Attachment 2_ Statement of Work_Specification.pdf

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Dock-Side: USCGC VIGOROUS FY24 DS2 Federal contract opportunity
Solicitation number
70Z08024QMECP0015
Issued by
Department of Homeland Security US Coast Guard

About this file

This statement of work outlines requirements for dock-side repairs and inspections to be performed on the USCGC VIGOROUS from June 12, 2024 through August 6, 2024. Key work items include cleaning and inspecting fuel, potable water, waste and void tanks; overhauling the anchor windlass and warping capstan; inspecting and repairing anchor chains and ground tackle; and commercially cleaning various ventilation ducts. The contractor must adhere to safety and quality standards, obtain necessary approvals, and complete critical inspections within 25% of the period of performance.

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USCGC VIGOROUS (WMEC 627)

SPECIFICATION FOR DOCKSIDE REPAIRS

FY2024

Developed By: Courtney K Brewbaker

(Rev-0, 28 November 2023)

USCGC VIGOROUS (WMEC-210B) DOCKSIDE AVAILABILITY FY2024

ii (Rev-0)

TABLE OF CONTENTS

Revisions Record ......................................................................................................................................... iii Consolidated List of References ................................................................................................................... iv Consolidated List of Government-furnished Property .............................................................................. viii Consolidated List of Critical Inspection Items ............................................................................................. ix Principal Characteristics ................................................................................................................................ x General Requirements WORK ITEM 1: Chain Lockers, Clean and Inspect WORK ITEM 2: Tanks, MP Fuel Stowage and Overflow, Clean and Inspect WORK ITEM 3: Tanks, Potable Water, Clean and Inspect WORK ITEM 4: Voids, Accessible, Clean and Inspect WORK ITEM 5: Tanks, Dirty Oil and Waste, Clean and Inspect WORK ITEM 6: Propulsion Shafting, Strain Gauge Alignment, Dockside, Check WORK ITEM 7: Vent Ducts, Engine And Motor Room, All, Commercial Cleaning WORK ITEM 8: Vent Ducts, Galley and Pantry Room, All, Commercial Cleaning WORK ITEM 9: Vent Ducts, Laundry Exhaust, Commercial Cleaning WORK ITEM 10: Vent Ducts, All Other, Commercial Cleaning WORK ITEM 11: Anchor Chains and Ground Tackle, Inspect and Repair WORK ITEM 12: Anchor Windlass, Overhaul WORK ITEM 13: Towing Bitts, Chocks, and Fairleads; Inspect and Test WORK ITEM 14: Warping Capstan, Overhaul WORK ITEM 15: Chain Lockers, Preserve, Partial WORK ITEM 16: Tanks, Dirty Oil and Waste, Preserve, Partial, WORK ITEM 17: Tanks, Potable Water, Preserve, Partial WORK ITEM 18: Emergency Diesel Generator (EDG) Fuel Oil Tank, Modify WORK ITEM 19: Watertight Doors, External, Renew WORK ITEM 20: Pilot House Deck Coaming, Renew WORK ITEM 21: 02 Level Plating and Stanchion, Renew WORK ITEM 22: Steam Piping, Renew WORK ITEM 23: Sewage Piping, Renew WORK ITEM 24: Tank Plating, Renew & Preserve WORK ITEM 25: Ammunition Elevator, Service and Inspect iii (Rev-0)

REVISIONS RECORD

This page is used to record specification revisions, which may have occurred subsequent to a Revision 0 (Rev-0) package. Information listed is intended to provide contractors and field unit personnel a means to ensure all the current specification revision pages are present when reviewing or utilizing this specification package.

DATE REV# WORK

ITEM#

CHANGES MADE

NOTE : All work item and paragraph numbers listed above for a given revision correspond to same numbers in the previous revision. This revised specification is self-contained with all of the above listed changes incorporated.

iv (Rev-0)

CONSOLIDATED LIST OF REFERENCES

The below-listed documents form a part of this specification to the extent specified herein. Approval/publication dates or revision dates/numbers are also identified, to ensure that same document versions are used at the time of specification writing and during contract execution.

All Coast Guard drawings, technical publications, and standard specifications will be provided to contractors by the Coast Guard at an appropriate time, or upon request, free of charge. Other Government documents may be accessed – free of charge – from links located on the SFLC website. Commercial sites provide access to their respective documents.

COAST GUARD DRAWINGS

Coast Guard Bill of Materials 627 WMEC 011, Rev C, 3rd Dk, 2nd Dk, Main Dk, 02 Dk, 01 Dk & Bridge Dk Pltg & Supports

Coast Guard Bill of Materials 627 WMEC 327, Rev G, Watertight Doors, Hatches & Scuttles

Coast Guard Drawing 618 WMEC 261-002, Rev M, Arrangement of Fuel Oil System

Coast Guard Drawing 618 WMEC 261-007, Rev B, Piping Mod IWO EDG Fuel Oil Tank Relocation Title and Materials List

Coast Guard Drawing 618 WMEC 261-008, Rev C, Emergency Generator Fuel Tank Aft Steering

Coast Guard Drawing 618 WMEC 581-003, Rev -, Anchor Swivel Shot

Coast Guard Drawing 627 WMEC 085-301, Rev D, Booklet of General Plans

Coast Guard Drawing 627 WMEC 103-006, Rev-, Inboard Profile

Coast Guard Drawing 627 WMEC 111-001, Rev A, Shell Expansion Framing & C.V.K.

Coast Guard Drawing 627 WMEC 116-001, Rev-, Forepeak Framing, Chain Locker & Transv. Bhds #12 & #15 1/2

Coast Guard Drawing 627 WMEC 123-002, Rev C, New Double Bottom Fuel Tank Structure Details

Coast Guard Drawing 627 WMEC 123-003, Rev B, Lube Oil, Dirty Oil, & Diesel Oil Overflow Tanks Structural Details

Coast Guard Drawing 627 WMEC 123-008, Rev-, LO, Dirty Oil & DO Ovfl Tank Struct Det

Coast Guard Drawing 627 WMEC 136-001, Rev G, 01, 02 & Bridge Deck Plating & Supports

Coast Guard Drawing 627 WMEC 154-001, Rev C, Aluminum Pilothouse Details

Coast Guard Drawing 627 WMEC 167-001, Rev L, Schedule of Steel Doors, Hatches, Scuttles & Manholes

Coast Guard Drawing 627 WMEC 182-005, Rev B, Foundations for Oily Water Separator System

Coast Guard Drawing 627 WMEC 186-005, Rev -, Fdn of Warping Winch & Anchor Handling Gear

Coast Guard Drawing 627 WMEC 186-006, Rev -, Installation of Jered Anchor Windlass & Warping Capstan “B” Class MEP

