ACED - SPI-PHST-319 (Ignition Blocks).pdf

SPECIAL PACKAGING INSTRUCTION (SPI)

(DEVELOPED IN ACCORDANCE WITH MIL-STD-2073-1E)

NAVAL PACKAGING, HANDLING, STORAGE, AND TRANSPORTATION (PHST) CENTER

NAVAL SURFACE WARFARE CENTER (NSWC)

INDIAN HEAD EXPLOSIVE ORDNANCE DISPOSAL TECHNOLOGY DIVISION (IHEODTD)

DETACHMENT PICATINNY, BUILDING 458, WHITTEMORE AVE., PICATINNY ARSENAL, NJ, 07806-5000 http://www.navsea.navy.mil/Home/WarfareCenters/NSWCIndianHeadEODTechnology/WhatWeDo/ TechnicalDepartments/SystemsIntegration/PHST.aspx

1. SPI NUMBER

SPI-PHST-319

2. DATE 3. CURRENT REVISION

BASIC

4. NATIONAL STOCK NUMBER (NSN)-DODIC-NALC

TBD

5. CAGE NO. - PART/DRAWING NUMBER

53711 - 6260722

6.CAGE

040L3

7. NOMENCLATURE

ANTI-COMPROMISE EMERGENCY DESTRUCT (ACED) IGNITION

BLOCK

8. UNIT OF ISSUE

EACH

9. QTY PER UNIT PACK: (U/P)

ONE

10. UNIT PACK WEIGHT (LB)

TBD

11. UNIT PACK CUBE (CU FT)

N/A

12. UNIT PACK OUTSIDE DIMENSIONS (LWH)

7 BY 4-3/4 BY 2-1/4 INCH FIBERBOARD BOX

13. METHOD OF PRESERVATION

PRESERVATION SHALL BE IN ACCORDANCE WITH (IAW) THIS SPI

14. ICQ

SIX

15. SPECIAL MARKING CODE

MARKINGS SHALL BE IAW THIS SPI

16a. LEVEL A PACKING N/A

16b. LEVEL B PACKING N/A

17a. LEVEL A PACKING CLOSURE N/A

17b. LEVEL B PACKING CLOSURE N/A

18. FIBERBOARD BOX WEIGHT (LB)

TBD

19. FIBERBOARD BOX CUBE (CU FT)

0.58

20. FIBERBOARD BOX OUTSIDE DIMENSIONS (LWH)

12.00 BY 6.00 BY 14.00 INCHES

21. QUALIFICATION TEST REPORT - N/A

FIGURE 1

FIGURE 1. - FIBERBOARD (OUTER) BOX

22. SIGNATURES/APPROVALS/REVISIONS

BASIC

OR

REVISION

DESCRIPTION OF CHANGES

(REVISIONS ONLY)

NOSSA HAZARD CLASSIFICATION

CODE N851

NSWC IHEODTD CAD/PAD

SENIOR ENGINEER, CODE E2

DIRECTOR, NAVAL PHST CENTER,

NSWC IHEODTD DET PICATINNY,

CODE G1

BASIC ------------------------------

DISTRIBUTION A: APPROVED FOR PUBLIC RELEASE; DISTRIBUTION IS UNLIMITED.

http://www.navsea.navy.mil/Home/WarfareCenters/NSWCIndianHeadEODTechnology/WhatWeDo/TechnicalDepartments/SystemsIntegration/PHST.aspx http://www.navsea.navy.mil/Home/WarfareCenters/NSWCIndianHeadEODTechnology/WhatWeDo/TechnicalDepartments/SystemsIntegration/PHST.aspx

1. SPI NUMBER

SPI-PHST-319

2. DATE 3. CURRENT REVISION

BASIC

4. NATIONAL STOCK NUMBER

TBD

5. CAGE NO. - PART/DRAWING NUMBER

53711 - 6260722

6. CAGE

040L3

7. NOMENCLATURE

ANTI-COMPROMISE EMERGENCY DESTRUCT

(ACED) IGNITION BLOCK

8. UNIT OF ISSUE

EACH

PACKING INSTRUCTIONS

23. BILL OF MATERIALS

ITEM

NO.

QTY

REQD

MATERIAL DESCRIPTION SIZE MATERIAL SPECIFICATION/PART NUMBER/NSN

1. AR BARRIER MATERIALS, FLEXIBLE,

ELECTROSTATIC DISCHARGE

PROTECTIVE, HEAT-SEALABLE

BAG DIMENSIONS:

8 INCH LONG BY 4 INCH WIDE

MIL-DTL-117, TYPE 1 (HEAVY DUTY), CLASS F

(WATERVAPORPROOF, ELECTROSTATIC PROTECTIVE,

ELECTROSTATIC AND ELECTROMAGNETIC

SHIELDING), STYLE 2 (TRANSPARENT)

2. AR CUSHIONING MATERIAL, CELLULOSIC,

PACKAGING

0.020 INCH, 4-LAYER A-A-1898 CLASS C: HIGH TENSILE STRENGTH

3. 12 DESICCANT, TYVEK BAG UNIT SIZE: 1/6 MIL-D-3464 TYPE II

4. AR LABEL, WEATHERPROOF MIL-PRF-61002 OR COMMERCIAL EQUIVALENT

5. 6 METHOD 50 LABEL HTTPS://WWW.LABELMASTER.COM/SHOP/LABELS/

REGULATED-MARKINGS-AND-LABELS/METHOD-50-

LABELS/ OR EQUIVALENT

6. 6 FIBERBOARD (INNER) BOX INSIDE DIMENSIONS: 7 BY 4-3/4 BY

2-1/4 INCHES

ASTM D5118/D5118M SINGLE WALL CONSTRUCTION,

EDGE CRUSH TEST (ECT) 32 LBS/IN) SIZE LIMIT 75

INCHES, GROSS WEIGHT LIMIT 65 LBS.

