Attachment 3 Spec ALCO Engine Parts Kits.pdf

Rev 1 Dated: 03 Nov 2022

Specifications for the Purchase of Various

ALCO Engine Parts Kits for USCGC

POLAR STAR

1.0 Scope: This specification describes the requirements for shipping, preservation, packing, marking and bar coding of part kits as described below:

1.1. Requirements: The Contractor shall provide the part kits and quantities listed in Table 1 below. These parts kits are for maintenance and repair of the 251 series Alco Engines in service onboard U. S. Coast Guard Cutter POLAR STAR.

TABLE 1- List of Parts Kits

Part

Number

NSN Nomenclature U/I Qty

2500867 2815-01-F19-5921 SVK, POLAR STAR 16 CYL CSO Kit KT 1

2500870 2815-01-F19-5922 SVK. POLAR STAR 16 CYL Camshaft Kit KT 5

2500866 2815-01-F19-5920 SVK, POLAR STAR 16 CYL TEO Kit KT 2

2500412 2815-01-F19-5923 SVK, POLAR STAR 16 CYL Governor

Drive Kit

KT

KT

KT

2500871 2815-01-F19-5926 SVK. POLAR STAR 8 CYL Camshaft Kit KT

KT

KT

2500413 2990-01-F21-6418 SVK, POLAR STAR 8 CYL Governor

Drive Kit

KT 3

2500869 2815-01-F19-5925 SVK, POLAR STAR 8 CYL CSO Kit KT 1

2500868 2815-01-F19-5924 SVK, POLAR STAR 8 CYL TEO Kit KT 1

2.0 Applicable documents:

2.1. General: The documents listed in this section are specified in sections 3, 4, or 5 of this specification. This section does not include documents cited in other sections of this specification or recommended for additional information or as examples. While every effort has been made to ensure the completeness of this list, document users are cautioned that they must meet all specified requirements of documents cited in sections 3, 4, and 5 of this specification, whether or not they are listed.

2.2. Document availability: To obtain the referenced documents see section 6.1 of this specification.

2.3. Government documents: The following documents form a part of this specification to the extent specified herein. The documents listed shall be by title and effective date, unless otherwise documented.

2.3.1. MIL-PRF-81309H(1), dated 07/26/2021 Performance Specification: Corrosion

Preventive Compounds, Water Displacing, Ultra-Thin Film

2.3.2. MIL-STD-129R(2) dated 9/27/2019 Military Marking for Military Shipment and

Storage

2.3.3. MIL-PRF-131K(1) dated 4/08/2019 Barrier Materials, Water-vapor-proof, Greaseproof, Flexible, Heat-Sealable

2.4. Commercial documents: The following documents form a part of this specification to the extent specified herein. The documents shall be the version listed by number and date from the referenced industry organization.

2.4.1. American Society for Testing and Materials, ASTM D6880/D6800M-19 Standard

Specification for Wood Boxes

2.4.2. International Organization for Standardization (ISO), ISO 9001:2015, Quality

Management Systems - Requirements

2.4.3. International Plant Protection Convention ISPM-15 Regulation of Wood Packaging

Material in International Shipping, Dated 2019

2.4.4. National Conference of Standards Laboratories (NCSL) Z540.3-2006, dated

08/03/2006, Requirement for the Calibration of Measuring and Test Equipment.

2.4.5. International Organizations for Standardization (ISO), ISO/IEC-16388-2007, Dated

5/2007, Automatic Identification and Data Capture Techniques – Code 39 Bar Code

Symbology

2.4.6. American Society for Testing and Materials, ASTM D3951-18, Standard Practice for Commercial Packaging, 2018

2.5. Specification order of precedence: In the event of a conflict between the text of this specification and the references cited herein, this specification shall take precedence.

Nothing in this specification, however, supersedes applicable laws and regulations unless a Specific exemption has been obtained.

3.0 Requirements:

3.1. General: Parts are defined as any items considered being repairable or consumable by the

Original Equipment Manufacturer (OEM) that makes up the Model 251 16 Cylinder and

Model 251 8 Cylinder Alco Diesel Engines manufactured by Fairbanks Morse Defense.