Coast Guard Drawing 627 WMEC 244-001, Rev B, Shafting Alignment

Coast Guard Drawing 627 WMEC 261-001, Rev C, Diagram Fuel Oil System

Coast Guard Drawing 627 WMEC 261-002, Rev F, Arrangement of Fuel Oil System

Coast Guard Drawing 627 WMEC 512-003, Rev C, Fan Rooms 1-63-1-Q, 1-63-2-Q & 1-108-0-Q

Coast Guard Drawing 627 WMEC 512-004, Rev E, Fan Rooms 01-99-0-Q and 02-81-2-Q v (Rev-0)

Coast Guard Drawing 627 WMEC 512-005, Rev C, Ventilation Diagram-Third Deck

Coast Guard Drawing 627 WMEC 512-006, Rev D, Ventilation Diagram Second Deck

Coast Guard Drawing 627 WMEC 512-007, Rev D, Ventilation Diagram Main Deck

Coast Guard Drawing 627 WMEC 512-008, Rev D, Ventilation Diagram 01 Dk & Abv

Coast Guard Drawing 627 WMEC 512-009, Rev F, Arrangement Ventilation & Air Conditioning Third Deck

Coast Guard Drawing 627 WMEC 512-010, Rev G, Arrg’t Vent & Air Cond. Second Deck

Coast Guard Drawing 627 WMEC 512-011, Rev H, Arrangement Ventilation & Air Conditioning Main Deck

Coast Guard Drawing 627 WMEC 512-012, Rev D, Arrg’t Vent and Air-Cond. 01 Deck

Coast Guard Drawing 627 WMEC 512-013, Rev E, Arrg’t Vent & Air-Conditioning 02 Dk & Abv

Coast Guard Drawing 627 WMEC 528-004, Rev -, Arrangement Plumbing System Drains and Deck

Coast Guard Drawing 627 WMEC 529-001, Rev C, Diagram of Bilge System

Coast Guard Drawing 627 WMEC 529-002, Rev C, Arrangement of Bilge System Outside Machinery Spaces

Coast Guard Drawing 627 WMEC 533-001, Rev K, Diagram Hot & Cold Potable Water System

Coast Guard Drawing 627 WMEC 533-002, Rev H, Arr of Hot & Cold Potable Water

Coast Guard Drawing 627 WMEC 535-001, Rev G, Diagram Steam, Feed and Condensate System Piping

Coast Guard Drawing 627 WMEC 535-002, Rev H, Arr Stm, Feed & Condensate System Piping

Coast Guard Drawing 627 WMEC 581-001, Rev B, Anchor Handling

Coast Guard Drawing 627 WMEC 581-003, Rev -, Capstan Windlass Assembly

Coast Guard Drawing 627 WMEC 581-005, Rev A, Anchor Windlass

Coast Guard Drawing 627 WMEC 582-001, Rev A, Warping Capstan General Arrangement

Coast Guard Drawing 627 WMEC 582-002, Rev -, Mooring Bitts & Chocks

Coast Guard Drawing 627 WMEC 582-003, Rev-, Towing Bitt Construction and Foundation Details

Coast Guard Drawing 627 WMEC 582-005, Rev A, Warping Capstan Assembly

Coast Guard Drawing 627 WMEC 593-001, Rev B, Diagram – MSD System

Coast Guard Drawing 627 WMEC 593-002, Rev D, Arrg’t. MSD System

Coast Guard Drawing 627 WMEC 593-003, Rev B, Sewage Vacuum Flush Sys Elementary Wiring Diagram Control Ckt K-1SA

Coast Guard Drawing 627 WMEC 601-003, Rev E, General Arrangement – Second and Third Decks

Coast Guard Drawing 627 WMEC 601-004, Rev D, General Arrangement Main & 01 Deck

Coast Guard Drawing 627 WMEC 601-005, Rev F, General Arrangement 02 Dk, Bridge Dk, & House Top

Coast Guard Drawing 627 WMEC 635-002, Rev B, Sheathing & Insulation

Coast Guard Drawing 627 WMEC 711-001, Rev -, Ammo Hoist

COAST GUARD PUBLICATIONS

Coast Guard Commandant Instruction (COMDTINST) M10360.3, Jun 2006, Coatings and Colors Manual

Coast Guard Technical Publication (TP) 3240A, Apr 2018, Manufacturer's Instruction Book -SWBS 581, Section D, Anchor Windlass, Model C18L137E

Coast Guard Technical Publication (TP) 3240A, SWBS 582, Section D, Jun 2011, Warping Capstan vi (Rev-0)

Coast Guard Technical Publication (TP) 3241B, Apr 2011, SWBS 712, Section D, Ammunition

Hoist, 500 lb Model SW

Coast Guard Technical Specification D-123-2046, Feb 2020, 210’ WMEC B Class Fluid Handling Plan for Tank Inspections

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2022, General Requirements

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2022, Welding and Allied Processes

Surface Forces Logistics Center Standard Specification 3020 (SFLC Std Spec 3020), 2022, Overhaul AC Electrical Motors In-Shop

Surface Forces Logistics Center Standard Specification 5000 (SFLC Std Spec 5000), 2022, Auxiliary Machine Systems

Surface Forces Logistics Center Standard Specification 5100 (SFLC Std Spec 5100), 2022, Clean Shipboard Ventilation Systems

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2022, Requirements for Preservation of Ship Structures

Surface Forces Logistics Center Standard Specification 8636 (SFLC Std Spec 8636), 2022, Temporary Hull Accesses

OTHER REFERENCES

American Bureau of Shipping (ABS) Approved Chain, Accessory and Bar Manufacturing Facilities List, Oct 2016

American National Standards Institute/American Water Works Association (ANSI/AWWA) C652, 2011, Disinfection of Water-Storage Facilities

American National Standards Institute/NSF International (ANSI/NSF) 61, 2015, Drinking Water System Components - Health Effects

ASTM International (ASTM) D1330, 2015, Standard Specification for Rubber Sheet Gaskets

ASTM International (ASTM) F683, 2023, Standard Practice for Selection and Application of Thermal Insulation for Piping and Machinery

ASTM International (ASTM) F992, 2017, Standard Specification for Valve Label Plates

Code of Federal Regulations (CFR) Title 29, Part 1915, Occupational Safety and Health Standards for Shipyard Employment

Commercial Item Description (CID) A-A-59316, 2016, Abrasive Materials; for Blasting

Federal Specification (Fed Spec) QQ-N-281, Oct 1985, Nickel-Copper Alloy Bar, Rod, Plate, Sheet, Strip, Wire, Forgings, and Structural and Special Shaped Sections

Federal Specification (Fed Spec) RR-C-271, Rev E, Mar 2016, Chains and Attachments, Carbon and Alloy Steel

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS), SP-58, 2018, Pipe Hangers and Supports – Materials, Design, Manufacture, Selection, Application and Installation