7. AR TAPE

OR

POLYPROPYLENE TAPE

2 INCHES WIDE

OR

2" WIDE (2 MIL)

ASTM D5486, TYPE IV

OR

ULINE MODEL NUMBER S-472

8. 7 PRESSURE-SENSITIVE ADHESIVE LABELS

FOR BAR CODING

MIL-PRF-61002, GRADE A, STYLE 2, COMPOSITION b

9. 6 FIBERBOARD (OUTER) BOX, UN

APPROVED WITH POP MARKING

4G/Y4/S/12

ASTM D5118/D5118M

10. AR FIBERBOARD SHEET MATERIAL ASTM D4727/D4727M, SINGLE WALL CONSTRUCTION,

EDGE CRUSH TEST (ECT) 32 LBS/IN)

11. AR TAMPER EVIDENT INDUSTRIAL SECURITY

TAPE

2-INCH WIDE 36 LBS TENSILE STRENGTH

HTTPS://WWW.ULINE.COM/BL_3079/INDUSTRIAL-

SECURITY-TAPE

12. 1 DOT LABEL FOR EXPLOSIVES 1.3C COMMERCIAL

HTTP://WWW.MYSAFETYLABELS.COM/MSL/QS/

1.3C.ASPX

OR COMMERCIAL EQUIVALENT

13. 2 TRACEABLE SEAL, WEATHERPROOF NAVSEA DRAWING 8601830, SEE FIGURE 10

14. AR MATERIAL CONDITION TAG OR LABEL:

• SERVICEABLE

• SUSPENDED

• TEST/MODIFICATION

• UNSERVICEABLE (REPAIRABLE)

• UNSERVICEABLE (CONDEMNED)

• DD FORM 1574-1 (TAG), (LABEL)

• DD FORM 1575 (TAG), DD FORM 1575-1 (LABEL)

• DD FORM 1576 (TAG), DD FORM 1576-1 (LABEL)

• DD FORM 1577-2 (TAG), DD FORM 1577-3 (LABEL)

• DD FORM 1577 (TAG), DD FORM 1577-1 (LABEL)

15. AR ENVELOPE, ADHESIVE -BACKED, WATER

RESISTANT

3.7 INCHES BY 7.8 INCHES NSN 8105-00-756-2710

16. AR COMPOUND, OBLITERATING, AEROSOL NSN 8010-00-582-4743

HTTPS://WWW.LABELMASTER.COM/SHOP/LABELS/REGULATED-MARKINGS-AND-LABELS/METHOD-50-LABELS/ HTTPS://WWW.LABELMASTER.COM/SHOP/LABELS/REGULATED-MARKINGS-AND-LABELS/METHOD-50-LABELS/

HTTPS://WWW.ULINE.COM/BL_3079/INDUSTRIAL-SECURITY-TAPE

http://www.mysafetylabels.com/MSL/QS/1.3c.aspx

SPI-PHST-319

2. DATE 3. CURRENT REVISION

BASIC

4. NATIONAL STOCK NUMBER

TBD

5. CAGE NO. - PART/DRAWING NUMBER

53711 - 6260722

6. CAGE

040L3

7. NOMENCLATURE

ANTI-COMPROMISE EMERGENCY DESTRUCT

(ACED) IGNITION BLOCK

8. UNIT OF ISSUE

EACH

PACKING INSTRUCTIONS

(REMAINDER OF PAGE INTENTIONALLY LEFT BLANK)

24. REMARKS

A. SAFETY PRECAUTIONS. EXPLOSIVE DEVICES SHALL BE HANDLED, STORED, AND SHIPPED IN ACCORDANCE WITH THE GENERAL SAFETY PRECAUTIONS GIVEN IN THE SAFETY SUMMARY OF NAVAIR 11-100-1.1 FLEET SUPPORT FOR IN-SERVICE CARTRIDGES, CARTRIDGE ACTUATED DEVICES (CADS) AND PROPELLANT ACTUATED DEVICES (PADS).

B. THE BAR CODE SYMBOLOGY AND HUMAN READABLE INFORMATION (HRI) THAT ARE TO BE APPLIED SHALL BE IN ACCORDANCE

WITH MIL-STD-129.

C. ICQ - INTERMEDIATE CONTAINER QUANTITY.

D. NAVSUP P-805 - AMMUNITION SENTENCING PUBLICATION.

E. NAVSEA SW020-AC-SAF-010. TRANSPORTATION AND STORAGE DATA FOR AMMUNITION, EXPLOSIVES AND RELATED HAZARDOUS

MATERIALS.

F. 49 CFR - SUBPART E - LABELING 172.406: PLACEMENT OF LABELS.

G. MIL-STD-2073-1 -DEPARTMENT OF DEFENSE STANDARD PRACTICE FOR MILITARY PACKAGING.

H. UNIT PACK:THE FIRST TIE, WRAP, OR CONTAINER APPLIED TO A SINGLE ITEM, OR A QUANTITY THEREOF, OR TO A GROUP OF ITEMS OF A SINGLE STOCK NUMBER, PRESERVED OR UNPRESERVED, WHICH CONSTITUTES A COMPLETE OR IDENTIFIABLE PACKAGE. A

UNIT PACK IS ALSO OFTEN REFERRED TO AS A 'PACKAGE' OR MERELY AS A “PACK.” HTTP://WWW.DLA.MIL/LANDANDMARITIME/

OFFERS/SERVICES/TECHNICALSUPPORT/LOGISTICS/PACKAGING/DEFINITIONS.ASPX.

