VMC_Item_Description_FA8125-17-Q-0002.pdf

DEPARTMENT OF THE AIR FORCE

OKLAHOMA CITY AIR LOGISTICS COMPLEX (OC-ALC)

TINKER AIR FORCE BASE OKLAHOMA

Statement of Work / Item Description

Vertical Machining Center

76 CMXG is requesting one (1) Vertical Machining Center (VMC). Vendor will provide delivery, install, and 3 days of basic training with 1-5 Tinker operators. Tinker AFB will provide forklift to unload and place mahine in shop location Building 9001 Post E-35. Tinker AFB will also provide utilities within 20’ of the machine install.

Construction:

• X, Y, Z Linear Way Construction

• Table: minimum 36 inch x 14 inch

• Travel Size: VMC minimum of X;30 inch x Y;20 inch x Z;20 inch

• Rapid Traverse Rate: minimum of 1,400 inch per minute

• Cutting Feed Rate: minimum of 833 inch per minute

• Contouring Feed Rate: minimum 1,200 inches per minute

• Accuracy, positioning - +/- .0002

• Accuracy, repeatability - +/- .0002

• Maximum spindle speed: minimum 12,000 RPM, 90 ft-lb @ 2000 rpm

• Spindle Motor: 30 HP Vector Drive, Inline Direct Drive, CT Taper

• Table Capacity: minimum 1,500 pounds

• Tool Changer - 24-position/CAT40 Side Mount Tool Changer with double arm gripper

• Tool-to-Tool (avg): 1.6s

Controller:

• 4 axis simultaneous axis control

• Graphic Dry-Run mode

• Advanced pocket milling

• Tool life management

• USB input output interface

• Pulse handle feed

• Feed/speed/rapid override

• 1 GB program memory

• Ethernet Interface

• Power Failure Detection module

• Rigid Tapping

• 55-gallon (208 liter) 360 degree flood coolant system

• Electronic Thermal Compensation to compensate for the expansion and contraction of each linear axis

Options:

• Fully enclosed guarding

• High Speed Machining

• 4th Axis Drive and Wiring

• Thru Spindle Coolant: 300psi

• Thru-Tool Air Blast

• Coolant Tank Oil Skimmer

• High Intensity LED Lighting

• Enclosure Exhaust System

• Automatic Coolant Filter System

• Programmable Coolant Nozzle

• Chip Auger

• 11 Button Remote Jog Handle w/ 2.8" color graphic display

• Wireless Intuitive Probing: Includes o Macros o Spindle Orientation o Coordinate Rotation and Scaling

• 32 GB on-board solid state expanded program memory

• Visual Part Programming: Conversational operating system utilizing full color graphics & templates

Power Requirements:

• V/4801-3 phase 60Hz transformer

Tools List:

• Qty 1: Integral Keyless Drill Chuck (0-5/16”)

• Qty 1: Integral Keyless Drill Chuck (3/32” – 1/2”)

• Qty 1: Tension/Compression Tap Holder Coolant-thru (#0-9/16”)

• Qty 1: Tension/Compression Tap Holder Coolant-thru (5/16”-7/8”)

• Qty 2: 1/8”d X 1.38”L Stubby Endmill Holder

• Qty 3: 1/8”d X 2.36”L Standard Endmill Holder

• Qty 4: 1/4"d X 2.50”L Standard Endmill Holder

• Qty 1: 3/8"d X 2.50”L Standard Endmill Holder

• Qty 1: 3/8"d X 4.00”LStandard Endmill Holder

• Qty 2: 1/2"d X 2.50”L Standard Endmill Holder

• Qty 2: 1/2"d X 4.00”L Standard Endmill Holder

• Qty 2: 5/8"d X 3.00”L Standard Endmill Holder

• Qty 2: 3/4"d X 3.00”L Standard Endmill Holder

• Qty 2: 1"d X 2.00”L Stubby Endmill Holder

• Qty 2: 1"d X 4.00”L Standard Endmill Holder

• Qty 2: 1 1/4"d X 4.00”L Standard Endmill Holder

• Qty 1: Shell Mill Holder ¾”d X 1.75”L

• Qty 1: Shell Mill Holder ¾”d X 4.00”L

• Qty 1: Shell Mill Holder 1”d X 1.75”L

• Qty 1: TG Collet Chuck (150TG) 6.00”L

• Qty 3: TG Collet Chuck (100TG) 3.50”L0

• Qty 3: TG Collet Chuck (75TG) 3.00”L

• Qty 1: TG Collet Wrench (150TG)

• Qty 1: TG Collet Wrench (100TG)

• Qty 1: TG Collet Wrench (75TG)

• Qty 1: 40-Taper Spindle Clean equipment with cleaning blades

• Qty 24: Retention Knobs (Coolant Thru)

• Qty 1: Roller Cam Rotary Table

• Qty 1: 8” Top-Reversible 3 Jaw Chuck

• Qty 2: Manual Tailstock 6” Center Height (MT3 Compatible)

• Qty 2: Morse taper #3 Live Center (Long Point)

• Qty 2: Morse taper #3 Live Center (Standard Point)

• Qty 2: 6” Kurt Vice

• Qty 2: 6” Parallel Set (10 pair)