Attachment 1 Statement Of Work.pdf

Container Express (CONEX) Box

Mobile Ground Control Station (MGCS) CONEX Requirements

Revision:2nd

Date: 01/26/2021

National Aeronautics and Space Administration Armstrong Flight Research Center Edwards, California

Revision Sheet

Revision Author Date List of Changes revised Nydia Neris 01/26/2021 Added POP, deliverables, Spelled abbreviations.

Table of Contents

1. General Requirements

2. C2 CONEX

2.1. Container #1 Specifications

2.2. Personnel Access Wall

2.3. ECS/Egress wall

2.4. Internal Communications Security (COMSEC) Wall

2.5. Interior Wall / Ceiling / Floor

2.6. C2 Server Area (General)

2.7. Shelf Systems (C2 Server Area)

2.8. Transit Case Lifting Points (C2 Server Area)

2.9. Personnel Area (General)

2.10. Workstations (Personnel Area)

2.11. Desk (Personnel Area)

2.12. Fire Safety

2.13. Electrical

2.14. Fiber

2.15. Networking

2.16. Lighting

2.17. Heating, ventilation, and air conditioning (HVAC)

3. Payload CONEX #2 Box

3.1. Container Specifications

3.2. Personnel Access Wall

3.3. Environmental Control system (ECS)/Egress wall

3.4. Internal Sever Wall

3.5. Interior Wall / Ceiling / Floor

3.6. Payload Server Area (General)

3.7. Personnel Area (General)

3.8. Fire Safety

3.9. Electrical

3.10. Networking

3.11. Lighting

3.12. Heating, ventilation, and air conditioning (HVAC)

4. Antenna Group CONEX #3 Box

4.1. Container Specifications

4.2. Egress Access Wall

4.3. Interior Wall / Ceiling / Floor

4.4. Antenna Group Area (General)

4.5. Fire Safety

4.6. Electrical

4.7. Lighting

4.8. Heating, ventilation, and air conditioning (HVAC)

5. Deliverables

6. Performance / Qualifications

7. Government Furnished Property/Material/Equipment

8. Period of Performance & Delivery

1. General Requirements The vendor shall provide a proposal to customize three CONEX boxes into one each of the CONEX configurations specified below and in Attachment 1 – MGCS CONEX Conceptual Layouts. The proposal shall include a description of the design to include the proposed materials, schedule, warranty and acceptance testing. The vendor shall provide a list of the materials used and as built drawings of the each delivered CONEX.

Shipment of the containers to AFRC shall be provided by the vendor and coordinated with the customer in accordance with the Period of Performance and Delivery paragraph below. See section 8. Period of Performance & Delivery for point of contact (POC).

2. C2 CONEX

2.1. Container #1 Specifications

2.1.1. The Container shall be a new 40ft “High Cube” International Organization for Standards (ISO) shipping container with cargo doors on both ends.

2.1.2. The Container shall be capable of being picked up with standard CONEX moving equipment from the middle by a heavy lift Forklift / crane / stacker.

2.1.3. The Container shall be Coast Guard Certified allowing for 3-5 years of use upon delivery and must have a valid Container Safety Certification (CSC) plate affixed to an exterior of the CONEX.

2.1.4. The Container shall be Coast Guard Certified when the modifications are complete.

2.1.5. The double cargo doors shall have the capability to fold all the way back against the side of container and be restrained sufficient to withstand typical weather.

2.1.6. The main cargo doors must be able to properly close and lock once all modifications have been made.

2.1.7. The exterior of the container, the inside of the cargo doors and the exterior of the newly installed walls shall be painted with at least two coats of white maritime coating (Anti-Rust) where painting does not cover certification placards.

2.1.8. No penetrations shall be made through the container itself, only within the new access walls being built behind the existing cargo doors.

2.2. Personnel Access Wall

2.2.1. A Steel Wall shall be welded behind the existing front double doors.

2.2.2. The exterior of the wall shall have 14 gauge steel over studs and insulation.

2.2.3. Steel Wall shall be weather tight.

2.2.4. The steel wall shall contain a commercial type 6’8” high 36” wide steel framed, insulated door (Personnel access door) with sufficient weather stripping to protect interior from outdoor elements.

2.2.5. The Personnel Access Door shall be fire rated for a minimum of 20 minutes.

2.2.6. The threshold of the personnel access door shall be even with the interior raised floor.

2.2.7. The personnel access door shall support a commercial keypad lock, which will be furnished by the customer. See section 7. Government Furnished Property/Material/Equipment

2.2.8. The personnel access door shall include a door closer adjusted to allow the door to close automatically without slamming.

2.2.9. The personnel access door shall have a means to secure the access door in an open position.

2.2.10. The vendor shall provide a ramp to the personnel access door with a slope between 7 and 15 degrees.

2.2.11. The ramp shall be designed to be stored in the space between the Personnel Access wall and the cargo doors for transportation.

2.2.12. The ramp shall be minimum 36” wide between handrails.

2.2.13. The ramp shall have standard height handrails, as defined by the Americans with

Disabilities Act (ADA).

2.2.14. The personnel access door shall open outward and have a panic bar.

2.2.15. Four NEMA 5-15R Power Outlets (2x2) shall be installed on the exterior of the wall with weather tight covers.

2.2.16. The personnel door shall be offset to one side to allow for the workstation area to be installed along the opposite wall.

2.2.17. The interior of the Personnel Access wall shall be insulated and finished like the remaining interior walls.

2.2.18. An Audible/Visual alarm shall be placed above the Personnel access door to be connected to Smoke/Carbon Monoxide detectors. (Note Audible and Visual Alarm components may be separate or combined in a single unit)

2.2.19. The Audible alarm shall have a minimum decibel rating of 90 dB at 10 feet.

2.2.20. The Visual alarm shall be a strobe light that can be seen from 50 feet in typical daylight.

2.3. ECS/Egress wall

2.3.1. A Steel Wall shall be welded behind the existing rear double doors.

2.3.2. The exterior of the wall shall have 14 gauge steel over studs and insulation.

2.3.3. Steel Wall shall be weather tight.

2.3.4. The steel wall shall have two 16 inch outside diameter ports for Environmental

Control System (ECS) inlet air.

