VMC_SOW_FA8125-17-Q-0002.pdf

STATEMENT OF WORK

(SOW)

For Vertical Machining Center

For

76 MXSG

PREPARING ORGANIZATION:

OC-ALC/OBCA

PREPARATION DATE:

17 August 2016

1. SCOPE

The Contractor shall provide all labor, tools, equipment, material, parts, quality control, transportation, and inspection manuals necessary to perform the onsite installation, setup and startup training of one (1) Vertical Machining Center in building 9001 Post E-35 for the Oklahoma City-Air Logistics Complex (OC-ALC).

The Contractor shall be responsible for ensuring all services, parts and Original Equipment Manufacturer (OEM) components provided under this contract conform to the manufacturer’s equipment specifications. Any necessary calibration and program alterations required to return the equipment to service after repair. Also, if necessary must troubleshoot if any persisting issues occur.

The Contractor shall provide delivery, install, and 3 days of basic training with 1-5 Tinker operators. Tinker AFB will provide forklift to unload and place machine in shop location. Tinker AFB will also provide utilities within 20’ of the machine install.

2. ITEM DESCRIPTION

76 CMXG is requesting one (1) Vertical Machining Center (VMC). Vendor shall deliver, install, and train on the startup with the government point of contact.

Construction:

• X, Y, Z Linear Way Construction

• Table: minimum 36 inch x 14 inch

• Travel Size: VMC minimum of X;30 inch x Y;20 inch x Z;20 inch

• Rapid Traverse Rate: minimum of 1,400 inch per minute

• Cutting Feed Rate: minimum of 833 inch per minute

• Contouring Feed Rate: minimum 1,200 inches per minute

• Accuracy, positioning - +/- .0002

• Accuracy, repeatability - +/- .0002

• Maximum spindle speed: minimum 12,000 RPM, 90 ft-lb @ 2000 rpm

• Spindle Motor: 30 HP Vector Drive, Inline Direct Drive, CT Taper

• Table Capacity: minimum 1,500 pounds

• Tool Changer - 24-position/CAT40 Side Mount Tool Changer with double arm gripper

• Tool-to-Tool (avg): 1.6s

Controller:

• 4 axis simultaneous axis control

• Graphic Dry-Run mode

• Advanced pocket milling

• Tool life management

• USB input output interface

• Pulse handle feed

• Feed/speed/rapid override

• 1 GB program memory

• Ethernet Interface

• Power Failure Detection module

• Rigid Tapping

• 55-gallon (208 liter) 360 degree flood coolant system

• Electronic Thermal Compensation to compensate for the expansion and contraction of each linear axis

Options:

• Fully enclosed guarding

• High Speed Machining

• 4th Axis Drive and Wiring

• Thru Spindle Coolant: 300psi

• Thru-Tool Air Blast

• Coolant Tank Oil Skimmer

• High Intensity LED Lighting

• Enclosure Exhaust System

• Automatic Coolant Filter System

• Programmable Coolant Nozzle

• Chip Auger

• 11 Button Remote Jog Handle w/ 2.8" color graphic display

• Wireless Intuitive Probing: Includes o Macros o Spindle Orientation o Coordinate Rotation and Scaling

• 32 GB on-board solid state expanded program memory

• Visual Part Programming: Conversational operating system utilizing full color graphics & templates

Power Requirements:

• V/4801-3 phase 60Hz transformer

Tools List:

• Qty 1: Integral Keyless Drill Chuck (0-5/16”)

• Qty 1: Integral Keyless Drill Chuck (3/32” – 1/2”)

• Qty 1: Tension/Compression Tap Holder Coolant-thru (#0-9/16”)

• Qty 1: Tension/Compression Tap Holder Coolant-thru (5/16”-7/8”)

• Qty 2: 1/8”d X 1.38”L Stubby Endmill Holder

• Qty 3: 1/8”d X 2.36”L Standard Endmill Holder

• Qty 4: 1/4"d X 2.50”L Standard Endmill Holder

• Qty 1: 3/8"d X 2.50”L Standard Endmill Holder

• Qty 1: 3/8"d X 4.00”LStandard Endmill Holder

• Qty 2: 1/2"d X 2.50”L Standard Endmill Holder

• Qty 2: 1/2"d X 4.00”L Standard Endmill Holder

• Qty 2: 5/8"d X 3.00”L Standard Endmill Holder

• Qty 2: 3/4"d X 3.00”L Standard Endmill Holder

• Qty 2: 1"d X 2.00”L Stubby Endmill Holder

• Qty 2: 1"d X 4.00”L Standard Endmill Holder

• Qty 2: 1 1/4"d X 4.00”L Standard Endmill Holder

• Qty 1: Shell Mill Holder ¾”d X 1.75”L

• Qty 1: Shell Mill Holder ¾”d X 4.00”L

• Qty 1: Shell Mill Holder 1”d X 1.75”L

• Qty 1: TG Collet Chuck (150TG) 6.00”L

• Qty 3: TG Collet Chuck (100TG) 3.50”L0

• Qty 3: TG Collet Chuck (75TG) 3.00”L

• Qty 1: TG Collet Wrench (150TG)

• Qty 1: TG Collet Wrench (100TG)

• Qty 1: TG Collet Wrench (75TG)

• Qty 1: 40-Taper Spindle Clean equipment with cleaning blades

• Qty 24: Retention Knobs (Coolant Thru)

• Qty 1: Roller Cam Rotary Table

• Qty 1: 8” Top-Reversible 3 Jaw Chuck

• Qty 2: Manual Tailstock 6” Center Height (MT3 Compatible)

• Qty 2: Morse taper #3 Live Center (Long Point)

• Qty 2: Morse taper #3 Live Center (Standard Point)

• Qty 2: 6” Kurt Vice

• Qty 2: 6” Parallel Set (10 pair)

3. EMERGENCY PROCEDURES

The Contractor personnel shall follow the direction of the Government personnel with regard to emergency procedures, such as fire; tornado, active shooter, bomb threats, or other emergency. It is the responsibility of the Contractor to provide guidance and establish procedures for its employees to respond to an emergency. It is the Contractor’s responsibility to account for their employees following an emergency evacuation. The Contractor personnel shall participate with the Government personnel in all fire and tornado drills at no additional cost to the Government.

4. HEALTH & SAFETY ON GOVERNMENT INSTALLATIONS

While performing work under this contract the Contractor shall comply with all applicable federal, state and local regulations regarding occupational safety and health. During the execution of the contract, the Contractor shall notify the CO, COR, and Government Contract Administrator (CA) within one (1) business day of any damage to Government property in which the dollar value exceeds $500,000.00 and within two (2) work days, for any damage to Government property less than $500,000.00.

Mishap notifications shall contain, as a minimum, the following information:

• Contract, Contract Number, Name and Title of Person(s) Reporting

• Date, Time and exact location of accident/incident

• Brief Narrative of accident/incident (Events leading to accident/incident)

• Cause of accident/incident, if known

• Estimated cost of accident/incident (material and labor to repair/replace)

• Nomenclature of equipment and personnel involved in accident/incident

• Corrective actions (taken or proposed)

• Other pertinent information

If requested by the designated CO, the Contractor shall immediately secure the mishap scene/damaged property and impound pertinent maintenance and training records, until released by the Procuring Safety Office. Contractors will not dispose of contract data related to a mishap until notified to do so by the CO.