A.02.16 PWS Beam Load Testing.pdf

McNary Turbines Below the Hook Lifting Devices Testing W912EF23Q0029

PROJECT TABLE OF CONTENTS

DI VI SI ON 01 - GENERAL REQUI REMENTS

01 11 00.00 28 SUMMARY OF WORK

01 14 00.90 28 INTEGRATING ANTITERRORISM (AT) AND OPERATIONS SECURITY

(OPSEC)

01 22 00.00 28 MEASUREMENT AND PAYMENT

01 33 00 SUBMITTAL PROCEDURES

01 42 00 SOURCES FOR REFERENCE PUBLICATIONS

DI VI SI ON 05 - METALS

05 05 23.13 10 NON-DESTRUCTIVE EXAMINATION (NDE) OF BTH DEVICES

05 05 23.20 26 WELDING

DI VI SI ON 09 - FI NI SHES

09 90 00.01 26 PAINTS AND COATINGS

DI VI SI ON 41 - MATERI AL PROCESSI NG AND HANDLI NG EQUI PMENT

41 01 20.76 26 BELOW-THE-HOOK LIFTING DEVICE CERTIFICATIONS

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PROJECT TABLE OF CONTENTS Page 1

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SECTION TABLE OF CONTENTS

DIVISION 01 - GENERAL REQUIREMENTS

SECTION 01 11 00.00 28

SUMMARY OF WORK

PART 1 GENERAL

1.1 SUMMARY OF WORK

PART 2 PRODUCTS (Not Used)

PART 3 EXECUTION (Not Used)

-- End of Section Table of Contents --

SECTION 01 11 00.00 28 Page 1

SECTION 01 11 00.00 28

SUMMARY OF WORK

PART 1 GENERAL

Purpose is to bring McNary Dam's below-the-hook (BTH) lifting devices up to current codes meeting ASME and EM 385-1-1.

1.1 SUMMARY OF WORK

McNary Dam has BTH lifting devices that need to be recertified. Due to the unknown condition for some of the lifting device, the Contractor shall transport the designated devices from McNary to an off-site facility and perform Nondestructive Evaluation (NDE) Inspections. A NDE report shall be submitted to the Government for review.

If inspection results show welding repairs are necessary, the Government will exercise the optional CLIN for the Contractor to make the weld repairs, then the Contractor shall perform the required steps listed in the specifications to bring the device into compliance for certification.

Additional time will be provided for any device receiving weld repairs.

If inspection results show no welding repairs are necessary, the Contractor shall perform the required steps listed in the specifications to bring the device into compliance for certification.

PART 2 PRODUCTS (Not Used)

PART 3 EXECUTION (Not Used) -- End of Section --

SECTION 01 11 00.00 28 Page 2

DIVISION 01 - GENERAL REQUIREMENTS

SECTION 01 14 00.90 28

INTEGRATING ANTITERRORISM (AT) AND OPERATIONS SECURITY (OPSEC)

PART 1 GENERAL

1.1 RESOURCES

1.2 GENERAL SECURITY REQUIREMENTS AND GUIDANCE

1.3 PHYSICAL SECURITY AND ACCESS CONTROL REQUIREMENTS

PART 2 PRODUCTS (NOT USED)

PART 3 EXECUTION (NOT USED)

SECTION 01 14 00.90 28 Page 1

SECTION 01 14 00.90 28

INTEGRATING ANTITERRORISM (AT) AND OPERATIONS SECURITY (OPSEC)

PART 1 GENERAL

The work covered by this section of the specifications consists of work common to more than one section of these TECHNICAL SPECIFICATIONS. This contract does not require access to or handling of classified material.

This contract requires access to secured and restricted areas, sensitive information, or equipment. Secured area is considered any location where on-site work is performed by Contractor employees. The restricted areas consists of everything inside the security fence at the project.

1.1 RESOURCES

The following resources are accessible from the Walla Walla District (NWW) Public Website:

https://www.nww.usace.army.mil/Business-With-Us/Contracting/AT-OPSEC-for-Contractors/

1.2 GENERAL SECURITY REQUIREMENTS AND GUIDANCE

a. The security requirements described in this SECTION apply to all contractor personnel supporting the performance requirements of this contract. Contractor personnel includes employees of the prime Contractor ("Contractor") and all subcontractor employees. The Contractor is responsible for compliance with these security requirements. Questions regarding security matters shall be addressed to the Contracting Officer (KO).

b. The Department of Defense (DoD) and Army security training requirements specified in this SECTION, are performance requirements.

All contractor personnel shall complete initial training within 30 calendar days of contract Notice of Award , or the date new contractor personnel begin performance on the contract. Within five business days from the completion of training, the Contractor shall submit written documentation of completed training to the KO. The document at i on shal l i ncl ude t he names of cont r act or per sonnel t r ai ned, and whi ch t r ai ni ng t hey compl et ed. The Contractor shall maintain training records as part of their contract files and be prepared to provide copies of training certificates to the KO.

c. Contractor personnel and vehicles are subject to search when entering federal installations. Additionally, all contractor personnel shall comply with Force Protection Condition (FPCON) measures, Random Antiterrorism Measures (commonly referred to as "RAMs"), and Health Protection Condition (HPCON) measures.

d. The Contractor is responsible for meeting performance requirements during elevated FPCON and/or HPCON levels in accordance with applicable Walla Walla District (NWW) plans and procedures. This includes identifying mission essential and non-mission essential personnel.

e. In addition to the changes otherwise authorized by the changes

SECTION 01 14 00.90 28 Page 2 clause of this contract, should the FPCON or HPCON levels at any individual facility or installation change, the Government may implement security changes that affect contractor personnel. The Contractor shall ensure all contractor personnel are aware of their security responsibilities, including any site-specific requirements identified in local policies or procedures.