2.3.5. The ECS inlet air ports shall be located 70 inches from the CONEX floor.

2.3.6. The ECS inlet air ports shall be located 12 inches from inside of either the CONEX Wall

2.3.7. The ECS Inlet and Outlet ports shall have a minimum 6 inch protrusion to use as a clamping surface when attaching the ECS Supply Ducts.

2.3.8. The steel wall shall have two 16 inch outside diameter ports for ECS Return Air.

2.3.9. The steel wall shall have two 16 inch outside diameter ports for ECS Inlet Air.

2.3.10. The ECS outlet air ports shall be located 12 inches from the CONEX floor.

2.3.11. The ECS outlet air ports shall be located 12 inches from inside of the CONEX Side

Walls.

2.3.12. Both the ECS outlet and inlet ports shall have one of the two options below to prevent unauthorized access to the container.

2.3.12.1. Option 1: 4” on center or less grid of welded steel bars minimum 1/2”.

2.3.12.2. Option 2: 9 gauge or greater expanded steel mesh.

2.3.13. The provisions outlined in Requirement 2.3.12 shall be installed on the Server Area side of the wall.

2.3.14. Nine Cam-Lok Power Female connectors (Two Red, Two Black, Two Blue, Two white, and one Green) shall be installed on the ECS/Egress wall.

2.3.15. Cam-Lok Power Connectors shall be rated to a minimum 240VAC 200 Amps.

2.3.16. Green Cam-Lok Power Connector shall be used for Interior Earth Ground.

2.3.17. The mating Male Cam-Lok Power Connectors shall be provided by the vendor.

2.3.18. One IEC-60309 250V 3 Pole 4-Wire 100A Receptacle Style shall be installed on the exterior of the wall for HVAC Power.

2.3.19. Four NEMA 5-15R Power Outlets (2x2) shall be installed on the exterior of the wall with weather tight covers.

2.3.20. An 18” square by .125 inch thick pass-through plate shall be installed in the wall to contain the following pass-through

2.3.20.1. 40 ST-ST fiber connectors

2.3.20.2. 4 TNC RF Connectors

2.3.20.3. 2 D38999 Style Bulkhead connector for HVAC control. (See Requirement 2.17.7 for Connections)

2.3.21. The Pass-Through plate shall be attached to the interior of the wall to prevent unauthorized removal of the pass-through plate.

2.3.22. The Pass-Through plate shall be removable to allow for modifications or replacement.

2.3.23. The Pass-Through plate shall have lockable cover open on the bottom and hinged on the top.

2.3.24. The Pass-Through cover shall have enough space to allow for proper cable bends in connected fiber cable without having to use right angle connectors.

2.3.25. The Pass-Through cover shall have weather stripping on the top and sides to protect from water intrusion through these sides.

2.3.26. On the interior of the ECS/Egress Wall there shall be two IEC-60309 250V 2 Pole 3-

Wire 60A Receptacle Style located 36 inches above the raised floor and centered on shelf system.

2.3.27. Cam-Lok Power connectors shall have weather tight covers.

2.3.28. The interior of the ECS/Egress wall shall be insulated and finished like the remaining interior walls.

2.4. Internal Communications Security (COMSEC) Wall

2.4.1. An Interior steel wall shall be installed 268” from the ECS/Egress Wall.

2.4.2. The portion of the wall below the raised floor shall have one of the two options below to prevent unauthorized access to the container.

2.4.2.1. Option 1: 4” on center or less grid of welded steel bars minimum 1/2” thick.

2.4.2.2. Option 2: 9 gauge or greater expanded steel mesh.

2.4.3. The steel wall shall have openings sized to have a combined cross-sectional area of 16 inch ID duct into the Personnel Area at the top corners of the wall.

2.4.4. The Top corner openings shall have one of the two options below to prevent unauthorized access to the container.

2.4.4.1. Option 1: 4” on center or less grid of welded steel bars minimum 1/2” thick.

2.4.4.2. Option 2: 9 gauge or greater expanded steel mesh.

2.4.5. The provisions outlined in Requirement 2.4.2 and 2.4.4 shall be attached on the Server area side of the wall.

2.4.6. The steel wall shall contain a commercial type 6’8” high 36” wide steel framed, steel door. This door will be known as the COMSEC access Door.

2.4.7. The COMSEC Access Door shall be a fire rated for a minimum of 20 minutes.

2.4.8. The threshold of the COMSEC access door shall be even with the interior raised floor.

2.4.9. The COMSEC access door shall support an FF-L-2890 Type III (FF-L-2740B Combination lock with panic bar), which will be furnished by the customer.

2.4.10. The COMSEC access door shall include a door closer adjusted to allow the door to close automatically without slamming.

2.4.11. The COMSEC access door shall swing open into Personnel Area to allow for emergency evacuation.

2.4.12. The COMSEC door shall be offset to align with the Personnel Access door.

2.4.13. The COMSEC Wall shall be finished on both sides like the remaining interior walls.

2.5. Interior Wall / Ceiling / Floor

2.5.1. All finish materials shall be rated NFPA 1 Class C.

2.5.2. The walls and ceiling shall be framed out using industry standard methodologies.

2.5.3. The walls and ceiling shall be insulated with spray foam insulation.

2.5.4. Spray Foam insulation shall fill a minimum 95% of the wall cavities.

2.5.5. The interior floor shall be a 6” raised floor system that allows for the removal of tiles for access below the floor for cable runs, HVAC Return and maintenance.

2.5.6. The raised floor system shall be capable of supporting a min 100 psi load.

2.5.7. There shall be sufficient air flow tiles in the raised floor to be equivalent to the cross-sectional area of two 16-inch ID circular ducts.

2.5.8. Air flow tiles shall be split evenly between the C2 Server and Personnel Area.

2.5.9. The Raised floor tile surface shall be finished with Anti-static ESD medium gray carpet.

Customer shall provide approval of the final color.

2.5.10. In each aisle between racks, centered on each transit case stack and aligned with the edge of the rack there shall be a 6” x 4” Cable pass-through installed in raised floor tiles.