MIL-C-24633, Oct 2014, Chain, Stud Link, Anchor, Low Alloy Steel, Flash Butt Welded

MIL-DTL-23549, Sep 2016, Grease, General Purpose

Military Specification MIL-A-22262B, March 1996, Abrasive Blasting Media Ship Hull Blast Cleaning

NAVSEA Drawing 167-7379842, Rev A, Procedure & Welding Sequence for Non-Ballistic, Watertight & Airtight Quick Acting or Individually Dogged Personnel Doors

NAVSEA Drawing 804-5959214, Rev A, Piping Insulation – Installation Details vii (Rev-0)

Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) C6183, 2019, Cork and Rubber Composition Sheet; for Aromatic Fuel and Oil Resistant Gaskets

The Society for Protective Coatings (SSPC) Surface Preparation Specification No. 1 (SSPC-SP 1), 2016, Solvent Cleaning

The Society for Protective Coatings (SSPC) Surface Preparation Standard No. 11 (SSPC-SP 11), 2013, Power-Tool Cleaning to Bare Metal

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation Standard SSPC-SP 10/NACE No. 2, 2007, Near-White Metal Blast Cleaning

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation Standard SSPC-SP 6/NACE No. 3, 2007, Commercial Blast Cleaning viii (Rev-0)

CONSOLIDATED LIST OF GOVERNMENT-FURNISHED PROPERTY

The following is a list of property, which the Government will furnish. This list supersedes any other material obligations indicated or implied by referenced drawings.

WORK

ITEM

MTI ITEM DESCRIPTION NSN/PN QTY ESTIMATED

COST

($/UNIT)

12 N **Shim, Gasket Kit

Incls Ref: 5, 19, 24, 30, 75, 76, 82

NSN: 5320-01-670-5553 PN:

714603

2 ea. $185.42

12 N **Shaft Ass. Incls Ref:

1AC3-1 Thru 1AC3-4

NSN: 2010-01-670-5013 PN:

711532

2 ea. $1,569.96

12 N **Seal, CR39922 NSN: 5330-01-670-5079 PN:

912760

2 ea. $23.82

12 N **Shaft Ass. Incls Ref:

4A-1 Thru 4A-7

NSN: 2010-01-670-5000 PN:

4723532

2 ea. $4,312.02

12 N **Seal, CR19992 NSN: 5330-00-965-5474 PN:

912753

2 ea. $14.07

12 N **Bearing, TIM780/772B

NSN: 3110-01-670-4611 PN:

921504

2 ea $434.72

12 N **Bearing, TIM659/652B

NSN: 3110-01-670-4606 PN:

921505

2 ea. $316.13

12 N **Shaft-LS Modified, RW 221163

NSN: 2010-01-672-9069 PN:

1122196

2 ea $3,172.40

12 N **Gear, 88 Teeth NSN: 3020-01-672-9097 PN:

221351

2 ea $4,020.12

19 N 26 x 66 inches Quick- Acting Watertight

Door, Steel, 8-Dog, RH Swing (including associated coaming)

NSN: 2040-00-542-0200 1 ea. 6,500.00

19 N 26 x 54 inches Quick- Acting Watertight

Door, Steel, 10-Dog, LH Swing (including associated coaming)

NSN: 2040-00-554-6210 1 ea. 6,500.00

**New or refurbished equipment that the Government may provide for installation in place of existing equipment.

ix (Rev-0)

CONSOLIDATED LIST OF CRITICAL INSPECTION ITEMS

The following is a list of work items, which contain Critical Inspection reports, which the Contractor must complete within the first 25% of the availability contract period (see SFLC Std Spec 0000, paragraph 3.2.6.1.4 (Inspection report particulars)):

Work Item

Title

11 Anchor Chains and Ground Tackle, Inspect and Repair

12 Anchor Windlass, Overhaul

14 Warping Capstan, Overhaul

25 Ammunition Elevator, Service and Inspect x (Rev-0)

PRINCIPAL CHARACTERISTICS

210' WMEC (B-CLASS)

PHYSICAL

Length overall 210' 6" Length between perpendiculars 200' 0" Beam molded 34' 0" Depth molded, main deck amidships 19' 6" Full load displacement 1,170 long tons Draft, full load to baseline amidships *Baseline is 9” below keel amidships

12' 0"

Design drag between perpendiculars 1' 6" Highest projection above baseline *VHF-FM ADF antenna

90' 0"

Shore tie voltage requirements 400A / 440V Frame spacing 1' 0"

MACHINERY

Main propulsion 2 ALCO Model 16-251-B Diesel Engines, 5,000 BHP total

Ship's service generators 2 Caterpillar Model 3406B Diesel-driven SR4, 250 KW each @ 0.8 power factor, 440VAC, 3 phase, 60 cycle

Emergency generator Caterpillar Model 3306B Diesel-driven SR4, 180 KW @ 0.8 power factor, 440VAC, 3 phase 60 cycle

Number of propellers 2 Propeller diameter 7' 6" Number of blades, each 4 Pitch Controllable Shaft RPM 300 Shaft diameter 8.25" at exit of hull Anchor & chain Two 2,800 lb Navy Stockless Anchors, 7 shots of chain each

TANK CAPACITIES

Diesel fuel total (95%) 48,427 gal.

Fresh water total (100%) 11,693 gal.

JP-5 fuel total (95%) 4,683 gal.

Lube oil total (95%) 2,390 gal.

1 (Rev-0)

00000_0623_FLT

REC_00000_FLT_Commercial Project @ CG Facility (0121)

General Requirements

1. SCOPE

1.1 Intent. This standard specification invokes general requirements for conducting vessel repairs performed by commercial contractors at a Coast Guard facility for Coast Guard vessels.

1.2 Term interchangeability. The terms 'Contractor', 'CG Yard', 'NAVSTA EVERETT', 'shipyard', 'Base', and 'Coast Guard Industrial' are used interchangeably in this specification. Where the primary service provider is Coast Guard personnel, references to contractor and other noted descriptors within this specification or within drawings, publications, SFLC Standard Specifications or other commercial and military references are deemed the same as prime service provider.

2. REFERENCES

COAST GUARD DRAWINGS

None

COAST GUARD PUBLICATIONS

Coast Guard Commandant Instruction (COMDTINST) M10360.3 (series), Coatings and Color Manual

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2022, General Requirements

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2022, Welding and Allied Processes

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2022, Requirements for Preservation of Ship Structures

OTHER REFERENCES

Code of Federal Regulations (CFR) Title 29, Part 1915, Occupational Safety and Health Standards for Shipyard Employment

3. REQUIREMENTS

3.1 General. The Contractor must conform to all requirements specified in SFLC Std Spec 0000 and in this item, as applicable, during the performance of this availability. The requirements in this WI applies to all work under the scope of this contract, whether explicitly stated in all following work items or not, and to all other work subsequently authorized by changes, modifications, or extensions to the contract.

