Attach-2-Specifications.pdf

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ALCHESAY RENOVATE SERVICE BLDG Federal contract opportunity
Solicitation number
140F0122R0003
Issued by
Department of the Interior Fish and Wildlife Service

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This document is a federal solicitation for renovation services at the Alchesay National Fish Hatchery. The solicitation seeks bids to renovate the service building, including demolition, partition construction, gypsum board, personnel doors, sectional overhead doors, insulation, ceilings, cabinetry, architectural finishes, painting, mechanical, electrical, lighting and other work. Bids are due by February 14, 2022 to the Department of the Interior Fish and Wildlife Service. The selected contractor will be required to attend a preconstruction conference, submit schedules and samples for approval, and obtain a performance and payment bond.

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ALCHESAY NATIONAL FISH HATCHERY BUILDING 1 RENOVATION

NAVAJO COUNTY, ARIZONA 2020

SECTION

SPECIFICATIONS

TABLE OF CONTENTS

01009 GENERAL INFORMATION AND REQUIREMENTS

01410 TESTING LABORATORY SERVICES

01505 MOBILIZATION

02070 SELECTIVE DEMOLITION

06100 ROUGH CARPENTRY

06402 INTERIOR ARCHITECTURAL WOODWORK

07210 BUILDING INSULATION

07275 WEATHER BARRIERS

07920 JOINT SEALANTS

08110 STEEL DOORS AND FRAMES

08211 FLUSH WOOD DOORS

08311 ACCESS DOORS & FRAMES

08361 OVERHEAD SECTIONAL DOORS

08710 DOOR HARDWARE

09260 GYPSUM BOARD ASSEMBLIES

09310 CERAMIC TILE

09900 PAINTING

10155 TOILET ACCESSORIES

10431 SIGNS

10520 FIRE PROTECTION SPECIALTIES

12356 CASEWORK

12491 HORIZONTAL LOUVER BLINDS

15050

BASIC MECHANICAL MATERIALS AND METHODS

15080 MECHANICAL INSULATION

15110 VALVES

15180 REFRIGERANT PIPING

15730 SPLIT-SYSTEM AIR-CONDITIONERS WITH FURNACE

15811 METAL DUCTS

15140 DOMESTIC WATER PIPING

15145 PIPING SPECIALTIES

15150 SANITARY WASTE AND VENT PIPING

15410 PLUMBING FIXTURES

223300 ELECTRIC, DOMESTIC-WATER HEATERS

223400 FUEL-FIRED, DOMESTIC WATER HEATERS

230593 HVAC TESTING AND BALANCING

230713 DUCT INSULATION

231126 LPG PIPING

232300 REFRIGERANT PIPING

233113 METAL DUCTS

233300 AIR DUCT ACCESSORIES

233416 CENTRIFUGAL FANS

233713 AIR DIFFUSERS, REGISTERS AND GRILLS

237416 PACKAGED, SMALL CAPACITY ROOFTOP AIR CONDITIONING

UNITS

16050 BASIC ELECTRICAL MATERIALS AND METHODS

16060 GROUNDING AND BONDING

16120 CONDUCTORS AND CABLES

16130 RACEWAYS AND BOXES

16140 WIRING DEVICES

16410 ENCLOSED SWITCHES & CIRCUIT BREAKERS

16415 AUTOMATIC TRANSFER SWITCHES

16442 PANELBOARDS

16519 LED LIGHTING

SECTION 01009 - GENERAL INFORMATION AND REQUIREMENTS

PART 1: GENERAL

1.1 SUMMARY:

A. Description of Work: The work shall consist of labor, equipment, supplies and materials, to renovate an existing office/shop/vehicle storage building, including demolition, partition construction, gypsum board, personnel doors, sectional overhead doors, insulation, ceilings, cabinetry, architectural finishes, painting, mechanical, electrical, lighting and all other items as shown on the drawings and specifications and required for a complete installation.

B. Location: Work under this contract is located in Arizona at the Alchesay National Fish

Hatchery in Navajo County. See Vicinity Map in Drawings.

Site Visit: Contractors are encouraged to visit the project site and inspect existing conditions prior to submitting quotes. See Federal Acquisition Regulation (FAR) clause 52.236-27 Site Visit. Contact Bradley Clarkson 928-334- 2346 bradley_clarkson@fws.gov to arrange a site visit.

1.2 REFERENCES:

Referenced Standards are listed in the applicable specification section.

1.3 DEFINITIONS:

Approvals: Approval of submittals is an indication that the Contractor's submittals have been reviewed and that there are no objections, except as noted. Approval of deviations shall apply only to those deviations or omissions from the requirements of the drawings and specifications brought to the Contracting Officer's (CO) attention in writing.

1.4 SUBMITTALS:

A. Scope: Submittals include shop drawings, manufacturers' literature, as-built drawings, samples, work schedules and a schedule of values.

B. Requirements: Refer to specification sections and Submittal Log for submittals required.

Allow at least 10 calendar days for review, plus transmittal time back and forth.

Submittals shall be sent by email, or in the case of samples, sent physically, mailto:bradley_clarkson@fws.gov to the Contracting Officer's Technical Representative (COTR) at U.S. Fish and Wildlife Service, Region 2, Division of Engineering, P.O. Box 1306, Albuquerque, NM 87103- 1306. Submittals shall come directly from the Contractor with their stamp and signature of approval; submittals will not be accepted from sub-contractors or suppliers. Do not commence work which requires review of any submittals until receipt of returned submittals with an acceptable action. Do not allow submittals without an acceptable action marking to be used for the project.

C. Identification of Submittals: Completely identify each submittal by showing at least the following information:

1. Name and address of submitter (Contractor), plus name and telephone number of the individual to contact for further information.

2. Name of project as it appears in these specifications.

3. Contract number, submittal number, and specification section number to which the submittal applies.

4. Whether this is an original submittal or resubmittal.

5. Each item shall clearly note the manufacturer's name and address, trade name, product, lot, style, color, catalog designation or model number, and locations of use.

