ATTACHMENT_A.pdf

ATTACHMENT – A

Please see pictures and corresponding descriptions in the key below.

Front View of cattle spray box with Parts A

1-A Door panel (2 total panels required) 12 gauge HR CS, formed 21”x 64” and 1”x1” L assembled

2-A Stiffener will be formed on door panel. Formed channel for 2 total door panels in 1-A. Stiffener will be 12 gauges 4”x 1 ½” formed channels.

3-A Upper door track will be 70” in total length in 12 gauge formed. Upper lip 3-A consists of top 4 ¾”x70”. Front lip 3-A front 3”x70” Bottom lip for track 3-A will be 1 ¼”x70”. Track guide 3-A inside lip ¾”x70”.

4-A Ramp end frame hinge mount 3/8”x3-FB-45” boxed to hold 2x8 boards. This will be cattle ramp for exit entrance into Spray box.

5-A Ramp end frame will complete box ramp 3/8x 3-FB-45” boxed.

6-A 6 pieces 2x8 treated lumber will fill space between parts 3-A and 4-A.

7-A Two 2x4 pieces are required to treated bolted in center horizontal to complete ramp for support.

Bolted with 6 – 3/8” x 5” with washers and nuts.

8-A Ramp end frame 5-A will be bolted to 6-A ramp end frame. Hinge 9-A will also be boxed and bolted to 5-A wood ramp. This requires 24 pieces of hardware x 2 for each side at 3/8”x3” grade 5 –bolts.

9-A Hinge assembly consists of one ¾” dia pin x 27” length. Pin will be secured with end washer and cotton pin assembly. Pin will pivot in 4 x ¾” pin tubes 3” long. Pin tubes will be spaced with spacer blocks.

10-A Spray box will be stabilized with 4 adjustable drop foot jacks that will also allow operator to level. Bull dog mounted with 3” channel spacers on outside corners of trailer frame. This mounted stabilizer will not block door operation and should be spaced to allow smooth movement of doors. Tonnage or weight should be ½ ton each.

11-A Slanted side walls base measurements are 11” at base and 31” inches at top. Length from widest opening in gate to narrow is 23 ½”. Lip of slanted side wall then extends out 2” where it forms support for bar grating. The slanted wall then is bent 90* and the edge extends 4” down were it is bent 90* to form a ¾” lip, bottom of structure.

At widest opening the slanted wall also extends 4 ½” to meet the formed wall panel 1-B. The side wall is formed upward at 90* 4 ½” then 90* for 1” to complete the joint for Side wall and slanted wall.

12-A Bottom door guide is formed with 12 gauge 48” length. Bottom guide is formed with 1’x48” inside lip. Top lip is formed to 1 ½” x 48”. Face of lip is 3”x48” and bottom lip will be 2 ½”x48” (see detail).

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13-A A rubber seal will be attached at end of each door to prevent leakage during operation. This seal will be formed with rubber belt and metal strap bolted to end of right and left side of door panels. Panel A-1 will have total height 64” seal will be 63 ½” total lengths.

14-A Receivers (2) for removable tongue will consist of 2 ½” receiver tubes to mount tongue.

15-A Tongue assembly parts consists of 2” bulldog coupler, 2” square tube-3/16th THK. This will enable 4’ of extension and a 9” rise at the ball itself.

16-A Corner posts (2) required on front end will be 12 gauge and be tapered from top to bottom of post. Top of each post is formed outside lip ¾” x64” from the top to bottom. Face lip is also consistent 9”x64 top to bottom. Inside lip is variable taper fit to ensure cattle access of 2 ¼” top to 4” at base. Length will also be 64”. Last edge is consistent 1” x64” top to bottom. End wall behind bottom door guide on non-pump side will have 3” x 1” openings to return solution to sump floor. NOTE: The length of the box as notated in I-E is to be extended from the 8 feet as noted on page 21 to 9 feet. An increase in length of 12 inches.