2.5.11. Centered under the Egress panel there shall be a 6” x 4” Cable pass-through installed in the floor tiles.

2.5.12. The vendor shall provide a 10% spare stock (rounded up) of each tile type used in the raised floor.

2.5.13. The vendor shall provide a minimum of 3 tile lifting tools or 2 lifting tools for each tile type if different tools are used for each tile type.

2.5.14. The ceiling shall be covered with white Fiberglass Reinforced Panels (FRP) Vinyl type wall panel over studs and insulation.

2.5.15. The interior walls shall have 3/4” marine grade plywood over the framing and insulation.

2.5.16. The plywood material on the walls shall be covered with a Medium Gray short nap carpet. Customer shall provide approval of the final color.

2.6. C2 Server Area (General)

2.6.1. Four sets of two NEMA 5-15R plug shall be located on the wall opposite the Shelf

Systems and evenly spaced 16 inches above the raised floor.

2.6.2. The aisles between Shelf systems in the C2 server area shall be minimum 40” wide.

2.6.3. The long aisle at the end of the shelf system shall be a minimum of 28” wide

2.6.4. Each shelf system shall be installed along one long wall of the Container opposite of the door (The long aisle is in line with the door).

2.6.5. There shall be 3 shelf systems, as defined by section 2.7, installed in the C2 Server

Area

2.6.6. Lifting points, as defined by section 2.8, shall be installed on the ceiling centered in each aisle and centered on each transit case stack.

2.6.7. Additional lifting point (along the long aisle), as defined by 2.8, shall be installed in the top corner of the long aisle center on each shelf aisle.

2.6.8. Anchor points, as defined by 2.8, shall be installed near the raised floor along the long aisle below the lifting points.

2.6.9. Between the 2nd and 3rd Shelf system from the ECS/Egress wall there shall be a two fiber wall panels with 4 pairs each of ST connectors. Reference requirement 2.14.3 for connections.

2.6.10. Between the ECS/Egress wall and the 1st Shelf system there shall be a RJ45 patch panel sufficient to connect all Workstation RJ-45 Wall plates. Reference requirement

2.15.2 for connections to the patch panel.

2.7. Shelf Systems (C2 Server Area)

2.7.1. Each Shelf system shall support six Classic V 9U Pelican Cases in a 2 wide by 3 high configurations.

2.7.2. The bottom row of cases may be placed directly on the raised floor

2.7.3. Each Shelf shall be capable of supporting 500lbs each.

2.7.4. Each Shelf in the shelf system shall only support one Classic V 9U Pelican Case.

2.7.5. Each Shelf System shall be secured to the CONEX floor and ceiling.

2.8. Transit Case Lifting Points (C2 Server Area)

2.8.1. Lifting points shall be rated for 500 lbs. minimum in any pull direction.

2.8.2. Anchor points shall be rated for 500 lbs. minimum in any pull direction.

2.8.3. Lifting and Anchor points shall be a minimum 2” wide standard D-Rings

2.9. Personnel Area (General)

2.9.1. Four sets of two NEMA 5-15R plug shall be located on the wall opposite the Desk and evenly spaced 16 inches above the raised floor.

2.9.2. Plenums will be installed along corner of the ceiling and each long wall for ECS airflow.

2.9.3. The combined inside cross sectional area of the plenums shall be equivalent to a 16-inch ID duct.

2.9.4. Plenums shall be connected to opening in the COMSEC wall described in 2.4.3.

2.10. Workstations (Personnel Area)

2.10.1. The desk in the personnel area shall be divided into two Workstation A and two

Workstation B Areas.

2.10.2. Each Workstation A area shall consist of the following:

2.10.2.1. One 1U 19” rack bracket set for vertical mounting (face up) of rack equipment centered on the Workstation

2.10.2.2. Four VESA compatible swing arm mounts capable of supporting 27” monitor in a

2 Tall by 2 Wide, horizontally centered on the Workstation with the vertical center being at the eye height of an average person sitting at the desk.

2.10.2.3. Two NEMA 5-15R power Outlet (2x1) centered vertically between each VESA mount. (Total 4 power outlets)

2.10.2.4. One Wall Fiber plate with 4 pairs ST connectors located under the desk to the left of the 19 inch rack brackets.

2.10.2.5. Four NEMA 5-15R Power Outlets (2x2) located under the desk to the left of the 19 inch rack brackets

2.10.2.6. One 6 port RJ-45 Wall plate located to the Right of the 19 inch rack brackets.

2.10.3. Each Workstation B area shall consist of the following:

2.10.3.1. One 1U 19” rack bracket set for vertical mounting (face up) of rack equipment centered on the Workstation

2.10.3.2. Two VESA compatible swing arm mounts capable of supporting 27” monitor in a 2 Tall by 1 Wide, horizontally centered on the Workstation with the vertical center being at the eye height of an average person sitting at the desk.

2.10.3.3. Two NEMA 5-15R power Outlet (2x1) centered vertically between each VESA mount. (Total 2 power outlets)

2.10.3.4. Four NEMA 5-15R Power Outlets (2x2) located under the desk to the left of the 19 inch rack brackets

2.10.3.5. One 6 port RJ-45 Wall plate located to the Right of the 19 inch rack brackets.

2.10.4. The Workstation A areas shall be located side by side at the center of the desk.

2.11. Desk (Personnel Area)

2.11.1. There shall be a desk on one side of the Personnel area measuring 24 inches deep.

2.11.2. The Desk shall be 30” high

2.11.3. The Desk shall be spaced 1.75” from the Exterior Wall to allow for 19” rack mount brackets to be installed.

2.12. Fire Safety

2.12.1. One each type ABC Clean Agent fire extinguisher shall be located in each area.

2.12.2. All fire extinguisher locations shall be clearly marked.

2.12.3. Smoke/Carbon Monoxide detectors shall be installed in each area.

2.12.4. Smoke/Carbon Monoxide detectors shall be local sounder type.

2.12.5. Smoke/Carbon Monoxide detectors shall be connected to 110 VAC power.

2.12.6. Smoke/Carbon Monoxide detectors shall be connected to an external Audible/Visual alarm located on the personnel access wall.