D. There will be no approval of submittals prior to bid opening and award. Submittals will be evaluated based on the requirements of the specifications and drawings during the submittal process after contract award.

1.5 CONFORMANCE:

Submittals must show clearly that the product, sample or shop drawing conforms to the specifications.

1.6 QUALITY ASSURANCE:

A. Codes and Standards: The work shall comply with codes and standards applicable to each type of work and as listed in the individual sections of these specifications. This contract incorporates materials, applications, and tests by reference, with the same force and effect as if they were given in full text.

B. Conflict: Where a conflict occurs between reference documents, drawings, and project specifications, the most stringent requirement shall govern.

C. Product basis: Where specifications or drawings call out a specific product or manufacturer, it is understood that an equal or better product is acceptable, as approved in the submittal process.

1.7 DELIVERY, STORAGE, AND HANDLING:

A. Delivery: Protect products incorporated into the work from damage while in transit to the site. Products must be delivered in original unopened containers with manufacturer's name, brand designation, and contents legibly indicated. The containers shall bear the referenced specification number, type, and class as applicable.

B. Storage: Provide temporary storage facilities for products. Storage shall comply with the manufacturer's instructions. The storage area shall permit access for inspection and handling. Contractor may store products and materials in the building as construction sequencing permits. Contractor is responsible for security of all stored products and materials.

C. Handling: Load and unload products protecting them from damage.

1.8 PROJECT/SITE CONDITIONS:

A. The project site is a National Fish Hatchery. Work areas shall be roped off to alert unauthorized personnel to work in progress. The office building will be vacated by Hatchery staff during contract renovation work.

B. Existing property not indicated for demolition, shall be protected. All damage by

Contractor's activities shall be repaired by the Contractor at no additional cost to the Government.

C. Safety is paramount. Contractor is responsible for safety on the project site and shall take measures to maintain a safe area around the project site which is used by Government employees and the public. Applicable OSHA regulations shall be adhered to by the Contractor. Contractor shall submit a safety plan prior to starting work.

D. Landscape Protection: Protect all vegetation inside and outside work limits. All rutting caused by Contractor activities shall be filled and contoured to match adjacent areas.

Areas damaged by Contractor activities shall be repaired.

1.9 SEQUENCING AND SCHEDULING:

A bar chart type work schedule shall be submitted to the COTR within 5 days after the preconstruction conference. When requested, submit an updated schedule within 3 calendar days.

PART 2: PRODUCTS

2.1 TEMPORARY FACILITIES:

A. The Contractor shall provide portable toilet facilities for workers.

B. Water is available from the Hatchery water system, and reasonable quantities may be used by Contractor at no charge.

C. Electric power is available in the existing building, and contractor may use reasonable quantity of electric power at no charge.

PART 3: EXECUTION

3.1 PROJECT MEETINGS:

A. Preconstruction Conference:

1. A preconstruction conference will be held prior to the start of work. The Contractor will be notified in advance of meeting time, date and place. The purpose of the meeting will be to review required work, project drawings and specifications, construction schedules, payroll, payments, and administrative provisions of the contract.

2. The Contractor, subcontractors and the persons responsible for coordination of the work shall be present at the meeting.

3. The Contractor shall submit a schedule of values within 5 days after the preconstruction conference, which may be used as a basis of payment as the work progresses.

B. Progress Meetings:

To be held at the project site as required.

C. Inspections:

1. Routine inspections will be performed by the government Contract Inspector (CI).

Inspection of items of work by the CI will not relieve the Contractor of the requirement to meet project specifications. The CI shall be informed 24 hours in advance of work requiring his observation. After being informed in advance the CI's non-attendance shall not prohibit the Contractor from proceeding with work in the CI's absence.

2. For final inspection, notify the COTR in writing at least 10 calendar days before the completion date so the Government can schedule final inspection. The superintendent shall be present during the final inspection. If Contractor anticipates all work items will not be complete by the scheduled final inspection date, they shall inform the COTR immediately.

3.2 DISPOSAL OF DEBRIS:

Demolition debris shall be removed from the project site and disposed of in a legal disposal site by the Contractor. Contractor shall pay all fees required for disposal.

3.3 AS-BUILT DRAWINGS:

A complete set of full-sized prints, furnished by the Contracting Officer for this purpose only, shall be kept by the Contractor. As the job progresses, continuously maintain as-built drawings of the work. The changes shall be noted legibly in red pencil or red ink.

These drawings shall be submitted to the COR prior to final inspection. Should final inspection reveal changes in the Project not so noted on the As-Built Drawings, the Contractor shall record these changes on the As-Built Drawings within 3 working days of Final Inspection and deliver completed As-Built Drawings to the COTR.

3.4 WARRANTY:

A. All project construction shall be provided with a one-year warranty in accordance with

FAR 52.246-21.

B. With respect to warranties, expressed or implied, from manufacturers or suppliers for material or equipment furnished under the contract, the Contractor shall:

1. Obtain the most favorable warranties that would be given by the Contractor in normal commercial practices, but in no case less than called for by the specifications.

2. Require warranties to be executed, in writing, for the benefit of the Government.

3. Submit warranties to the COR prior to the final inspection.

PART 4: MEASUREMENT AND PAYMENT

4.1 METHOD OF MEASUREMENT:

The work described in this section will not be measured for payment.

4.2 BASIS OF PAYMENT:

Payment will be made at the contract price, as indicated in the approved Schedule of Values and will include full compensation for the work described in the contract.

END OF SECTION

SECTION 01410 - TESTING LABORATORY SERVICES

1.1 SUMMARY - Section includes requirements for the Contractor to engage and pay for a certified, independent testing laboratory to conduct specific tests on concrete and other items as called for by individual sections of the specifications.

1.2 SUBMITTALS

A. The Testing Laboratory shall provide emailed electronic copies of test reports to the COR within 24 hours of performing the test. Reports shall include testing facility name, address, telephone number, and names of full-time responsible officers.

