Engineering Data Requirements.pdf
PDF 73 KB Posted
- Attached to
- Panel, Manual Trim Federal contract opportunity
- Solicitation number
- SPRHA4-25-R-0123
- Issued by
- Defense Logistics Agency Aviation
About this file
This is an Engineering Data Requirements document (Attachment A) for the manufacture of an F-16 Manual Trim Panel (Part Number 16C0650-803, NSN 6615-01-450-2802WF) dated September 30, 2020, issued by the 416 SCMS/GUEAA office at Hill AFB.
The document specifies critical manufacturing requirements including marking specifications per MIL-STD-130 with specific sizing requirements for human-readable (1/8 inch) and machine-readable 2D Matrix (1/4 inch square) labels. It contains strict requirements regarding the use of leaded solder, prohibiting lead-free solder due to reliability and performance concerns affecting national security. The contractor must notify the Air Force if any lead-free components are used and provide written certification of compliance. The document mandates the use of SAE AMS-QQ-A-250/4 materials and requires prior engineering approval for any deviations from specifications or material substitutions. The Engineering Support Activity (ESA) serves as the point of contact for technical matters.
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| File | Type | Posted |
|---|---|---|
| Packaging Statement of Work.pdf | ||
| Engineering Data List.pdf | ||
| Counterfeit Prevention Plan.pdf | ||
| Manufacturing Qualification Requirements.pdf | ||
| SPRHA425R0123 CUI SSI.pdf | ||
| Unmarked Eng Data.pdf |
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Text version
REV: ENGINEERING DATA REQUIREMENTS
(ATTACHMENT “A”)
NOTE: MILITARY SPECIFICATIONS / STANDARDS WILL NOT BE FURNISHED IN THE BID SET.
1. THE FOLLOWING INSTRUCTIONS ARE FURNISHED FOR THE MANUFACTURE OF:
PANEL, MANUAL TRIM F-16
2. PART NUMBER:
16C0650-803
3. NATIONAL STOCK NUMBER:
6615-01-450-2802WF
PREPARED BY:
ERIC SIMPKINSON
OFFICE SYMBOL:
416 SCMS/GUEAA
DATE:
20200930
HILL AFB FORM 462 Page 1 of 2
4. THE FOLLOWING SPECIFICATIONS/STANDARDS, ETC., WILL BE USED IN LIEU OF THE DATA INDICATED. THE
SUPERSEDED DATA WILL NOT BE FURNISHED UNLESS SO INDICATED.
5. THE SOURCES/MATERIALS IF LISTED ON THE STANDARDS, SPECIFICATION AND DRAWINGS ARE THE ONLY
SOURCES/MATERIALS FOR THOSE ITEMS. SUBSTITUTIONS SHALL HAVE PRIOR APPROVAL BY THE COGNIZANT
ENGINEERING ACTIVITY.
6. DEVIATIONS FROM SPECIFICATIONS IDENTIFIED IN CONTROL DRAWINGS ARE NOT AUTHORIZED WITHOUT PRIOR
APPROVAL BY THE COGNIZANT ENGINEERING ACTIVITY.