2 (Rev-0)

3.2 Fire watch requirements. The Contractor must refer to 3.3.1.3 (Fire watch requirements) of SFLC Std Spec 0000, in accomplishing the following task:

Provide portable fire extinguishers for Coast Guard fire watch personnel. Coast Guard fire watch is in lieu of contractor personnel during the hours of 0800-1600, Monday through Friday, and limited to two Coast Guard fire watch personnel.

Provide fire watch personnel and fire extinguishers for the duration of the availability period, during and beyond noted Coast Guard fire watch support.

3.3 Preservation requirements. The Contractor must accomplish all preservation tasks, including touch-ups, in accordance with SFLC Std Spec 6310.

3.3.1 Brand name approval. Ensure that all contractor-furnished coatings are in accordance with SFLC Std Spec 6310, Appendix C (Authorized Coatings for Use on Cutters and Boats).

3.3.2 Coating colors and system color schemes. The Contractor must obtain a written KO authorization to deviate from any coatings required in SFLC Std Spec 6310 Appendix C before work.

3.3.3 In-process quality control measures. The Contractor must abide by all the safety, preservation, and quality control requirements specified in SFLC Std Spec 0000, paragraph 3.2.4.2 (In-process QC measures for “critical-coated surfaces”).

3.3.3.1 Quality control requirements. The Contractor must abide by the following when performing preservation related inspections. The following measurements must be randomly spaced throughout for the purposes of providing a representation of the entire prepared or coated surface.

3.3.3.1.1 Surface profile measurements. One surface profile measurement must be taken for every 200 square feet for the first 1000 square feet; for each additional 500 square feet or less, one profile measurement must be taken.

Profile measurements must be taken in accordance with SFLC Std Spec 6310, paragraph 3.1.8.3 (Surface profile measurements). A “measurement” for surface profile is defined as follows:

ASTM D4417, Method B: One profile measurement is the average (mean) of 10 individual readings.

ASTM D4417, Method C: One profile measurement is the average (mean) of 2 individual readings.

3.3.3.1.2 Soluble salt conductivity measurements. 5 conductivity measurements must be taken every 1000 square feet. For submerged (immersed) applications conductivity measurements must not exceed 30 microsiemens/cm.

For non-submerged (non-immersed) applications conductivity measurements must not exceed 70 microsiemens/cm. If a conductivity check fails, clean the surface in accordance with SFLC Std Spec 6310, paragraph 3.1.8.5 (Soluble salt removal).

3.3.3.1.3 Coating thickness measurements. Three area measurements must be taken for the first 1000 square feet;

for each additional 1000 square feet, perform an additional area measurement. A “measurement” for coating thickness is defined as follows:

SSPC-PA 2 defines an area measurement as 5 separate spot measurements randomly spaced throughout a 100 square foot area.

SSPC-PA 2 defines a spot measurement as 3 gage readings and each new gage reading the probe must be moved to a new location within a 1.5-inch diameter circle defining the spot.

3.4 Welding and brazing requirements. The Contractor must perform all welding and allied processes, and NDE in accordance with SFLC Std Spec 0740.

3 (Rev-0)

3.5 Environmental protection requirements. The Contractor must adhere to the following environmental protection requirements in accordance with the SFLC Stand Spec 0000:

3.5.1 USCG facilities. The Contractor must provide and maintain environmental protection as defined in SFLC Std Spec 0000 Appendix B, Requirements for Environmental Protection at USCG Facilities, during the performance of this availability. Contractor must plan for and provide environmental protective measures to control pollution that develops during normal practice, as well as plan for and provide environmental protective measures required to correct conditions that develop during the project. Contractor must comply with applicable Federal, state, and local laws, codes, ordinances, and regulations in their entirety. Any reference to a specific portion of a Federal, state, or local law, code, ordinance, or regulation in this or any other item must not be construed to mean that relief is provided from any other sections of the law, code, ordinance, or regulation.

3.5.1.1 USCG Generator status. The activity Generator Status for the Coast Guard Facility is Large Quantity Generator (LQG).

3.5.2 Test and procedures. The Contractor is required to promptly conduct tests and procedures for the purpose of assessing whether operations are in compliance with applicable Environmental Laws. Analytical work must be done by qualified laboratories; and where required by law, the laboratories must be certified.

3.5.3 Regulatory notifications. The Contractor is responsible for all regulatory notification requirements in accordance with Federal, State and local regulations. In cases where the Coast Guard must also provide public notification, such as storm water permitting, the Contractor must coordinate with the Contracting Officer or COR, and if work is being performed at a USCG Facility, the local Facility Engineer or Engineering Officer. The Contractor must submit copies of all regulatory notifications to the Contracting Officer and the local Facility Engineer or Engineering Officer prior to commencement of work activities. Regulatory notifications must be provided for including but not limited to demolition, renovation, National Pollutant Discharge Elimination System (NPDES) defined site work, and remediation of controlled substances such as asbestos, hazardous waste, and lead paint.

3.5.4 Environmental manager. The Contractor must appoint in writing an Environmental Manager for the project, who is responsible for coordinating Contractor compliance with Federal, State, local, and station environmental requirements. The Environmental Manager must ensure compliance with Hazardous Waste Program requirements, including hazardous waste handling, storage, manifesting, and disposal; implement the Contractors’ Environmental Management Plan; ensure that all environmental permits are obtained, maintained, and closed out;

ensure compliance with Storm Water Program Management requirements; ensure compliance with Hazardous Materials including storage, handling, and reporting requirements; as well as coordinate any remediation of regulated substances such as lead, asbestos, and polychlorinated biphenyl (PCB). This may be a collateral position; however the individual must be trained to accomplish the following duties; ensure waste segregation and storage compatibility requirements are met; inspect and manage Satellite Accumulation areas; ensure only authorized personnel add wastes to containers; ensure all Contractor personnel are trained in 40 CFR requirements and individual position requirements; coordinate removal of waste containers; and maintain the Environmental Records binder and required documentation, including environmental permits compliance and close-out.

3.5.5 HW disposal. Contractor must comply with SFLC Std Spec 0000 Appendix B, Requirements For Environmental Protection At USCG Facilities for HW disposal, and ensure that waste removals are conducted during normal business hours (0800-1600) on Monday through Friday (excluding holidays).

3.5.6 Additional Requirements. The Contractor must be aware of the following:

3.5.6.1 No Contractor or Subcontractor must have the authority to sign a Hazardous Waste Manifest using the Coast Guard facility’s EPA Generator ID Number or remove contract generated hazardous waste from the Coast

4 (Rev-0)

Guard facility without COR or KO-approval.