I. THE CONTRACTOR SHALL PERFORM TESTING AND SHALL ACQUIRE DATA NECESSARY TO SUPPORT COMPLIANCE WITH PERFORMANCE ORIENTED PACKAGING (POP) REQUIREMENTS OF HAZARDOUS MATERIALS AS DEFINED IN TITLE 49, CODE OF FEDERAL REGULATIONS (CFR), THE INTERNATIONAL MARITIME ORGANIZATION'S INTERNATIONAL MARITIME DANGEROUS GOODS (IMDG) CODE, AND THE INTERNATIONAL CIVIL AVIATION ORGANIZATION (ICAO) TECHNICAL INSTRUCTIONS FOR THE SAFE TRANSPORT OF HAZARDOUS GOODS. TESTING SHALL BE PERFORMED IN ACCORDANCE WITH AMERICAN SOCIETY FOR TESTING AND MATERIALS (ASTM) D4919, TESTING OF HAZARDOUS MATERIAL PACKAGING. THE CONTRACTOR SHALL PREPARE AND MAINTAIN A POP TEST REPORT IN ACCORDANCE WITH DI-PACK-81059. THE POP TEST REPORT SHALL BE PROVIDED TO THE GOVERNMENT UPON REQUEST. THE CONTRACTOR SHALL APPLY THE POP MARKING DEFINED IN THE POP TEST REPORT FOR THE EQUIVALENT CONTAINER. CLOSURE INSTRUCTIONS SHALL BE PROVIDED WITH EACH CONTRACTOR POP APPROVED BOX.

http://www.dla.mil/LandandMaritime/Offers/Services/TechnicalSupport/Logistics/Packaging/Definitions.aspx http://www.dla.mil/LandandMaritime/Offers/Services/TechnicalSupport/Logistics/Packaging/Definitions.aspx

SPI-PHST-319

2. DATE 3. CURRENT REVISION

BASIC

4. NATIONAL STOCK NUMBER

TBD

5. CAGE NO. - PART/DRAWING NUMBER

53711 - 6260722

6. CAGE

040L3

7. NOMENCLATURE

ANTI-COMPROMISE EMERGENCY DESTRUCT

(ACED) IGNITION BLOCK

8. UNIT OF ISSUE

EACH

PACKING INSTRUCTIONS

ORDER OF PRECEDENCE. IN THE EVENT OF A CONFLICT BETWEEN THE TEXT OF THIS DOCUMENT AND OTHER PUBLISHED REFERENCES, THE TEXT OF THIS DOCUMENT TAKES PRECEDENCE. NOTHING IN THIS DOCUMENT, HOWEVER, SUPERSEDES APPLICABLE LAWS AND REGULATIONS UNLESS A SPECIFIC EXEMPTION HAS BEEN OBTAINED.

SAFETY PRECAUTIONS. EXPLOSIVE DEVICES SHALL BE HANDLED, STORED, AND SHIPPED IN ACCORDANCE WITH THE GENERAL SAFETY PRECAUTIONS GIVEN IN THE SAFETY SUMMARY OF NAVAIR 11-100-1.1, FLEET SUPPORT FOR IN-SERVICE CARTRIDGES, CARTRIDGE ACTUATED DEVICES (CADS) AND PROPELLANT ACTUATED DEVICES (PADS).

NOTE

THE IGNITION BLOCK COMES FROM MANUFACTURER PACKAGED AS SHOWN IN FIGURE 2

AND FIGURE 3.

FIGURE 2

FIGURE 2. HUMIDITY CARD PACKED IN IGNITION BLOCK BARRIER BAG

FIGURE 3

FIGURE 3. SEALED IGNITION BLOCK BARRIER BAG WITH LABEL INSTALLED

SPI-PHST-319

2. DATE 3. CURRENT REVISION

BASIC

4. NATIONAL STOCK NUMBER

TBD

5. CAGE NO. - PART/DRAWING NUMBER

53711 - 6260722

6. CAGE

040L3

7. NOMENCLATURE

ANTI-COMPROMISE EMERGENCY DESTRUCT

(ACED) IGNITION BLOCK

8. UNIT OF ISSUE

EACH

PACKING INSTRUCTIONS

NOTE

MAKE NOTE OF IGNITION BLOCK SERIAL NUMBER (WHEN SERIAL NUMBER IS ASSIGNED)

AND LOT NUMBER FOR FUTURE USE.

1. INSPECT IGNITION BLOCK TO BE PACKED FOR DEFECTS WHICH MAY AFFECT ITS FUNCTION. NOTIFY SUPERVISOR IF

IGNITION BLOCK IS SUSPECT.

2. OBTAIN BARRIER BAG MATERIAL, ITEM 1 AND TRANSFER TO PACKING AREA. IF REQUIRED, FABRICATE THE HEAT-

SEALABLE BARRIER BAG, CUT TO DIMENSIONS 4 BY 8 INCHES.

