All_EDRs.pdf

REV: ENGINEERING DATA REQUIREMENTS

(ATTACHMENT “A”)

NOTE: MILITARY SPECIFICATIONS / STANDARDS WILL NOT BE FURNISHED IN THE BID SET.

1. THE FOLLOWING INSTRUCTIONS ARE FURNISHED FOR THE MANUFACTURE OF A:

CABLE ASSEMBLY W7036

2. PART NUMBER:

RFE23050536-502

3. NATIONAL STOCK NUMBER:

5995016850822AH

PEPARED BY:

10/27/2022

X Dylan Petersen

Signed by: PETERSEN.DYLAN.JOHN.1613103399

OFFICE SYMBOL:

414 SCMS/GUEA

DATE:

27 OCT 2022

HILL AFB FORM 462 Page 1 of 1

4. Clarification of Note 4 of RFE23050536; ALL CABLES PROCURRED PER RFE23050536 WILL BE TESTED PER RFE-TDP23050600. See attached engineering.

RFE-TP23050600,

TEST PROCEDURE CABLES, RFSE.pdf

CABLE ASSEMBLY W7045

2. PART NUMBER:

RFE23050545-502

5995016850825AH

X Dylan Petersen

HILL AFB FORM 462 Page 1 of 1

4. Clarification of Note 4 of RFE23050545; ALL CABLES PROCURRED PER RFE23050545 WILL BE TESTED

CABLE ASSEMBLY W7047

2. PART NUMBER:

RFE23050547-502

5995016850827AH

X Dylan Petersen

HILL AFB FORM 462 Page 1 of 1

4. Clarification of Note 4 of RFE23050547; ALL CABLES PROCURRED PER RFE23050547 WILL BE TESTED

CABLE ASSEMBLY W7038

2. PART NUMBER:

RFE23050538-502

5995016851495AH

X Dylan Petersen

HILL AFB FORM 462 Page 1 of 1

4. Clarification of Note 4 of RFE23050538; ALL CABLES PROCURRED PER RFE23050538 WILL BE TESTED

CABLE ASSEMBLY W7039

2. PART NUMBER:

RFE23050539-502

5995016851500AH

X Dylan Petersen

HILL AFB FORM 462 Page 1 of 1

4. Clarification of Note 4 of RFE23050539; ALL CABLES PROCURRED PER RFE23050539 WILL BE TESTED

CABLE ASSEMBLY W7049

2. PART NUMBER:

RFE23050549-502

5995016851510AH

X Dylan Petersen

HILL AFB FORM 462 Page 1 of 1

4. Clarification of Note 4 of RFE23050549; ALL CABLES PROCURRED PER RFE23050549 WILL BE TESTED

CABLE ASSEMBLY W7050

2. PART NUMBER:

RFE23050550-502

5995016851516AH

X Dylan Petersen

HILL AFB FORM 462 Page 1 of 1

4. Clarification of Note 4 of RFE23050550; ALL CABLES PROCURRED PER RFE23050550 WILL BE TESTED

CABLE ASSEMBLY W7032

2. PART NUMBER:

RFE23050532-502

5995016851783AH

X Dylan Petersen

HILL AFB FORM 462 Page 1 of 1

4. Clarification of Note 4 of RFE23050532; ALL CABLES PROCURRED PER RFE23050532 WILL BE TESTED

CABLE ASSEMBLY W7033

2. PART NUMBER:

RFE23050533-502

5995016852674AH

X Dylan Petersen

HILL AFB FORM 462 Page 1 of 1

4. Clarification of Note 4 of RFE23050533; ALL CABLES PROCURRED PER RFE23050533 WILL BE TESTED

CABLE ASSEMBLY W7023

2. PART NUMBER:

RFE23050523-502

5995016852681AH

X Dylan Petersen

HILL AFB FORM 462 Page 1 of 1

4. Clarification of Note 4 of RFE23050523; ALL CABLES PROCURRED PER RFE23050523 WILL BE TESTED

CABLE ASSEMBLY W7020, W7021, W7022

2. PART NUMBER:

RFE23050520-505

5995016853609AH

X Dylan Petersen

HILL AFB FORM 462 Page 1 of 1

4. Clarification of Note 4 of RFE23050520; ALL CABLES PROCURRED PER RFE23050520 WILL BE TESTED

CABLE ASSEMBLY W7020, W7021, W7022

2. PART NUMBER:

RFE23050520-506

5995016853868AH

X Dylan Petersen

HILL AFB FORM 462 Page 1 of 1

CABLE ASSEMBLY W7020, W7021, W7022

2. PART NUMBER:

RFE23050520-504

5995016854136AH

X Dylan Petersen

HILL AFB FORM 462 Page 1 of 1

CABLE ASSEMBLY W7024

2. PART NUMBER:

RFE23050524-502

5995016856169AH

X Dylan Petersen

HILL AFB FORM 462 Page 1 of 1

4. Clarification of Note 4 of RFE23050524; ALL CABLES PROCURRED PER RFE23050524 WILL BE TESTED

CABLE ASSEMBLY W7026

2. PART NUMBER:

RFE23050526-502

5995016856174AH

X Dylan Petersen

HILL AFB FORM 462 Page 1 of 1

4. Clarification of Note 4 of RFE23050526; ALL CABLES PROCURRED PER RFE23050526 WILL BE TESTED

Test Procedures Form Effective: 20 Feb 2012 N2.3.8-T1-Test-1.0-F4 Revision: F 1 of 22