1.3 PHYSICAL SECURITY AND ACCESS CONTROL REQUIREMENTS

a. All contractor personnel requiring physical access to a federal installation or facility shall comply with the access control procedures of that location.

b. Contractor personnel requiring unescorted access to meet contract performance requirements on a DoD installation in the US shall be vetted by the installation/facility Provost Marshal/Directorate of Emergency Services/ Security Office using the National Crime Information Center-Interstate Identification Index (commonly referred to as "NCIC-III") and Terrorist Screening Database (commonly referred to as "TSDB"). Contractor personnel shall comply with all personal identity verification requirements specified in installation/facility policies and procedures.

c. Cont r act or per sonnel who do not meet r equi r ement s f or unescor t ed access t o USACE f aci l i t i es shal l coor di nat e escor t ed access wi t h t he KO, as needed. Coordinate escorted access with the KO a minimum of 14 calendar days prior to date of needed escort. Government escorts are dependent upon availability of personnel. The Government is not responsible for impacts to Contractor work due to unavailability of Government escorts.

d. Contractor personnel who receive keys, access cards, or lock combinations that provide access to government-owned property shall comply with key and lock control procedures of NWW.

PART 2 PRODUCTS (NOT USED)

PART 3 EXECUTION (NOT USED)

-- End of Section --

SECTION 01 14 00.90 28 Page 3

DIVISION 01 - GENERAL REQUIREMENTS

SECTION 01 22 00.00 28

MEASUREMENT AND PAYMENT

PART 1 GENERAL

1.1 CLIN 0001 PRE-WORK REQUIREMENTS

1.2 CLIN 0002 LIFTING DEVICE NDE REQUIREMENTS (PRE LOAD TEST)

1.3 CLIN 0003 CERTIFICATION OF EE LOOSE FACE SEGMENT LIFTING DEVICE

1.4 CLIN 0004 CERTIFICATION OF EE SHAFT LIFTING DEVICE

1.5 CLIN 0005 CERTIFICATION OF EE UPPER BRACKET LIFTING DEVICE

1.6 CLIN 0006 CERTIFICATION OF GE SHAFT LIFTING DEVICE

1.7 CLIN 0007 CERTIFICATION OF GE UPPER BEARING BRACKET LIFTING DEVICE

1.8 CLIN 0008 CERTIFICATION OF TURBINE 16 INCH OIL PIPE CLAMP LIFTING

DEVICE

1.9 CLIN 0009 CERTIFICATION OF TURBINE HEADCOVER, SHAFT AND RUNNER

ASSEMBLY LIFTING DEVICE

1.10 CLIN 0010 CERTIFICATION OF TURBINE SHAFT LIFTING DEVICE

1.11 CLIN 0011 WELD REPAIR (OPTIONAL)

PART 2 PRODUCTS (Not Applicable)

PART 3 EXECUTION (Not Applicable)

SECTION 01 22 00.00 28 Page 1

SECTION 01 22 00.00 28

MEASUREMENT AND PAYMENT

PART 1 GENERAL

In each instance, the contract price for an item shall constitute full compensation for furnishing all plant, labor, equipment, and materials, and for performing all operations required to complete the work included in the item as herein specified, or as otherwise approved.

BASE CLI NS

1.1 CLIN 0001 PRE-WORK REQUIREMENTS

CLIN 0001 will be measured for payment as a complete pay item (JOB).

Payment will be made at the lump sum price for CLIN 0001, "Pre-work requirements," which price and payment shall be full compensation for all work required for completion of the pre-work requirements, as specified and approved. Items included with this item shall include, but not be limited to the following:

a. Pre-work meeting

b. Lifting Device Familarization (on-site)

c. Lifting Device Material Identification

d. Preposition Lifting Device Report

e. Delivery of all BTH devices to off-site location.

1.2 CLIN 0002 LIFTING DEVICE NDE REQUIREMENTS (PRE LOAD TEST)

CLIN 0002 will be measured for payment as a complete pay item (JOB).

Payment will be made at the lump sum price for CLIN 0002, "Lifting Device NDE Requirements (pre load test)," which price and payment shall be full compensation for all work required for completion of the pre-work requirements, as specified and approved. Items included with this item shall include, but not be limited to the following:

a. NDE qualifications and procedures

b. NDE inspection of all BTH devices

c. Prepare and submit NDE Report (pre load test).

1.3 CLIN 0003 CERTIFICATION OF EE LOOSE FACE SEGMENT LIFTING DEVICE

CLIN 0003 will be measured for payment as a complete pay item (JOB).

Payment will be made at the lump sum price for CLIN 0003, "Certification of EE Loose Face Segment Lifting Device," which price and payment shall be full compensation for all work required for completion of all certification requirements, as specified and approved. Items included with this item shall include, but not be limited to the following:

SECTION 01 22 00.00 28 Page 2

a. Weighing of BTH Lifting Devices

b. Lifting Device Nameplates

c. Lifting Device Safety Labels

d. Lifting Device Working Load Limit Markings

e. Nameplates and Safety Labels Installation

f. Lifting Device Load Test Plans & Execution

g. Lifting Device Load Test and Post Load Test NDE Reports

h. Lifting Device Paint Systems, Plan and Execution

i. Lifting Device Delivery and Final Inspection

j. Closeout submittals (O&M Manuals).

1.4 CLIN 0004 CERTIFICATION OF EE SHAFT LIFTING DEVICE

CLIN 0004 will be measured for payment as a complete pay item (JOB).

Payment will be made at the lump sum price for CLIN 0004, "Certification of EE Shaft Lifting Device," which price and payment shall be full compensation for all work required for completion of all certification requirements, as specified and approved. Items included with this item are the same listed for CLIN 0003.

1.5 CLIN 0005 CERTIFICATION OF EE UPPER BRACKET LIFTING DEVICE

CLIN 0005 will be measured for payment as a complete pay item (JOB).

Payment will be made at the lump sum price for CLIN 0005, "Certification of EE Upper Bracket Lifting Device," which price and payment shall be full compensation for all work required for completion of all certification requirements, as specified and approved. Items included with this item are the same listed for CLIN 0003.

1.6 CLIN 0006 CERTIFICATION OF GE SHAFT LIFTING DEVICE

CLIN 0006 will be measured for payment as a complete pay item (JOB).

Payment will be made at the lump sum price for CLIN 0006, "Certification of GE Shaft Lifting Device," which price and payment shall be full compensation for all work required for completion of all certification requirements, as specified and approved. Items included with this item are the same listed for CLIN 0003.

1.7 CLIN 0007 CERTIFICATION OF GE UPPER BEARING BRACKET LIFTING DEVICE

CLIN 0007 will be measured for payment as a complete pay item (JOB).