B. Submit qualifications of the Testing Laboratory to demonstrate that they meet the standards in this specifications.

1.3 QUALITY ASSURANCE - The Testing Laboratory must have authority or be licensed to operate in the State of Arizona as a materials testing laboratory.

2.1 REPORTS

A. Reports shall include:

1. Date issued.

2. Project title and number.

3. Name of inspector.

4. Date and time of sampling or inspection.

5. Identification of product and specification sections.

6. Location in the project.

7. Type of inspection or test.

8. Date of test.

9. Results of tests.

10. Conformance with contract documents.

2.2 INTERPRETATION - When requested by the COR, provide interpretation of test results.

SECTION 01505 - MOBILIZATION

PART 1 - GENERAL

1.1 SUMMARY: Section includes preparatory work and operations, including those necessary to the movement of personnel, equipment, supplies and incidentals to the project site; and for other work and operations which must be performed or costs incurred prior to beginning work on the various items on the project site.

1.2 MEASUREMENT AND PAYMENT:

Units: Progress payments will be made as follows:

1. When 5% of the original contract amount is earned from other Schedule of Value items, 50% of the amount bid for mobilization or 5% of the original contract amount, whichever is lesser, will be paid.

2. When 10% of the original contract amount is earned from other Schedule of Value items, 100% of the amount for mobilization or 10% of the original contract amount, whichever is lesser, will be paid.

3. Upon completion of work for the project, payment of the amount for mobilization in excess of 10% of the original contract amount, will be paid.

4. The total sum of all payments shall not exceed the original Schedule of Values amount for mobilization, regardless of the fact that the Contractor may have shut down the work on the project or moved equipment away from the project and then back again.

PART 2 - PRODUCTS (Not Used.)

PART 3 - EXECUTION (Not Used.)

SECTION 02070 - SELECTIVE DEMOLITION

1.1 SUMMARY

A. This Section includes the following:

1. Demolition and removal of roofing materials, masonry walls, lumber, carpeting, windows, doors, electrical and mechanical components, and other items as indicated in the drawings and specifications.

1.2 MATERIALS OWNERSHIP

A. Demolished materials shall become the property of the Contractor, and shall be removed from the project site and legally disposed of.

1.3 PROJECT/SITE CONDITIONS

A. A staging area for contractor activities will be available in the immediate vicinity of the project. The exact area will be established by the Contractor and CI.

B. Unforseen Conditions: Should unforseen conditions be encountered that affect design or function of the project, investigate fully and submit an accurate, detailed, written report to the COR. While awaiting the Contracting Officer’s response, reschedule operations if necessary to avoid delay of overall project.

PART 2: PRODUCTS (NOT USED)

3.1 EXAMINATION

A. The Contractor shall visit the site and verify the extent and location of the demolition work required. Correlate with drawings and specifications.

3.2 PREPARATION

A. Protection:

1. Provide for the protection of persons passing around or through the area of demolition.

2. Perform demolition so as to prevent damage to adjacent improvements and facilities to remain.

3. Examine structural supporting conditions and report to the COR any conditions which vary from the drawings or for which unstable conditions may be created by Contractor’s activities.

3.3 DEMOLITION - GENERAL

A. Remove debris daily.

B. Perform selective demolition using methods which are least likely to damage work to remain and which will provide adequate structural support and proper surfaces for patching.

C Any areas not called out for demolition but damaged by Contractor activities shall be repaired by the Contractor to pre-existing conditions at no additional cost to the government.

3.4 CLEANING

A. Clean areas affected by demolition to conditions existing prior to the demolition.

SECTION 06100 - ROUGH CARPENTRY

1. Wood framing, anchors, and connectors.

2. Plywood.

B. Products of manufacturers other than those listed will be considered on “as equal” basis.

1.2 DELIVERY, STORAGE, AND HANDLING

A. Keep materials under cover and dry. Protect from weather and contact with damp or wet surfaces. Stack lumber. Provide for air circulation within and around stacks and under temporary coverings.

1.3 SUBMITTALS

A. Submit manufacturer’s information on metal connectors if proposed connectors vary from those shown on drawings and specifications.

B. Submit manufacturer's information on attic framing dimension lumber and glued laminated lumber.

C. Submit manufacturer's information on fiber-cement siding and vented soffits.

PART 2 - PRODUCTS

2.1 LUMBER, GENERAL

A. Lumber Standards: Comply with DOC PS 20, "American Softwood Lumber Standard," and with applicable grading rules of inspection agencies certified by American Lumber Standards Committee's (ALSC) Board of Review.

B. Inspection Agencies: Inspection agencies, and the abbreviations used to reference them, include the following:

1. WCLIB - West Coast Lumber Inspection Bureau.

2. WWPA - Western Wood Products Association.

3. NELMA - Northeast Lumber Manufacturers Association.

4. NLGA - National Lumber Grades Authority.

5. SPIB - Southern Pine Inspection Bureau.

D. Grade Stamps: Provide lumber with each piece factory marked with grade stamp of inspection agency evidencing compliance with grading rule requirements and identifying grading agency, grade, species, moisture content at time of surfacing, and mill.

E. Where nominal sizes are indicated, provide actual sizes required by DOC PS 20 for moisture content specified. Where actual sizes are indicated, they are minimum dressed sizes for dry lumber.

1. Provide dressed lumber, S4S, unless otherwise indicated.

2. Provide dry lumber with 19 percent maximum moisture content at time of dressing for 2-inch nominal thickness or less, unless otherwise indicated.

2.2 DIMENSION LUMBER

A. General: Provide dimension lumber of grades indicated on the drawings according to the ALSC National Grading Rule (NGR) provisions.

B. Attic floor framing shall be No. 1 or Select Structural with Fb > (or equal to)1400 psi.

C. Attic Glu laminated lumber shall have Fb > (or equal to) 2400 psi.

2.3 FASTENERS

A. General: Provide fasteners of size and type indicated that comply with requirements specified in this Article and the International Building Code including Table “Nailing Schedule” for material, manufacture, size and number.