REVISIONS Rev E Ltr Description Date Approved

- Initial Issue 3/20/12

A Revised per ECO HER6161 3/23/12

B Incorporates ECO HER6204 4/12/12

C Incorporates ECO HER6257 4/22/12

Incorporates ECO HER6901 5/1/13 D

Test Environment:

File Location:

For Continuation of Revisions, See Sheet

Serial / Job Number of Equipment Under Test_____________________ If Applicable

Orig. Test___________ Retest Per___________ QA___________ Date___________ Project Contract No.

RFSE F42610-98-C-0001

Space Systems Company, Valley Forge, PA

Approved By: B. Rohner Written By: B. Herr

TEST PROCEDURE

Cables, RFSE

RFE23050600

Date: 20 March 2012 Date: 20 March 2012 Approved By: Matt Breneman Approved By:

Date: 20 March 2012 Date:

Approved By: Dan Gargel Approved By: Size Code Identification No.

Date: 20 March 2012 Date: A 79272 RFE-TP23050600 Approved By: Doug Wilson Issued By:

Date: 20 March 2012 Date: Variation 3

LOCKHEED MARTIN

DISTRIBUTION STATEMENT D: Distribution authorized to Department of Defense and U.S. DoD contractors only for administrative and operational use determined 01 February 2012. Refer other requests for this document to AFNWC/NWI, 6014 Dogwood Ave., Hill AFB, UT 84056-5816 WARNING: This document contains technical data whose export is restricted by the Arms Export Control Act (Title 22, U.S.C. 2751 et seq.) or the Export Administration Act of 1979, as amended, Title 50, U.S.C., App. 2401, et seq. Violation of these export-control laws is subject to severe criminal penalties. Dissemination of this document is controlled under DODD 5230.25.

DESTRUCTION NOTICE: For classified documents follow the procedures in DoD 5220.22-M, National Industrial Security Program Operating Manual (NISPOM), Section 5-705, or DoD 5200.1-R, Information Security Program, Chapter 6. For unclassified documents destroy by any method that will prevent disclosure of contents or reconstruction of the document.

Incorporated IAW CT-0670787 2/28/2017E

Test Procedures Form Effective: 20 Feb 2012 N2.3.8-T1-Test-1.0-F4 Revision: F 2 of 22

Revision E

28 FEBRUARY 2017

CHANGE CONTROL SHEET

Change No.

ECO

Req'd (y/n)

Affected Section and Step

Page No.

Reference Flag Sheet

Reason for Change

SI&T

Date

SI&T

Init.

PA

Date

PA

Init.

Revision E

28 FEBRUARY 2017

Size Code Ident No.

A 79272 RFE-TP23050600

Test Procedures Form Effective: 20 Feb 2012 N2.3.8-T1-Test-1.0-F4 Revision: F 3 of 22

TABLE OF CONTENTS

CHANGE CONTROL SHEET

1.0 GENERAL INFORMATION

1.1 Acronym List

1.2 Test Article (UUT) Description and Function

1.3 Test Description

1.4 Tests

1.5 Test Configuration

1.6 Test Data Package

2.0 SUPPORT REQUIREMENTS

2.1 Source Documents

2.2 Reference Documents

2.3 Equipment

2.3.1 Allowable Ohmmeters for Continuity Testing

2.4 Additional Equipment Required

2.5 Commodities

2.6 Personnel

2.7 Facilities

3.0 PRE-OPERATION/SPECIAL CONSIDERATIONS

3.1 Special Considerations

3.2 Safety Requirements

4.0 PREREQUISITES

5.0 PREPARATIONS

5.1 Quality Provisions

5.2 Pre-Test Inspection

5.3 Test Conductor

5.4 Equipment Handling

5.5 Order of Tests

5.6 Test Data Handling

5.7 Post-Test Toll Gate

5.8 Data Requirements

5.9 Failure Reporting

5.10 Personnel Safety

5.11 Component Safety

5.12 Environmental

6.0 DETAILED OPERATIONS

6.1 Visual Inspection

6.2 Continuity Test

6.3 DIT-MCO 2115 Tests

1) Dielectric Withstanding Voltage Test Requirements

2) Insulation Resistance Test Requirements

7 SECURING OPERATIONS

8 EMERGENCY OPERATIONS

APPENDIX A – DATA SHEETS

APPENDIX B – REFERENCE ONLY: EXAMPLES OF CABLES TO BE TESTED USING THIS TP

APPENDIX C – PROCEDURE HISTORY SHEET (PHS)

Size Code Ident No.