All parts shall be new OEM parts. Reclaimed, recycled, or aftermarket parts are not acceptable and shall not be used. Commercial parts which are not manufactured by the diesel engine manufacturer shall be identified by their marking or through the use of the technical manual for identification purposes.

3.2. Certificate of conformance: A Certificate of Conformance shall be supplied to the

Contracting Officer, at the time of contract award.

3.2.1. The Certificate of Conformance shall state that all parts meet or exceeds the salient characteristics of Fairbank Morse Defense, the Original Equipment Manufacturer

(OEM), and shall be signed by a corporate office of the OEM.

3.3. Surface preservation: Any part typically painted prior to installation shall be painted prior to delivery. Parts requiring surface preservation include but are not limited to pumps, intake side of turbochargers, cylinder heads, thermostats, and valves. Internal components, mating surfaces and rotating/moving components shall not be painted.

3.3.1. Primer coat shall be a High Build Epoxy suitable for use with the finish coat. Finish coat shall be in accordance with MIL-PRF-24635 Silicone Alkyd Enamel Type II

Class 1. Color shall be “Machinery Gray” in accordance with Federal Standard 595 color number 16307 or match the OEM color. High Build Epoxy total paint thickness shall be a minimum of 5 to 6 mils Dry Film Thickness (DFT). Finish coat Silicone

Alkyd Enamel Type II Class 1 total paint thickness shall be a minimum of 2 to 3 mils

DFT. Total DFT shall be between 7 - 9 mils.

3.4. Warranty: If the item(s) required in the contract resulting from this solicitation are customarily warranted in the trade by a standard commercial warranty, such warranty shall be incorporated into this contract and thereby provided to the Government at no additional cost. Any standard commercial warranty provided shall be identical to the standard commercial warranty normally offered by the Contractor to the Contractor's most favored customer.

4.0 Quality assurance:

4.1. General: The Contractor shall maintain an inspection system, which shall ensure each item offered to the Government for acceptance conforms to contract requirements. The system shall be documented and in compliance with International Organization for

Standardization (ISO), ISO 9001:2015. The Coast Guard reserves the right to have a

Coast Guard Quality Assurance Rep (QAR) witness or review all quality control procedures and testing. Any testing required in the completion of this contract shall be accomplished on contractor supplied calibrated test equipment. All testing shall be accomplished IAW OEM specifications and procedures. These documents shall be made available to the QAR upon request. It is the intention of the Government to conduct

Quality Assurance Inspections during the Preservation, Packaging, Packing and Marking

PPP&M prior to delivery of any parts kits.

4.2. Quality system: The Contractor shall maintain an inspection system which shall insure that each item offered to the Coast Guard for acceptance or approval conforms to the contract requirements in accordance with the International Organization for

Standardization (ISO), ISO 9001:2015. The inspection system shall be documented and available for review by the QAR.

4.3. Contractor’s calibration system: The Contractor as well as any subcontractors shall be required to maintain a calibration and maintenance system to control the accuracy of measurement and test equipment used in the fulfillment of this contract in accordance with

ANSI/NCSL Z540.3. The system shall include as a minimum, prescribed calibration intervals, source of calibration, and a monitoring system to ensure adherence to calibration schedules. Calibration standards shall be traceable to the National Institute of Standards and Technology (NIST). Documentation in support of this requirement shall be readily available for Government review.

5.0 Preservation, packaging, packing, marking (PPP&M) and bar coding:

5.1. General: Each item on the Deliverable List shall be individually preserved, packaged and packed in its own container in accordance with ASTM-D-3951-2018. Additionally, the following shall apply:

5.1.1. Each gasket, seal and O-ring line item shall be packed in either a Hermetically sealed or Ziploc type plastic envelope / container and have the “manufacturers certified, cure date and shelf life” clearly indicated on the item label. The minimum remaining shelf life at procurement shall be 85 percent based upon a shelf life of 5 years. The Shelf

Life Expiration Date of the applicable Item(s) shall be displayed as part of the

Exterior Marking Label of the Item.

5.1.2. Each gasket line item shall be packaged flat (Not Folded) with support backing using cardboard at a minimum, sufficient to prevent bending, twisting or folding damage to gasket during packing or shipping. The use of heavy papers such as craft paper is unacceptable for this purpose. The use of single wall cardboard is the minimum acceptable material.