B. Nails: FS FF-N-105. Common wire nails or equivalent IBC Code approved fasteners for air powered equipment.

C. Connectors, as indicated on drawings, shall be by Simpson Strong-Tie Co., Inc., or equal.

D. All fasteners and connectors shall be hot dip galvanized or stainless steel.

E. Steel Brackets: ASTM A36, Hot dip galvanized.

F. Bolts: ASTM A307 Steel, Hot dip galvanized.

2.4. PLYWOOD

A. Roof and Flooring: APA Exterior grade, as noted on drawings, and bearing APA rating for spans shown.

2.5 WOOD PRESERVATIVE-TREATED MATERIALS

A. Lumber in contact with concrete or exposed to moisture, shall be preservative treated and comply with applicable requirements of AWPA. Mark each treated item with the Quality Mark Requirements of an inspection agency approved by ALSC’s Board of Review.

B. Acceptable treatments are amine copper quat (ACQ), “Nature Wood” (Osmos Brand

ACQ), and copper boron azole (CBA).

C. Unacceptable treatment is CCA, or any arsenate containing materials.

D. Pressure treated wood shall arrive at job site with moisture content less than 19%.

E. Pressure treat aboveground items with waterborne preservatives to a minimum retention of 0.25 lb/cu.ft. After treatment, kiln-dry lumber to a maximum moisture content of 19.'

PART 3 - EXECUTION

3.1 INSTALLATION, GENERAL

A. Discard units of material with defects that impair quality of carpentry and that are too small to use with minimum number of joints or optimum joint arrangement.

B. Set carpentry to required levels and lines, with members plumb, true to line, cut, and fitted.

C. Fit carpentry to other construction; scribe and cope as required for accurate fit.

Correlate location of furring, nailers, blocking, soffit joists, and similar supports to allow attachment of other construction.

D. Securely attach carpentry work as indicated and according to these specifications and the IBC.

E. Use fasteners of appropriate type and length. Avoid splitting wood.

SECTION 06402 - INTERIOR ARCHITECTURAL WOODWORK

1. Window sills, heads and jambs.

B. Interior architectural woodwork includes wood furring, blocking, shims, and hanging strips unless concealed within other construction before woodwork installation.

A. Samples:

1. Lumber for transparent finish, for each species and cut, finished on one side and one edge.

1.3 QUALITY ASSURANCE

A. Quality Standard: Unless otherwise indicated, comply with AWI's "Architectural Woodwork Quality Standards.”

1.4 PROJECT CONDITIONS

A. Environmental Limitations: Do not deliver or install woodwork until building is enclosed, wet work is complete, and HVAC system is operating and maintaining temperature and relative humidity at occupancy levels during the remainder of the construction period.

2.1 MATERIALS

A. Wood Species and Cut for Transparent Finish: White oak, rift sawn or cut.

2.2 FABRICATION

A. General: Complete fabrication to maximum extent possible before shipment to Project site.

Where necessary for fitting at site, provide allowance for scribing, trimming, and fitting.

1. Interior Woodwork Grade: Premium.

2. Shop cut openings to maximum extent possible. Sand edges of cutouts to remove splinters and burrs. Seal edges of openings in countertops with a coat of varnish.

B. Interior Standing and Running Trim:

1. For transparent-finished trim items wider than available lumber, use veneered construction. Do not glue for width.

2. Backout or groove backs of flat trim members and kerf backs of other wide, flat members, except for members with ends exposed in finished work.

3. Assemble casings in plant except where limitations of access to place of installation require field assembly.

2.3 SHOP FINISHING

A. Stain and Finish architectural woodwork at fabrication shop. Defer only final touchup, cleaning, and polishing until after installation. See Section 09900 Painting.

B. Backpriming: Apply one coat of sealer or primer, compatible with finish coats, to concealed surfaces of woodwork. Apply two coats to back of paneling.

C. Transparent Finish:

1. Grade: Premium.

2. AWI Finish System: Conversion varnish.

3. Staining: None required.

3.1 INSTALLATION

A. Before installation, condition woodwork to average prevailing humidity conditions in installation areas. Examine shop-fabricated work for completion and complete work as required, including removal of packing and backpriming.

B. Grade: Install woodwork to comply with requirements for the same grade specified in Part 2 for fabrication of type of woodwork involved.

C. Install woodwork level, plumb, true, and straight to a tolerance of 1/8 inch in 96 inches. Shim as required with concealed shims.

D. Scribe and cut woodwork to fit adjoining work, refinish cut surfaces, and repair damaged finish at cuts.

E. Anchor woodwork to anchors or blocking built in or directly attached to substrates. Secure with countersunk, concealed fasteners and blind nailing as required for complete installation. Use fine finishing nails for exposed fastening, countersunk and filled flush with woodwork and matching final finish if transparent finish is indicated.

F. Standing and Running Trim: Install with minimum number of joints possible, using full-length pieces (from maximum length of lumber available) to greatest extent possible. Scarf running joints and stagger in adjacent and related members. Fill gaps, if any, between top of base and wall with plastic wood filler, sand smooth, and finish same as wood base if finished.

END OF SECTION 06402

SECTION 07210 - BUILDING INSULATION

1. Concealed building insulation.

A. Product Data for each type of insulation product specified.

A. Single-Source Responsibility for Insulation Products: Obtain each type of building insulation from a single source with resources to provide products complying with requirements indicated without delaying the Work.

1.4 DELIVERY, STORAGE, AND HANDLING

A. Protect insulation materials from physical damage and from deterioration by moisture, soiling, and other sources. Store inside and in a dry location. Comply with manufacturer's written instructions for handling, storing, and protecting during installation.

B. Protect plastic insulation as follows:

1. Do not expose to sunlight, except to extent necessary for period of installation and concealment.

2. Protect against ignition at all times. Do not deliver plastic insulating materials to

Project site before installation time.