3. OBTAIN CUSHIONING MATERIAL, ITEM 2, AND CAREFULLY WRAP IT AROUND BARRIER BAGGED IGNITION BLOCK, SEE FIGURE 4.

4. OBTAIN TWO DESICCANT BAGS, ITEM 3.

5. CAREFULLY PLACE THE CUSHION WRAPPED IGNITION BLOCK AND DESICCANT BAGS INTO THE 4 BY 8 INCH BARRIER

BAG.

FIGURE 4

FIGURE 4. CUSHION WRAPPED IGNITION BLOCK TRANSPARENT BARRIER BAG AND DESICCANT

FIGURE 5

FIGURE 5. IGNITION BLOCK IN 4 BY 8 INCH BARRIER BAG

SPI-PHST-319

2. DATE 3. CURRENT REVISION

BASIC

4. NATIONAL STOCK NUMBER

TBD

5. CAGE NO. - PART/DRAWING NUMBER

53711 - 6260722

6. CAGE

040L3

7. NOMENCLATURE

ANTI-COMPROMISE EMERGENCY DESTRUCT

(ACED) IGNITION BLOCK

8. UNIT OF ISSUE

EACH

PACKING INSTRUCTIONS

6. REMOVE/EVACUATE AIR FROM THE BARRIER BAG.

WARNING

ENSURE LOCAL SAFETY PROCEDURES ARE FOLLOWED WHEN OPERATING BARRIER BAG

HEAT SEAL EQUIPMENT.

7. HEAT SEAL BARRIER BAG UNTIL FULLY SEALED, SEE FIGURE 5.

NOTE

INFORMATION NOTED ON LABEL SHOWN IN FIGURE 6 IS NOT TO BE DUPLICATED.

INFORMATION IS AN EXAMPLE OF HOW INFORMATION IS TO BE SHOWN ON THE LABEL.

FIGURE 6

FIGURE 6. LABELED 4 BY 8 INCH BARRIER BAG

8. OBTAIN METHOD 5O LABEL, ITEM 5, AND INSTALL ON 8 BY 4 INCH BARRIER BAG AS SHOWN IN FIGURE 6.

9. PRINT FOLLOWING INFORMATION ON LABEL, ITEM 4. LABELS SHOULD BE PRE-PRINTED BLACK LETTERS ON A WHITE

BACKGROUND.

NOTE

WORDS SUCH AS “QUANTITY”, AND “ITEM DESCRIPTION” SHALL NOT BE INCLUDED AS

PART OF IDENTIFICATION MARKINGS.

NOTE

LETTERING/MARKINGS SHALL BE IN CAPITAL LETTERS OF EQUAL HEIGHT, CLEARLY

VISIBLE, AND LARGEST SIZE PRACTICAL FOR PACKAGE SIZE WITHIN ACCEPTABLE

RANGE. WHEN MARKING SPACE PERMITS, STENCILED OR PRE-PRINTED MARKINGS

SHALL BE NOT LESS THAN 3/32 OF AN INCH.

SPI-PHST-319

2. DATE 3. CURRENT REVISION

BASIC

4. NATIONAL STOCK NUMBER

TBD

5. CAGE NO. - PART/DRAWING NUMBER

53711 - 6260722

6. CAGE

040L3

7. NOMENCLATURE

ANTI-COMPROMISE EMERGENCY DESTRUCT

(ACED) IGNITION BLOCK

8. UNIT OF ISSUE

EACH

PACKING INSTRUCTIONS

NOTE

QUANTITY ALWAYS PRECEDES ITEM DESCRIPTION ON SAME LINE.

NOTE

ITEM DESCRIPTION MAY BE MARKED ON MORE THAN ONE LINE IF REQUIRED DUE TO

SPACE LIMITATIONS.

A. QUANTITY AND ITEM DESCRIPTION: ONE - IGNITION BLOCK.

B. PART NUMBER: 53711 - 6260722.

C. SERIAL NUMBER - (INSERT SERIAL NO.): “SERIAL” SHALL PRECEDE SERIAL NUMBER.

D. LOT NUMBER: (INSERT LOT NO.) THE WORD “LOT” SHALL PRECEDE LOT NUMBER.

10. AFFIX LABEL ON 8 BY 4 INCH BARRIER BAG EXTERIOR AS SHOWN IN FIGURE 6.

11. OBTAIN FIBERBOARD (INNER) BOX, ITEM 6, AND INSERT IGNITION BLOCK AND, IF REQUIRED, ADDITIONAL

CUSHIONING MATERIAL, ITEM 2, TO ENSURE A TIGHT PACK, SEE FIGURE 7.

FIGURE 7

FIGURE 7. SEALED IGNITION BLOCK FIBERBOARD (INNER) BOX

SPI-PHST-319

2. DATE 3. CURRENT REVISION

BASIC

4. NATIONAL STOCK NUMBER

TBD

5. CAGE NO. - PART/DRAWING NUMBER

53711 - 6260722

6. CAGE

040L3

7. NOMENCLATURE

ANTI-COMPROMISE EMERGENCY DESTRUCT

(ACED) IGNITION BLOCK

8. UNIT OF ISSUE

EACH

PACKING INSTRUCTIONS

12. USING TAPE, ITEM 7, SEAL THE FIBERBOARD (INNER) BOX AS SHOWN IN FIGURE 7. TAPE MUST BE APPLIED TO

ENSURE THE IGNITION BLOCK IS SECURE WITHIN THE BOX.

13. PRINT FOLLOWING INFORMATION ON LABEL, ITEM 4. LABELS SHOULD BE PRE-PRINTED BLACK LETTERS ON A WHITE

BACKGROUND.