3.5.6.2 Local environmental regulations at the Government facilities may be more stringent. As with all environmental regulations, the Contractor must prepare for and comply with local and state regulations.

3.5.6.3 Coast Guard facilities do not maintain Facilities Response Plans (FRPs) per 33 CFR 154. Contractor must furnish the FRP when required for over-the-water liquids transfers to and from vessels, and is required for oil/fuel transfers to/from vessels for 250 barrels (10,500 gallons) or more.

3.6 Local Policy. The Contractor must refer to site (e.g., Base) Regulations and Instructions for details regarding local policies (e.g., crane services, parking, or facility usage).

4. NOTES

4.1 QA inspection forms. QA inspection forms (QA-1 thru QA-5), required in SFLC Std Spec 6310 to be completed and submitted during preservation of “critical-coated surfaces”, are provided at the end of this document.

5 (Rev-0)

QA-1 - QUALITY ASSURANCE INSPECTION FORM

(PRESERVATION CHECKLIST)

VESSEL NAME HULL # WORK

ITEM #

WORK ITEM TITLE

LOCATION OF WORK (INCL. FRAME #’S) AREA (SQFT)

CHECKPOINT 1 – COATING SYSTEM COMPLIANCE

Ensure all coatings are in compliance with SFLC Std Spec 6310, Appendix C.

CHECKPOINT 2 - PAINT STORAGE

Ensure all coatings are kept at a temperature of 65 to 85°F at all times, unless otherwise specified by the coating mfg.

CHECKPOINT 3 - AMBIENT CONDITIONS

Ensure surface and surrounding temperatures are each between 50 and 90°F for water-containing coatings, and 35 and 95°F for other coatings, unless otherwise specified by the coating manufacturer(s).

Ensure maximum relative humidity (RH) is as follows, from surface preparations through final curing of topcoat: 50% for tanks, voids, and vent plenum; and 85% for all other areas, unless otherwise specified by manufacturer(s).

Ensure surface temperature is at least 5°F above the dew point, unless otherwise specified by the coating mfg.

CHECKPOINT 4 - PRE-SURFACE PREPARATION

Remove surface contaminants (soluble salts, loose rust, mud, and marine growth) with low pressure fresh water wash down (maximum 5,000 psi). If oil and grease are present, perform solvent cleaning, as per SSPC SP-1.

Verify equipment setup, blast media, and surface preparation methods match designated test coupon.

CHECKPOINT 5 - SURFACE PREPARATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure cleanliness of prepared surface is as per specification (i.e.: SSPC SP-11, SP-10, SP WJ-2…).

Verify surface anchor profile using ASTM D4417-Methods B or C against SFLC Std Spec 6310. Conduct profile readings at a minimum of 5 locations for the first 1000-sqft area, and 2 locations for each succeeding 1000-sqft area.

Measure soluble salt conductivity in accordance with SSPC-Guide 15. Conduct 5 measurements per each 1000-sqft area (max. threshold: 70 microsiemens/cm for non-submerged surfaces, 30 microsiemens/cm for submerged surfaces).

CHECKPOINT 6 - PRIMER COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Verify proper mixing and stand-in (induction) times.

Ensure no paint is applied when the temperature is expected to drop to freezing before the paint has dried.

Ensure surfaces are completely dry, unless otherwise allowed by the coating manufacturer(s).

Verify wet film thickness (WFT) at random, to prevent under or over application. Verify final DFT.

Brush out all runs, sags, drips, and puddles.

Perform visual inspection for holidays and other defects.

CHECKPOINT 7 – STRIPE COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure overcoating window is as per manufacturer’s instructions.

After primer coat (mist coat after inorganic zinc), brush-apply un-thinned coat of same primer paint over edges, weld seams, cut-outs, and areas of complex geometries @ 3-4 mils wet film thickness (WFT).

CHECKPOINT 8 – TOP COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure overcoating window is as per manufacturer’s instructions.

Verify proper mixing and stand-in (induction) times, as applicable.

Verify wet film thickness at random, to prevent under or over application.

Brush out all runs, sags, drips, and puddles.

CHECKPOINT 9 – FINAL INSPECTION

Verify final system dry film thickness. Conduct 5 sets of 3 readings for each of the first 3 100-sqft areas, followed by 5 sets of 3 readings for each succeeding 1000-sqft area.

Ensure that system cure is in accordance with manufacturer's recommendation for intended service.

Ensure potable water tank exhaust ventilation is maintained continuously from and during coating application through final system cure, to exhaust all solvent to the atmosphere and to prevent solvent entrapment.

For immersion coatings (including tank U/W body), record date and time of the following events:

Final coat application: _____/_____; Return to service or removal from environment controls: _____/_____

CHECKPOINT 10 – RECORD KEEPING

Complete, sign, and submit all provided QA Inspection Forms.

NAME OF QP-1/NACE INSPECTOR SIGNATURE CERT. # DATE / TIME

NAME OF CG REPRESENTATIVE SIGNATURE UNIT DATE/TIME

6 (Rev-0)

QA-2 - QUALITY ASSURANCE INSPECTION FORM

(ENVIRONMENTAL READINGS)

VESSEL NAME HULL #

WORK

Use one sheet for each activity. Record conditions every four hours from before surface preparation to application of final coating system coat.

DATE

TIME

ACTIVITY (SURFACE

PREPARATION, PRIMER

COAT, BARRIER COAT, TOP

COAT, ETC…)

LOCATION (FRAME &

DECK, RELATION TO

EQUIPMENT, ETC.)

TEMPERATURE % REL.

HUMID-

ITY

DEW

PT.

SURFAC

E

AMBIEN

T

ΔT

| DP -

SURFACE |

7 (Rev-0)

QA-3a - QUALITY ASSURANCE INSPECTION FORM

(SURFACE PROFILE LOG FOR PROFILE MEASUREMENTS IAW ASTM D4417-METHOD-C)

VESSEL NAME HULL # WORK ITEM

LOCATION OF WORK (FRAME REFERENCES) AREA (SQFT)

SURFACE PREPARATION METHOD PROFILE ACHIEVED (MILS)

MIN MAX MEAN

SSPC-SP-10/NACE No. 2

SSPC-SP WJ-2/NACE WJ-2

SSPC-SP-3

SSPC-SP-11

SSPC-SP-11 (inaccessible area) Brush-blasting (non-metallic substrate)

ABRASIVE MANUFACTURER: ABRASIVE SIEVE SIZE:

PLACE SURFACE PROFILE REPLICA TAPES IN THE SPACES PROVIDED BELOW, TO SERVE AS

PERMANENT QA RECORD. MAINTAIN A SEPARATE LOG FOR EACH LOCATION. WHEN AN AREA IS

DIVIDED INTO SEPARATE SECTIONS, MAINTAIN A SEPARATE LOG FOR EACH SECTION.