17-A Ramp will be secured by a single latch for travel. The latch will consist of a ½” bolt with T handle for securing ramp. Bolt will secure against Stiffener 2-A on panel 1-A.

18-A Roller will allow smooth movement of doors. A total of 8 rollers will be needed for all 4 panel doors. Rollers will be mounted on top of panel doors approximately 2” from end of doors. Rollers will ride inside track of formed metal track 3-A. Rollers will be no wider than approximately 5/8” and max approximately x 2 3/8” height not to bind door.

Side View of Cattle Box Pump Side Parts B

1-B Same as 1-E Side wall on cattle spray box will consist of 12 gauge panel with 5 V shaped crimp on wall panel.

Crimp is used to protect piping and spray nozzles. V is 1’-10” on center with total of 5 on each side panel. Crimp depth is 2 ½” rise to center. Crimp total length is 6 ½” width. (See detail)

2-B Operator platform will allow access to top of cattle spray box with ½” pipe safety rail. Platform will consist of removable ladder and diamond plate for ease of access. Ladder will be modified from existing picture/diagram pump side so latter will be vertical. Operator feedback has reported existing ladder is difficult to climb without hand rail.

Platform will be approximately 30” long and extend to approximately 24” to outside edge of fender of trailer. Platform will allow operator to open and close door panels for cattle, and operate on/off valve.

3-B Latter will be located on right rear corner of platform and will detach and be secured with safety rail. Ladder will consist of 4 rungs of ½” diameter x24”. Ladder rails will consist of 5/8” piping total approximate length of 38”. Ladder is attached to 1-B with 12 gauge bracket rear view. Handrail will also be used to support operator platform and will be bolted to V crimp side wall on pump side.

4-B Installed below operator platform is a removable splash shield that protects the strainer basket. The shield is removable for access and cleaning. Shield should also be constructed of 12 gauge steel with two 3” x 1/2”rod welded to inside edge 12” on center.

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5-B Splash shield mounts are welded inside sump wall 12” on center and used hold splash shield in place.

Pump Side strainer basket and piping Parts C

1-C Strainer basket is designed to rotate on a shaft for ease of service and removal. Operator will dump basket to remove debris run thru system. Basket shaft will pivot out for removal. Basket also allows volume of liquid to be run thru system without overflow and expanded screen allows separation of trash from returning to pickup area. Basket will be constructed of 1 x 100 per inch opening and have diameter of 12. Basket will be 20” tall will 1/8” steel edge formed around top and bottom. Strainer basket will have vertical height to meet 2-C. Basket will rotate on an 8” shaft that will be formed and rise into of center of strainer basket.

2-C Siphon Tube will be constructed of a 1 ½” galvanized steel and will be connected to water jet in sump well.

Water jet will create suction or vacuum to move fluid thru strainer basket. Siphon tube will be approximately 38” in total length from water jet connection to strainer basket. Siphon tube is removable so the baskets can be cleaned.

Siphon tube will also have galvanized easy remove basket connected to top of curve so it can be secured to (2-A) panel side. Bracket will have hole 3/8” so it can be secured with Tee handle (12-C).

3-C In diagram C Pipe assembly to agitator requires ¾” and ½” galvanized pipe in several lengths. This pipe will extend pass thru sump divider and follow outside edge of sump floor until meeting sump divider wall. Nozzle 13-C will spray down length of sump divider wall.

4-C Consists of ¾” pressure pipe connected to pressure supply x 6”

5-C Consists of ¾” elbow

6-C Consists of ¾” pipe connected elbow to tee in 6” length

7-C Consists of ¾” tee pipe

8-C Consists of ½” Union pipe that connects Tee (7-C) to tee.

9-C Tee will be capped with ¾” to ½” bushing

10-C ½” plug will cap brushing. Plug will have ¼” hole in end to jet propel rotation on basket which in turn will clean screen

11-C Consists of 3” rubber pickup hose in approximately 38” Length that will connect to pump.

