compressor Air Seal 4062765 Knife Edge Strip 8,061.77$

F100 1st Stage Turbine Blade Front Retaining Plate 4066989 Knife Edge Strip 12,136.00$

F100 2nd Stage Turbine Blade Retaining Plate 4067069 Knife Edge Strip 37,178.00$

F100 1st Stage Turbine Air Seal 4067621 Knife Edge Strip 9,440.77$

F100 Fan Inlet Case 4080428 Snap Diameter Strip

F100 No. 4 Bearing Rear Air Seal 4080658 Knife Edge Strip 9,367.00$

F100 4th Stage FDT Air Seal (Cordex) 4082297 Knife Edge Strip 15,458.40$

F100 6th Stage Disk and Hub 4089036 Knife Edge Strip 164,072.00$

F100 2nd Stage Rear Cooling Duct 4320908 Hard Coat Strip

F100 Case, Compressor 4th Stage / Case, Compressor 5th Stage 4040994, 4063774, 4075294 / 4040995 Snap Diameter Strip

F100 Divergent Nozzle Segment (SET) 4056264, 4082986, 4071142 Gas Path Thermal Barrier Coating Removal

F100 Case, Compressor 7th Stage 4062439, 4083982 Contact Area

F100 Case and Stator Assembly, Fan, 1st Stage 4066291, 4064671 Bumper Tracks

F100 Plate, 1st Stage Blade Retaining 4069990 Knife Edge Strip 14,795.00$

F100 Balance Nozzle Segment (SET) 4070067 Nickel Smear on Plasma

F100 1st Stage Front Compressor Air Seal 4071081 Snap Diameter Strip

F100 1st Stage Compressor Disk 4071701 Flange Strip

F100 2nd Stage Compressor Air Seal 4079079, 4087032 Copper Nickel Coating Strip

F100 4th ‐ 9th Stage Compressor Case 4080545 Area E

F100 2nd Stage Compressor Disk and Hub 4082602 Copper Nickel Coating Strip

F100 3rd Stage Fan Drive Rim Seal 4083240/4089045 Knife Edge Strip 5,746.00$

F100 3rd Stage Compressor Disk 4087103, 4084003 Flange Strip

F100 F100 IGV Plating Fixture F100 IGV Plating Fixture Masking Coating

F100‐220 Combustion Chamber Liner 4066944, 4083170 Thermal Barrier Coating

F100‐220/229 Seal, Augmentor Convergent Nozzle Segment 4084790, 4082667 Top Coat Removal

F100‐229 Convergent Nozzle Segment (SET) 4070741 Nickel Smear on Plasma

F100‐229 Front Compressor Inlet Air Seal 4071080 Snap Diameter Strip

F100‐229 1st Stage Rear Compressor Air Seal 4071082 Snap Diameter Strip

F100‐229 Combustion Chamber Liner 4083170 Thermal Barrier Coating

F100‐229 Seal, Air, Turbine, 1st Stage 4083238 Knife Edge Strip 8,882.00$

F101 Seal, HPT Aft Outer Stationary 1316M49G04,G09 Area M (Dia G)

F101 Seal, Stationary Air 1476M48G03, 2002M98G01 Areas AG and/or AJ

F101 HPTR Rotating Air Seal 1498M90P01,P02 Snap Diameter Strip

F101 Fan Frame 5052M35G17 Dimentional Restoration

F101 Seal, LPT Rotor Spacer (Lower Spacer Seal) 9527M70P03 Snap Diameter Strip

Water Jet Parts List

F108 HPTR Front Rotating Air Seal (LABYRINTH SEAL?) 1275M32P01/02/03/04, 1282M72P05/07 Knife Edge Strip 105,666.00$

F108 Dome, Combustion 1317M58G02 Thermal Barrier Coating

F108 1st and 2nd Stage Compressor Rotor Spool (1‐2 Spool) 1589M66G01 Knife Edge Strip 114,014.55$

F108 2nd Stage Fan Booster Vane Assemblys 301‐288‐251‐0 Abradable Coating Strip

F108 2nd, 3rd & 4th Stage Fan Booster Vane Assemblys 301‐288‐251‐0, 301‐288‐351‐0, 301‐288‐456‐0 Rubber Strip

F108 3rd Stage Fan Booster Vane Assemblys 301‐288‐351‐0 Abradable Coating Strip

F108 4th Stage Fan Booster Vane Assemblys 301‐288‐456‐0 Abradable Coating Strip

F108 1st Stage Fan Rotor Blade 301‐291‐938‐0, 301‐291‐948‐0 Dovetail Strip

F108 Stage 1 LPT Nozzle, Stationary Air Seal 305‐380‐107‐0 Snap Diameter Strip

F108 Stage 1 LPT Nozzle, Stationary Air Seal 305‐380‐107‐0 Hard Coat Strip

F108 Compressor Rotor 4 ‐ 9 Spool 9513M93G07, 1277M97G02 Knife Edge Strip 267,528.38$

F108 HPTR Rear Shaft 9514M67P04/05/07/08, 9514M71P04/05/06/07 Knife Edge Strip 116,796.00$

F108 Support, HPT Outer 9523M63, 1784M72 Flange Strip

F108 HPT Shroud Support Assembly 9528M88G19, 1499M74G08 Outer Diameter

F108 HPT Nozzle FWD Inner Support 9529M97G06 Wear Coat

F108 HPT Outer Stationary Seal 9997M76G04/G06, 9526M20G02 Snap Diameter Strip

F110 Rear Compressor Stator Case (Rear Comp Case) 1285M49G02 Abradable Coating Strip