Place Surface Profile Replica Tape Here

Place Surface Profile Replica Tape Here

Place Surface Profile Replica Tape Here

Reading (mils): Reading (mils): Reading (mils):

Place Surface Profile Replica Tape Here

Place Surface Profile Replica Tape Here

Place Surface Profile Replica Tape Here

Reading (mils): Reading (mils): Reading (mils):

Place Surface Profile Replica Tape Here

Place Surface Profile Replica Tape Here

Place Surface Profile Replica Tape Here

Reading (mils): Reading (mils): Reading (mils):

Place Surface Profile Replica Tape Here

Place Surface Profile Replica Tape Here

Place Surface Profile Replica Tape Here

Reading (mils): Reading (mils): Reading (mils):

Place Surface Profile Replica Tape Here

Place Surface Profile Replica Tape Here

Place Surface Profile Replica Tape Here

Reading (mils): Reading (mils): Reading (mils):

MEAN MIL READING (IAW ASTM D4417-METHOD C) FOR ABOVE 15 READINGS:

NAME OF QP-1/NACE INSPECTOR SIGNATURE CERT. # DATE /

TIME

8 (Rev-0)

QA-3b - QUALITY ASSURANCE INSPECTION FORM

(SURFACE PROFILE LOG FOR PROFILE MEASUREMENTS IAW ASTM D4417-METHOD-B)

VESSEL NAME HULL # WORK ITEM

SURFACE PREPARATION METHOD PROFILE ACHIEVED (MILS)

MIN MAX MEAN

SSPC-SP-10/NACE No. 2

SSPC-SP WJ-2/NACE WJ-2

SSPC-SP-3

SSPC-SP-11

SSPC-SP-11 (inaccessible area) Brush-blasting (non-metallic substrate)

ABRASIVE MANUFACTURER: ABRASIVE SIEVE SIZE:

RECORD MEASUREMENTS TAKEN IN THE SPACES PROVIDED BELOW, TO SERVE AS PERMANENT

QA RECORD. MAINTAIN SEPARATE LOG FOR EACH LOCATION. WHEN AN AREA IS DIVIDED INTO

SEPARATE SECTIONS, MAINTAIN A SEPARATE LOG FOR EACH SECTION.

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Mean Mils Reading (IAW ASTM D4417-Method B for above 10 readings (by column):

Mean Reading (mils)

9 (Rev-0)

QA-4 - QUALITY ASSURANCE INSPECTION FORM

(SURFACE SOLUBLE SALT CONDUCTIVITY LOG)

VESSEL NAME HULL # WORK

SOLUBLE SALT CONDUCTIVITY MEASUREMENTS IAW SSPC-GUIDE 15.

DATE TEST LOCATIONS CONDUCTIVITY (MICROSIEMENS/CM)

10 (Rev-0)

QA-5 - QUALITY ASSURANCE DATA FORM

(COATING THICKNESS)

(Use one sheet for each sequence)

VESSEL NAME HULL #

WORK ITEM

COATING MFG PRODUCT NAME

BATC

H #

INDUCTI

ON TIME

COATING SYSTEM

SEQUENCE

(PRIMER/TOUCHUP/3RD

COAT, ETC.)

DRY FILM THICKNESS (DFT) MEASUREMENTS IAW SSPC-PA 2.

SPOT 1 2 3 4 5

AVERAGE

VALUE

*BASE METAL READING

(BMR)

*Required, If Magnetic Pull-Off (Type I/Banana) Gauge Is Used.

LOCATION (FRAME REFERENCE):

SPOT 1 2 3 4 5 OVERALL AVG. DFT ADJUSTMENTS

1 AVG. BMR DEVIATION

3 BEFORE ADJUSTMENTS AFTER ADJUSTMENTS

AVG.

LOCATION (FRAME REFERENCE):

SPOT 1 2 3 4 5 OVERALL AVG. DFT ADJUSTMENTS

1 AVG. BMR DEVIATION

3 BEFORE ADJUSTMENTS AFTER ADJUSTMENTS

AVG.

LOCATION (FRAME REFERENCE):

SPOT 1 2 3 4 5 OVERALL AVG. DFT ADJUSTMENTS

1 AVG. BMR DEVIATION

3 BEFORE ADJUSTMENTS AFTER ADJUSTMENTS

AVG.

APPLICATION METHOD (AIRLESS,

CONVENTIONAL SPRAY, ROLLED)

AVERAGE DFT

11 (Rev-0)

4.2 Tank and Void Assessment form.

12 (Rev-0)

13 (Rev-0)

12300_ESD_1022_FLT

REC_63110_FLT_CHNLKR_210 WMEC ‘B’ Class (ALL) (0420)

WORK ITEM 1: Chain Lockers, Clean and Inspect

1. SCOPE

1.1 Intent. This work item describes the requirements for the Contractor to clean and inspect the Chain Locker(s).

1.2 Government-furnished property.

None.

2. REFERENCES

COAST GUARD DRAWINGS

Coast Guard Drawing 627 WMEC 116-001, Rev-, Forepeak Framing, Chain Locker & Transv.

Bhds #12 & #15 1/2

COAST GUARD PUBLICATIONS

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2022, General Requirements

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2022, Welding and Allied Processes

OTHER REFERENCES

None

3. REQUIREMENTS

3.1 General. The Contractor must refer to Coast Guard Drawing 627 WMEC 116-001 for guidance in accomplishing this work item.

3.1.1 CIR.

None.

3.1.2 Tech Rep.

Not applicable.

14 (Rev-0)

3.1.3 Protective measures. The Contractor must furnish and install all protective measures in accordance with SFLC Std Spec 0000, paragraph 3.3.3 (Vessel component, space, and equipment protection).

3.1.4 Interferences. The Contractor must handle all interferences in accordance with SFLC Std Spec 0000, (Interferences). Known interferences include, but are not limited to the following:

Eductor strainer.

Anchors and chains.

Sideshell void vent and drain plug.

Fluid contents of chain locker(s).

Deck grating.

NOTE

Coast Guard personnel will operate all shipboard machinery and equipment.

3.2 Operational test, initial. Prior to commencement of work, the Contractor must witness Coast Guard personnel perform an initial operational test of all items or shipboard devices to be disturbed, used, repaired, or altered, to demonstrate existing operational condition. Submit a CFR.

3.3 Cleaning tasks. The Contractor must refer to Coast Guard Drawing 627 WMEC 116-001 for guidance and clean all interior surfaces free of all foreign materials, such as sediment or sludge. Remove all persistent residues, taking care not to damage the coating system. Remove cleaning media and residues continuously during the washing process. Remove any residual wash media and wipe up residual moisture with clean lint-free cloths. Collect, contain, and dispose of all wash media, residues, and cleaning materials in accordance with all Federal, state, and local regulations.