3. Complete installation and concealment of plastic materials as rapidly as possible in each area of construction.

2.1 MANUFACTURERS

A. Available Manufacturers: Subject to compliance with requirements, manufacturers offering insulation products that may be incorporated in the work include, but are not limited to, the following:

1. Glass-Fiber Insulation:

a. Certain Teed Corporation.

b. Knauf Fiber Glass GmbH.

c. Owen-Corning Fiberglas Corporation.

d. Schuller International, Inc.

2.2 INSULATING MATERIALS

A. General: Provide insulating materials that comply with requirements and with referenced standards.

1. Preformed Units: Sizes to fit applications indicated; selected from manufacturer's standard thicknesses, widths, and lengths.

2. Unfaced Mineral-Fiber Blanket Insulation: Thermal insulation combining miner-al fibers of type described below with thermosetting resins to comply with ASTM C 665, Type I (blankets without membrane facing).

a. Mineral-Fiber Type: Fibers manufactured from glass.

b. Surface-Burning Characteristics: Maximum flame-spread and smoke-developed indices of 25 and 50 respectively.

2.3 AUXILIARY INSULATING MATERIALS

A. Adhesive for Bonding Insulation: Product with demonstrated capability to bond insulation securely to substrates indicated without damaging insulation and substrates.

B. Eave Ventilation Trough: Performed, rigid fiberboard or plastic sheets designed and sized to fit between roof framing members and to provide cross ventilation between insulated attic spaces and vented eaves.

A. Examine substrates and conditions, with Installer present, for compliance with requirements of Sections in which substrates and related work are specified and to determine if other conditions affecting performance of insulation are satisfactory. Do not proceed with installation until unsatisfactory conditions have been corrected.

A. Clean substrates of substances harmful to insulation, including removing all substances that interfere with insulation attachment.

3.3 INSTALLATION, GENERAL

A. Comply with insulation manufacturer's written instructions applicable to products and application indicated.

B. Install insulation that is undamaged, dry, unsoiled, and has not been exposed at any time to ice and snow.

C. Extend insulation in thickness indicated to envelop entire area to be insulated. Cut and fit tightly around obstructions and fill voids with insulation. Remove projections that interfere with placement.

D. Apply single or double layer of insulation to produce thickness indicated.

3.4 INSTALLATION OF GENERAL BUILDING INSULATION

A. Apply insulation units to substrates by method indicated, complying with manufacturer's written instructions. If no specific method is indicated, bond units to substrate with adhesive or use mechanical anchorage to provide permanent placement and support of units.

B. Seal joints between closed-cell (nonbreathing) insulation units by applying adhesive, mastic, or sealant to edges of each unit to form a tight seal as units are shoved into place. Fill voids in completed installation with adhesive, mastic, or sealant as recommended by insulation manufacturer.

C. Set vapor-retarder-faced units with vapor retarder to warm side of construction, unless otherwise indicated. Do not obstruct ventilation spaces, except for firestopping.

D. Install mineral-fiber blankets in cavities formed by framing members according to the following requirements:

1. Use blanket widths and lengths that fill the cavities formed by framing members.

If more than one length is required to fill cavity, provide lengths that will produce a snug fit between ends.

2. Place blankets in cavities formed by framing members to produce a friction fit be-tween edges of insulation and adjoining framing members.

E. For wood-framed construction, install mineral-fiber blankets according to ASTM C

1320 and as follows:

1. With faced blankets having stapling flanges, lap blanket flange over flange of ad-jacent blanket to produce airtight installation after concealing finish material is in place.

3.5 PROTECTION

A. General: Protect installed insulation from damage due to harmful weather exposures, physical abuse, and other causes. Provide temporary coverings or enclosures where insulation is subject to abuse and cannot be concealed and protected by permanent construction immediately after installation.

END OF SECTION 07210

SECTION 07275 - WEATHER & VAPOR BARRIERS & WRAPS

1.1 SUMMARY

A. Section Includes:

1. Building Wrap Weather Barrier.

2. Flexible flashing.

B. For purposes of this section and the drawings, “Weather Barrier” “Vapor Barrier” and “Vapor

Retarder” are the same.

1.2

SUBMITTALS

A. Product Data: For each type of product.

1. For barriers, include data on air and water-vapor permeance based on testing according to referenced standards.

1.3

INFORMATIONAL SUBMITTALS

A. Evaluation Reports: For weather barrier, vapor barrier, and flexible flashing, from ICC-ES.

2.1 BARRIERS AND FLASHING

A. Building Wrap Weather Barrier: ASTM E 1677, Type I air barrier; with flame-spread and smoke-developed indexes of less than 25 and 450, respectively, when tested according to ASTM E 84; UV stabilized; and acceptable to authorities having jurisdiction.

1. Products: Basis of Design:

a. DuPont (E. I. du Pont de Nemours and Company); Tyvek CommercialWrap.

2. Water-Penetration Resistance: Minimum 280 cm per AATCC Test Method 127.

3. Air Permeance: Not more than 0.004 cfm/sq. ft. at 0.3-inch wg (0.02 L/s x sq. m at

75 Pa) when tested according to ASTM E 2178.

4. Allowable UV Exposure Time: Not less than three months.

5. Tensile Strength: Min 35 lb/in per ASTM D 882 Method A.

B. Building-Wrap Tape: Pressure-sensitive plastic tape recommended by building-wrap manufacturer for sealing joints and penetrations in building wrap.

2.2 MISCELLANEOUS MATERIALS

A. Flexible Flashing: Composite, self-adhesive, flashing product consisting of a pliable, butyl rubber or rubberized-asphalt compound, bonded to a high-density polyethylene film, aluminum foil, or spunbonded polyolefin.

1. Products: Basis of design:

a. DuPont (E. I. du Pont de Nemours and Company); DuPont Flexible Flashing.