F110 FWD Inner Nozzle Support 1316M43G07/10/11, 1441M68G09/11/12 Hard Coat Strip

F110 F110 Front Rotating Air Seal 1359M31P01, 1385M22P01/P02, 149848P01/P02, 1498M90P01, 2087M73P01, Knife Edge Strip

35,173.00$

F110 Support, LPT 1 Nozzle 1441M37G05 Contact Area

F110 Stationary Air Seal 1522M84, 9531M44 Areas AN and/or AP

F110 Combustion Case 1864M53G01 Thermal Barrier Coating

F110 4 ‐ 9 Spool 2032M94G01 Knife Edge Strip 70,359.00$

F110 1st and 2nd Stage Compressor Rotor Spool (1‐2 Spool) 2032M91G02 Knife Edge Strip 30,172.00$

F110 HPT Outer Stationary Seal 2071M42G02 Snap Diameter Strip

F110 No 3 Bearing Support 5052M45G04 Sealant Removal

F110 LPT Forward Rotating Air Seal 9340M19G02 Air Seal Thermal Spray Coating

F110 Fan Stator Case 9531M95G18 Rubber Seal Strip

F118 HPTR Aft Shaft 1385M24P05 Knife Edge Strip 12,592.00$

F118 Seal, Stationary Air (LPT STG 1 Air) 1522M84G02, 9531M44GO2 Areas AN and/or AP

F119 Compressor Rotor and Hub‐Axial, 5th Stage (5 IBR) 4320805 Knife Edge Strip 69,622.00$

F119 2nd Stage LPT Cooling Duct 4320997 Hard Coat Strip

F119 7th Stage Compressor IBR 4318207 Knife Edge Strip 105,940.00$

F119 1st Stage Rear Turbine Blade Retaining Plate 4318448 Knife Edge Strip 8,406.00$

F119 Turbine Exhaust Case Outer Flowpath Panel 4319468 Flow Path Coating

F119 Turbine Exhaust Case Outer Flow Path Panel (EGT) 4319470 Flow Path Coating

F119 Turbine Exhaust Case Inner Flowpath Panel 4319472 Flow Path Coating

F119 Compressor Rotor & Hub ‐ Axial, 9th Stage (9th IBR) 4320029‐01, 4323329‐01 Knife Edge Strip 165,770.00$

F119 Fan Inlet Case 4320126 Low Observable Coating

F119 3rd Stage Compressor Stator Vane 4320163, 4320863 Axial Face Strip

F119 3rd Stage Compressor Stator Vane 4320163, 4320863 Wear Coating Strip

F119 Air Pump Heat Shield 4320422‐01/‐02 Low Observable Coating

F119 1st Stage HPT Hub Seal Assembly 4320591 Knife Edge Strip 4,853.00$

F119 6th Stage Duct Segment 4320796 Abradable Coating

F119 5th Stage Duct Segment 4320797 Abradable Coating

F119 4th Stage Duct Segment 4320798 Abradable Coating

F119 2nd Stage Turbine Air Seal (LPT Mini Disk) 4320848 Knife Edge Strip 69,622.00$

F119 6th Stage Compressor Stator Segment 4321106 Abradable Coating

F119 Case, Set ‐ Front Compressor 4321382 Low Observable Coating

F119 Case, Set ‐ Front Compressor 4321382 Abradable Coating

F119 7th/8th Stage Stator Segment 4321437‐01 Wear Coat

F119 7th/8th Stage Stator Segment 4321437‐01 Abradable Coating

F119 Transition Duct Liner Segment No 1 4321732‐01/02 Low Observable Coating

F119 Upper/Lower Exhaust Nozzle Segment 4321879, 4321880, 4320546, 4320548 PWA 36800 Low Obserable Coating Strip

F119 Divergent Nozzle Liner 4321906, 4321937, 4324034, 4324540 Low Observable Coating

F119 Nozzle Sidewall Air Pump Assembly 4321940‐14 Low Observable Coating

F119 Forward Sidewall Liner 4322395‐01/02 Low Observable Coating

F119 Compressor Rotor & Hub ‐ Axial, 4th Stage (4 IBR) 4322504 Knife Edge Strip 131,151.00$

F119 Aft External Flap 4322544‐01, 4322013‐01, 4321935‐01, 4320460‐

Low Observable Coating

F119 Intermediate Nozzle Segment (Mid Nozzle Segment) 4322547, 4321178 Low Observable Coating (PWA 36800)

F119 AMNS Liner 4322668 Low Observable Coating

F119 Aft Nozzle Sidewall Liner (Extended) 4322717‐01/02 Low Observable Coating

F119 Exhaust Nozzle Divergent Liner Segment (CD Hinge Cover) 4322725‐01, 4323480‐01 Low Observable Coating

F119 2nd Stage Compressor Stator Vane 4322772‐01/02 Plasma Buildup

F119 2nd Stage Compressor Stator Vane 4322772‐01/02 Seal

F119 OML Panel 4324808‐01/02, 4324809‐01/02 Low Observable Coating

F119 Aft External Flap Tips Left ‐ 4321919/43204643 Right ‐

4321920/4320464 Low Observable Coating

F119 Upper/Lower Fan duct Upper ‐ 4317001‐01 Lower ‐ 4320534‐01 Clean Part

F135 4th Stage IBR 4119904 Knife Edge Strip 131,151.00$

F135 BSM Washer (SET) 4134662, 4134663 RTV Strip

TF33 Combustion Chamber Duct 387288 429061 453622 484396 502061 502062

524653 694794 581880 Chrome Carbide Wear Coat

TF33 No. 5 Bearing Housing 515975, 796719 Thermal Barrier Coating

Sum of F100/F101/F108/F110 parts 1,287,627.58$

Sum of F119 parts 485,742.00$ TOTAL COSTS FOR PARTS ‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐>

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