NOTE

WORDS SUCH AS “QUANTITY”, AND “ITEM DESCRIPTION” SHALL NOT BE INCLUDED AS

PART OF IDENTIFICATION MARKINGS.

NOTE

LETTERING/MARKINGS SHALL BE IN CAPITAL LETTERS OF EQUAL HEIGHT, CLEARLY

VISIBLE, AND LARGEST SIZE PRACTICAL FOR PACKAGE SIZE WITHIN ACCEPTABLE

RANGE. WHEN MARKING SPACE PERMITS, STENCILED OR PRE-PRINTED MARKINGS

SHALL BE NOT LESS THAN 3/32 OF AN INCH.

NOTE

QUANTITY ALWAYS PRECEDES ITEM DESCRIPTION ON SAME LINE.

NOTE

ITEM DESCRIPTION MAY BE MARKED ON MORE THAN ONE LINE IF REQUIRED DUE TO

SPACE LIMITATIONS.

E. QUANTITY AND ITEM DESCRIPTION: ONE - IGNITION BLOCK.

F. PART NUMBER: 53711 - 6260722.

G. SERIAL NUMBER - (INSERT SERIAL NO.): “SERIAL” SHALL PRECEDE SERIAL NUMBER.

H. LOT NUMBER: (INSERT LOT NO.) THE WORD “LOT” SHALL PRECEDE LOT NUMBER.

14. AFFIX LABEL ON FIBERBOARD (INNER) BOX AS SHOWN IN FIGURE 7.

NOTE

THE FOLLOWING MARKINGS MUST BE UNOBSCURED BY LABELS OR ATTACHMENTS; AND

MUST BE LOCATED AWAY FROM ANY OTHER MARKING THAT COULD SUBSTANTIALLY

REDUCE ITS EFFECTIVENESS.

SPI-PHST-319

2. DATE 3. CURRENT REVISION

BASIC

4. NATIONAL STOCK NUMBER

TBD

5. CAGE NO. - PART/DRAWING NUMBER

53711 - 6260722

6. CAGE

040L3

7. NOMENCLATURE

ANTI-COMPROMISE EMERGENCY DESTRUCT

(ACED) IGNITION BLOCK

8. UNIT OF ISSUE

EACH

PACKING INSTRUCTIONS

NOTE

BAR CODE LABELS USED SHALL MEET THE REQUIREMENTS OF A GRADE A, STYLE 2,

COMPOSITION b LABEL AS SPECIFIED IN MIL-PRF-61002 EXCEPT THAT SOLVENT AND

DETERGENT RESISTANCE IS NOT REQUIRED. THE LABELS SHOULD BE THE PRESSURE

SENSITIVE ADHESIVE TYPE.

NOTE

THE BAR CODE SYMBOLOGY AND HUMAN READABLE INFORMATION (HRI) THAT ARE TO

BE APPLIED SHALL BE IN ACCORDANCE WITH MIL-STD-129. USING ITEM 8, FABRICATE

BAR CODE LABELS IN ACCORDANCE WITH MIL-STD-129.

15. AFFIX THE BAR CODE LABEL, ITEM 8, ON THE FIBERBOARD (INNER) BOX, ITEM 6. THE BAR CODE APPLICATION AND

LOCATION SHALL BE IN ACCORDANCE WITH MIL-STD-129.

16. CONTINUE THE AFOREMENTIONED STEPS UNTIL A TOTAL OF SIX IGNITION BLOCKS ARE PACKAGED.

17. OBTAIN FIBERBOARD BOX, ITEM 9, AND IF REQUIRED, TAPE FIBERBOARD (OUTER) BOX BOTTOM SEAM USING SECURITY TAPE, ITEM 11. SEAL BOTTOM OF BOX DOWN CENTER SEAM WITH ONE STRIP OF TAPE. TAPE MUST EXTEND

3-INCHES OVER EACH END OF BOX, SEE FIGURE 1.

18. OBTAIN FIBERBOARD SHEET MATERIAL, ITEM 10, AND FABRICATE SHEETS TO SEPARATE THE BOXED IGNITION

BLOCKS FROM TOUCHING EACH OTHER AS SHOWN IN FIGURE 8.

SPI-PHST-319

2. DATE 3. CURRENT REVISION

BASIC

4. NATIONAL STOCK NUMBER

TBD

5. CAGE NO. - PART/DRAWING NUMBER

53711 - 6260722

6. CAGE

040L3

7. NOMENCLATURE

ANTI-COMPROMISE EMERGENCY DESTRUCT

(ACED) IGNITION BLOCK

8. UNIT OF ISSUE

EACH

PACKING INSTRUCTIONS

FIGURE 8

FIGURE 8. SIX IGNITION BLOCK PACKED IN FIBERBOARD (OUTER) BOX

19. INSTALL SIX BOXED IGNITION BLOCKS AS SHOWN IN FIGURE 8. ADD CUSHIONING MATERIAL, ITEM 2, AS SHOWN

TO ENSURE A TIGHT PACK.

20. FOLD FLAPS ON TOP OF FIBERBOARD BOX SO THAT THEY MEET, AND USING SECURITY TAPE, ITEM 11, SEAL THE

FIBERBOARD AS SHOWN IN FIGURE 1.

21. FOLLOWING INFORMATION SHALL BE APPLIED ON PRE-PRINTED LABELS, ITEM 4. LABELS SHOULD BE BLACK LETTERS ON A WHITE BACKGROUND. LABELS MUST BE PLACED ON EXTERIOR OF FIBERBOARD BOX AS SHOWN

IN FIGURE 9.