Payment will be made at the lump sum price for CLIN 0007, "Certification of GE Upper Bearing Bracket Lifting Device," which price and payment shall be full compensation for all work required for completion of all certification requirements, as specified and approved. Items included with this item are the same listed for CLIN 0003.

1.8 CLIN 0008 CERTIFICATION OF TURBINE 16 INCH OIL PIPE CLAMP LIFTING

DEVICE

CLIN 0008 will be measured for payment as a complete pay item (JOB).

Payment will be made at the lump sum price for CLIN 0008, "Certification of Turbine 16 Inch Oil Pipe Clamp Lifting Device," which price and payment shall be full compensation for all work required for completion of all

SECTION 01 22 00.00 28 Page 3 certification requirements, as specified and approved. Items included with this item are the same listed for CLIN 0003.

1.9 CLIN 0009 CERTIFICATION OF TURBINE HEADCOVER, SHAFT AND RUNNER

ASSEMBLY LIFTING DEVICE

CLIN 0009 will be measured for payment as a complete pay item (JOB).

Payment will be made at the lump sum price for CLIN 0009, "Certification of Turbine Headcover, Shaft and Runner Assembly Lifting Device," which price and payment shall be full compensation for all work required for completion of all certification requirements, as specified and approved.

Items included with this item are the same listed for CLIN 0003.

1.10 CLIN 0010 CERTIFICATION OF TURBINE SHAFT LIFTING DEVICE

CLIN 0010 will be measured for payment as a complete pay item (JOB).

Payment will be made at the lump sum price for CLIN 0010, "Certification of Turbine Headcover, Shaft and Runner Assembly Lifting Device," which price and payment shall be full compensation for all work required for completion of all certification requirements, as specified and approved.

Items included with this item are the same listed for CLIN 0003.

OPTI ONAL CLI N

1.11 CLIN 0011 WELD REPAIR (OPTIONAL)

Weld Repair will be measured for payment as the number of lineal feet of weld repair performed. Payment will be made at the unit price for CLIN 0011, "Weld Repair (Optional)," which price and payment shall be full compensation for all work required for weld repair on any of the BTH devices, complete, as specified and approved. Items included with this item shall include, but not be limited to the following:

a. Weld operator, weld inspector, and weld NDE inspector qualifications

b. Weld procedure specification (WPS) and weld plan and execution

c. NDE inspection of devices that have been repaired

d. Prepare and submit NDE and Weld Repair Reports (post load test)

PART 2 PRODUCTS (Not Applicable)

PART 3 EXECUTION (Not Applicable)

SECTION 01 22 00.00 28 Page 4

DIVISION 01 - GENERAL REQUIREMENTS

SECTION 01 33 00

SUBMITTAL PROCEDURES

PART 1 GENERAL

1.1 REFERENCES

1.2 DEFINITIONS

1.2.1 Submittal Descriptions (SD)

1.2.2 Reviewing Authority

1.2.2.1 Action Elements for Submittal Review

1.3 SUBMITTAL CLASSIFICATION

1.3.1 Government Approved (G)

1.3.2 Information Only (I)

1.4 CAD FILE REQUIREMENTS

1.4.1 USACE CAD/BIM Technology Center

1.5 PREPARATION

1.5.1 Transmittal Form

1.5.2 Identifying Submittals

1.5.3 Format For Electronic Submittals

1.5.4 Format for SD-02 Shop Drawings

1.5.4.1 Shop Drawing Submittals

1.5.5 Format of SD-03 Product Data and SD-08 Manufacturer's

Instructions

1.5.6 Format of SD-04 Samples

1.5.7 Format of SD-05 Design Data and SD-07 Certificates

1.5.8 Format of SD-06 Test Reports and SD-09 Manufacturer's Field

Reports

1.5.9 Format of SD-01 Preconstruction Submittals and SD-11 Closeout

Submittals

1.6 QUANTITY OF SUBMITTALS

1.6.1 Electronic Copies

1.6.2 Hard Copies (HC)

1.6.2.1 Hard Copy Submittals

1.6.3 Official Receipt of Transmittals

1.6.4 Number of Samples SD-04 Samples

1.6.5 Number of Copies of SD-10 Operation and Maintenance Data

1.7 INFORMATION ONLY SUBMITTALS

1.8 SUBMITTAL REGISTER

1.8.1 Use Of Submittal Register

1.8.2 Contractor Use of Submittal Register

1.8.3 Approving Authority Use of Submittal Register

1.8.4 Contractor Action Code and Action Code

1.8.5 Copies Delivered to the Government

1.9 SCHEDULING

1.10 GOVERNMENT APPROVING AUTHORITY

1.10.1 Review Notations

1.11 DISAPPROVED OR REJECTED SUBMITTALS

1.12 APPROVED/ACCEPTED SUBMITTALS

1.13 STAMPS

SECTION 01 33 00 Page 1

PART 2 PRODUCTS (NOT USED)

PART 3 EXECUTION (NOT USED)

ATTACHMENTS:

ENG Form 4025

SECTION 01 33 00 Page 2

SECTION 01 33 00

SUBMITTAL PROCEDURES

PART 1 GENERAL

The Contracting Officer (KO) may request submittals in addition to those specified when deemed necessary to adequately describe the work covered in the respective sections. Make certain that each submittal is complete and in sufficient detail to easily determine contract compliance.

a. Use the same units of weights and measures as the contract drawings.

b. Contractor's Quality Control (CQC) System Manager shall check and approve all items prior to submittal and stamp, sign, and date indicating action taken.

c. Clearly identify any proposed variations from the contract requirements.

d. Include drawings; literature (catalog cuts, diagrams, operating charts or curves); test reports; samples; O&M manuals (including parts list); certifications; warranties; and other necessary information.

e. Obtain submittal approval prior to acquiring the covered material or equipment.

1.1 REFERENCES

The publications listed below form a part of this section to the extent referenced. The publications are referred to within the text by the basic designation only.

U.S. ARMY CORPS OF ENGINEERS (USACE)

ERDC/ITL TR-19-6 (Aug 2019) A/E/C Graphics Standard, Release 2.1

ERDC/ITL TR-19-7 (Aug 2019) A/E/C CAD Standard - Release 6.1

1.2 DEFINITIONS

1.2.1 Submittal Descriptions (SD)

Submittals requirements are specified in the technical sections.