B. Primer for Flexible Flashing: Product recommended by manufacturer of flexible flashing for substrate.

3.1 BUILDING WRAP WEATHER BARRIER INSTALLATION

A. Cover exposed exterior surface of sheathing with weather barrier securely fastened to framing immediately after sheathing is installed.

B. Cover sheathing with weather barrier as follows:

1. Apply barrier to cover vertical flashing with a minimum 4-inch (100-mm) overlap unless otherwise indicated.

C. General: Comply with manufacturer's written instructions.

1. Seal seams, edges, fasteners, and penetrations with tape.

2. Extend into jambs of openings and seal corners with tape.

3.2 FLEXIBLE FLASHING INSTALLATION

A. Apply flexible flashing where indicated and comply with manufacturer's written instructions.

1. Prime substrates as recommended by flashing manufacturer.

2. Lap seams and junctures with other materials at least 4 inches (100 mm) except that at flashing flanges of other construction, laps need not exceed flange width.

3. Lap flashing over building wrap weather barrier at bottom and sides of openings.

4. Lap water-resistive barrier over flashing at heads of openings.

5. After flashing has been applied, roll surfaces with a hard rubber or metal roller to ensure that flashing is completely adhered to substrates.

END OF SECTION 07275

SECTION 07920 - JOINT SEALANTS

A. This Section includes sealants for the following applications, including those specified by refer-ence to this Section:

1. Exterior joints in the following vertical surfaces and nontraffic horizontal surfaces:

a. Joints between different materials listed above.

b. Perimeter joints around frames of doors and windows.

c. Control and expansion joints in ceiling and overhead surfaces.

d. Other joints as indicated.

2. Exterior joints in the following horizontal traffic surfaces:

a. Control, expansion, and isolation joints in cast-in-place concrete slabs.

b. Other joints as indicated.

3. Interior joints in the following vertical surfaces and horizontal nontraffic surfaces:

a. Control and expansion joints on exposed interior surfaces of exterior walls.

b. Perimeter joints of exterior openings where indicated.

c. Tile control and expansion joints.

d. Perimeter joints between interior wall surfaces and frames of interior doors and windows.

e. Joints between plumbing fixtures and adjoining walls, floors, and counters.

f. Other joints as indicated.

4. Interior joints in the following horizontal traffic surfaces:

a. Control and expansion joints in cast-in-place concrete slabs.

b. Control and expansion joints in tile flooring.

c. Other joints as indicated.

1.2 PERFORMANCE REQUIREMENTS

A. Provide elastomeric joint sealants that establish and maintain watertight and airtight continuous joint seals without staining or deteriorating joint substrates.

B. Provide joint sealants for interior applications that establish and maintain airtight and water-resistant continuous joint seals without staining or deteriorating joint substrates.

A. Product Data: For each joint-sealant product indicated.

1.4 QUALITY ASSURANCE

A. Installer Qualifications: An experienced installer who has specialized in installing joint sealants similar in material, design, and extent to those indicated for this Project and whose work has re-sulted in joint-sealant installations with a record of successful in-service performance.

B. Source Limitations: Obtain each type of joint sealant through one source from a single manu-facturer.

1.5 DELIVERY, STORAGE, AND HANDLING

A. Deliver materials to Project site in original unopened containers or bundles with labels indicat-ing manufacturer, product name and designation, color, expiration date, pot life, curing time, and mixing instructions for multicomponent materials.

B. Store and handle materials in compliance with manufacturer's written instructions to prevent their deterioration or damage due to moisture, high or low temperatures, contaminants, or other causes.

1.6 PROJECT CONDITIONS

A. Environmental Limitations: Do not proceed with installation of joint sealants under the follow-ing conditions:

1. When ambient and substrate temperature conditions are outside limits permitted by joint sealant manufacturer.

2. When joint substrates are wet.

3. When building is not fully enclosed and conditioned.

B. Joint-Width Conditions: Do not proceed with installation of joint sealants where joint widths are less than those allowed by joint sealant manufacturer for applications indicated.

C. Joint-Substrate Conditions: Do not proceed with installation of joint sealants until contaminants capable of interfering with adhesion are removed from joint substrates.

2.1 PRODUCTS AND MANUFACTURERS

A. Available Products: Subject to compliance with requirements, products that may be incorpo-rated into the Work include, but are not limited to, the products specified in the sealant sched-ules at the end of Part 3.

2.2 MATERIALS, GENERAL

A. Compatibility: Provide joint sealants, backings, and other related materials that are compatible with one another and with joint substrates under conditions of service and application, as demonstrated by sealant manufacturer based on testing and field experience.

B. Colors of Exposed Joint Sealants: Match adjacent surface. Verify selections with Contract In-spector.

2.3 ELASTOMERIC JOINT SEALANTS

A. Elastomeric Sealant Standard: Comply with ASTM C 920 and other requirements indicated for each liquid-applied chemically curing sealant in the Elastomeric Joint-Sealant Schedule at the end of Part 3, including those referencing ASTM C 920 classifications for type, grade, class, and uses.

B. Additional Movement Capability: Where additional movement capability is specified in the

Elastomeric Joint-Sealant Schedule, provide products with the capability, when tested for adhe-sion and cohesion under maximum cyclic movement per ASTM C 719, to withstand the speci-fied percentage change in the joint width existing at the time of installation and remain in com-pliance with other requirements of ASTM C 920 for uses indicated.

C. Stain-Test-Response Characteristics: Where elastomeric sealants are specified in the Elasto-meric Joint-Sealant Schedule to be nonstaining to porous substrates, provide products that have undergone testing according to ASTM C 1248 and have not stained porous joint substrates indi-cated for Project.

D. Suitability for Contact with Food: Where elastomeric sealants are indicated for joints that will come in repeated contact with food, provide products that comply with 21 CFR 177.2600.

2.4 JOINT-SEALANT BACKING

A. General: Provide sealant backings of material and type that are nonstaining; are compatible with joint substrates, sealants, primers, and other joint fillers; and are approved for applications indicated by sealant manufacturer based on field experience and laboratory testing.