NOTE

WORDS SUCH AS “ITEM DESCRIPTION” AND “PART NUMBER” SHALL NOT BE INCLUDED

AS PART OF IDENTIFICATION MARKINGS.

NOTE

LETTERING/MARKINGS SHALL BE IN CAPITAL LETTERS OF EQUAL HEIGHT, CLEARLY

VISIBLE, AND LARGEST SIZE PRACTICAL FOR PACKAGE SIZE WITHIN ACCEPTABLE

RANGE. WHEN MARKING SPACE PERMITS, STENCILED OR PRE-PRINTED MARKINGS

SHALL BE NOT LESS THAN 3/32 OF AN INCH.

SPI-PHST-319

2. DATE 3. CURRENT REVISION

BASIC

4. NATIONAL STOCK NUMBER

TBD

5. CAGE NO. - PART/DRAWING NUMBER

53711 - 6260722

6. CAGE

040L3

7. NOMENCLATURE

ANTI-COMPROMISE EMERGENCY DESTRUCT

(ACED) IGNITION BLOCK

8. UNIT OF ISSUE

EACH

PACKING INSTRUCTIONS

NOTE

QUANTITY ALWAYS PRECEDES ITEM DESCRIPTION ON SAME LINE.

NOTE

ITEM DESCRIPTION MAY BE MARKED ON MORE THAN ONE LINE IF REQUIRED DUE TO

SPACE LIMITATIONS

A. QUANTITY AND ITEM DESCRIPTION: SIX- IGNITION BLOCKS.

B. PART NUMBER: 53711 - 6260722.

C. WEIGHT - THE CAPITAL LETTERS “WT” SHALL PRECEDE NUMERICAL GROSS WEIGHT IN POUNDS, ROUNDED TO

NEXT WHOLE POUND. THE NUMERICAL WEIGHT SHALL BE FOLLOWED WITH ABBREVIATION FOR POUNDS “LBS”

IN CAPITAL LETTERS.

D. CONTRACT/PURCHASE ORDER NUMBER - (INSERT CONTRACT/PURCHASE ORDER NUMBER), IF APPLICABLE.

FIGURE 9

FIGURE 9. FIBERBOARD (OVERPACK) BOX LABELS

SPI-PHST-319

2. DATE 3. CURRENT REVISION

BASIC

4. NATIONAL STOCK NUMBER

TBD

5. CAGE NO. - PART/DRAWING NUMBER

53711 - 6260722

6. CAGE

040L3

7. NOMENCLATURE

ANTI-COMPROMISE EMERGENCY DESTRUCT

(ACED) IGNITION BLOCK

8. UNIT OF ISSUE

EACH

PACKING INSTRUCTIONS

E. AIR ELIGIBILITY MARKING IAW MIL-STD-129, IF APPLICABLE.

F. IF APPLICABLE, NET EXPLOSIVE WEIGHT (NEW) FOR AIR SHIPMENTS - 0.88 LB (400 G).

G. SERIAL NUMBER(S) (WHEN SERIAL NUMBER IS ASSIGNED) - (INSERT SERIAL NO.) - “SER” SHALL PRECEDE SERIAL

NUMBER.

NOTE

THE LOWER-MOST MARKING ON FIBERBOARD (OUTER) BOX SIDE CONTAINING ITEM

DESCRIPTION (NOMENCLATURE) SHALL BE AMMUNITION LOT NUMBER. LOT NUMBER

SHALL BE PRECEDED BY THE WORD “LOT” AND SHALL BE UNDERLINED WITH A SOLID

LINE APPROXIMATELY 0.13 INCH (3.18 MM) THICK.

H. LOT NUMBER.

NOTE

PROPER SHIPPING NAME (PSN) AND UNITED NATIONS (UN) HAZMAT IDENTIFICATION

NUMBER (OR NORTH AMERICAN (NA) NUMBER) SHALL BE MARKED ON THE PACKAGE IN

A CLEAR AREA AWAY FROM ANY OTHER BOX MARKING.

I. PROPER SHIPPING NAME - PROPELLANT, SOLID

J. UN NUMBER - UN0499.

K. VERIFY UN CERTIFICATION (POP) MARKING IS ON BOX AS SHOWN IN FIGURE 9.

L. APPLY, ITEM 12, DOT LABEL FOR EXPLOSIVES 1.3C TO SIDE OF THE FIBERBOARD (OUTER) BOX, ITEM 9, AS SHOWN

IN FIGURE 9. PER 49 CFR - SUBPART E - LABELING 172.406: PLACEMENT OF LABELS. MUST BE LOCATED ON THE

SAME SURFACE OF THE PACKAGE AND NEAR THE PROPER SHIPPING NAME (PSN) MARKING, IF THE PACKAGE

DIMENSIONS ARE ADEQUATE.