3.4 Inspection. The Contractor must visually inspect sounding tubes and the port and starboard chain locker surfaces; including the sump, bellmouths, chain pipes, and all structural members. Complete the “Tank and Void Assessment Form” (found in the Work Item titled “General Requirements”) and submit via CFR. Electronic PDF version of this form will be furnished by the COR upon request. Include the following, as applicable:

Structural condition

Inaccessible areas

Condition of coating system, including measurements taken, percentage, location, and type of coating failure.

3.5 Ultrasonic thickness (UT) measurement. The Contractor must take a total of 25 UT measurements of tank plating, in locations designated by the Coast Guard Inspector, in accordance with SFLC Std Spec 0740, Appendix C. Use Coast Guard Drawing 627 WMEC 116-001 as guidance. Submit a CFR.

NOTE

Coast Guard personnel will operate all shipboard machinery and equipment.

3.6 Operational test, post repairs. After completion of work, the Contractor must thoroughly test, in the presence of the Coast Guard Inspector and demonstrate the bilge sensor(s)/alarm(s) to be in satisfactory operating condition. Submit a CFR.

15 (Rev-0)

4. NOTES

This section is not applicable to this work item.

16 (Rev-0)

12300_ESD_1022_FLT

REC_12311_FLT_210’ WMEC ‘B’ Class (ALL) (1022)

WORK ITEM 2: Tanks, MP Fuel Stowage and Overflow, Clean and Inspect

1. SCOPE

1.1 Intent. This work item describes the requirements for the Contractor to clean and inspect the following tank(s):

TABLE 1: TANKS

TYPE OF TANK LOCATION CAPACITY - 95%

(GALLONS)

LOW SUCTION

(GALLONS)

Diesel Fuel Storage 4-62-0-F 5769 192 Diesel Fuel Storage 4-72-3-F 5596 167 Diesel Fuel Storage 4-72-4-F 5596 167

Diesel Fuel Overflow 4-96-1-F 517 17

1.2 Government-furnished property.

None.

2. REFERENCES

COAST GUARD DRAWINGS

Coast Guard Drawing 627 WMEC 123-002, Rev C, New Double Bottom Fuel Tank Structure Details

Coast Guard Drawing 627 WMEC 123-003, Rev B, Lube Oil, Dirty Oil, & Diesel Oil Overflow Tanks Structural Details

Coast Guard Drawing 627 WMEC 261-001, Rev C, Diagram Fuel Oil System

Coast Guard Drawing 627 WMEC 261-002, Rev F, Arrangement of Fuel Oil System

COAST GUARD PUBLICATIONS

Coast Guard Technical Specification D-123-2046, Feb 2020, 210’ WMEC B Class Fluid Handling Plan for Tank Inspections

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2022, General Requirements

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2022, Welding and Allied Processes

17 (Rev-0)

OTHER REFERENCES

Federal Specification (Fed Spec) QQ-N-281, Oct 1985, Nickel-Copper Alloy Bar, Rod, Plate, Sheet, Strip, Wire, Forgings, and Structural and Special Shaped Sections

Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) C6183B, 2019, Cork and Rubber Composition Sheet; for Aromatic Fuel and Oil Resistant Gaskets

3. REQUIREMENTS

3.1 General.

3.1.1 CIR.

None.

3.1.2 Tech Rep.

Not applicable.

3.1.3 Protective measures. The Contractor must furnish and install all protective measures in accordance with SFLC Std Spec 0000, paragraph 3.3.3 (Vessel component, space, and equipment protection).

3.1.4 Interferences. The Contractor must handle all interferences in accordance with SFLC Std Spec 0000, (Interferences). Known interferences include, but are not limited to the following:

Fuel

Piping

Tank access cover

3.1.4.1 The Contractor must follow the fluid handling plan in accordance with Coast Guard Technical Spec D-123-2046 when moving fluid between tanks to ensure adequate stability of the vessel.

3.1.4.2 Remove up to a total of 2,500 gallons of fuel. Document a complete chain of custody record of the removed tank contents from the vessel to the point of final destination or delivery. Submit document to the COR upon completion of work.

NOTE

Vessel may come in with less tank fluid contents than specified above.

3.1.4.3 Dispose of removed fluids in accordance with all applicable Federal, state, and local regulations.

3.1.4.4 Provide the following to support Coast Guard personnel to refuel equipment:

boom around cutter tagout crane way equipment

Oil transfer supervisor.

NOTE

Coast Guard personnel will operate all shipboard machinery and equipment.

18 (Rev-0)

3.2 Operational test, initial. Prior to commencement of work, the Contractor must witness Coast Guard personnel perform an initial operational test of the equipment listed below to demonstrate existing operational condition. Submit a CFR.

TLI for tanks

NOTE

Initial and post repair operational tests apply only to tanks that possess TLIs.

3.3 Plug log. The Contractor must keep a written record of all plugs put in any tank vents. A separate list must be kept for each tank being entered.

3.3.1 Ensure that all plugs are removed from each tank upon completion of work in the tank.

3.3.2 The plug log must be available to the Coast Guard Inspector when the inspector is performing his close-out inspection on each tank.

3.4 Cleaning requirements. The Contractor must refer to Coast Guard drawings 627 WMEC 627 WMEC 123-002, 627 WMEC 123-003, 627 WMEC 261-001 and 627 WMEC 261-002 for guidance in accomplishing this work. The Contractor must remove tank cover(s) and clean tank interior surfaces free of all foreign materials, such as residual fuel or water, sediment, sludge, rust, or biological growth, taking care not to damage the coating system (if applicable). Remove cleaning media and residues continuously during the washing process. Remove any residual wash media; and wipe up residual moisture with clean lint-free cloths.

3.5 Tank content and waste disposal. The Contractor must dispose of residual tank contents and any cleaning fluids in compliance with all applicable Federal, state, and local laws, ordinances and regulations. Document a complete chain of custody record of the removed tank contents and generated wastes, from the vessel to the point of final destination or delivery. Submit document to the COR upon completion of work.

3.6 Inspection. The Contractor must visually inspect all tank interior surfaces, including, but not limited to bulkheads, floor and overhead plating, structural members, manhole cover surfaces, fasteners and gasket seating surfaces. Complete the “Tank and Void Assessment Form” (found in the Work Item titled “General Requirements”) and submit via CFR. Electronic PDF version of this form will be furnished by the COR upon request. Include the following, as applicable:

Tank structural condition.

Inaccessible areas.

Condition of tank coating, including; measurements taken, percentage, location, and type of coating failure (if tank interior surfaces are coated).

Tank level indicator (TLI) and/or float switch condition, as applicable.

Sounding/vent tube and striker plate condition (including vent check valve and waster piece).

Suction and discharge piping condition.

Fastener material and condition (correct fastener material is stainless steel).