Submittals are identified by Submittal Description (SD) numbers and titles as follows:

SD-01 Preconstruction Submittals

Submittals which are required to be approved prior to commencing work on site. Submittals required prior to the start of the next major phase of the work on a multi-phase contract. Schedules or tabular list of data or tabular list including location, features, or other pertinent information regarding products, materials, equipment, or components to be used in the work.

SECTION 01 33 00 Page 3

SD-02 Shop Drawings

Drawings, diagrams and schedules specifically prepared to illustrate some portion of the work.

Diagrams and instructions from a manufacturer or fabricator for use in producing the product and as aids to the Contractor for integrating the product or system into the project.

SD-03 Product Data

Catalog cuts, illustrations, schedules, diagrams, performance charts, instructions and brochures illustrating size, physical appearance and other characteristics of materials, systems or equipment for some portion of the work.

SD-06 Test Reports

Report signed by authorized official of testing laboratory that a material, product or system identical to the material, product or system to be provided has been tested in accord with specified requirements. (Unless otherwise specified testing must have been completed within three (3) years of date of contract award for the project.)

Report which includes findings of a test required to be performed by the Contractor on an actual portion of the work or prototype prepared for the project before shipment to job site.

SD-07 Certificates

Statements printed on the manufacturer's letterhead and signed by responsible officials of manufacturer of product, system or material attesting that product, system or material meets specification requirements. Must be dated after award of project contract and clearly name the project.

Document required of Contractor, or of a manufacturer, supplier, installer or subcontractor through Contractor, the purpose of which is to further quality of orderly progression of a portion of the work by documenting procedures, acceptability of methods or personnel qualifications.

Text of posted operating instructions.

SD-08 Manufacturer's Instructions

Preprinted material describing installation of a product, system or material, including special notices and Safety Data sheets concerning impedances, hazards and safety precautions.

SD-09 Manufacturer's Field Reports

Documentation of the testing and verification actions taken by manufacturer's representative at the job site, in the vicinity of the job site, or on a sample taken from the job site, on a portion of the work, during or after installation, to confirm compliance with

SECTION 01 33 00 Page 4 manufacturer's standards or instructions. The documentation must be signed by an authorized official of a testing laboratory or agency and must state the test results; and indicate whether the material, product, or system has passed or failed the test.

Factory test reports.

SD-10 Operation and Maintenance Data

Data that is furnished by the manufacturer, or the system provider, to the equipment operating and maintenance personnel, including manufacturer's help and product line documentation necessary to maintain and install equipment. This data is needed by operating and maintenance personnel for the safe and efficient operation, maintenance and repair of the item.

This data is intended to be incorporated in an operations and maintenance manual or control system.

1.2.2 Reviewing Authority

Office or designated person to review submittal.

1.2.2.1 Action Elements for Submittal Review

C Engineering & Construction Division, Construction Branch ECC Operation's Division, Environmental Compliance Coordinator ME Engineering & Construction Division, Mechanical Design ST Engineering & Construction Division, Structural Design TL Engineering & Construction Division, Technical Lead SO Safety Office SLE Security Law Enforcement Officer

1.3 SUBMITTAL CLASSIFICATION

Submittals are classified as follows:

G - This code is for submittals requiring government approval that were listed in the original government-generated specs.

I - This code is used for both Government-generated submittals and Contractor-generated submittals. This code is reserved for submittals that don't require approval, e.g. test reports.

1.3.1 Government Approved (G)

Government approval is required for extensions of design, critical materials, variations, equipment whose compatibility with the entire system must be checked, and other items as designated by the KO.

Government approval is required for any variations from the Solicitation or Accepted Proposal and other items as designated by the KO. Within the terms of the Contract Clause entitled "Specifications and Drawings for Construction," they are considered to be "shop drawings."

1.3.2 Information Only (I)

Submittals not requiring Government approval will be for information only

(FIO).

SECTION 01 33 00 Page 5

1.4 CAD FI LE REQUI REMENTS

The following applies to all CAD File submittals for this Contract, unless otherwise noted:

a. Furnish CAD files in the latest version of Bentley DGN format, for all CAD Files submitted by the Contractor in performance of this contract.

b. Unless otherwise noted, all CAD Files shall meet A/E/C CAD and Graphic Standards, as follows:

1. Compliant with the A/E/C CAD Standard ERDC/ITL TR-19-7 , A/E/C Graphics Standard ERDC/ITL TR-19-6 .

c. CAD Files shall have presentation graphics which can be edited by Bentley software (with the exception of photographs). Presentation graphics typically consist of drawing elements such as lines, arcs, shapes, text, and their attributes (e.g., color, width, line style).

d. If CAD files are developed in a format other than the specified Bentley software, furnish the following:

1. The converted CAD files in Bentley DGN format, in compliance with all specified CAD file requirements.

2. The original CAD files in their native file format.

e. In addition to CAD files, submit an ADOBE .pdf of each CAD File.

The pdfs and the CAD files shall be identical.

f. Submit files using the DoD SAFE (Secure Access File Exchange) website as directed by the Contracting Officer.

1.4.1 USACE CAD/BIM Technology Center

The USACE CAD/BIM Technology Center hosts all standard content for USACE.

This content can be accessed through the CAD/BIM Technology Center website, https://cadbimcenter.erdc.dren.mil .

1.5 PREPARATION

1.5.1 Transmittal Form

The attached sample transmittal form (ENG Form 4025) shall be used to submit both Government approved and information only submittals in accordance with the instructions on the reverse side of the form.

Properly complete this form by filling out all the heading blank spaces and identifying each item submitted. Exercise special care to ensure proper listing of the specification paragraph and sheet number of the contract drawings pertinent to the data submitted for each item.

1.5.2 Identifying Submittals

When submittals are provided by either the Prime Contractor or subcontractor, the Prime Contractor is responsible to prepare, review and stamp with Contractor's approval all specified submittals prior to submitting for Government approval.