5.1.3. Individual bearing shells and bushings shall be individually wrapped in water-vapor and greaseproof paper per reference 2.3.4 of this specification.

5.1.4 Individually packed and marked items which are combined within shipping containers shall be placed, secured and blocked in the container in such a manner as to ensure safe arrival at destination when shipped by common carrier. When an intermediate pack contains two (2) or more unit packs, mark this container with the words: MULTIPAK, COAST GUARD SFLC MATERIAL

Note: Failure to comply with the above requirements may result in rejection of the entire shipment.

5.1.5. Particle Board and Oriented Strand Board (OSB) are prohibited and shall not be used in the construction of any shipping containers or crates manufactured of wood. Only plywood or solid wood of sufficient thickness to provide the strength and protection required shall be used in the construction of shipping containers or crates for items requiring the use of a wooden shipping container or crate.

5.1.6. Bar code labels shall be supplied on all shipping crates or boxes. Labels shall be in accordance with ISO/IEC-16388-2007 dated 5/2007, Code 39 bar code symbology requirements (reference 2.4.5.).

5.1.7. The stock number or numbers, and contract number shall be bar coded with Human

Readable Interpretation (HRI) immediately below the bar coding on unit and unitized packs.

5.2. CLINs 0001 & 0008- 2815-01-F19-5921 - 16 CYL Center Section Overhaul Kit and

2815-01-F19-5925 – 8 CYL Center Section Overhaul Kit

5.2.1. Line items contained in this kit shall be packed together in one wooden crate or in multiple wooden crates; if multiple crates are required each crate shall be marked;

Crate 1 of X, Crate 2 of X, etc.

5.2.2. If more than one kit per contract is ordered, each kit shall be marked with a

Contractor provided serial number in addition to the applicable Coast Guard Contract

Number to avoid ordering, inspection and storage confusion.

5.2.3. Each individual line item contained within the kit shall have the part number and quantity clearly indicated on the line item label.

5.2.4. If the minimum remaining shelf life of all gaskets, seals and O-rings provided within this kit cannot meet the requirements of section 1 of this document, the following option in is available and shall be met.

5.2.4.a. Each gasket, seal and/or O-ring shall be provided with a “Certificate of

Conformance (COC) stating a minimum 3.5 year shelf life remains”.

5.2.5. The following inspections will be conducted by a Coast Guard Quality Assurance

Representative and are the minimum necessary required. They are not intended to replace any controls, examinations or tests normally employed by the Contractor to assure the quality of the product.

5.2.5.a. Inventory, and verify condition of all Kit Line Items and Pieces prior to PPP&M.

5.2.5.b. Each line item shall be marked/stamped by QAR to verify completion of inspection.

5.2.5.c. Contractor shall provide QAR with COC for all applicable kit items listed in section

5.2.4 of this document.

5.3. CLINs 0002 & 0005- 28015-01-F19-5922 – 16 CYL Camshaft Kit and 2815-01-F19-

5926 – 8 CYL Camshaft Kit

5.3.1. Line items contained in this kit shall be packed together in one wooden crate or in multiple wooden crates. Crates containing camshaft segments shall be banded together and attached to a pallet using metal banding. A wooden box containing remainder of the parts for each kit shall be banded on top of the cam shaft segments using metal banding.

5.3.2. If more than one kit per contract is ordered, each kit shall be marked with a

Contractor provided serial number in addition to the applicable Coast Guard

Contract Number to avoid ordering, inspection and storage confusion.

5.3.3. Each individual line item contained within the kit shall have the part number and quantity clearly indicated on the line item label.

5.3.4. If the minimum remaining shelf life of all gaskets, seals and O-rings provided within

5.3.4.a. Each gasket, seal and/or O-ring shall be provided with a “Certificate of

Conformance (COC) stating a minimum 3.5 year shelf life remains”.

5.3.5. The following inspections will be conducted by a Coast Guard Quality Assurance

Representative and are the minimum necessary required. They are not intended to replace any controls, examinations or tests normally employed by the Contractor to assure the quality of the product.

5.3.5.a. Inventory, and verify condition of all Kit Line Items and Pieces prior to

PPP&M.

5.3.5.b. Each line item shall be marked/stamped by QAR to verify completion of inspection.