A 79272 RFE-TP23050600

Test Procedures Form Effective: 20 Feb 2012 N2.3.8-T1-Test-1.0-F4 Revision: F 4 of 22

Revision E

28 FEBRUARY 2017

1.0 GENERAL INFORMATION

1.1 Acronym List

The following acronyms will be used throughout this procedure.

Acronym Meaning CPE Certified Product Engineer DIT-MCO Drive-In Theater Manufacturing Company DRC Data Retention Center ECO Engineering Change Order FOD Foreign Object Debris FSTS Forward Section Test Set IAW In Accordance With PC Personal Computer PHD Protective Handling Device PHS Procedure History Sheet PIDS Prime Item Development Specification QCE Quality Control Engineer RALC RSTC Alignment Console RFSE Reentry Field Support Equipment RSTC Reentry System Test Console SME Subject Matter Expert SOP Standard Operating Procedure TAR Test Accuracy Ratio UUT Unit Under Test

1.2 Test Article (UUT) Description and Function

The cables being tested in this procedure are part of the RFSE system. They are used to route electrical signals between the RFSE equipment and their respective UUT.

1.3 Test Description

This Test Procedure (TP) specifies the setup details and testing of the various types of rack interconnect cables used on the RFSE system. This Test Procedure will be used in conjunction with a Standard Operation Instruction (SOP), RFE-SOP23039882, which directs the operation of test equipment to be used for this testing.

1.4 Tests

Testing of each cable is typically a two-step operation. A manual continuity test will be performed first followed by a test of the Dielectric Withstanding and Insulation Resistance using the DIT-MCO automated tester. If the DIT-MCO tester is not available at the time of test, an alternate manual method may be used by following the instructions of TP-SOP23039509. The DIT-MCO tester is the primary and preferred method of testing.

Size Code Ident No.

A 79272 RFE-TP23050600

Test Procedures Form Effective: 20 Feb 2012 N2.3.8-T1-Test-1.0-F4 Revision: F 5 of 22

1.5 Test Configuration

Testing of these cables, listed in Appendix B, will be performed in an environmentally controlled laboratory. The cables will be tested on a software controlled automated test set, connected via interconnect cables. Continuity testing will be performed manually.

1.6 Test Data Package

All test results will be recorded on individual data sheets for each cable that is tested. These data sheets are in Appendix A of this document. The final test data package shall consist of the completed “Data Sheet”, the “Procedure History Sheet”, and all DIT-MCO test data. This completed data package will be delivered to and maintained by the Data Retention Center

(DRC).

Test Procedures Form Effective: 20 Feb 2012 N2.3.8-T1-Test-1.0-F4 Revision: F 6 of 22

Revision E

28 FEBRUARY 2017

2.0 SUPPORT REQUIREMENTS

2.1 Source Documents

RFE23050010

RFE23050015

External Cable Fabrication Assembly Spec, Rev. K – March 2017 Internal and External Cable Fab Assembly Spec, Rev. E – March 2017

2.2 Reference Documents

MIL-HDBK-454 General Guidelines for Electronic Equipment MIL-STD-1472 Human Engineering, Design Criteria for Military Systems, Equipment, and Facilities 29 CFR 1910 Occupational Safety and Health Standards 132-06021-0006 DIT-MCO Model 2115 General Maintenance Technical Manual RFE-SOP23039882 Standard Operating Procedure for the DIT-MCO 2115 Tester, Latest Rev.

TP-SOP23039509 Standard Operating Procedure – Hi-Pot Megger Testing, Latest Rev.

2.3 Equipment

The following tables list the test equipment to be used during this test. Equivalent test equipment can be used when approved by the Test Engineer/Test Supervisor. Test Equipment used during the course of testing will be recorded in the SAP ZMTE system.

Item Description/Part# Manufacturer Model 1 Automatic Circuit Analyzer DIT-MCO 2115 2 Test Adapter Cables DIT-MCO Various 3 AC/DC Hipot Tester/Megaohm Meter Hipotronics H300B 4 AC/DC Hipot Tester/Megaohm Meter Slaughter 2975

2.3.1 Allowable Ohmmeters for Continuity Testing

Make Model Accuracy ( 1 ohm) TAR Notes

Fluke 8846A +/-0.0002 2500 0.010 % reading + 0.001 % range Fluke 8842A +/-0.09015 5.546311703 0.015 % reading + 0.090 ohms HP 34401A +/-0.004606 108.5540599 0.0106 % reading + 0.0045 % range HP 3478A +/-0.00444 112.6126126 0.034 % reading + 0.0041 ohms HP 3458A +/-0.00012 4166.666667 20 ppm reading + 10 ppm range

*Valhalla 4176 +/-0.0006 833.3333333 0.02 % reading + 0.02 % range

* NOTE: Valhalla MUST be set to the 2Ω Range if used for this testing.