SECTION 01 33 00 Page 6

Identify submittals, except sample installations and sample panels, with the following information permanently adhered to or noted on each separate component of each submittal and noted on transmittal form. Mark each copy of each submittal identically, with the following:

a. Project title, location, and date.

b. Contract number.

c. Date of the drawings and revisions.

d. Name, address, and telephone number of subcontractor, supplier, manufacturer and any other second tier Contractor associated with submittal.

e. Section number of the specification section by which submittal is required.

f. Submittal description (SD) number of each component of submittal.

g. When a resubmission, add a number suffix on submittal description, for example, submittal 18 would become 18.1, to indicate the resubmission.

h. Product identification and location in project.

The sequence of submission of drawings shall be such that all information is available for checking each drawing when it is received. Contract number and project shall be shown directly above the revision space on all drawings submitted. Drawing details and notes shall be of such quality and clarity and of sufficient definition and line weight as to permit sharp and totally legible scanning. All items shall be adequately identified to show where they will be used, and shall be referenced to applicable contract drawings and specification section.

All shop drawings submitted on a single transmittal (ENG form 4025) shall pertain to only one (1) specification section. Computed weights of all items shall be indicated on the shop drawings. Where drawings are submitted for either one (1) assembly consisting of more than one (1) piece of equipment, or two (2) systems consisting of numerous components dependent one on the other for matching or compatible characteristics, complete information shall be submitted on all such related components at the same time.

1.5.3 Format For Electronic Submittals

The PDF file name of all submittals shall include the contract and transmittal number.

a. example: 19C0005 01 35 29.10 28-1 Item 1, 5

b. re-submittal example: 19C0005 01 35 29.10 28-1.1 Item 1, 5

All electronic submittals shall be in color and digitally searchable. All pages in the file shall be oriented so that no rotation or manipulation to view is needed.

SECTION 01 33 00 Page 7

1.5.4 Format for SD-02 Shop Drawings

All shop drawings prepared by the Contractor for this contract shall be formatted to American National Standards Institute (ANSI D).

a. All shop drawings shall have a title block prepared by the Contractor independent of any Contract Drawing. Include a revision block.

b. Title block shall include project title, sheet description, sheet number, contract number and issue date.

c. Revision block shall contain revision mark, revision description, date of revision.

d. Each Sheet shall have a unique number.

e. Each sheet shall have the Contractor Firm name on it.

f. CAD requirements for Shop Drawings include the following:

1. CAD file(s) meeting requirements of paragraph "CAD File Requirements" in this SECTION.

2. An Adobe .pdf copy of the corresponding CAD file(s). The pdfs and CAD files shall be identical.

3. Shop drawing format does not need to comply with A/E/C CAD and Graphic Standards.

1.5.4.1 Shop Drawing Submittals

Shop Drawing Submittals are required as follows:

1. As shown and specified in the plans and specifications during design and Construction.

1.5.5 Format of SD-03 Product Data and SD-08 Manufacturer's Instructions

a. Present product data submittals for each section as required.

Include table of contents, listing page and catalog item numbers for product data.

b. Indicate, by prominent notation, each product which is being submitted; indicate specification section number and paragraph number to which it pertains. Mark out all product data not pertaining to the product being submitted.

c. Supplement product data with material prepared for project to satisfy submittal requirements for which product data does not exist.

Identify this material as developed specifically for project, with information and format as required for submission of SD-07 Certificates.

d. Provide all software code, user interfaces, logic and graphic information, manuals, documentation, etc. in English, only.

e. Provide product data in English dimensions. Where product data are included in preprinted catalogs with Metric units only, submit

SECTION 01 33 00 Page 8

English dimensions on separate sheet.

f. Include the manufacturer's name, trade name, place of manufacture, and catalog model or number on product data. Also include applicable federal, military, industry and technical society publication references. Should manufacturer's data require supplemental information for clarification, submit as specified for SD-07 Certificates.

g. Where equipment or materials are specified to conform to industry and technical society reference standards of the organizations such as American National Standards Institute (ANSI), ASTM International (ASTM), National Electrical Manufacturer's Association (NEMA), Underwriters Laboratories (UL), and Association of Edison Illuminating Companies (AEIC), submit proof of such compliance. The label or listing by the specified organization will be acceptable evidence of compliance. In lieu of the label or listing, submit a certificate from an independent testing organization, competent to perform testing, and approved by the KO. State on the certificate that the item has been tested in accordance with the specified organization's test methods and that the item complies with the specified organization's reference standard.

h. Collect required data submittals for each specific material, product, unit of work, or system into a single submittal. Mark the submittal to clearly indicate what choices, options, and portions of the product offering will be incorporated into the work. Mark each copy of the product data identically. Partial submittals will not be accepted for expedition of construction effort.

i. Submit manufacturer's instructions prior to installation.

1.5.6 Format of SD-04 Samples

a. Furnish samples in sizes below, unless otherwise specified or unless the manufacturer has prepackaged samples of approximately same size as specified:

(1) Sample of Equipment or Device: Full size.

(2) Sample of Materials Less Than 2 by 3 inches built up to 8-1/2 by 11 inches.

(3) Sample of Materials Exceeding 8-1/2 by 11 inches: Cut down to 8-1/2 by 11 inches and adequate to indicate color, texture, and material variations.

(4) Sample of Linear Devices or Materials: 10 inch length or length to be supplied, if less than 10 inches. Examples of linear devices or materials are conduit and handrails.

(5) Sample of Non-Solid Materials: Pint. Examples of non-solid materials are sand and paint.

(6) Color Selection Samples: 2 by 4 inches. Where samples are specified for selection of color, finish, pattern, or texture, submit the full set of available choices for the material or product specified. Sizes and quantities of samples are to represent their respective standard unit.

SECTION 01 33 00 Page 9

(7) Sample Panel: 4 by 4 feet.

(8) Sample Installation: 100 square feet.

b. Samples Showing Range of Variation: Where variations in color, finish, pattern, or texture are unavoidable due to nature of the materials, submit sets of samples of not less than three (3) units showing extremes and middle of range. Mark each unit to describe its relation to the range of the variation.

c. Reusable Samples: Incorporate returned samples into work only if so specified or indicated. Incorporated samples are to be in undamaged condition at time of use.

d. Recording of Sample Installation: Note and preserve the notation of area constituting sample installation but remove notation at final clean up of project.

e. When color, texture or pattern is specified by naming a particular manufacturer and style, include one (1) sample of that manufacturer and style, for comparison.