M. APPLY LOT NUMBER ON ENDS OF FIBERBOARD (OUTER) BOX AS SHOWN IN FIGURE 9.

SPI-PHST-319

2. DATE 3. CURRENT REVISION

BASIC

4. NATIONAL STOCK NUMBER

TBD

5. CAGE NO. - PART/DRAWING NUMBER

53711 - 6260722

6. CAGE

040L3

7. NOMENCLATURE

ANTI-COMPROMISE EMERGENCY DESTRUCT

(ACED) IGNITION BLOCK

8. UNIT OF ISSUE

EACH

PACKING INSTRUCTIONS

NOTE

THE CONTRACTOR SHALL PERFORM TESTING AND SHALL ACQUIRE DATA NECESSARY TO

SUPPORT COMPLIANCE WITH PERFORMANCE ORIENTED PACKAGING (POP) REQUIREMENTS

OF HAZARDOUS MATERIALS AS DEFINED IN TITLE 49, CODE OF FEDERAL REGULATIONS

(CFR), THE INTERNATIONAL MARITIME ORGANIZATION'S INTERNATIONAL MARITIME

DANGEROUS GOODS (IMDG) CODE, AND THE INTERNATIONAL CIVIL AVIATION

ORGANIZATION (ICAO) TECHNICAL INSTRUCTIONS FOR THE SAFE TRANSPORT OF

HAZARDOUS GOODS. TESTING SHALL BE PERFORMED IN ACCORDANCE WITH AMERICAN

SOCIETY FOR TESTING AND MATERIALS (ASTM) D4919, TESTING OF HAZARDOUS MATERIAL

PACKAGING. THE CONTRACTOR SHALL PREPARE AND MAINTAIN A POP TEST REPORT IN

ACCORDANCE WITH DI-PACK-81059. THE POP TEST REPORT SHALL BE PROVIDED TO THE

GOVERNMENT UPON REQUEST. THE CONTRACTOR SHALL APPLY THE POP MARKING

DEFINED IN THE POP TEST REPORT FOR THE EQUIVALENT CONTAINER. CLOSURE

INSTRUCTIONS SHALL BE PROVIDED WITH EACH CONTRACTOR POP APPROVED BOX.

N. APPLY THE APPLICABLE CONTRACTOR POP MARKING TO FIBERBOARD (OUTER) BOX IN LOCATION SHOWN IN FIGURE 9.

NOTE

THE FOLLOWING MARKINGS MUST BE UNOBSCURED BY LABELS OR ATTACHMENTS; AND

MUST BE LOCATED AWAY FROM ANY OTHER MARKING THAT COULD SUBSTANTIALLY

REDUCE ITS EFFECTIVENESS.

NOTE

BAR CODE LABELS USED SHALL MEET THE REQUIREMENTS OF A GRADE A, STYLE 2,

COMPOSITION b LABEL AS SPECIFIED IN MIL-PRF-61002 EXCEPT THAT SOLVENT AND

DETERGENT RESISTANCE IS NOT REQUIRED. THE LABELS SHOULD BE THE PRESSURE

SENSITIVE ADHESIVE TYPE.

NOTE

THE BAR CODE SYMBOLOGY AND HUMAN READABLE INFORMATION (HRI) THAT ARE TO

BE APPLIED SHALL BE IN ACCORDANCE WITH MIL-STD-129. USING ITEM 8, FABRICATE

BAR CODE LABELS IN ACCORDANCE WITH MIL-STD-129.

22. AFFIX THE BAR CODE LABEL ON THE FIBERBOARD (OUTER) BOX, ITEM 9, AS SHOWN IN FIGURE 9. THE BAR CODE

APPLICATION AND LOCATION SHALL BE IN ACCORDANCE WITH MIL-STD-129.

NOTE

THE SEALS MAY BE PRE-PRINTED, STAMPED OR MARKED WITH THE ACTIVITY SYMBOL

OR IDENTIFIER. FOR GOVERNMENT ACTIVITIES, PREPRINTING OF INDIVIDUAL

INSPECTOR INDICATORS IS NOT AUTHORIZED.

SPI-PHST-319

2. DATE 3. CURRENT REVISION

BASIC

4. NATIONAL STOCK NUMBER

TBD

5. CAGE NO. - PART/DRAWING NUMBER

53711 - 6260722

6. CAGE

040L3

7. NOMENCLATURE

ANTI-COMPROMISE EMERGENCY DESTRUCT

(ACED) IGNITION BLOCK

8. UNIT OF ISSUE

EACH

PACKING INSTRUCTIONS

YOUR COMMENTS AND QUESTIONS REGARDING THIS DOCUMENT ARE ENCOURAGED. PLEASE RESPOND TO: NAVAL PACKAGING, HANDLING, STORAGE, AND TRANSPORTATION (PHST) CENTER, NAVAL SURFACE WARFARE CENTER (NSWC) INDIAN HEAD EXPLOSIVE ORDNANCE DISPOSAL TECHNOLOGY DIVISION (IHEODTD), DETACHMENT PICATINNY, CODE G11 (AIR), KATHY HERC, BUILDING 458, WHITTEMORE AVE., PICATINNY ARSENAL, NJ 07806-5000, (973) 724-8089, DSN 880-8089, EMAIL ADDRESS:

KATHY.HERC@NAVY.MIL

FIGURE 10

FIGURE 10. EXAMPLE OF TYPE 2 SEAL

NOTE

NAVY AND MARINE CORPS ACTIVITIES: TYPE 2 TRACEABLE SEALS APPLIED BY NAVY

AND MARINE CORPS ACTIVITIES SHALL INCLUDE THE ACTIVITY'S UNIT IDENTIFICATION

CODE (UIC) AS WELL AS APPLICATION OF AN INDIVIDUAL INSPECTION INDICATOR STAMP.

THE INSPECTOR INDICATOR STAMP SHALL BE A NUMERIC OR ALPHA-NUMERIC

IDENTIFIER TRACEABLE TO THE INDIVIDUAL ASSIGNED THE INSPECTION INDICATOR

STAMP. AN ACCEPTABLE ALTERNATE METHOD OF CERTIFYING THE TRACEABLE SEAL IS

TO APPLY, WITH A PERMANENT MARKER, THE INSPECTORS PRINTED NAME, SIGNATURE,

AND ACTIVITY UIC, IF THE UIC IS NOT PREPRINTED.