5.3.5.c. Contractor shall provide QAR with COC for all applicable kit items listed in section 5.2.4 of this document.

5.4. CLINs 0003 & 0007- 2815 01-F19-5920 – 16 CYL Top End Overhaul Kit and 2815-01- F19-5924 – 8 CYL Top End Overhaul Kit

5.4.1. Line items contained in this kit shall be packed together in one wooden crate or in multiple wooden crates; if multiple crates are required each crate shall be marked;

Crate 1 of X, Crate 2 of X, etc.

5.4.2. If more than one kit per contract is ordered, each kit shall be marked with a

Contractor provided serial number in addition to the applicable Coast Guard Contract

Number to avoid ordering, inspection and storage confusion.

5.4.3. Each individual line item contained within the kit shall have the part number and

5.4.4. If the minimum remaining shelf life of all gaskets, seals and O-rings provided within

5.4.4.a. Each gasket, seal and/or O-ring shall be provided with a “Certificate of

Conformance (COC) stating a minimum 3.5 year shelf life remains”.

5.4.5. The following inspections will be conducted by a Coast Guard Quality Assurance

Representative and are the minimum necessary required. They are not intended to replace any controls, examinations or tests normally employed by the Contractor to assure the quality of the product.

5.4.5.a. Inventory, and verify condition of all Kit Line Items and Pieces prior to

PPP&M.

5.4.5.b. Each line item shall be marked/stamped by QAR to verify completion of inspection.

5.4.5.c. Contractor shall provide QAR with COC for all applicable kit items listed in section

5.2.4 of this document.

5.5. CLIN 0004 & 0006- 2815-01-F19-5923, 16 CYL Governor Drive Kit and 2990-01-F21-

6418 - 8 CYL Governor Drive Kit

5.5.1. Line items contained in this kit shall be packed in one single wall corrugated fiberboard container (cardboard box) IAW with reference 2.4.6.

5.5.2. If more than one kit per contract is ordered, each kit shall be marked with a contractor provided serial number in addition to the applicable Coast Guard Contract Number.

5.5.3. Each individual line item contained within the kit shall have the part number and

5.5.4. If the minimum remaining shelf life of all gaskets, seals and O-rings provided within option in is available and shall be met.

5.3.4.a. Each gasket, seal and/or O-ring shall be provided with a “Certificate of

Conformance (COC) stating a minimum 3.5 year shelf life remains”.

5.5.5. The following inspections will be conducted by a Coast Guard Quality Assurance

Representative and are the minimum necessary required. They are not intended to replace any controls, examinations or tests normally employed by the Contractor to assure the quality of the product.

5.3.5.a. Inventory, and verify condition of all Kit Line Items and Pieces prior to

PPP&M.

5.3.5.b. Each line item shall be marked/stamped by QAR to verify completion of inspection.

5.3.5.c. Contractor shall provide QAR with COC for all applicable kit items listed in section 5.2.4 of this document.

5.6. PPP&M IAW ASTM D3951-18 shall be verified and photographically documented by the Contractor for each kit. Photographs shall include completion of PPP&M, required marking and barcode labels. The photographs shall be provided in a digital format.

Note: The Coast Guard reserves the right to have a Government QAR witness PPP&M at the Government’s discretion.

5.6.a. Completion of PPP&M for each box/crate with item marking labels attached.

5.6.b. Packing and enclosing of boxes/crates within the final wooden shipping crate(s) and securing of the wooden shipping crate sides to bottom skid sections

5.6.c. Completion of final crate construction and packing of boxes/crates with installation of the final shipping crate top(s).

5.7. Marking: Each shipping crate shall be stenciled in the upper left-hand side of the two longest sides (two opposite sides if square). The stenciling shall be ½ inches minimum height black characters on a white painted background.

5.7.1. This marking shall consist of the STOCK NUMBER, ITEM NAME, PART

NUMBER, CONTRACT NUMBER, DELIVERY ORDER NUMBER, GROSS

WEIGHT (in lbs.), condition code CONDITION “A”, unit of issue with quantity (i.e.

1-EA), and the words U.S. COAST GUARD SFLC MATERIAL. If the kit is shipped in multiple crates, the crates shall be sequentially numbered along with the total number of crates (i.e. Box 1 of “XX” box 2 of “X”.