2.12.7. Smoke/Carbon Monoxide detector shall have the capability of being disabled for transportation.

2.12.8. Audible/Visual Alarm shall have the capability of being disabled for transportation.

2.13. Electrical

2.13.1. The container shall have a 200 Amp 208/240 VAC Three Phase Service panel with a minimum 24 breaker slots.

2.13.2. Service Panel shall be fed from the Auto transfer switch.

2.13.3. Auto Transfer switch shall be fed from the Camlock Power Connectors (2.3.14).

2.13.4. CONEX shall have a 3-phase 200 Amp Auto Transfer switch installed in the C2 Server area above the power ingress connectors.

2.13.5. All Installed Power Connectors shall be marked with circuit breaker number that it is connected to.

2.13.6. Each circuit breaker in the service panel shall be descriptively marked as to what is connected to it.

2.13.7. Circuit Breaker Definitions:

2.13.7.1. The HVAC power connector shall be connected to a 100A three phase circuit breaker.

2.13.7.2. The NEMA 5-15R Power outlets at the VESA mounts shall be split between two 15A single pole circuit breaker with one each Workstation A and B located on each circuit.

2.13.7.3. The NEMA 5-15R Power outlets under the desk shall be split between four 15A single pole circuit breaker with one for each Workstation area.

2.13.7.4. The NEMA 5-15R Power Outlets located on the Exterior of the ECS/Egress wall shall be on a 15A single pole circuit breaker.

2.13.7.5. The NEMA 5-15R Power Outlets located on the Exterior of the Personnel wall shall be on a 15A single pole circuit breaker.

2.13.7.6. The two interior 60A IEC connectors shall each have a 60A double pole circuit breaker.

2.13.7.7. There shall be a 15A single pole circuit breaker for the lighting in the Server Area

2.13.7.8. There shall be a 15A single pole circuit breaker for the lighting in the Personnel

Area.

2.13.7.9. There shall be a 15A single pole circuit breaker for the plugs along the wall opposite of the shelf systems.

2.13.7.10. There shall be a 15A single pole circuit breaker for the plugs along the wall opposite of the desk

2.13.7.11. There shall be a 15A single pole circuit breaker for the emergency lights.

2.13.7.12. There shall be a 15A single pole circuit breaker for Smoke/Carbon Monoxide detectors and the Audible and Visual Alarm.

2.13.8. All Electrical Wiring shall be in accordance with the national electric code.

2.13.9. A 2 inch ID conduit shall be run from the service panel exiting under the raised floor to allow for additional circuits to be run.

2.13.10. All external Electrical Connections shall be a minimum 18” above the CONEX Floor.

2.14. Fiber

2.14.1. All in wall Fiber lines shall be run in minimum 1.5 inch ID conduit to allow for the replacement of the fibers.

2.14.2. All fibers shall be OM2, OM3 or OM4.

2.14.3. The fiber wall panels in the C2 server area shall be connected to the fiber wall panels at the Workstation A locations. (1 C2 server panel to each workstation panel)

2.14.4. Each Fiber in the Fiber Wall Panel shall be labeled at both panels with an appropriate matching designator.

2.15. Networking

2.15.1. All in wall networking cable shall be run in minimum 2 inch ID conduit to allow for the replacement of the cable.

2.15.2. All Wall panels shall be connected to the RJ-45 patch panel

2.15.3. All Networking Cable shall be IEC 11801-1 Category 6 or higher cable.

2.15.4. Each networking cable shall be labeled on the wall panel and patch panel with an appropriate matching designator.

2.16. Lighting

2.16.1. Exterior area flood light shall be installed on the Personnel Access Wall.

2.16.2. Exterior area flood light shall be installed on the ECS Egress Wall.

2.16.3. All Exterior lights shall be controlled from switches located on the inside of the

Personnel Access wall near the exterior access door.

2.16.4. Dimmable LED lighting shall be installed the over desk area of the container in the

Personnel Area to provide maximum illuminations per OSHA 1926.56 for offices within the area and minimize shadowing at the workstations.

2.16.5. Light switches to control the LED Lighting in the Personnel Area shall be located near both doors in the Personnel Area.

2.16.6. Dimmable LED lighting shall be installed down the middle of the container in the C2 Server Area to provide maximum illuminations per OSHA 1926.56 for offices within the area.

2.16.7. Light switches to control the LED Lighting in the C2 Server Area room shall be located near COMSEC Wall door on the C2 Server Area side of the wall.

2.16.8. LED light temperature should be between 2700k to 3500k.

2.16.9. Interior Lights shall be controlled by dimmer switches.

2.16.10. Exterior Lights shall be controlled by on/off light switches.

2.16.11. Emergency Exit Light shall be provided over the Personnel Access Door in the

Personnel Area.

2.16.12. Emergency Exit Light shall be provided over the COMSEC Door in the C2 Server Area.

2.16.13. Emergency Exit Light shall have the capability of being disabled for transportation.

2.16.14. Emergency Exit Lights shall have a minimum illumination per OSHA 1926.56 for exit ways.

2.17. HVAC

2.17.1. There shall be 4 registers in each plenum of the Personnel Area.

2.17.2. The ECS Inlet ducts shall have registers at the ingress point on the ECS/Egress wall.

2.17.3. The ECS Return Ducts shall be ducted to pull air from the under the raised floor.

2.17.4. The ECS Return ducts shall include provisions for filters to be installed at the egress point.

2.17.5. The HVAC controller shall be a dual unit lead/lag 2 stage HVAC Controller.

2.17.6. The HVAC Controller control signal wires shall be connected to the HVAC Control connectors located on the pass-through (2.3.20). One unit to each connector.

2.17.7. The HVAC Controller shall have the capability for remote management through an IP network.

2.17.8. The HVAC Controller shall be located C2 Server Area

2.17.9. Personnel Area Registers shall have the ability to manually control direction of airflow by minimum of 45 degrees in any direction.

2.17.10. Personnel Area Registers shall have the ability to manually control amount of airflow from full closed to full open.

2.17.11. The vendor shall provide 3 sets of single use air filters for the filter provisions described in 2.17.4.

3. Payload CONEX #2 Box

3.1. Container Specifications

3.1.1. The Container shall be a new 40ft “High Cube” ISO shipping container with cargo doors on both ends.

3.1.2. The Container shall be capable of being picked up with standard CONEX moving equipment and from the middle by a heavy lift Forklift / crane / stacker.