1.5.7 Format of SD-05 Design Data and SD-07 Certificates

Provide design data and certificates formatted for 8-1/2 by 11 inches paper. Provide a bound volume for submittals containing numerous pages.

1.5.8 Format of SD-06 Test Reports and SD-09 Manufacturer's Field Reports

a. Provide reports formatted for 8-1/2 by 11 inches paper in one complete file.

b. Indicate by prominent notation, each report in the submittal.

Indicate specification number and paragraph number to which it pertains.

1.5.9 Format of SD-01 Preconstruction Submittals and SD-11 Closeout Submittals

When the submittal includes a document which is to be used in the project or become part of the project record, other than as a submittal, do not apply Contractor's approval stamp to the document, but to a separate sheet accompanying the document.

1.6 QUANTITY OF SUBMITTALS

The quantities listed below are for all submittals.

1.6.1 Electronic Copies

Each submi t t al shal l be submi t t ed i n PDF f or mat , unl ess ot her wi se not ed, v i a e- mai l t o t he McNar y COR. The COR emai l wi l l be pr ovi ded af t er awar d.

Submittal files too large to send via e-mail shall be submitted using the DoD SAFE (Secure Access File Exchange) website as directed by the Contracting Officer.

SECTION 01 33 00 Page 10

1.6.2 Har d Copi es ( HC)

In addition to the electronic submission required for all submittals, hard copies shall also be submitted for submittals designated with a (HC) in the submittal title or as specifically designated by type of submittal or as stated in the technical specification for that given submittal.

submittal title example: Draft O&M Manuals and Parts Catalogs (HC)

1.6.2.1 Hard Copy Submittals

SUBMI TTALS WI TH AN HC DESI GNATED REQUI RE A HARD COPY SUBMI SSI ON I N THE

QUANTI TI ES DI SCUSSED BELOW:

Submit two (2) paper copies of all (HC) designated submittals to the address below, unless otherwise noted. Each copy shall be sent with the ENG Form 4025.

District Commander ATTN: CENWW-ECD-M (Tony Dickman) Walla Walla District Corps of Engineers 201 North Third Avenue Walla Walla, WA 99362-1876

1.6.3 Official Receipt of Transmittals

Official receipt of a transmittal that is sent electronically begins the business day after the Government receives that transmission by e-mail or through the Safe Access File Exchange website as directed by the Contracting Officer.

Official receipt of the transmittal that also requires a hard copy submission only begins when the Government receives the hard copy and not the electronic submission.

1.6.4 Number of Samples SD-04 Samples

ALL SD- 04 SUBMI TTALS REQUI RE A HARD COPY SUBMI SSI ON I N THE QUANTI TI ES

DI SCUSSED BELOW:

a. Submit two (2) samples, or two (2) sets of samples showing range of variation, of each required item. One approved sample or set of samples will be retained by approving authority and one will be returned to Contractor.

b. Submit one (1) sample panel. Include components listed in technical section or as directed.

c. Submit one (1) sample installation.

d. Submit one (1) sample of non-solid materials, for example paint.

e. Submit to address shown in paragraph "Hard Copy Submittals" above.

1.6.5 Number of Copies of SD-10 Operation and Maintenance Data

SD- 10 SUBMI TTALS WI TH AN HC DESI GNATED REQUI RE A HARD COPY SUBMI SSI ON I N

THE QUANTI TI ES DI SCUSSED BELOW:

SECTION 01 33 00 Page 11

Submit in compliance with SECTION 41 01 20.76 26 BELOW-THE-HOOK LIFTING

DEVICE CERTIFICATION.

Submit one (1) copy each to the following addresses with remainder sent to the District office address. See paragraph "Hard Copy Submittals":

Operations Project Manager ATTN: Tech Section McNary Project Office P.O. Box 1230 Umatilla, OR 97882-1230

1.7 INFORMATION ONLY SUBMITTALS

Approval of the KO is not required on information only submittals. The following list applies to all for information only submittals:

a. The Contractor is not relieved from the obligation to furnish material conforming to the plans and specifications.

b. The KO reserves the right to require the Contractor to resubmit any item found not to comply with the contract, and is not prevented from requiring removal and replacement of nonconforming material incorporated in the work.

c. Does not relieve the Contractor of the requirement to furnish samples for testing by the Government laboratory or for check testing by the Government in those instances where the technical specifications so prescribe.

1.8 SUBMITTAL REGISTER

A copy of the Submittal Register is attached to the end of this SECTION with the following fields filled in:

Column (c): Lists specification section in which submittal is required.

Column (d): Lists each submittal description (SD No. and type, e.g.

SD-02 Shop Drawings) required in each specification section.

Column (e): Lists one principal paragraph in specification section where a material or product is specified. This listing is only to facilitate locating submitted requirements. Do not consider entries in column (e) as limiting project requirements.

Column (f): Indicate approving authority for each submittal.

1.8.1 Use Of Submittal Register

Submit submittal register with QC plan and project schedule. Verify that all submittals required for project are listed and add missing submittals. Coordinate and complete the following fields on the register submitted with the QC plan and the project schedule:

Column (a) Activity Number: Activity number from the project schedule.

SECTION 01 33 00 Page 12

Column (g) Contractor Submit Date: Scheduled date for approving authority to receive submittals.

Column (h) Contractor Approval Date: Date Contractor needs approval of submittal.

Column (i) Contractor Material: Date that Contractor needs material delivered to Contractor control.

1.8.2 Contractor Use of Submittal Register

Update the following fields with each submittal throughout contract:

Column (b) Transmittal Number: Contractor assigned list of consecutive numbers.

Column (j) Action Code (k): Date of action used to record Contractor's review when forwarding submittals to QC.

Column (l) List date of submittal transmission.

Column (q) List date approval received.

1.8.3 Approving Authority Use of Submittal Register

Update the following fields in the Government-furnished submittal register program:

Column (b) Transmittal Number: Contractor assigned list of consecutive numbers.

Column (l) List date of submittal receipt.

Column (m) through (p) List Date related to review actions.