Stock Number

Name

Part Number

Contract Number

Storage Warranty Date

Gross Shipping Weight

Condition Code A

Quantity and Unit of Issue Kit

Box __ of __ (if applicable)

5.8. Barcoding: The Contractor shall supply bar code labels. All bar code labels shall be in accordance with ISO/IEC 16388:2017 (reference 2.4.5.). Each label shall contain encoded data for the National Stock Number (NSN) and enclosed in clear plastic laminate.

5.9. Shipping:

5.9.1. General: Unless otherwise directed by the KO, the contractor shall ship all units to:

US Coast Guard

Surface Forces Logistics Center

2401 Hawkins Point RD, Bldg 88

Baltimore, MD 21226

Appendix 1

Listing of Kit Contents

16 CYL Center Section Overhaul Kit

P/N 2500867

ACN (NSN) 2815-01-F19-5921

PARTS REQUIRED P/N QTY

SNUBBER VALVES 2402466-1 16

DOUBLE NUT SPECIAL (EXHAUST) 21552229 16

NUT SPECIAL FOR CAP SCREW (AIR INTAKE TO HEAD) 2155229-1 16

FUEL INJECTION TUBE STANDARD VERSION 4401031-3 16

FUEL PUMP 17 MM 4320021-1 16

FUEL PUMP SPRING UPPER RETAINER 4321022-2 16

FUEL PUMP SPRING LOWER RETAINER 4321021 16

FUEL PUMP SPRING CROSSHEAD OUTER 4461013 16

FUEL PUMP SPRING CROSSHEAD INNER 24610940 16

FUEL PUMP SUPPORT (FUEL DOOR COMPLETE) 23202410 16

COUPLING CLAMP (EXHAUST CLAMP RINGS) 2282062 10

Fuel injector 9-375-145 (V16 251F) 22300124 16

BUSHING IN LEVER 2153638-1 32

GOVERNOR SHIM 2155675 1

WRIST PINS WITH SLEAVE 2420021-2 16

CONNECTING RODS 2170017-1 16

PISTONS 24200424 16

512 RING SET KIT (PISTON RINGS) 24200512-1 16

CON ROD BEARING UPPER 21710226 16

CON ROD BEARING LOWER 21710228 16

HONEY CHROME CYLINDER LINER 22110115 16

LUBE OIL PUMP 23900520-1 1

MAIN BEARING SHELL, THRUST, No. 9 21410365-1 2

MAIN BEARING SHELL, CENTER 21410326-1 2

MAIN BEARING SHELL, INTERMEDIATE 21410166 14

F/O BOOSTER PUMP 23202810 1

AFTERCOOLER CORE 2281885-1 1

SLEEVE LINER TO BLOCK LOWER (SALVAGE RINGS) 2311062-1 16

ALCO HEAD GASKET KIT PLUS VERSION 2501067-9 16

EXPLOSION COVER GASKET 21511210 8

INSPECTION COVER GASKET 2151123-3 8

BANJO CRUSH GASKETS AND O RINGS (2 REQUIRED PER FUEL

PUMP)