3.1.3. The Container shall be Coast Guard Certified allowing for 3-5 years of use upon delivery and must have a valid Container Safety Certification (CSC) plate affixed to an exterior of the CONEX.

3.1.4. The Container shall be Coast Guard Certified when the modifications are complete.

3.1.5. The double cargo doors shall have the capability to fold all the way back against the side of container and be restrained sufficient to withstand typical weather.

3.1.6. The main cargo doors must be able to properly close and lock once all modifications have been made.

3.1.7. The exterior of the container, the inside of the cargo doors and the exterior of the newly installed walls shall be painted with at least two coats of white maritime coating (Anti-Rust) where painting does not cover certification placards.

3.1.8. No penetrations shall be made through the container itself, only within the new access walls being built behind the existing cargo doors.

3.2. Personnel Access Wall

3.2.1. A Steel Wall shall be welded behind the existing front double doors.

3.2.2. The exterior of the wall shall have 14 gauge steel over studs and insulation.

3.2.3. Steel Wall shall be weather tight.

3.2.4. The steel wall shall contain a commercial type 6’8” high 36” wide steel framed, steel insulated door with sufficient weather stripping to protect interior from outdoor elements.

3.2.5. The Personnel Access Door shall be a fire rated for a minimum of 20 minutes.

3.2.6. The threshold of the personnel access door shall be even with the interior raised floor.

3.2.7. The personnel access door shall support a commercial keypad lock, which will be furnished by the customer. See section 7. GFE.

3.2.8. The personnel access door shall include a door closer adjusted to allow the door to close automatically without slamming.

3.2.9. The personnel access door shall have a means to secure the access door in an open position.

3.2.10. The vendor shall provide a ramp to the personnel access door with a slope between 7 and 15 degrees.

3.2.11. The ramp shall be designed in to be stored in the space between the Personnel Access wall and the cargo doors for transportation.

3.2.12. The ramp shall be 36” wide between handrails, as defined by the ADA

3.2.13. The ramp shall have standard height handrails, as defined by the ADA

3.2.14. The personnel access door shall open outward and have a panic bar.

3.2.15. Four NEMA 5-15R Power Outlets (2x2) shall be installed on the exterior of the wall with weather tight covers.

3.2.16. The personnel door shall be offset to one side to allow for the workstation area to be installed along the opposite wall.

3.2.17. The interior of the Personnel Access wall shall be insulated and finished like the remaining interior walls

3.2.18. An Audible/Visual alarm shall be placed above the Personnel access door to be connected to Smoke/Carbon Monoxide detectors. (Note Audible and Visual Alarm components may be separate or combined in a single unit)

3.2.19. The Audible alarm shall have a minimum decibel rating of 90 dB at 10 feet.

3.2.20. The Visual alarm shall be a strobe light that can be seen from 50 feet in typical daylight.

3.3. ECS/Egress wall

3.3.1. A Steel Wall shall be welded behind the existing rear double doors.

3.3.2. The exterior of the wall shall have 14 gauge steel over studs and insulation.

3.3.3. Steel Wall shall be weather tight.

3.3.4. The steel wall shall have two 16 inch outside diameter ports for Environmental

Control system (ECS) inlet air.

3.3.5. The ECS inlet air ports shall be located 70 inches from the CONEX floor.

3.3.6. The ECS inlet air ports shall be located 12 inches from inside of either the CONEX Wall

3.3.7. The ECS Inlet and Outlet ports shall have a minimum 6 inch protrusion to use as a clamping surface when attaching the ECS Supply Ducts.

3.3.8. The steel wall shall have two 16 inch outside diameter ports for ECS Return Air.

3.3.9. The steel wall shall have two 16 inch outside diameter ports for ECS Inlet Air.

3.3.10. The ECS outlet air ports shall be located 12 inches from the CONEX floor.

3.3.11. The ECS outlet air ports shall be located 12 inches from inside of the CONEX Side

Walls.

3.3.12. Both the ECS outlet and inlet ports shall have one of the two options below to prevent unauthorized access to the container.

3.3.12.1. Option 1: 4” on center or less grid of welded steel bars minimum 1/2”.

3.3.12.2. Option 2: 9 gauge or greater expanded steel mesh.

3.3.13. The provisions outlined in Requirement 2.3.12 shall be installed on the Server Area side of the wall.

3.3.14. Nine Cam-Lok Power Female connectors (Two Red, Two Black, Two Blue, Two white, and one Green) shall be installed on the ECS/Egress wall.

3.3.15. Cam-Lok Power Connectors shall be rated to a minimum 240VAC 200 Amps.

3.3.16. Green Cam-Lok Power Connector shall be used for Interior Earth Ground.

3.3.17. The mating Male Cam-Lok Power Connectors shall be provided by the vendor.

3.3.18. One IEC-60309 250V 3 Pole 4-Wire 100A Receptacle Style shall be installed on the exterior of the wall for HVAC Power.

3.3.19. Four NEMA 5-15R Power Outlets (2x2) shall be installed on the exterior of the wall with weather tight covers.

3.3.20. A 18” square by .125 inch thick pass-through plate shall be installed in the wall to contain the following pass-through

3.3.20.1. 20 ST-ST fiber connectors

3.3.20.2. 4 TNC RF Connectors

3.3.20.3. 2 D38999 Style Bulkhead connector for HVAC control. (See Requirement 3.12.7 for Connections)

3.3.21. The Pass-Through plate shall be attached to the interior of the wall to prevent unauthorized removal of the pass-through plate.

3.3.22. The Pass-Through plate shall be removable to allow for modifications or replacement.

3.3.23. The Pass-Through plate shall have lockable cover open on the bottom and hinged on the top.

3.3.24. The Pass-Through cover shall have enough space to allow for proper cable bends in connected fiber cable without having to use right angle connectors.

3.3.25. The Pass-Through cover shall have weather stripping on the top and sides to protect from water intrusion through these sides.

3.3.26. On the interior of the ECS/Egress Wall there shall be two IEC-60309 250V 2 Pole 3-

Wire 60A Receptacle Style located 36 inches above the raised floor and centered on shelf system.