Size Code Ident No.

A 79272 RFE-TP23050600

Test Procedures Form Effective: 20 Feb 2012 N2.3.8-T1-Test-1.0-F4 Revision: F 7 of 22

2.4 Additional Equipment Required

None

2.5 Commodities

None

2.6 Personnel

Personnel using this procedure should be familiar with the operation of DIT-MCO Model 2115 Automatic Circuit Analyzer and associated equipment. If the alternate method of testing is to be used (non-DIT-MCO method), personnel should be familiar with the operations of the Hipotronics H300B and Slaughter 2975 Hipot testers and Megaohmeters.

2.7 Facilities

All testing will be performed at the Valley Forge Campus in an environmentally controlled test laboratory.

2.7.1 Lab Conditions

The facility where this equipment is to be used must maintain the following conditions:

Operating temperature, 65º to 75ºF (18.3º to 23.9ºC) with an operating relative humidity of 30 to 70% for DIT-MCO testing.

Manual continuity testing can be performed at levels of 20 to 70% relative humidity, however, an Ionizer MUST be used when the humidity levels are between 20 and 30% relative humidity.

NOTE: DIT-MCO Testing MUST NOT be performed when the relative humidity level is below 30% or above 70%.

Size Code Ident No.

A 79272 RFE-TP23050600

Test Procedures Form Effective: 20 Feb 2012 N2.3.8-T1-Test-1.0-F4 Revision: F 8 of 22

3.0 PRE-OPERATION/SPECIAL CONSIDERATIONS

3.1 Special Considerations

These cables should be handled with care, as they are deliverable items. All connectors should be kept clean and handled in a manner where they will not be damaged by rough handling. When de-mated from the test setup, all connectors should be covered with dust caps.

3.2 Safety Requirements

High voltage is present during the performance of these tests. All safety precautions, as called out in RFE-SOP23039882 (and TP-SOP23039509, if alternate test method is used), must be followed. Personnel must NOT come into contact with the UUT while this test is in process.

4.0 PREREQUISITES

Verify via the e-planning that this unit is ready for test and that the serial number and/or Job Lot Number are correct for the unit about to be tested.

Test Procedures Form Effective: 20 Feb 2012 N2.3.8-T1-Test-1.0-F4 Revision: F 9 of 22

Revision E

28 FEBRUARY 2017

5.0 PREPARATIONS

5.1 Quality Provisions

Ensure there are no open Q-Notes or Flag Sheets that would prevent this unit from being tested.

5.2 Pre-Test Inspection

Inspect the UUT for any defects to the sleeving and to the connector ends, paying particular attention by looking for any bent pins, damaged sockets, bent shells, FOD or any other abnormal condition.

5.3 Test Conductor

Personnel performing this test procedure should be familiar with the operation of DIT-MCO 2115 tester and a continuity tester.

5.4 Equipment Handling

Dust caps should be installed on any connector while de-mated. The UUT should be handled in a manner that prevents damage to the connectors as well as the sleeving.

5.5 Order of Tests

Tests shall be performed in the order written in this Test Procedure.

5.6 Test Data Handling

Test data shall be legibly recorded in this Test Procedure. After test data is completed and after any Q-Notes or Flag Sheets are closed out, this procedure will be closed and retained by the Data Retention Center. This TP will be closed following the completion of the Procedure History Sheet (PHS) in Appendix C.

5.7 Post-Test Toll Gate

N/A.

5.8 Data Requirements

Reference Only data, if any, will be recorded as additional reference data and does not need to meet any specification value.

5.9 Failure Reporting

Any failures encountered during the performance of this Test Procedure will be documented via the Flag Sheet/Q-Note system.

5.10 Personnel Safety

High Voltage will be present during the DIT-MCO tests. Personnel must NOT come into contact with the UUT during the performance of the tests performed using the DIT-MCO tester.

Size Code Ident No.

A 79272 RFE-TP23050600

Test Procedures Form Effective: 20 Feb 2012 N2.3.8-T1-Test-1.0-F4 Revision: F 10 of 22

5.11 Component Safety

The UUT must be placed securely on a test bench for the duration of this test. Any connector left de-mated should have a dust cap installed.

5.12 Environmental

N/A

Tested By: Date:

Job Number Size Code Ident No.