12-C Siphon tube (2-C) will be secured with a tee handle 3/8” with 4” tee handle attached. Tee handle will mount over easy remove mounting bracket siphon tube.

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13-C Nozzle will allow Solution agitation location on discharge side requires ½” pipe referred to as (solution pipe) galvanized. This pipe will force circulation of solution for filtration.

14-C ¾” galvanized pipe for pressure supply to lower 6 nozzles

15-C A ½” galvanized pipe for pressure supply.

16-C Sump divider is 48” long. Sump floor pan divider will join with slanted wall on the pump side to form a barrier to separate filtered solution. This divider will have 3 openings 3” x 6” with mesh screens for solution to filter through.

17-C same as 1-F Back end of wall of sump will consist of 12 gauge steel in 48 x 13” taper to 12” on each side.

18-C Filter inlet will accommodate both pipes 15-C and 2-C. Filter inlet will cross from sump well thru the divider wall into filter housing.

19-C Strainer basket mount will connect between sump divider and sump wall and (pump side) 8 “1” x 1” angle iron.

Basket will pivot on hinged mount with a 5/8” rod mounted on center to hold strainer basket.

20-C Rubber hose pressure supply 1” diameter with length of approximately 30” connects to 21-C.

21-C ¾” tee fitting

Rear Cattle Gate Assembly Parts D

1-D Cattle gate opening mechanism and action for synchronized opening closing will require 4 different lengths of steel. Each measurements is on center and requires additional washers and bolt pins to assemble. Grade of steel will also be 12 gauge and will be secures at stiffener joint and upper door track. Assembly for each gate requires (3) pieces x 4 ½” on center x 1 ½” width piece(s). One 6” on center x 1 ½ width. (2) x 16 ½” on center 12 gauge with a second hole at 10” on center. (2) 23 ½” on center with additional hole 4 ½ on center end hole. This additional hole will act as pivot point and be attached to top of upper door track.

2-D Cattle gate hardware require ½” bolts with locknuts and washers for assembly.

3-D A total of five pivot points are used to ensure smooth door action. Three pivot points will be created with formed steel. The remaining two are welded to upper outside of door track with door track hardware. The first is centered on door track and consists of 3”x1/4”x2” (w) piece folded at 90* angle. In the center is 5/8” tubing sleeve with ½” rod that connects to pump side handle and linkage 6” total length on center.

4-D Two additional pivot points are created to connect the operation handle to the bar. These pivot points will be formed with ¼”x2”x1” (w). each angle will have a 5/8” guide sleeve.

5-D Linkage piece is formed with two holes 6” on center. Two are required for both doors.

6-D Linkage required hole 4 ½” on center is (4) total pieces with ½” for hardware. This is connected to 1-A.

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7-D Linkage required 16 ½” on center (4) total pieces with ½” for hardware. This is connected to center 5-D pivot point. A second hole is drilled at 10” to connect door adjuster.

8-D Linkage required is 23 ½” on center (4) with second hole at 4 ½” that is connected to upper door track with hardware.

9-D Lever handle and connecting hardware will be constructed with ½” pipe and have a support piece welded at 6” on each side.

10-D Adjusting rod will allow doors to open close in sync.

Side View of Cattle Parts E

1-E same as 1-B Side wall on cattle spray box will consist of 12 gauge panel with 5 V shaped crimp on wall panel.

Crimp is used to protect piping and spray nozzles. V is 1’-10” on center with total of 5 on each side panel. Crimp depth is 2 ½” rise to center. Crimp total length is 6 ½” width.