3.7 Tank closing. The Contractor must ensure that the tank(s) remain open for at least 24 hours after completion of any KO-authorized repair and preservation procedures. Notify the COR at least 24 hours prior to closing the tank(s) and ensure tank closure is accomplished in the presence of the Coast Guard

19 (Rev-0)

Inspector. After satisfactory inspection by the Coast Guard Inspector and completion of all authorized repairs, close tank manhole cover(s) with new gasket material conforming to AMS-C6183. Chase threads on studs to ensure even installation of the access covers. Renew any damaged nuts.

3.7.1 The Contractor must renew 100% of nuts and washers.

3.8 Operational test, post repairs. After completion of work and in the presence of the Coast Guard Inspector, the Contractor must thoroughly test and demonstrate the equipment listed below to be in satisfactory operating condition. Submit a CFR.

Designated tank TLIs

Vent check valves

NOTE

Coast Guard personnel will operate all shipboard machinery and equipment.

3.9 Ultrasonic thickness (UT) measurement. The Contractor must take a total of 50 UT measurements of tank plating in each tank in accordance with SFLC Std Spec 0740, Appendix C in locations designated by the Coast Guard Inspector. Submit a CFR.

3.9.1 In addition to the UT measurements, take up to 10 pit-depth measurements within each tank, using a suitable pit depth gauge.

4. NOTES

4.1 Tank content removal. The Ship’s force will pump down the tanks to the maximum extent possible with the installed pumping system.

4.2 Tank inspection. The Coast Guard Inspector will visually inspect the tank interior immediately prior to closing.

4.3 Tank content restoration. The Ship’s force will procure new fluids and refill all tanks at the appropriate time.

20 (Rev-0)

12305_ESD_0723_FLT

REC_12311_FLT_210’ WMEC ‘B’ Class (ALL) (1022)

WORK ITEM 3: Tanks, Potable Water, Clean and Inspect

1. SCOPE

1.1 Intent. This work item describes the requirements for the Contractor to clean and inspect the following tank(s):

TABLE 1 - TANKS

TYPE OF TANK LOCATION CAPACITY - 95%

(GALLONS)

LOW SUCTION

(GALLONS)

Potable Water 4-FP-0-W* 5,776 120

Potable Water 4-172-0-W 6,148 160

Potable Water 4-174-1-W 2,480 40 Potable Water 4-174-2-W 2,480 40

*NOTE: This tank is typically used for ballast, but can be used for potable water in an emergency. The Contractor must NOT disinfect/sanitize this tank, unless directed via an approved Change Request from the KO.

1.2 Government-furnished property.

None.

2. REFERENCES

COAST GUARD DRAWINGS

Coast Guard Drawing 627 WMEC 533-001, Rev K, Diagram Hot & Cold Potable Water System

Coast Guard Drawing 627 WMEC 533-002, Rev H, Arr of Hot & Cold Potable Water

COAST GUARD PUBLICATIONS

Coast Guard Technical Specification D-123-2046, Feb 2020, 210’ WMEC B Class Fluid Handling Plan for Tank Inspections

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2022, General Requirements

OTHER REFERENCES

American National Standards Institute/NSF International (ANSI/NSF) 61, 2015, Drinking Water System Components - Health Effects

21 (Rev-0)

American National Standards Institute/American Water Works Association (ANSI/AWWA) C652, 2011, Disinfection of Water-Storage Facilities

3. REQUIREMENTS

3.1 General.

3.1.1 CIR.

None.

3.1.2 Tech Rep.

Not applicable.

3.1.3 Protective measures. The Contractor must furnish and install all protective measures in accordance with SFLC Std Spec 0000, paragraph 3.3.3 (Vessel component, space, and equipment protection).

3.1.4 Interferences. The Contractor must handle all interferences in accordance with SFLC Std Spec 0000, (Interferences). Known interferences include, but are not limited to the following:

Fluid contents

Piping

RO system components

Deck grating.

3.1.4.1 The Contractor must follow the fluid handling plan in accordance with Coast Guard Technical Spec D-123-2046 when moving fluid between tanks to ensure adequate stability of the vessel.

NOTE

Coast Guard personnel will operate all shipboard machinery and equipment.

3.2 Operational test, initial. Prior to commencement of work, the Contractor must witness Coast Guard personnel perform an initial operational test of the equipment listed below to demonstrate existing operational condition. Submit a CFR.

TLI

3.3 Plug log. The Contractor must keep a written record of all plugs put in any tanks vents. A separate list must be kept for each tank being entered.

3.3.1 Ensure that all plugs are removed from each tank upon completion of work in the tank.

3.3.2 Ensure the plug log is available to the Coast Guard inspector when the inspector is performing his close-out inspection on each tank.

3.4 Tank content removal. The Contractor must remove and dispose of all fluids and/or residues in accordance with all applicable Federal, state, and local regulations. The Contractor must notify the Dockmaster prior to filling or draining the potable water tank(s), when this item is being executed in a

22 (Rev-0) drydock availability. The Contractor must refer to the Coast Guard drawings listed in Section 2 (References) for guidance in accomplishing this work item.

3.5 Tank cleaning. The Contractor must remove tank cover(s); clean tank interior surfaces free of all foreign materials, such as sediment, sludge and bacterial growth. Remove all persistent residues, taking care not to damage any tank coating system. Remove cleaning media and residues continuously from the tank during the washing process. Remove any residual wash media and wipe up residual moisture with clean lint-free cloths. Collect, contain, and dispose of all wash media, residues, and cleaning materials in accordance with all Federal, state, and local regulations.

3.6 Inspection. The Contractor must visually inspect all tank interior surfaces, including, but not limited to bulkheads, floor and overhead plating, structural members, manhole cover surfaces, fasteners and gasket seating surfaces. Complete the “Tank and Void Assessment Form” (found in the Work Item titled “General Requirements”) and submit via CFR. Electronic PDF version of this form will be furnished by the COR upon request. Include the following, as applicable:

Tank structural condition.

Inaccessible areas, if any.

Condition of tank coating, including measurements taken, percentage, location, and type of coating failure.

Tank level indicator (TLI) and/or float switch condition (if applicable).

Sounding tube and striker plate condition.

Suction and discharge piping condition.

Fastener material and condition.

3.7 Tank closing. The Contractor must notify the COR at least 24 hours prior to closing the tank(s) and ensure tank closure is accomplished in the presence of the Coast Guard Inspector. After satisfactory inspection by the Coast Guard Inspector, and completion of all authorized repairs, close tank manhole cover(s) with new gasket material conforming to ANSI/NSF 61. Renew all stud cotton grommets (as applicable) upon reinstallation of manhole cover(s).

3.7.1 The Contractor must renew 100% of nuts and washers.

3.8 Tank disinfecting. After all other work involving…

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