Serial Number

A 79272 RFE-TP23050600

Test Procedures Form Effective: 20 Feb 2012 N2.3.8-T1-Test-1.0-F4 Revision: F 11 of 22

6.0 DETAILED OPERATIONS

6.1 Visual Inspection

6.1.1 Visually inspect the cable to be tested for proper part number, serial number and legibility. Compare to planning package.

6.1.2 Visually inspect the cable for physical damage, loose or missing parts.

6.1.3 If any defects are found, do not proceed with the test. Notify Test Engineering and generate a Flag Sheet to document the discrepancy. If the UUT is not to drawing or has visible defects, notify the QCE, who will then generate a Q-Note.

NOTE

All tests apply to the cable and any associated shorting caps.

6.2 Continuity Test

6.2.1 Record the calibrated Test Equipment used to perform this test in the ZMTE system.

NOTE: A separate data sheet is included in Appendix A in the event the ZMTE system is not available.

6.2.2 Perform a continuity test point-to-point IAW drawing wiring diagram using the following parameters:

Current: 0.5A Max Duration: 0.1 – 10.0 Seconds Max.

Resistance: ≤ 1Ω Max

Tested By: Date:

Job Number Size Code Ident No.

Serial Number

A 79272 RFE-TP23050600

Test Procedures Form Effective: 20 Feb 2012 N2.3.8-T1-Test-1.0-F4 Revision: F 12 of 22

6.3 DIT-MCO 2115 Tests

NOTE: The DIT-MCO tester is the primary method of performing the following tests.

However, if the DIT-MCO Tester is not available at the time of test, an alternate method for performing the Dielectric Withstanding Voltage and Insulation Resistance tests may be performed by following the instructions in TP-

SOP23039509.

NOTE: The details of how to perform the DIT-MCO tests of each of the RFSE cables is called out in RFE-SOP23039882. All DIT-MCO testing will be performed following the directions in this SOP and the PASS / FAIL test results will be recorded on the data sheets in Appendix A of this test procedure.

CAUTION

DIT-MCO Testing MUST NOT be performed when the relative humidity level is below 30% or above 70%.

6.3.1 Record the calibrated Test Equipment used to perform this test in the ZMTE system.

NOTE: A separate data sheet is included in Appendix A in the event the ZMTE system is not available.

6.3.2 Record the Test Software CP Number and Revision used to test this UUT in the Data Sheet in Appendix A.

6.3.3 Perform the DIT-MCO test of this UUT following the instructions in RFE-

SOP23039882.

Tested By: Date:

Job Number Size Code Ident No.

Serial Number

A 79272 RFE-TP23050600

Test Procedures Form Effective: 20 Feb 2012 N2.3.8-T1-Test-1.0-F4 Revision: F 13 of 22

WARNING

Pay close attention to all WARNINGS as called out in RFE-SOP23039882.

HIGH VOLTAGE IS PRESENT DURING THESE TESTS.

6.3.3.1 The following tests are performed as part of the DIT-MCO test IAW RFE- SOP23039882 (reference RFE23050010):

Dielectric Withstanding Voltage Test Requirements Cable/harness assemblies except coax cables shall be subjected to dielectric withstanding voltage testing in accordance with the test values in Table 6-1.

These test values shall apply between each conductor and all other wired pins and shields connected to the connector backshell. Table 6-1 defines the test values to be used for initial testing and retesting as applicable.

Table 6-1 – Dielectric Withstanding Test Requirements (reference RFE23050010) Cable

Connectors Condition Voltage Frequency Duration Leakage Current

MIL-C-38999

MIL-C-27599

MIL-C-26482

Or Equivalent

Initial Test 750 ±50 VAC RMS 60 Hz 10 sec. Min

60 sec. Max ≤5 ma

Test After Rework

500 ±50 VAC

RMS 60 Hz 10 sec. Min

60 sec. Max ≤5 ma

Recycled Cables 500 ±50 VAC RMS 60 Hz 10 sec. Min

60 sec. Max ≤5 ma

Microminiature Connector

(MDM)

Initial Test 500 ±50 VAC RMS 60 Hz 10 sec. Min

60 sec. Max ≤5 ma

Test After Rework

375 ±50 VAC

RMS 60 Hz 10 sec. Min

60 sec. Max ≤5 ma

Recycled Cables 375 ±50 VAC RMS 60 Hz 10 sec. Min

60 sec. Max ≤5 ma

Insulation Resistance Test Requirements The insulation resistance test shall be in accordance with the following:

A. Voltage: 500 +/- 50 VDC B. Duration: 10 seconds Maximum C. Resistance: ≥ 20 Megohm

Tested By: Date:

Job Number Size Code Ident No.

Serial Number

A 79272 RFE-TP23050600

Test Procedures Form Effective: 20 Feb 2012 N2.3.8-T1-Test-1.0-F4 Revision: F 14 of 22

The insulation resistance shall be made between:

• Each conductor and every other conductor

• Each conductor and its shield

• Each conductor and connector backshell

• Separate conductor shields not electrically connected

6.3.4 At the completion of the DIT-MCO tests, record the PASS / FAIL test results in the Data Sheet in Appendix A of this procedure.