23200173 32

UPPER AUXILIARY SPRING RETAINER UPPER O RING 2181196 16

CAM GEAR COVER GASKETS 21522627-1 2

GASKET, COVER TO GEAR COVER 21522616-1 1

GASKET, SHIM TO CYLINDER BLOCK AND HOUSING 21522637-2 2

GASKET, UPPER TO LOWER HOUSING 21522610-1 1

COVER TO BLOCK, CAMSHAFT BORE 21522820-3 2

GASKET ELBOW TO BLOCK (AIR INTAKE) 2154025-2 16

GASKET AT SECTION (EXHAUST CRUSH RING) 21536512-1 14

GASKET, COVER IN HOUSING 2152269 1

OIL PUMP GASKET 21511855-1 1

GASKET, GOVERNOR TO BEARING CASE 21522647-2 1

WATER PUMP DISCHARGE PIPE GASKET 2152945-2 1

WATER INLET PIPE TO CYLINDER BLOCK GASKET 2152946-2 2

ORIFICE PLATE TO PUMP/WATER INLET PIPE GASKET 2152944-2 5

FRONT COVER TO AFTERCOOLER GASKET 21524814-1 1

AFTERCOOLER TO TURBO SUPPORT GASKET 21524813-1 1

GOVERNOR BRACKET TO BLOCK GASKET 2152535-2 2

GASKET, COVER TO BEARING CASE 21522653-1 2

GASKET, SUPPORT TO BEARING HOUSING 21522653 1

GASKET, COVER TO FUEL PUMP SUPPORT 21522612-2 16

LOWER SPRING SEAT & SHAFT ASSEMBLY 2320195 16

ELBOW, 90 degree, 3/8 tube x 1/4"NPT 24023641 16

ELBOW, 45 degree, 3/8 tube x 1/4"NPT 24023645 16

CONNECTOR, 3/8" tubex 1/4" NPT 24022834 16

TEE 2403252 16

BOLT, SPECIAL FUEL INLET 2155942-2 8

YOKE ASSEMBLY AIR & EXHAUST 2231175 8

NUT (HEAD EXPOSED) 2153175 8

NUT (HEAD NUT INTERNAL) 2153174-1 4

GASKET, BOOSTER PUMP SEAL MOUNTING PLATE 21526721 1

FUEL BOOST PUMP COUPLING 24912918 1

FUEL OIL DRAIN 2500726 16

LUBE OIL SUPPLY STYLE I 2500728 8

LUBE OIL SUPPLY STYLE II 2500727 8

LEVER,ASSEMBLY 2240142 8

16 CYL Camshaft Kit

P/N 2500870

ACN (NSN) 2815-01-F19-5922

PARTS REQUIRED P/N QTY

GOVERNOR DRIVE GEAR NYLON MATERIAL 23510617-1 1

GOVERNOR OIL CONTROL PUMP PLASTIC GEAR 2351175-2 1

CAMSHAFT RIGHT 21600220-1 1

CAMSHAFT LEFT 21600124-1 1

CAM GEAR KEY 21512742 2

CAM THRUST BEARING 2161134 2

THRUST SHIM .064" 23610110-1 2

THRUST SHIM .0319" 23610111-1 2

THRUST SHIM .0159" 23610112-1 2

THRUST SHIM .0056" 23610113-1 2

CAMSHAFT BUSHINGS 2161332 18

16 CYL TOP END Overhaul Kit

P/N 2500866

ACN (NSN) 2815-01-F19-5920

PARTS REQUIRED P/N QTY

DOUBLE NUT SPECIAL (EXHAUST) 21552229 16

NUT SPECIAL FOR CAP SCREW (AIR INTAKE TO HEAD) 2155229-1 16

FUEL PUMP 17 MM 4320021-1 16

FUEL PUMP SPRING UPPER RETAINER 4321022-2 16

FUEL PUMP SPRING LOWER RETAINER 4321021 16

FUEL PUMP SPRING CROSSHEAD OUTER 4461013 16

FUEL PUMP SPRING CROSSHEAD INNER 24610940 16

COUPLING CLAMP (EXHAUST CLAMP RINGS) 2282062 10

Fuel injector 9-375-145 (251F V16) 22300124 16

BUSHING IN LEVER 2153638-1 32

GOVERNOR SHIM 2155675 1

ALCO HEAD GASKET KIT PLUS VERSION 2501067-9 16

EXPLOSION COVER GASKET 21511210 8

INSPECTION COVER GASKET 2151123-3 8

BANJO CRUSH GASKETS AND O RINGS (2 REQUIRED PER FUEL PUMP) 23200173 32

UPPER AUXILIARY SPRING RETAINER UPPER O RING 2181196 16

CAM GEAR COVER GASKETS 21522627-

GASKET ELBOW TO BLOCK (AIR INTAKE) 2154025-2 16