Column (q) List date returned to Contractor.

1.8.4 Contractor Action Code and Action Code

Entries for columns (j) and (o), are to be used as follows (others may be prescribed by Transmittal Form):

NR - Not Received

AN - Approved as noted

A - Approved

RR - Disapproved, Revise, and Resubmit

1.8.5 Copies Delivered to the Government

Deliver a PDF copy of the submittal register, updated by Contractor, to Government with each invoice request.

1.9 SCHEDULING

Schedule, and submit concurrently, submittals covering component items forming a system or items that are interrelated. Submit all related

SECTION 01 33 00 Page 13 certifications along with the pertinent drawings. No delay, damages, or time extensions will be allowed for time lost due to late submittals.

a. Coordinate scheduling, sequencing, preparing and processing of submittals with performance of work so that work will not be delayed by submittal processing. Allow for potential resubmittal of requirements.

b. Submittals called for by the contract documents will be listed in the register. If a submittal is called for but does not pertain to the contract work, the Contractor is to include the submittal in the register and annotate it "N/A" with a brief explanation. Approval by the KO does not relieve the Contractor of supplying submittals required by the contract documents but which have been omitted from the register or marked "N/A."

c. Re-submit register, and update monthly, with actual submission and approval dates. When all items on the register have been fully approved, no further re-submittal is required.

d. Carefully control procurement operations to ensure that each individual submittal is made on or before the Contractor scheduled submittal date shown on the approved "Submittal Register."

e. Allow the Government Thi r t y ( 30) calendar days to review submittals and for each resubmittal. The 30-day period shall commence at date of receipt of transmittals from the Contractor by the Government and the period shall end at date of signature of Approving Authority on the ENG Form 4025.

1.10 GOVERNMENT APPROVING AUTHORITY

When the approving authority is the Government, the KO will:

a. Note date on which submittal was received from QC system Manager.

b. Review submittals for approval within scheduling period specified and only for conformance with project design concepts and compliance with contract documents.

c. Identify returned submittals with one of the actions defined in paragraph "Review Notations" along with markings appropriate for action indicated.

The Government will provide the appropriate review notation for submittals, upon completion of review. The official response will only be through RMS.

1.10.1 Review Notations

KO review will be completed within Thi r t y ( 30) calendar days after date of receipt of submittal. Submittals will be returned to the Contractor with the following notations:

a. Submittals marked with an action code of "A" are "approved" or "accepted" and authorize the Contractor to proceed with the work covered.

b. Submittals marked with an action code of "B" are "accepted as

SECTION 01 33 00 Page 14 noted on drawing", "accepted except as noted on drawing", and authorize the Contractor to proceed with the work covered once they make the changes to the submittal provided they take no exception to the corrections.

c. Submittals marked with an action code of "C" are "accepted as noted, resubmission required", and authorize the Contractor to proceed with the work covered provided they take no exception to the corrections. The Contractor shall resubmit with appropriate changes to address the Government notations.

d. Submittals marked with an action code of "E" are "disapproved", "not accepted", and indicate noncompliance with the contract requirements or design concept, or that submittal is incomplete.

Resubmit with appropriate changes. No work shall proceed for this item until resubmittal is approved or accepted.

e. Submittals marked with an action code of "F" are Submittals marked "receipt acknowledge" and will indicate submittal has been received but not necessarily reviewed by the Government. Comments to these submittals may or may not be provided; however the Government reserves the right to require the Contractor to resubmit any item found not to comply with the contract.

f. FIO submittals marked with an action code of "FX" are Submittals marked as "does not comply as noted with contract requirements" and indicate noncompliance with the contract requirements or design concept, or that submittal is incomplete. Resubmit with appropriate changes for Government approval or acceptance. No work shall proceed for this item until resubmittal is received.

1.11 DISAPPROVED OR REJECTED SUBMITTALS

Make corrections required by the KO. If the Contractor considers any correction or notation on the returned submittals to constitute a change to the contract drawings or specifications, give notice to the Contracting Officer as required under the FAR clause titled CHANGES. The Contractor is responsible for the dimensions and design of connection details and the construction of work. Failure to point out variations may cause the Government to require rejection and removal of such work at the Contractor's expense.

If changes are necessary to submittals, make such revisions and resubmit in accordance with the procedures above. No item of work requiring a submittal change is to be accomplished until the changed submittals are approved.

1.12 APPROVED/ACCEPTED SUBMITTALS

The KO's approval or acceptance of submittals is not to be construed as a complete check, and indicates only that the general method of construction, materials, detailing and other information are satisfactory.

Approval or acceptance will not relieve the Contractor of the responsibility for any error which may exist. The Contractor under the Contractor Quality Control (CQC) requirements of this contract is responsible for dimensions, the design of adequate connections and details, and the satisfactory construction of all work .

SECTION 01 33 00 Page 15

After submittals have been approved or accepted by the KO, no resubmittal for the purpose of substituting materials or equipment will be considered unless accompanied by an explanation of why a substitution is necessary.

1.13 STAMPS

Stamps used by the CQC system manager on the submittal data to certify that the submittal meets contract requirements is to be similar to the following:

| CONTRACT NUMBER |

| CONTRACTOR |

| (Firm Name) | | _____ Approved | | _____ Approved with corrections as noted on submittal | | data and/or attach sheets(s) |

| SIGNATURE: _____________________________________________|

| TITLE: CQC SYSTEM MANAGER |

| DATE: _______________ |

PART 2 PRODUCTS (NOT USED)

PART 3 EXECUTION (NOT USED)

SECTION 01 33 00 Page 16

SUBMITTAL FORM,Jan 96 PREVIOUS EDITION IS OBSOLETE PAGE 1 OF 3 PAGES

W912EF23Q0029

McNary Turbines Below the Hook Lifting Devices Testing

05 05 23.13 10 SD-01 Preconstruction Submittals

1.4.1 G MENDE Inspector Qualifications

2.1 G MENDE Procedure

2.1.3.1 G MENDE Procedure

SD-06 Test Reports

2.2 G MELifting Device Pre 1250ad Test

NDE Report

2.2 G MELifting Device Post 1250ad Test

NDE Report

05 05 23.20 26 SD-06 Test Reports

1.4 G MEReports of Physical Tests of

Specimens Welded in the

Qualification Tests

3.1.5 G MEStress-Relief Time-Temperature

Charts

3.2.2.7 G MEWeld Repair Report

SD-07 Certificates

1.4 G MEQualification of Welder(s)

1.4 G MEAdditional Operator Qualification

Tests

3.2.2.1 G MECertification of Welding

Inspectors

SD-08 Manufacturer’s Instructions

3.1.2 G MEWelding Procedure, Specification

and Reports of Test Results

SUBMITTAL REGISTER

CONTRACT NO.