NOTE: All electronic measurement data will be recorded on the DIT-MCO PC hard drive and backed up periodically.

6.3.5 Attach all DIT-MCO printouts to this Test Procedure.

6.3.6 If all testing is successful, complete the on-line planning test step, place the UUT into its PHD and place this on the hold shelf. Notify Test Engineering the cable has completed tested and the data is ready for post test review.

7 SECURING OPERATIONS

7.1 Place dust caps on all connector ends to prevent FOD and/or damage. Place the UUT in its PHD. Secure the UUT in a safe location where it will be safe from accidental damage.

7.2 Ensure all test equipment used to test the UUT is securely put away and the area is left in a clean condition. Ensure the DIT-MCO 2115 tester is left in a safe configuration per the instructions in RFE-SOP23039882. If the alternate test method was used, ensure the test equipment is left is a safe configuration per the instructions in TP-SOP23039509.

Size Code Ident No.

A 79272 RFE-TP23050600

Test Procedures Form Effective: 20 Feb 2012 N2.3.8-T1-Test-1.0-F4 Revision: F 15 of 22

8 EMERGENCY OPERATIONS

8.1 In the case of an emergency, switch the SHUT-OFF BREAKER to OFF. This breaker is located on the side of DIT-MCO Model 2115.

NOTE: This is also referenced in RFE-SOP23039882 Section 8.0

Tested By: Date:

Job Number Size Code Ident No.

Serial Number

A 79272 RFE-TP23050600

Test Procedures Form Effective: 20 Feb 2012 N2.3.8-T1-Test-1.0-F4 Revision: F 16 of 22

APPENDIX A – DATA SHEETS

Record the Test Software Drawing and Revision Numbers

S/W CP No: Rev:

Record the Cable Drawing and “W” Number

Cable Drawing No: “W” Number:

Record the Job and Serial Number

Job Number: Serial Number:

Record the Continuity Test Results (¶6.2)

Circle Pass or Fail PASS / FAIL Stamp: Date:

Record the DIT-MCO Test Results (¶6.3) (or Alternate Method Test Results, if used)

Circle Pass or Fail PASS / FAIL Stamp: Date:

Verify all required test steps have been completed Stamp: Date:

Record any Q-Notes or Flag Sheets Generated during this test (if any)

Test Equipment Used RECORD EQUIPMENT IN ZMTE – USE THIS TABLE AS A BACKUP COPY. Leave this table blank if not needed.

Item Make Model IC No. Cal Due Date

Size Code Ident No.

A 79272 RFE-TP23050600

Continue Thru Sheet

Test Procedures Form Effective: 20 Feb 2012 N2.3.8-T1-Test-1.0-F4 Revision: F 17 of 22

APPENDIX B – REFERENCE ONLY: EXAMPLES OF CABLES TO BE TESTED

USING THIS TP

RALC Internal Cables:

RFE23050441-501 Cable Assembly, W1 RFE23050442-501 Cable Assembly, W2 RFE23050443-501 Cable Assembly, W3 RFE23050471-502 Cable Assembly, W4 RFE23050444-501 Cable Assembly, W5 RFE23050445-501 Cable Assembly, W101 RFE23050446-501 Cable Assembly, W102

RALC External Cables:

RFE23050461-501 Cable Assembly, W7151 RFE23050462-501 Cable Assembly, W7152 RFE23050463-501 Cable Assembly, W7153 RFE23050464-501 Cable Assembly, W7154 RFE23050465-501 Cable Assembly, W7100 RFE23050466-501 Cable Assembly, W7101

RSTC Internal Cables:

RFE23050470-501 Cable Assembly, W100 RFE23050470-502 Cable Assembly, W101 RFE23050470-503 Cable Assembly, W102 RFE23050470-504 Cable Assembly, W103 RFE23050470-505 Cable Assembly, W104 RFE23050471-501 Cable Assembly, W105 RFE23050472-501 Cable Assembly, W106 RFE23050473-501 Cable Assembly, W107 RFE23050476-501 Cable Assembly, W110 RFE23050476-502 Cable Assembly, W111 RFE23050476-503 Cable Assembly, W112 RFE23050476-504 Cable Assembly, W113 RFE23050476-505 Cable Assembly, W114 RFE23050477-501 Cable Assembly, W116 RFE23050478-501 Cable Assembly, W117 RFE23050481-501 Cable Assembly, W120 RFE23050481-502 Cable Assembly, W121 RFE23050481-503 Cable Assembly, W122 RFE23050481-504 Cable Assembly, W123 RFE23050484-501 Cable Assembly, W127 RFE23050481-505 Cable Assembly, W130 RFE23050481-506 Cable Assembly, W131 RFE23050481-507 Cable Assembly, W132

Size Code Ident No.