7. MARKING PER MIL-STD-130 IN LIEU OF FPS-3008.
A. Minimum 1/8th inch on Human readable to include:
1. CAGE (17V)
2. P/N (1P)
3. Serial Number (1S)
B. Minimum 1/4 inch square on Machine Readable 2D Matrix – construct 2 – to include
1. CAGE (17V)
2. P/N (1P)
3. Serial Number (1S)
C. Label shall contain all data on existing label, if existing label is to be replaced.
D. Same Label Material shall be used as specified in drawing for existing label.
E. MIL-STD-130, ANSI/AIM BCII, ISO 15434, ISO 15415, and ISO 15418
8. USE MATERIAL PER SAE AMS-QQ-A-250/4 IN LIEU OF QQ-A-250/4.
9. EFFECTIVE 9 MAY 2005 THE DEPARTMENT OF THE AIR FORCE ISSUED AN AIR WORTHINESS ADVISORY (M-05-01)
REGARDING THE USE OF LEAD-FREE SOLDER IN ELECTRICAL AND ELECTRONIC MILITARY PRODUCTS. TO DATE, NO
LEAD-FREE SOLDER FORMULATION HAS MATCHED THE RELIABILITY AND PERFORMANCE QUALITIES OF THE
STANDARD LEADED SOLDERS. THEREFORE, UNTIL SUCH TIME AS A SUITABLE, RELIABLE LEAD-FREE SOLDER
REPLACEMENT IS IDENTIFIED, ALL ELECTRONIC EQUIPMENT SUPPLIERS SHALL CONTINUE TO PROVIDE THE
DEPARTMENT OF THE AIR FORCE WITH ITEMS WHICH MEET ALL PERFORMANCE, COMPATIBILITY, AND RELIABILITY
STANDARDS PREVIOUSLY ESTABLISHED WITH LEADED SOLDERS. FAILURE TO DO SO, COULD ADVERSELY IMPACT THE
PERFORMANCE AND RELIABILITY OF WEAPON SYSTEMS AFFECTING NATIONAL SECURITY.
REV: ENGINEERING DATA REQUIREMENTS
(ATTACHMENT “A”)
NOTE: MILITARY SPECIFICATIONS / STANDARDS WILL NOT BE FURNISHED IN THE BID SET.
1. THE FOLLOWING INSTRUCTIONS ARE FURNISHED FOR THE MANUFACTURE OF:
PANEL, MANUAL TRIM F-16
2. PART NUMBER:
16C0650-803
3. NATIONAL STOCK NUMBER:
6615-01-450-2802WF
PREPARED BY:
ERIC SIMPKINSON
OFFICE SYMBOL:
416 SCMS/GUEAA
DATE:
20200930
HILL AFB FORM 462 Page 2 of 2
10. THE USE OF LEAD-FREE SOLDER OR LEAD-FREE PLATED COMPONENTS IN MILITARY ELECTRONIC PRODUCTS IS
CONSIDERED A FLIGHT SAFETY AND NATIONAL SECURITY CONCERN. FOR THIS REASON THE US AIR FORCE WANTS TO
BE NOTIFIED WHEN LEAD-FREE COMPONENTS AND MANUFACTURING PROCESSES HAVE BEEN IMPLEMENTED. AS PART
OF SATISFACTORY COMPLIANCE WITH THE REQUIREMENTS OF THIS CONTRACT THE US AIR FORCE REQUIRES
NOTIFICATION ON A NO-COST BASIS WHEN ANY OF THE FOLLOWING CONDITIONS EXIST:
1. COMMERCIAL OFF-THE-SHELF (COTS) OR ANY OTHER ELECTRICAL COMPONENTS THAT CONTAIN LEAD-FREE SOLDER
OR LEAD-FREE PLATED COMPONENTS ARE USED IN THE END-ITEM.
2. ANY LEAD-FREE COMPONENT OR PART USED TO MANUFACTURE THE END ITEM THAT IS NOT IDENTIFIED WITH A
SEPARATE PART NUMBER OR DESIGNATION.
11. IF NO LEAD-FREE, LEAD-FREE PLATED COTS OR ANY OTHER LEAD-FREE ELECTRICAL OR ELECTRONICS
COMPONENTS EXIST IN THE MANUFACTURED END-ITEM, THE CONTRACTOR SHALL PROVIDE WRITTEN CERTIFICATION
OF COMPLIANCE AS A DELIVERABLE WITH THE CONTRACT.
1. USE INDUSTRY STANDARD IPC-1066, "MARKING, SYMBOLS AND LABELS FOR IDENTIFICATION OF LEAD-FREE AND
OTHER REPORTABLE MATERIALS IN LEAD-FREE ASSEMBLIES, COMPONENTS AND DEVICES,"
2. INCLUDE THE PROGRAM ENGINEER'S EVALUATION OF THE PURCHASING/REPAIR ITEM FOR ANY "LEAD-FREE"
MILITARY PART(S) IN REFERENCE TO ITS' RELIABILITY, PERFORMANCE AND COMPATIBILITY FOR THE SYSTEM.
12. POC FOR THIS MATTER IS THE ENGINEERING SUPPORT ACTIVITY (ESA).
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