2-E Slanted side walls. Slanted side walls base measurements are 11” at base and 31” inches at top. Length from widest opening in gate to narrow is 23 ½”. Lip of slanted side wall then extends out 2” where it forms support for bar grating. The slanted wall then is bent 90* and the edge extends 4” down were it is bent 90* to form a ¾” lip, bottom of structure. At widest opening the slanted wall also extends 4 ½’ to meet the formed wall panel 1-B. The side wall is formed upward at 90* 4 ½” then 90* for 1” to complete the joint for Side wall and slanted wall.

3-E Sump floor pan will be constructed of 12 gauge sheet steel. Sump floor panel will be attached to back end, front end wall. This gives the sump floor panel a 1” variance as seen on 1-F.

4-E same as 16-C Corner posts (2) required on front end will be 12 gauge and be tapered from top to bottom of post. Top of each post is formed outside lip ¾”x64” from top to bottom. Face lip is also consistent 9”x64 top to bottom. Inside lip is variable taper fit to ensure cattle access of 2 ¼” top to 4” at base. Length will also be 64”. Last edge is consistent 1” x 64” top to bottom.

5-E Galvanized pipe ¾” will be used for supplying solution for agitation to the sump. (More detail will be in sump view and diagram)

6-E Two standard fenders will be used on trailer

Back view of cattle spray box with Parts F

1-F same as 17-C Back end of wall of sump will consist of 12 gauge steel in 48 x 13” taper to 12” on each side.

2-F Sump floor will have 4 drains with T handle plug. 2 Drains are located on the non-pump side. The second drain for the non-pump side is located in the solution pickup well. The two other drains are located on pump side sump floor.

3-F Trailer lighting will consist of 2 LED trailer lamp light assemblies. Trailer axle will be 5000lbs with springs, 16” wheels and tires.

4-F One standard issue license plate bracket is mounted on the fender for the trailer.

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5-F same as 1-A Door panel (2 total panels required) 12 gauge HR CS, formed 21”x64” and 1”x1” L assembled center to form seat

6-F same as 2-A Stiffener will be formed on door panel. Formed channel for 2 total door panels in 1-A. Stiffener will be 12 gauges 4”x1 ½” formed channels.

7-F Solution pickup well will be 9 ½” away from sump divider and extend 12” in length. Parts 15-C and 2-C are then used as a vacuum to circulate solution. Sump pickup well on the non-pump side 5” in depth.

8-F 4 rubber gasket 2” sump plugs required.

Overhead view of spray box Parts G

1-G Main feed pipe and valve will connect pump to pump and lead to main control valve. Lines will then feed 22 different nozzles on top of cattle box.

2-G Top panel is constructed using 12 gauges steel with support panels. Panel will be folded at edges ¾” to contain wall 1-B and 1-E.

3-G Support for top panel will be created for nozzle side top only. Angle iron will be used as stiffener 1 ½” x 1 ½”.

Four total stiffeners will be used.

4-G Pipe configuration allows for total of 22 nozzles in top of spray box. Nozzles should be approximately 22” to match V crimp in wall. The two standard overhead nozzles will be 20” apart. Pipe is galvanized using a reduction in pipe to nozzles. Rubber grommels should be installed around nozzle pipes in top panels to prevent solutions from getting on operator.

5-G Main control valve will be constructed with butterfly valve and pull towards operator.

6-G Top access panel will allow the door to be opened for operator observation. This opening should be accessible from platform and 14” x 32” with handle.

Internal Spray Box view Parts H

1-H Spray nozzles (SSM 404)

2-H A total of 6 nozzles will be mounted on the center floor with protective rings. Protective rings will be connected to bar grating for fit.

3-H Pipe Plug used at nozzle end points for service (back flush) with cleanout plug.

4-H Pipe attachment to wall using galvanized pipe brackets.

5-H Expanded metal on floor as seen will be replaced with 3/16” x 1” bar grating, bars lay cross ways end banded for structural reasons.

6-H Four total cross members will be attached to slanted side wall. Six lower nozzles will be attached for support.

7-H Nozzles will extended to 3 ½” above slanted wall and inside crimped wall panel.

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