GASKET AT SECTION (EXHAUST CRUSH RING) 21536512-

GASKET, COPPER 11/16 2151119 16

16 CYL Governor Drive Kit

P/N 2500412

ACN (NSN) 2815-01-F19-5923

PARTS REQUIRED P/N QTY

SHIM 2155671 2

COUPLING SHAFT 23619712 1

DOWEL 21511091 1

BEARING,BALL 2151791 4

SHAFT DRIVE 2361185 1

SPACER UPPER 2361093 2

RING SNAP UPPER 2361391 1

RING SNAP LOWER 2361393-1 1

SPACER LOWER 23610913 1

GEAR BEVEL 4351011 1

KEY SHAFT 2151277 1

COTTER PIN 2151401 2

GEAR PINION 4351019-1 1

SPACER 23610916-1 1

WASHER DRIVE GEAR 23614011 1

KEY NYLON GEAR 21512771 1

RETAINER 2361376 1

SHIM 2361019 2

RETAINER 2361375 1

GASKET 21522636 1

8 CYL Camshaft Kit

P/N 2500871

ACN (NSN) 2815-01-F19-5926

PARTS REQUIRED P/N QTY

GOVERNOR OIL CONTROL PUMP PLASTIC GEAR 2351175-2 1

CAMSHAFT RIGHT 21610611 1

CAMSHAFT LEFT 21610610 1

CAM GEAR KEY 21512742 2

CAM THRUST BEARING 2161134 2

THRUST SHIM .064" 23610110-1 2

THRUST SHIM .0319" 23610111-1 2

THRUST SHIM .0159" 23610112-1 2

THRUST SHIM .0056" 23610113-1 2

CAMSHAFT BUSHINGS 2161332 11

8 CYL Governor Drive Kit

P/N 2500413

ACN (NSN) 2990-01-F21-6418

PARTS REQUIRED P/N QTY

O-RING 2151174 1

SHIM 2155671 2

COUPLING SHAFT 2361979 1

DOWEL 21511091 1

BEARING,BALL 2151791 4

SHAFT DRIVE 2361185 1

SPACER UPPER 2361093 2

RING SNAP UPPER 2361391 1

RING SNAP LOWER 2361393-1 1

SPACER LOWER 23610913 1

GEAR BEVEL 23510624 1

KEY SHAFT 2151277 1

COTTER PIN 2151401 2

GEAR PINION 23510623 1

SPACER 23610916-1 1

WASHER DRIVE GEAR 23614011 1

KEY NYLON GEAR 21512771 1

RETAINER 2361376 1

SHIM 2361019 2

RETAINER 2361375 1

GASKET 21522636 1

8 CYL Center Section Overhaul Kit

P/N 2500869

ACN (NSN) 2815-01-F19-5925

PARTS REQUIRED P/N QTY

DOUBLE NUT SPECIAL (EXHAUST) 21552229 8

NUT SPECIAL FOR CAP SCREW (AIR INTAKE TO HEAD) 2155229-1 8

FUEL INJECTION TUBE STANDARD VERSION 4401031-3 8

FUEL PUMP 17 MM 32300130 8

FUEL PUMP SPRING UPPER RETAINER 4321022-2 8

FUEL PUMP SPRING LOWER RETAINER 4321021 8

FUEL PUMP SPRING CROSSHEAD OUTER 4461013 8

FUEL PUMP SPRING CROSSHEAD INNER 24610940 8

FUEL PUMP SUPPORT (FUEL DOOR COMPLETE) 23202410 8

FUEL INJECTOR 9-325-145 (251E V8) 22300130 8

BUSHING IN LEVER 2153638-1 16

GOVERNOR SHIM 2155675 1

WRIST PINS WITH SLEAVE 2420021-2 8

CONNECTING RODS 2170017-1 8

PISTONS 24200425 8

512 RING SET KIT (PISTON RINGS) 24200512-1 10

CON ROD BEARING UPPER 21710226 8

CON ROD BEARING LOWER 21710228 8

HONEY CHROME CYLINDER LINER 22110115 8

LUBE OIL PUMP 23900551-1 1

MAIN BEARING SHELL, INTERMEDIATE 21410166 8

MAIN BEARING SHELL, THRUST 21410365-1 2

F/O BOOST PUMP 23202810 1

AFTERCOOLER CORE 2281884 1

SLEEVE LINER TO BLOCK LOWER (SALVAGE RINGS) 2311062-1 8

ALCO HEAD GASKET KIT PLUS VERSION 2501067-9 8

EXPLOSION COVER GASKET 21511210 4

INSPECTION COVER GASKET 2151123-3 4

BANJO CRUSH GASKETS AND O RINGS (2 REQUIRED PER

FUEL PUMP)