3.3.27. Cam-Lok Power connectors shall have weather tight covers.

3.3.28. The interior of the ECS/Egress wall shall be insulated and finished like the remaining interior walls.

3.4. Internal Sever Wall

3.4.1. An Interior steel wall shall be installed 192” from the ECS/Egress Wall.

3.4.2. The portion of the wall below the raised floor shall have one of the two options below to prevent unauthorized access to the container.

3.4.2.1. Option 1: 4” on center or less grid of welded steel bars minimum 1/2” thick.

3.4.2.2. Option 2: 9 gauge or greater expanded steel mesh.

3.4.3. The steel wall shall have openings sized to have a combined cross sectional area of 16 inch ID duct into the Personnel Area at the top corners of the wall.

3.4.4. The Top corner openings shall have one of the two options below to prevent unauthorized access to the container.

3.4.4.1. Option 1: 4” on center or less grid of welded steel bars minimum 1/2” thick.

3.4.4.2. Option 2: 9 gauge or greater expanded steel mesh.

3.4.5. The provisions outlined in Requirement 3.4.2 and 3.4.4 shall be attached on the Server area side of the wall.

3.4.6. The steel wall shall contain a commercial type 6’8” high 36” wide steel framed, steel door. This door will be known as the Server access Door.

3.4.7. The Server Access Door shall be a fire rated for a minimum of 20 minutes.

3.4.8. The threshold of the Server access door shall be even with the interior raised floor.

3.4.9. The Server access door shall support a commercial keypad lock, which will be furnished by the customer.

3.4.10. The Server access door shall have a panic bar on the Server Area side.

3.4.11. The Server access door shall include a door closer adjusted to allow the door to close automatically without slamming.

3.4.12. The Server access door shall swing open into Personnel Area to allow for emergency evacuation.

3.4.13. The Server access door shall be offset to align with the Personnel Access door.

3.4.14. The Server Wall shall be finished on both sides like the remaining interior walls.

3.5. Interior Wall / Ceiling / Floor

3.5.1. All finish materials shall be rated NFPA 1 Class C.

3.5.2. The Server Wall shall be finished on both sides like the remaining interior walls.

3.5.3. The walls and ceiling shall be framed out using industry standard methodologies.

3.5.4. The walls and ceiling shall be insulated with spray foam insulation.

3.5.5. Spray Foam insulation shall fill a minimum 95% of the wall cavities.

3.5.6. The interior floor shall be a 6” raised floor system that allows for the removal of tiles for access below the floor for cable runs, HVAC Return and maintenance.

3.5.7. The raised floor system shall be capable of supporting a min 100 psi load.

3.5.8. There shall be sufficient air flow tiles in the raised floor to be equivalent to the cross-sectional area of two 16 inch ID circular ducts.

3.5.9. Air flow tiles shall be split evenly between the C2 Server and Personnel Area.

3.5.10. The Raised floor tile surface shall be finished with Anti-static ESD medium gray carpet.

Customer shall provide approval of the final color.

3.5.11. In each aisle between racks, centered on each transit case stack and aligned with the edge of the rack there shall be a 6” x 4” Cable pass-through installed in raised floor tiles.

3.5.12. Centered under the Egress panel there shall be a 6” x 4” Cable pass-through installed in the floor tiles.

3.5.13. The vendor shall provide a 10% spare stock (rounded up) of each tile type used in the raised floor.

3.5.14. The vendor shall provide a minimum of 3 tile lifting tools or 2 lifting tools for each tile type if different tools are used for each tile type.

3.5.15. The ceiling shall be covered with white FRP Vinyl type wall panel over studs and insulation.

3.5.16. The interior walls shall have 3/4” marine grade plywood over the framing and insulation.

3.5.17. The plywood material on the walls shall be covered with a Medium Gray short nap carpet. Customer shall provide approval of the final color.

3.6. Payload Server Area (General)

3.6.1. Two sets of four NEMA 5-15R plug shall be located on the wall opposite the Shelf

Systems and evenly spaced 16 inches above the raised floor.

3.6.2. The aisles between Shelf systems in the C2 server area shall be minimum 40” wide.

3.6.3. The long aisle at the end of the shelf system shall be a minimum of 28” wide

3.6.4. Each shelf system shall be installed along one long wall of the Container opposite of the door (The long aisle is in line with the door).

3.6.5. There shall be 2 shelf systems, as defined by section 2.7 installed in the Payload Server

Area

3.6.6. Lifting points, as defined by section 2.8, shall be installed on the ceiling centered in each aisle and centered on each transit case stack.

3.6.7. Additional lifting point (along the long aisle), as defined by 2.8, shall be installed in the top corner of the long aisle center on each shelf aisle.

3.6.8. An anchor point shall be installed near the raised floor along the long aisle below the lifting points.

3.6.9. Between the ECS/Egress wall and the Shelf system there shall be a RJ45 patch panel sufficient to connect all Workstation RJ-45 Wall plates. Reference requirement 3.10.2 for connections to the patch panel.

3.7. Personnel Area (General)

3.7.1. Six sets of six NEMA 5-15R plug shall be located on the wall opposite the Desk and evenly spaced 16 inches above the raised floor.

3.7.2. Plenums will be installed along corner of the ceiling and each long wall for ECS airflow.

3.7.3. The combined inside cross sectional area of the plenums shall be equivalent to a 16 inch ID duct.

3.7.4. The desk shall be installed along one side of the Personnel area as described by section 2.11.

3.7.5. The desk in the personnel area shall be divided into six Workstation B Areas, as defined by 2.10.3.

3.7.6. Plenums shall be connected to opening in the Internal Server wall described in 3.4.3.

3.8. Fire Safety

3.8.1. One each type ABC Clean Agent fire extinguisher shall be located in each area.

3.8.2. All fire extinguisher locations shall be clearly marked.

3.8.3. Smoke/Carbon Monoxide detectors shall be installed in each area.

3.8.4. Smoke/Carbon Monoxide detectors shall be local sounder type.

3.8.5. Smoke/Carbon Monoxide detectors shall be connected to 110 VAC power.

3.8.6. Smoke/Carbon Monoxide detectors shall be connected to an external Audible/Visual alarm located on the personnel access wall.