TITLE AND LOCATION CONTRACTOR

CONTRACTOR:

SCHEDULE DATES

CONTRACTOR

ACTION

APPROVING AUTHORITY

A C T I V I T Y

N O

T R A N S M I T T A L

N O

S P E C

S E C T

DESCRIPTION

ITEM SUBMITTED

P A R A G R A P H

C L A S S I F I C A T I O N

G O V T

O R

A E

R E V W

R SUBMIT

APPROVAL

NEEDED

BY

MATERIAL

NEEDED

BY

A C T I O N

C O D E

DATE

OF

ACTION

DATE FWD

TO APPR

AUTH/

DATE RCD

FROM

CONTR

DATE FWD

TO OTHER

REVIEWER

DATE RCD

FROM OTH

REVIEWER

A C T I O N

C O D E

DATE

OF

ACTION

MAILED

TO

CONTR/

DATE RCD

FRM APPR

AUTH REMARKS

(a) (b) (c) (d) (e) (f) (g) (h) (i) (j) (k) (l) (m) (n) (o) (p) (q) (r)

SUBMITTAL FORM,Jan 96 PREVIOUS EDITION IS OBSOLETE PAGE 2 OF 3 PAGES

McNary Turbines Below the Hook Lifting Devices Testing

05 05 23.20 26 3.1.4 G MEWelding Repair Procedure for

Major Base Metal Repairs

09 90 00.01 26 SD-03 Product Data

1.8 G MEPaint System Data And Formula

2.1 G MEPaint System Data And Formula

2.2 G MESolvents And Thinners

SD-07 Certificates

1.4 G MECoating Thickness Gauge

Qualification

1.7.1 G MEQuality Control Personnel

1.7.2 G MESSPC QP 2 Certificate(S)

1.7.3 G MESSPC QP 1 Certificate(S)

SD-08 Manufacturer’s Instructions

1.8 G MEManufacturer's Paint System

Instructions

SD-09 Manufacturer’s Field

Reports

3.4 G MEInspection Reports

41 01 20.76 26 SD-01 Preconstruction Submittals

3.2 G MEPrepossession Lifting Device

Report

SD-02 Shop Drawings

2.1.1 G MENameplate For BTH Lifting

Devices

2.1.2 G MESafety Label For Lifting Devices

2.1.3 G MEWorking Load Limit Markings

SUBMITTAL REGISTER

CONTRACT NO.

TITLE AND LOCATION CONTRACTOR

CONTRACTOR:

SCHEDULE DATES

CONTRACTOR

ACTION

APPROVING AUTHORITY

A C T I V I T Y

N O

T R A N S M I T T A L

N O

S P E C

S E C T

DESCRIPTION

ITEM SUBMITTED

P A R A G R A P

A S S I F I C A T I O N

G O V T

O R

A E

R E V W

R SUBMIT

APPROVAL

NEEDED

BY

MATERIAL

NEEDED

BY

A C T I O N

C O D E

DATE

OF

ACTION

DATE FWD

TO APPR

AUTH/

DATE RCD

FROM

CONTR

DATE FWD

TO OTHER

REVIEWER

DATE RCD

FROM OTH

REVIEWER

A C T I O N

C O D E

DATE

OF

ACTION

MAILED

TO

CONTR/

DATE RCD

FRM APPR

SUBMITTAL FORM,Jan 96 PREVIOUS EDITION IS OBSOLETE PAGE 3 OF 3 PAGES

McNary Turbines Below the Hook Lifting Devices Testing

41 01 20.76 26 SD-03 Product Data

2.1 G MENameplates & Safety Labels

SD-06 Test Reports

3.6.2 G MELifting Device Weight Report

3.6.2 G MELifting Device Weight Report

3.6.1 G MELifting Device Test Report

3.3 G MEMaterial Identification Report

SD-07 Certificates

1.7 G MERegistered Professional

Mechanical or Structural Engineer

3.6.2 G MEWeighing Equipment Calibration

Certificates

SD-08 Manufacturer’s Instructions

3.6.1 G MELifting Device Test Procedure

3.6.2 G MELifting Device Weighing

Procedure

3.3 G MELifting Device Material

Identification Testing Plan

SD-09 Manufacturer’s Field

Reports

3.7 G HDCFinal Inspection Report

SD-10 Operation and Maintenance

Data

3.8.1 G MELifting Devices O&M Manual (HC)

SUBMITTAL REGISTER

CONTRACT NO.

TITLE AND LOCATION CONTRACTOR

CONTRACTOR:

SCHEDULE DATES

CONTRACTOR

ACTION

APPROVING AUTHORITY

A C T I V I T Y

N O

T R A N S M I T T A L

N O

S P E C

S E C T

DESCRIPTION

ITEM SUBMITTED

P A R A G R A P

A S S I F I C A T I O N

G O V T

O R

A E

R E V W

R SUBMIT

APPROVAL

NEEDED

BY

MATERIAL

NEEDED

BY

A C T I O N

C O D E

DATE

OF

ACTION

DATE FWD

TO APPR

AUTH/

DATE RCD

FROM

CONTR

DATE FWD

TO OTHER

REVIEWER

DATE RCD

FROM OTH

REVIEWER

A C T I O N

C O D E

DATE

OF

ACTION

MAILED

TO

CONTR/

DATE RCD

FRM APPR

DIVISION 01 - GENERAL REQUIREMENTS

SECTION 01 42 00

SOURCES FOR REFERENCE PUBLICATIONS

PART 1 GENERAL

1.1 REFERENCES

1.2 ORDERING INFORMATION

PART 2 PRODUCTS

PART 3 EXECUTION

SECTION 01 42 00 Page 1

SE…