23200173 16

UPPER AUXILIARY SPRING RETAINER UPPER O RING 2181196 8

CAM GEAR COVER GASKETS 21522627-1 2

GASKET, COVER TO GEAR COVER 21522616-1 1

GASKET, SHIM THE CYLINDER BLOCK AND HOUSING 21522637-2 2

GASKET, UPPER TO LOWER HOUSING 21522610-1 1

COVER TO BLOCK, CAMSHAFT BORE 21522820-3 2

GASKET ELBOW TO BLOCK (AIR INTAKE) 2154025-2 8

GASKET AT SECTION (EXHAUST CRUSH RING) 21536514-1 4

GASKET, COVER IN HOUSING 2152269 1

OIL PUMP GASKET 21522669 1

GASKET, GOVERNOR TO BEARING CASE 21522647-1 1

WATER PUMP DISCHARGE PIPE GASKET 2152945-2 1

WATER INLET PIPE TO CYLINDER BLOCK GASKET 2152946-2 2

ORIFICE PLATE TO PUMP/WATER INLET PIPE GASKET 2152944-2 5

FRONT COVER TO AFTERCOOLER GASKET 21524818 1

AFTERCOOLER TO TURBO SUPPORT GASKET 21524819-1 1

GOVERNOR BRACKET TO BLOCK GASKET 2152535-2 2

GASKET, COVER TO BEARING CASE 21522653-2 1

GASKET, SUPPORT TO BEARING HOUSING 21522653-2 1

GASKET, COVER TO FUEL PUMP SUPPORT 21522612-2 8

GASKET COVER PLATE 21522856 1

LOWER SPRING SEAT & SHAFT ASSEMBLY 2320195 8

ELBOW, 90 degree, 3/8 tube x 1/4"NPT 24023641 8

ELBOW, 45 degree, 3/8 tube x 1/4"NPT 24023645 8

CONNECTOR, 3/8" tubex 1/4" NPT 24022834 8

TEE 2403252 8

BOLT, SPECIAL FUEL INLET 2155942-2 4

YOKE ASSEMBLY AIR & EXHAUST 2231175 4

NUT (HEAD EXPOSED) 2153175 4

NUT (HEAD NUT INTERNAL) 2153174-1 4

GASKET, BOOSTER PUMP SEAL MOUNTING PLATE 21526721 1

FUEL BOOST PUMP COUPLING 24912918 1

FUEL OIL DRAIN 2500726 8

LUBE OIL SUPPLY STYLE I 2500728 4

LUBE OIL SUPPLY STYLE II 2500727 4

LEVER,ASSEMBLY 2240142 4

GASKET, COPPER 11/16X5/16X0.04 2151119 8

8 CYL TOP END Overhaul Kit

P/N 2500868

ACN (NSN) 2815-01-F19-5924

PARTS REQUIRED P/N QTY

DOUBLE NUT SPECIAL (EXHAUST) 21552229 8

NUT SPECIAL FOR CAP SCREW (AIR INTAKE TO HEAD) 2155229-1 8

FUEL PUMP 17 MM 4320021-1 8

FUEL PUMP SPRING UPPER RETAINER 4321022-2 8

FUEL PUMP SPRING LOWER RETAINER 4321021 8

FUEL PUMP SPRING CROSSHEAD OUTER 4461013 8

FUEL PUMP SPRING CROSSHEAD INNER 24610940 8

FUEL INJECTOR 9-325-145 (251E V8) 22300130 8

BUSHING IN LEVER 2153638-1 16

GOVERNOR SHIM 2155675 1

ALCO HEAD GASKET KIT PLUS VERSION 2501067-9 8

EXPLOSION COVER GASKET 21511210 4

INSPECTION COVER GASKET 2151123-3 4

BANJO CRUSH GASKETS AND O RINGS (2 REQUIRED PER FUEL PUMP) 23200173 16

UPPER AUXILIARY SPRING RETAINER UPPER O RING 2181196 8

CAM GEAR COVER GASKETS 21522627-1 1

GASKET ELBOW TO BLOCK (AIR INTAKE) 2154025-2 8

GASKET AT SECTION (EXHAUST CRUSH RING) 21536514-1 4