3.8.7. Smoke/Carbon Monoxide detector shall have the capability of being disabled for transportation.

3.8.8. Audible/Visual Alarm shall have the capability of being disabled for transportation.

3.9. Electrical

3.9.1. The container shall have a 200 Amp 208/240 VAC Three Phase Service panel with a minimum 24 breaker slots.

3.9.2. Service Panel shall be fed from the Auto transfer switch.

3.9.3. Auto Transfer switch shall be fed from the Camlock Power Connectors (3.3.13)

3.9.4. CONEX shall have a 3-phase 200 Amp Auto Transfer switch installed in the Server area above the power ingress connectors.

3.9.5. All Installed Power Connectors shall be marked with circuit breaker number that it is connected to.

3.9.6. Each circuit breaker in the service panel shall be descriptively marked as to what is connected to it.

3.9.7. Circuit Breaker Definitions:

3.9.7.1. The HVAC power connector shall be connected to a 100A three phase circuit breaker.

3.9.7.2. The NEMA 5-15R Power outlets at the VESA mounts shall be split between three

15A single pole circuit breaker with two Workstation B located on each circuit.

3.9.7.3. The NEMA 5-15R Power outlets under the desk shall be split between three 15A single pole circuit breaker with one for each two Workstation areas.

3.9.7.4. The NEMA 5-15R Power Outlets located on the Exterior of the ECS/Egress wall shall be on a 15A single pole circuit breaker.

3.9.7.5. The NEMA 5-15R Power Outlets located on the Exterior of the Personnel wall shall be on a 15A single pole circuit breaker.

3.9.7.6. The two interior 60A IEC connectors shall each have a 60A double pole circuit breaker.

3.9.7.7. There shall be a 15A single pole circuit breaker for the lighting in the C2 Server

Area

3.9.7.8. There shall be a 15A single pole circuit breaker for the lighting in the Personnel

Area.

3.9.7.9. There shall be a 15A single pole circuit breaker for the plugs along the wall opposite of the shelf systems.

3.9.7.10. There shall be a 15A single pole circuit breaker for the plugs along the wall opposite of the desk

3.9.7.11. There shall be a 15A single pole circuit breaker for the emergency lights.

3.9.7.12. There shall be a 15A single pole circuit breaker for Smoke/Carbon Monoxide detectors and the Audible and Visual Alarm.

3.9.8. All Electrical Wiring shall be in accordance with the national electric code.

3.9.9. A 2 inch ID conduit shall be run from the service panel exiting under the raised floor to allow for additional circuits to be run.

3.9.10. All external Electrical Connections shall be a minimum 18” above the CONEX Floor.

3.10. Networking

3.10.1. All in wall networking cable shall be run in minimum 2 inch ID conduit to allow for the replacement of the cable.

3.10.2. All Wall panels shall be connected to the RJ-45 patch panel

3.10.3. All Networking Cable shall be IEC 11801-1 Category 6 or higher cable.

3.10.4. Each networking cable shall be labeled on the wall panel and patch panel with an appropriate matching designator.

3.11. Lighting

3.11.1. Exterior area flood light shall be installed on the Personnel Access Wall.

3.11.2. Exterior area flood light shall be installed on the ECS Egress Wall.

3.11.3. All Exterior lights shall be controlled from switches located on the inside of the

Personnel Access wall near the exterior access door.

3.11.4. Dimmable LED lighting shall be installed the over desk area of the container in the

Personnel Area to provide maximum illuminations per OSHA 1926.56 for offices within the area and minimize shadowing at the workstations.

3.11.5. Light switches to control the LED Lighting in the Personnel Area shall be located near both doors in the Personnel Area.

3.11.6. Dimmable LED lighting shall be installed down the middle of the container in the Server Area to provide maximum illuminations per OSHA 1926.56 for offices within the area.

3.11.7. Light switches to control the LED Lighting in the Server Area room shall be located near Server Wall door on the Server Area side of the wall.

3.11.8. LED light temperature should be between 2700K to 3500K.

3.11.9. Interior Lights shall be controlled by dimmer switches.

3.11.10. Exterior Lights shall be controlled by on/off light switches.

3.11.11. Emergency Exit Light shall be provided over the Personnel Access Door in the

Personnel Area.

3.11.12. Emergency Exit Light shall be provided over the COMSEC Door in the C2 Server Area.

3.11.13. Emergency Exit Light shall have the capability of being disabled for transportation.

3.11.14. Emergency Exit Lights shall have a minimum illumination per OSHA 1926.56 for exitways.

3.12. HVAC

3.12.1. There shall be 4 registers in each plenum of the Personnel Area.

3.12.2. The ECS Inlet ducts shall have registers at the ingress point on the ECS/Egress wall.

3.12.3. The ECS Return Ducts shall be ducted to pull air from the under the raised floor.

3.12.4. The ECS Return ducts shall include provisions for filters to be installed at the egress point.

3.12.5. The HVAC controller shall be a dual unit lead/lag 2 stage HVAC Controller.

3.12.6. The HVAC Controller control signal wires shall be connected to the HVAC Control connectors located on the pass-through (3.3.20). One unit to each connector.

3.12.7. The HVAC Controller shall have the capability for remote management through an IP network.

3.12.8. The HVAC Controller shall be located Server Area.

3.12.9. Personnel Area Registers shall have the ability to manually control direction of airflow by minimum of 45 degrees in any direction.

3.12.10. Personnel Area Registers shall have the ability to manually control amount of airflow from full closed to full open.

3.12.11. The vendor shall provide 3 sets of single use air filters for the filter provisions described in 2.17.4.

4. Antenna Group CONEX #3 Box

4.1. Container Specifications

4.1.1. The Container shall be a new 20ft “High Cube” ISO shipping container with cargo doors on one end.

4.1.2. The Container shall be capable of being picked up with standard CONEX moving equipment and from the middle by a heavy lift Forklift / crane / stacker.

4.1.3. The Container shall be Coast Guard Certified allowing for 3-5 years of use upon delivery and must have a valid Container Safety Certification (CSC) plate affixed to an exterior of the CONEX.

4.1.4. The Container shall be Coast Guard Certified when the modifications are complete.

4.1.5. The double cargo doors shall have the capability to fold all the way back against the side of container and be restrained sufficient to withstand typical weather.