A 79272 RFE-TP23050600

Continue Thru Sheet

Test Procedures Form Effective: 20 Feb 2012 N2.3.8-T1-Test-1.0-F4 Revision: F 18 of 22

RFE23050481-508 Cable Assembly, W133 RFE23050481-509 Cable Assembly, W136 RFE23050481-510 Cable Assembly, W146 RFE23050487-501 Cable Assembly, W134 RFE23050490-501 Cable Assembly, W137 RFE23050491-501 Cable Assembly, W138 RFE23050491-502 Cable Assembly, W139 RFE23050491-503 Cable Assembly, W140 RFE23050491-504 Cable Assembly, W125 RFE23050491-505 Cable Assembly, W126 RFE23050491-506 Cable Assembly, W135

RSTC External Cables:

RFE23050500-501 Cable Assembly, W7000 RFE23050500-502 Cable Assembly, W7150 RFE23050500-503 Cable Assembly, W8015 RFE23050501-501 Cable Assembly, W7001 RFE23050502-501 Cable Assembly, W7002 RFE23050503-501 Cable Assembly, W7003 RFE23050504-501 Cable Assembly, W7004 RFE23050505-501 Cable Assembly, W7005 RFE23050506-501 Cable Assembly, W7006 RFE23050507-501 Cable Assembly, W7007 RFE23050508-501 Cable Assembly, W7008 RFE23050509-501 Cable Assembly, W7009 RFE23050510-501 Cable Assembly, W7010 RFE23050511-501 Cable Assembly, W7011 RFE23050512-501 Cable Assembly, W7012 RFE23050513-501 Cable Assembly, W7013 RFE23050514-501 Cable Assembly, W7014 RFE23050515-501 Cable Assembly, W7015 RFE23050516-501 Cable Assembly, W7016 RFE23050517-501 Cable Assembly, W7017 RFE23050518-501 Cable Assembly, W7018 RFE23050519-501 Cable Assembly, W7019 RFE23050520-501 Cable Assembly, W7020 RFE23050520-502 Cable Assembly, W7021 RFE23050520-503 Cable Assembly, W7022 RFE23050523-501 Cable Assembly, W7023 RFE23050524-501 Cable Assembly, W7024 RFE23050525-501 Cable Assembly, W7025 RFE23050526-501 Cable Assembly, W7026 RFE23050527-501 Cable Assembly, W7027

Size Code Ident No.

A 79272 RFE-TP23050600

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Test Procedures Form Effective: 20 Feb 2012 N2.3.8-T1-Test-1.0-F4 Revision: F 19 of 22

RFE23050528-501 Cable Assembly, W7028 RFE23050529-501 Cable Assembly, W7029 RFE23050529-502 Cable Assembly, W7030 RFE23050529-503 Cable Assembly, W7031 RFE23050532-501 Cable Assembly, W7032 RFE23050533-501 Cable Assembly, W7033 RFE23050534-501 Cable Assembly, W7034 RFE23050535-501 Cable Assembly, W7035 RFE23050536-501 Cable Assembly, W7036 RFE23050538-501 Cable Assembly, W7038 RFE23050539-501 Cable Assembly, W7039 RFE23050540-501 Cable Assembly, W7040 RFE23050541-501 Cable Assembly, W7041 RFE23050541-502 Cable Assembly, W7043 RFE23050542-501 Cable Assembly, W7042 RFE23050542-502 Cable Assembly, W7044 RFE23050545-501 Cable Assembly, W7045 RFE23050546-501 Cable Assembly, W7046 RFE23050547-501 Cable Assembly, W7047 RFE23050548-501 Cable Assembly, W7048 RFE23050549-501 Cable Assembly, W7049 RFE23050550-501 Cable Assembly, W7050 RFE23050551-501 Cable Assembly, W7051 RFE23050552-501 Cable Assembly, W7052 RFE23050553-501 Cable Assembly, W7053 RFE23050554-501 Cable Assembly, W7054 RFE23050555-501 Cable Assembly, W7055 RFE23050556-501 Cable Assembly, W7056 RFE23050556-502 Cable Assembly, W7058 RFE23050557-501 Cable Assembly, W7057 RFE23050557-502 Cable Assembly, W7059 RFE23050560-501 Cable Assembly, W7060 RFE23050561-501 Cable Assembly, W7061 RFE23050561-502 Cable Assembly, W7062 RFE23050561-503 Cable Assembly, W7063 RFE23050564-501 Cable Assembly, W7064 RFE23050565-501 Cable Assembly, W7065 RFE23050566-501 Cable Assembly, W7066 RFE23050566-502 Cable Assembly, W7067 RFE23050566-503 Cable Assembly, W7068 RFE23050569-501 Cable Assembly, W7069 RFE23050570-501 Cable Assembly, W7070 RFE23050571-501 Cable Assembly, W7071 RFE23050572-501 Cable Assembly, W7072 RFE23050573-501 Cable Assembly, W7073

Size Code Ident No.