B. Cylindrical Sealant Backings: ASTM C 1330, of type indicated below and of size and density to control sealant depth and otherwise contribute to producing optimum sealant performance:

1. Type C: Closed-cell material with a surface skin.

2. Type O: Open-cell material.

3. Type: Any material indicated above.

C. Bond-Breaker Tape: Polyethylene tape or other plastic tape recommended by sealant manufac-turer for preventing sealant from adhering to rigid, inflexible joint-filler materials or joint sur-faces at back of joint where such adhesion would result in sealant failure. Provide self-adhesive tape where applicable.

2.5 MISCELLANEOUS MATERIALS

A. Primer: Material recommended by joint sealant manufacturer where required for adhesion of sealant to joint substrates indicated, as determined from preconstruction joint-sealant-substrate tests and field tests.

B. Cleaners for Nonporous Surfaces: Chemical cleaners acceptable to manufacturers of sealants and sealant backing materials, free of oily residues or other substances capable of staining or harming joint substrates and adjacent nonporous surfaces in any way, and formulated to pro-mote optimum adhesion of sealants with joint substrates.

C. Masking Tape: Nonstaining, nonabsorbent material compatible with joint sealants and surfaces adjacent to joints.

A. Examine joints indicated to receive joint sealants, with Installer present, for compliance with requirements for joint configuration, installation tolerances, and other conditions affecting joint-sealant performance.

B. Proceed with installation only after unsatisfactory conditions have been corrected.

A. Surface Cleaning of Joints: Clean out joints immediately before installing joint sealants to comply with joint sealant manufacturer's written instructions and the following requirements:

1. Remove all foreign material from joint substrates that could interfere with adhesion of joint sealant, including dust, paints (except for permanent, protective coatings tested and approved for sealant adhesion and compatibility by sealant manufacturer), old joint seal-ants, oil, grease, waterproofing, water repellents, water, surface dirt, and frost.

2. Clean porous joint substrate surfaces by brushing, grinding, blast cleaning, mechanical abrading, or a combination of these methods to produce a clean, sound substrate capable of developing optimum bond with joint sealants. Remove loose particles remaining from above cleaning operations by vacuuming or blowing out joints with oil-free compressed air. Porous joint surfaces include the following:

a. Concrete.

b. Masonry.

c. Unglazed surfaces of ceramic tile.

3. Remove laitance and form-release agents from concrete.

4. Clean nonporous surfaces with chemical cleaners or other means that do not stain, harm substrates, or leave residues capable of interfering with adhesion of joint sealants.

a. Metal.

b. Glass.

c. Glazed surfaces of ceramic tile.

B. Joint Priming: Prime joint substrates where recommended in writing by joint sealant manufac-turer, based on preconstruction joint-sealant-substrate tests or prior experience. Apply primer to comply with joint sealant manufacturer's written instructions. Confine primers to areas of joint-sealant bond; do not allow spillage or migration onto adjoining surfaces.

C. Masking Tape: Use masking tape where required to prevent contact of sealant with adjoining surfaces that otherwise would be permanently stained or damaged by such contact or by clean-ing methods required to remove sealant smears. Remove tape immediately after tooling without disturbing joint seal.

3.3 INSTALLATION OF JOINT SEALANTS

A. General: Comply with joint sealant manufacturer's written installation instructions for products and applications indicated, unless more stringent requirements apply.

B. Sealant Installation Standard: Comply with recommendations of ASTM C 1193 for use of joint sealants as applicable to materials, applications, and conditions indicated.

C. Install sealant backings of type indicated to support sealants during application and at position required to produce cross-sectional shapes and depths of installed sealants relative to joint widths that allow optimum sealant movement capability.

1. Do not leave gaps between ends of sealant backings.

2. Do not stretch, twist, puncture, or tear sealant backings.

3. Remove absorbent sealant backings that have become wet before sealant application and replace them with dry materials.

D. Install bond-breaker tape behind sealants where sealant backings are not used between sealants and back of joints.

E. Install sealants by proven techniques to comply with the following and at the same time back-ings are installed:

1. Place sealants so they directly contact and fully wet joint substrates.

2. Completely fill recesses provided for each joint configuration.

3. Produce uniform, cross-sectional shapes and depths relative to joint widths that allow op-timum sealant movement capability.

F. Tooling of Nonsag Sealants: Immediately after sealant application and before skinning or cur-ing begins, tool sealants according to requirements specified below to form smooth, uniform beads of configuration indicated; to eliminate air pockets; and to ensure contact and adhesion of sealant with sides of joint.

1. Remove excess sealants from surfaces adjacent to joint.

2. Use tooling agents that are approved in writing by sealant manufacturer and that do not discolor sealants or adjacent surfaces.

3. Provide concave joint configuration per Figure 5A in ASTM C 1193, unless otherwise indicated.

4. Provide flush joint configuration, per Figure 5B in ASTM C 1193, where indicated.

3.4 CLEANING

A. Clean off excess sealants or sealant smears adjacent to joints as the Work progresses by meth-ods and with cleaning materials approved in writing by manufacturers of joint sealants and of products in which joints occur.

3.5 PROTECTION

A. Protect joint sealants during and after curing period from contact with contaminating substances and from damage resulting from construction operations or other causes so sealants are without deterioration or damage at time of Substantial Completion. If, despite such protection, damage or deterioration occurs, cut out and remove damaged or deteriorated joint sealants immediately so installations with repaired areas are indistinguishable from the original work.