NOTE

SIZE THE TRACEABLE SEALS SO THAT THE MARKINGS AND LABELS ARE NOT OBSCURED.

23. USING ITEM 13, FABRICATE TYPE 2 SEALS, SEE FIGURE 10. THE SEALS SHALL BE APPLIED TO THE FIBERBOARD (OUTER) BOX, ITEM 9, SO THAT THEY MUST BE REMOVED, CUT OR DEFACED IN ORDER TO OPEN THE

FIBERBOARD BOX TO REMOVE THE IGNITION BLOCK.

24. PROPERLY FILL OUT A MATERIAL CONDITION TAG OR LABEL, ITEM 14. IF USING A TAG, PLACE TAG IN WATER RESISTANT

ADHESIVE-BACKED ENVELOPE, ITEM 15, AND ATTACH TO FIBERBOARD CONTAINER.

SPI-PHST-319

2. DATE 3. CURRENT REVISION

BASIC

4. NATIONAL STOCK NUMBER

TBD

5. CAGE NO. - PART/DRAWING NUMBER

53711 - 6260722

6. CAGE

040L3

7. NOMENCLATURE

ANTI-COMPROMISE EMERGENCY DESTRUCT

(ACED) IGNITION BLOCK

8. UNIT OF ISSUE

EACH

UNPACKING INSTRUCTIONS

YOUR COMMENTS AND QUESTIONS REGARDING THIS DOCUMENT ARE ENCOURAGED. PLEASE RESPOND TO: NAVAL PACKAGING, HANDLING, STORAGE, AND TRANSPORTATION (PHST) CENTER, NAVAL SURFACE WARFARE CENTER (NSWC) INDIAN HEAD EXPLOSIVE ORDNANCE DISPOSAL TECHNOLOGY DIVISION (IHEODTD), DETACHMENT PICATINNY, CODE G11 (AIR), KATHY HERC, BUILDING 458, WHITTEMORE AVE., PICATINNY ARSENAL, NJ 07806-5000, (973) 724-8089, DSN 880-8089, EMAIL ADDRESS:

KATHY.HERC@NAVY.MIL

1. TRANSPORT PACKED FIBERBOARD (OUTER) BOX TO UNPACKING AREA. PLACE BOX ON A LEVEL WORK SURFACE.

2. INSPECT FIBERBOARD (OUTER) BOX FOR EVIDENCE OF TAMPERING. REPORT ANY EVIDENCE TO SUPERVISOR.

3. SLIT TRACEABLE (ANTIPILFERAGE) SEALS SO FIBERBOARD (OUTER) BOX MAY BE OPENED.

4. CAREFULLY CUT OR REMOVE PACKAGING SECURITY TAPE AND OPEN FIBERBOARD (OUTER) BOX. REMOVE TOP

LAYER OF CUSHIONING MATERIAL.

5. CAREFULLY REMOVE IGNITION BLOCK FIBERBOARD (INNER) BOX FROM FIBERBOARD (OUTER) BOX.

6. CAREFULLY CUT OR REMOVE PACKAGING TAPE AND OPEN FIBERBOARD (INNER) BOX AND REMOVE BARRIER

BAGGED IGNITION BLOCK.

7. CAREFULLY REMOVE CUSHIONING MATERIAL WRAPPED IGNITION BLOCK.

8. CAREFULLY REMOVE CUSHIONING MATERIAL AND DISPOSE OF UNSERVICEABLE CUSHIONING MATERIAL IN

ACCORDANCE WITH LOCAL DISPOSAL INSTRUCTIONS.

9. CAREFULLY REMOVE IGNITION BLOCK FROM 8 BY 4 INCH (ALUMINIZED) BARRIER BAG. EXERCISE CARE TO NOT CUT

IGNITION BLOCK TRANSPARENT BAG.

10. INSPECT HUMIDITY INDICATOR CARD TO ENSURE ELEMENTS ARE STILL BLUE IN COLOR. REPORT TO SUPERVISOR IF

ELEMENT IS PINK IN COLOR.

11. CAREFULLY MOVE IGNITION BLOCK TO DESIGNATED PROCESSING AREA. CONTINUE UNPACKING PROCESS AS

REQUIRED.

12. DISPOSE OF UNSERVICEABLE DESICCANT AND 8 BY 4 INCH (ALUMINIZED) BARRIER BAG IN ACCORDANCE WITH

LOCAL DISPOSAL INSTRUCTIONS.

WARNING

READ SAFETY DATA SHEET (SDS) FOR COMPOUND, OBLITERATING, AEROSOL USED. THE

PRECAUTIONS, PROCEDURES AND SPECIAL PROTECTION INFORMATION CONCERNING THE

COMPOUND SHALL BE FOLLOWED.

13. REMOVE FROM OUTER AND INNER BOXES ALL PRE-EXISTING MARKINGS THAT INDICATE IGNITION BLOCKS ARE PACKED INSIDE, USING COMPOUND, OBLITERATING, AEROSOL, ITEM 16. DO NOT OBLITERATE POP MARKING IF

BOX IS INTENDED FOR REUSE.

14. DISPOSE OF BOXES IN ACCORDANCE WITH LOCAL DISPOSAL INSTRUCTIONS.

Text1: 01/18/2018