A 79272 RFE-TP23050600

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Test Procedures Form Effective: 20 Feb 2012 N2.3.8-T1-Test-1.0-F4 Revision: F 20 of 22

RFE23050574-501 Cable Assembly, W7074 RFE23050575-501 Cable Assembly, W7075 RFE23050576-501 Cable Assembly, W7076 RFE23050577-501 Cable Assembly, W7077 RFE23050578-501 Cable Assembly, W7078 RFE23050579-501 Cable Assembly, W7079 RFE23050580-501 Cable Assembly, W7080 RFE23050581-501 Cable Assembly, W7081 RFE23050582-501 Cable Assembly, W7082 RFE23050583-501 Cable Assembly, W7083 RFE23050584-501 Cable Assembly, W7084 RFE23050585-501 Cable Assembly, W7085 RFE23050586-501 Cable Assembly, W7086 RFE23050587-501 Cable Assembly, W7087 RFE23050588-501 Cable Assembly, W7088 RFE23050589-501 Cable Assembly, W7089 RFE23050590-501 Cable Assembly, W7090 RFE23050591-501 Cable Assembly, W7091 RFE23050592-501 Cable Assembly, W7092 RFE23050593-501 Cable Assembly, W7093 RFE23050594-501 Cable Assembly, W7094 RFE23050595-501 Cable Assembly, W7095 RFE23050596-501 Cable Assembly, W7096 RFE23050597-501 Cable Assembly, W7097 RFE23050598-501 Cable Assembly, W7098 RFE23050599-501 Cable Assembly, W7099

FSTS Internal Cables:

RFE23050882-501 Cable Assembly, W1 RFE23050882-502 Cable Assembly, W2 RFE23050882-503 Cable Assembly, W3 RFE23050882-504 Cable Assembly, W4 RFE23050882-505 Cable Assembly, W5 RFE23050882-506 Cable Assembly, W6 RFE23050882-507 Cable Assembly, W7 RFE23050882-508 Cable Assembly, W8 RFE23050882-509 Cable Assembly, W9 RFE23050882-510 Cable Assembly, W10 RFE23050882-511 Cable Assembly, W11 RFE23050882-512 Cable Assembly, W12 RFE23050882-513 Cable Assembly, W13 RFE23050882-514 Cable Assembly, W14 RFE23050882-515 Cable Assembly, W15 RFE23050882-516 Cable Assembly, W16

Size Code Ident No.

A 79272 RFE-TP23050600

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Test Procedures Form Effective: 20 Feb 2012 N2.3.8-T1-Test-1.0-F4 Revision: F 21 of 22

FSTS External Cables:

RFE23050984-501 Cable Assembly, W8001 RFE23050984-502 Cable Assembly, W8002 RFE23050984-503 Cable Assembly, W8003 RFE23050984-504 Cable Assembly, W8004 RFE23050984-505 Cable Assembly, W8005 RFE23050984-506 Cable Assembly, W8006 RFE23050984-507 Cable Assembly, W8007 RFE23050984-508 Cable Assembly, W8008 RFE23050984-509 Cable Assembly, W8009 RFE23050984-510 Cable Assembly, W8010 RFE23050984-511 Cable Assembly, W8011 RFE23050984-512 Cable Assembly, W8014 RFE23050984-513 Cable Assembly, W8016 RFE23050730-501 Cable Assembly, W8021 RFE23050730-502 Cable Assembly, W8022 RFE23050730-503 Cable Assembly, W8023 RFE23050730-504 Cable Assembly, W8024 RFE23050730-505 Cable Assembly, W8025

RSS Calibration Cables:

RFE23051041-501 Cable Assembly, W100 RFE23051041-503 Cable Assembly, W102

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Test Procedures Form Effective: 20 Feb 2012 N2.3.8-T1-Test-1.0-F4 Revision: F 22 of 22

APPENDIX C – PROCEDURE HISTORY SHEET (PHS)

Item Date Step/ Para. Entry Orig

QA

Verif

QA Accept

Stamps/Signatures on this Procedure History Sheet indicate the following: 1) that the performance and data gathering of this procedure was satisfactory, 2) that all procedure flags are closed, and 3) that this test procedure is closed.

Stamp or Sign:

Test SME (Procedure Developer) Date _________

Test SME (Test Engineer) 2nd set of eyes Date _________

Quality Date _________

CPE Date _________

NOTE: Stamp/Sign the last PHS only.

PHS SHEET _____ of ____ Serial Number: ___________________________