3.6 ELASTOMERIC JOINT-SEALANT SCHEDULE

A. Multicomponent Nonsag Urethane Sealant: Where joint sealants of this type are indicated, pro-vide products complying with the following:

1. Products:

a. Dynatred; Pecora Corporation.

b. NP 2; Sonneborn Building Products Div., ChemRex Inc.

c. Sikaflex 2c NS TG; Sika

2. Type and Grade: M (multicomponent) and NS (nonsag).

3. Class: 25.

4. Use Related to Exposure: T (traffic).

5. Uses Related to Joint Substrates: M, G, A, and, as applicable to joint substrates indicat-ed, O.

6. Applications: Traffic locations.

B. Single-Component Nonsag Urethane Sealant: Where joint sealants of this type are indicated, provide products complying with the following:

a. Dynatrol I; Pecora Corporation.

b. Sikaflex - 1a; Sika Corporation.

c. NP 1; Sonneborn Building Products Div., ChemRex Inc.

2. Type and Grade: S (single component) and NS (nonsag).

4. Use Related to Exposure: NT (nontraffic).

5. Uses Related to Joint Substrates: M, A, and, as applicable to joint substrates indicated, O.

6. Applications: Non-traffic locations.

C. Mildew-Resistant Silicone Sealant: Where joint sealants of this type are indicated, provide products formulated with fungicide that are intended for sealing interior ceramic tile joints and other nonporous substrates that are subject to in-service exposures of high humidity and temperature extremes, and that comply with the following:

a. 786 Mildew Resistant; Dow Corning.

b. Sanitary 1700; GE Silicones.

c. NuFlex 302; NUCO Industries, Inc.

d. 898 Silicone Sanitary Sealant; Pecora Corporation.

e. PSI-611; Polymeric Systems, Inc.

f. Tremsil 600 White; Tremco.

2. Type and Grade: S (single component) and NS (nonsag).

4. Use Related to Exposure: NT (nontraffic).

5. Uses Related to Joint Substrates: G, A, and, as applicable to joint substrates indicated, O.

a. Use O Joint Substrates: Coated glass, color anodic aluminum, galvanized steel, and ceramic tile.

6. Applications: All wet locations, including rest rooms, showers and janitor closets.

END OF SECTION 07920

SECTION 08110 - STEEL DOORS AND FRAMES

1. Steel doors.

2. Steel door frames.

B. Related Sections include the following:

1. Division 8 Section "Flush Wood Doors" for wood doors installed in steel frames.

2. Division 8 Section "Door Hardware" for door hardware and weather stripping.

3. Division 9 Section "Painting" for field painting factory-primed doors and frames.

1.2 DEFINITIONS

A. Steel Sheet Thicknesses: Thickness dimensions, including those referenced in ANSI A250.8, are minimums as defined in referenced ASTM standards for both uncoated steel sheet and the uncoated base metal of metallic-coated steel sheets.

A. Product Data: For each type of door and frame indicated, include door designation, type, level and model, material description, core description, construction details, label compliance, sound and fire-resistance ratings, and finishes.

B. Product Data: For glazing indicated.

C. Shop Drawings: Show the following:

1. Elevations of each door design.

2. Details of doors including vertical and horizontal edge details.

3. Frame details for each frame type including dimensioned profiles.

4. Details and locations of reinforcement and preparations for hardware.

5. Details of each different wall opening condition.

6. Details of anchorages, accessories, joints, and connections.

7. Coordination of glazing frames and stops with glass and glazing requirements.

D. Door Schedule: Use same reference designations indicated on Drawings in preparing schedule for doors and frames.

1.4 QUALITY ASSURANCE

A. Steel Door and Frame Standard: Comply with ANSI A 250.8, unless more stringent requirements are indicated.

1.5 DELIVERY, STORAGE, AND HANDLING

A. Deliver doors and frames cardboard-wrapped or crated to provide protection during transit and job storage. Provide additional protection to prevent damage to finish of factory-finished doors and frames.

B. Inspect doors and frames on delivery for damage, and notify shipper and supplier if damage is found. Minor damages may be repaired provided refinished items match new work and are acceptable to CI or COTR. Remove and replace damaged items that cannot be repaired as directed.

C. Store doors and frames at building site under cover. Place units on minimum 4-inch high wood blocking. Avoid using nonvented plastic or canvas shelters that could create a humidity chamber. If door packaging becomes wet, remove cartons immediately.

Provide minimum 1/4-inch (6-mm) spaces between stacked doors to permit air circulation.

A. Manufacturers: Subject to compliance with requirements, provide products by one of the following:

1. Steel Doors and Frames:

a. Amweld Building Products, Inc.

b. Benchmark Commercial Doors; a division of General Products Co., Inc.

c. Ceco Door Products; a United Dominion Company.

d. Copco Door Co.

e. Curries Company.

f. Deansteel Manufacturing, Inc.

g. Kewanee Corporation (The).

h. Mesker Door, Inc.

i. Pioneer Industries Inc.

j. Republic Builders Products.

k. Steelcraft; a division of Ingersoll-Rand.

l. Commercial Door Hardware.

m. Three G Industries.

n. Security Metal Products.

2.2 MATERIALS

A. Electrolytic Zinc-Coated Steel Sheet: ASTM A 591/A 591M, Commercial Steel (CS), Class B coating; mill phosphatized; suitable for unexposed applications; stretcher-leveled standard of flatness where used for face sheets.

2.3 DOORS

A. General: Provide doors of sizes, thicknesses, and designs indicated.

B. Steel: All steel shall be galvanized.

C. Exterior Doors: Provide doors complying with requirements indicated below by referencing ANSI A250.8 for level and model and ANSI A250.4 for physical-endurance level:

1. Level 2 and Physical Performance Level B (Heavy Duty), Model 1 (Full Flush).

2.4 FRAMES

A. General: Provide steel frames for doors, transoms, sidelights, borrowed lights, and other openings that comply with ANSI A250.8 and with details indicated for type and profile. Conceal fastenings, unless otherwise indicated.

B. Frames of 0.054-inch- (16 gage) thick steel sheet for:

1. Wood doors.

2. Steel doors.

C. Steel: All steel for frames shall be galvanized.

D. Push-In Type Door Silencers: Except on weather-stripped frames, fabricate stops to receive three silencers on strike jambs of single-door frames and two silencers on heads of double-door…

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