4.1.6. The main cargo doors must be able to properly close and lock once all modifications have been made.

4.1.7. The exterior of the container, the inside of the cargo doors and the exterior of the newly installed walls shall be painted with at least two coats of white maritime coating (Anti-Rust) where painting does not cover certification placards.

4.1.8. No penetrations shall be made through the container itself, only within the new access walls being built behind the existing cargo doors.

4.2. Egress Access Wall

4.2.1. A Steel Wall shall be welded behind the existing front double doors.

4.2.2. The exterior of the wall shall have 14 gauge steel over studs and insulation.

4.2.3. Steel Wall shall be weather tight.

4.2.4. The steel wall shall contain a commercial type 6’8” high 36” wide steel framed, steel insulated door with sufficient weather stripping to protect interior from outdoor elements.

4.2.5. The Personnel Access Door shall be a fire rated for a minimum of 20 minutes.

4.2.6. The threshold of the personnel access door shall be even with the interior raised floor.

4.2.7. The personnel access door shall support a commercial keypad lock, which will be furnished by the customer.

4.2.8. The personnel access door shall include a door closer adjusted to allow the door to close automatically without slamming.

4.2.9. The personnel access door shall have a means to secure the access door in an open position.

4.2.10. The vendor shall provide a ramp to the personnel access door with a slope between 7 and 15 degrees.

4.2.11. The ramp shall be designed in to be stored in the space between the Personnel Access wall and the cargo doors for transportation.

4.2.12. The ramp shall be 36” wide between hand rails, as defined by the ADA

4.2.13. The ramp shall have standard height hand rails, as defined by the ADA

4.2.14. The personnel access door shall open outward and have a panic bar.

4.2.15. Four NEMA 5-15R Power Outlets (2x2) shall be installed on the exterior of the wall with weather tight covers.

4.2.16. Mounting provisions for two Mini-Split Condenser units on the exterior of the wall.

(Reference Section 4.8)

4.2.17. Nine Cam-Lok Power Female connectors (Two Red, Two Black, Two Blue, Two white, and one Green) shall be installed on the ECS/Egress wall.

4.2.18. Cam-Lok Power Connectors shall be rated to a minimum 240VAC 100 Amps.

4.2.19. Green Cam-Lok Power Connector shall be used for Interior Earth Ground.

4.2.20. The mating Male Cam-Lok Power Connectors shall be provided by the vendor.

4.2.21. A 12” x 24” by .125 inch thick pass-through plate shall be installed in the wall to contain the following pass-through

4.2.21.1. 20 ST-ST fiber connectors

4.2.21.2. 30 Type-N RF Connectors

4.2.22. The Pass-Through plate shall be attached to the interior of the wall to prevent unauthorized removal of the pass-through plate.

4.2.23. The Pass-Through plate shall be removable to allow for modifications or replacement.

4.2.24. The Pass-Through plate shall have lockable cover open on the bottom and hinged on the top.

4.2.25. The Pass-Through cover shall have enough space to allow for proper cable bends in connected fiber cable without having to use right angle connectors.

4.2.26. The Pass-Through cover shall have weather stripping on the top and sides to protect from water intrusion through these sides.

4.2.27. The Access door shall be offset to one side to allow for the workstation area to be installed along the opposite wall.

4.2.28. Cam-Lok Power connectors shall have weather tight covers.

4.2.29. The interior of the ECS/Egress wall shall be insulated and finished like the remaining interior walls.

4.2.30. An Audible/Visual alarm shall be placed above the Personnel access door to be connected to Smoke/Carbon Monoxide detectors. (Note Audible and Visual Alarm components may be separate or combined in a single unit)

4.2.31. The Audible alarm shall have a minimum decibel rating of 90 dB at 10 feet.

4.2.32. The Visual alarm shall be a strobe light that can be seen from 50 feet in typical daylight.

4.3. Interior Wall / Ceiling / Floor

4.3.1. All finish materials shall be rated NFPA 1 Class C.

4.3.2. The walls and ceiling shall be framed out using standard methods.

4.3.3. The walls and ceiling shall be insulated with spray foam insulation.

4.3.4. Spray Foam insulation shall fill a minimum 95% of the wall cavities.

4.3.5. The interior floor shall be a 6” raised floor system that allows for the removal of tiles for access below the floor for cable runs, and maintenance.

4.3.6. The raised floor system shall be capable of supporting a min 100 psi load.

4.3.7. The Raised floor tile surface shall be finished with Anti-static ESD medium gray carpet.

Customer shall provide approval of the final color.

4.3.8. In each aisle between the shelf systems, centered on each transit case stack and aligned with the edge of the rack there shall be a 6” x 4” Cable pass-through installed in floor tiles.

4.3.9. Centered under the Egress panel there shall be a 6” x 4” Cable pass-through installed in the floor tiles.

4.3.10. The vendor shall provide a 10% spare stock (rounded up) of each tile type used in the raised floor.

4.3.11. The vendor shall provide a minimum of 3 tile lifting tools or 2 lifting tools for each tile type if different tools are used for each tile type.

4.3.12. The ceiling shall be covered with white FRP Vinyl type wall panel over studs and insulation.

4.3.13. The interior walls shall have 3/4” marine grade plywood over the framing and insulation.

4.3.14. The plywood material on the walls shall be covered with a Medium Gray short nap carpet. Customer shall provide approval of the final color.

4.4. Antenna Group Area (General)

4.4.1. Three sets of two NEMA 5-15R plug shall be located on the wall opposite the Shelf

Systems and evenly spaced 16 inches above the raised floor.

4.4.2. The aisles between Shelf systems in the C2 server area shall be a minimum of 40” wide.

4.4.3. The long aisle at the end of the shelf system shall be a minimum of 28” wide

4.4.4. Each shelf system shall be installed along one long wall of the Container opposite of the door (The long aisle is in line with the door).

4.4.5. There shall be 2 shelf systems, as defined by section 2.7 installed in the Antenna

Group Area.

4.4.6. Lifting points, as defined by section 2.8, shall be installed on the ceiling centered in each aisle and centered on each transit case stack.

4.4.7. Additional lifting point (along the long aisle), as defined by 2.8, shall be installed in the…