CGC HEALY Start Air Comp 1 Lube Oil Sample Analysis.pdf

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Attached to
CGC HEALY - START Air Compressor Federal contract opportunity
Solicitation number
70Z08524P589
Issued by
Department of Homeland Security US Coast Guard

About this file

This document is a combined synopsis/solicitation for commercial items/services related to the CGC HEALY start air compressor. The U.S. Coast Guard Surface Force Logistics Center has a requirement for WP400 spare parts and field service labor for the CGC HEALY's start air compressor. The total estimated value is $81,652.29, with an overhaul kit cost of $51,502.29 and field service labor of $30,150.00. This is a total small business set-aside solicitation with a response deadline of December 1, 2023 at 0800 Pacific Time. The contract will be awarded on a firm-fixed-price basis using simplified acquisition procedures. Interested vendors must submit an official quote with a SAM.gov registered UEI number to the specified email addresses.

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Text version

UIN 043B8CD

Make Model Serial No.

Site

Name Start Air Compressor 1

Make Model Serial No.

Capacity: Ltrs

DIAGNOSIS

Elevated Iron level indicates possible crankshaft, camshaft, gear train, cylinder wear, or corrosion.

Action: As oil already changed, resample after corrective action to further monitor. Please see page 3 & 4 of this report for the MPE wear debris analysis.

Customer:

USCG HEALY - WAGB 20

Unit No. 0020041

ANALYST: Eric.Dunlap

Unit:

Compartment

Compressor

LEGEND

Severe Abnormal Caution NormalSevere

LAB NO. 41023455877 41023405059 41022766728 41022484413 41022491918 41022344257

OIL TYPE

TIME ON UNIT

TIME ON OIL

OIL BRAND

OIL GRADE

OIL ADDED

FILTER

OIL CHANGED

Hrs Hrs

Corena S2P Corena S2P Corena S2P Corena S2P Corena S2P Corena S2P Shell Shell Shell Shell Shell Shell

ISO 100 ISO 100 ISO 100 ISO 100 ISO 100 ISO 100

Not Applicable Not Changed Not Changed Not Changed Not Changed Not ChangedChanged

DATE SAMPLED 30-Oct-23 DATE RECEIVED 08-Nov-23 DATE REPORTED 14-Nov-23

22-Aug-23 31-Aug-23 01-Sep-23

01-May-21 26-May-21 28-May-21

14-May-20 20-May-20 22-May-20

07-May-20 01-Jun-20 02-Jun-20

24-Oct-19 20-Nov-19 24-Nov-19

SIF NO. 39156034 39156064 37373243 35539002 35538997 35538871

WO NUMBER

Metals (ppm) Iron (Fe) 67 220 25 30 4 8 Chromium (Cr) <1 2 <1 <1 <1 <1 Lead (Pb) 3 10 1 3 7 <1 Copper (Cu) 4 19 5 4 <1 <1 Tin (Sn) 2 3 <1 <1 <1 <1 Aluminium (Al) 3 10 3 2 2 3 Nickel (Ni) <1 2 <1 1 <1 <1 Silver (Ag) <1 <1 <1 <1 <1 <1 Titanium (Ti) <1 3 <1 <1 <1 <1 Vanadium (V) <1 <1 <1 <1 <1 <1

Contaminants (ppm) Silicon (Si) 5 13 9 7 <1 8 Sodium (Na) <1 4 4 4 1 6 Potassium (K) <1 <1 <1 <1 <1 2 Water (%) <0.05 <0.05 <0.05 <0.05 <0.05 <0.05

Additives (ppm) Magnesium (Mg) 2 11 13 12 <1 13 Calcium (Ca) 698 4352 5061 4994 156 5225 Barium (Ba) <1 <1 <1 <1 <1 <1 Phosphorus (P) 272 814 532 473 129 474 Zinc (Zn) 308 906 641 562 138 588 Molybdenum (Mo) 6 35 <1 <1 <1 <1 Boron (B) 12 89 <5 <5 <5 <5

Physical Tests Viscosity (cSt 40C) 111.0 98.5 97.4 97.0 73.6 97.0 Solids (%) <0.1 0.2 <0.1 <0.1 <0.1 <0.1

Physical / Chemical Acid Number (mgKOH/g) 0.44 1.27 1.36 1.03 0.27 0.98

Since services are based on samples and information supplied by others, and since corrective actions, if any, are necessarily taken by others, these services are rendered without any warranty or liability of any kind beyond the actual amount paid to ALS Tribology for the services. Reported recommendations are based on interpretations of the generated test results and historical data. Certain test results appearing in this report may have been tested at other ALS laboratories within the Tribology divisional network.

U.S. Laboratories

Canadian Laboratories

International Locations

Atlanta, Georgia - 420 Valley View, Ohio - 410 5300 OakBrook Parkway Building 200 Suite 245

Norcross, GA 30093 800.394.3669

6180 Halle Dr. Suite D Valley View, OH 44125

800.726.5400

Kansas City, Kansas - 430 935 Sunshine Road

Kansas City, KS 66115 800.332.8055

Phoenix, Arizona - 440 3319 West Earll Drive

Phoenix, AZ 85017 800.445.7930

Portland, Oregon - 401 4943 NW Front Avenue

Portland, OR 97210 800.770.4128

Burlington, Ontario - 450 5036 South Service Rd.

Burlington, ON L7L5Y7

905 332 9559

Edmonton, Alberta - 402 9450 17 Ave NW

Edmonton, AB T6N 1M9 888.489.0057

Sales & Marketing Houston, Texas

10450 Stancliff Road, Suite 210 Houston, TX 77099

877.835.8437

Australia Brisbane, Perth, Sydney, Muswellbrook

Southeast Asia Kuala Lumpur, Singapore

New Zealand Wellington

Europe Prague

South America Santiago de Chile, Belo Horizonte, Brazil

0048 v1.6

Filter patch test is not performed Contact laboratory for more information

Filter Image

Make Model Serial No.

Site

Name Start Air Compressor 1

Make Model Serial No.

Capacity: Ltrs

DIAGNOSIS

A microscopic examination shows heavy amounts of ferrous rubbing wear. Heavy amounts of non-ferrous wear was also observed. Ferrous wear particle sizes range to <15 microns. White non-ferrous wear particles were observed at <15 microns Low amounts of dirt have accumulated.

Customer:

USCG HEALY - WAGB 20

Unit No. 0020041

ANALYST: Mark.Kovalsky

Unit:

Compartment:

Compressor

LEGEND

Severe Abnormal Caution NormalSevere

MICROSCOPIC PARTICLE EXAMINATION

Rubbing Wear/Non-Ferrous 200x Non-Ferrous Wear/Dirt 200x

Rubbing Wear/Non-Ferrous 200x Rubbing Wear/Non-Ferrous 200x

Since services are based on samples and information supplied by others, and since corrective actions, if any, are necessarily taken by others, these services are rendered without any warranty or liability of any kind beyond the actual amount paid to ALS Tribology for the services. Reported recommendations are based on interpretations of the generated test results and historical data.

PROGRESSIVE

U.S. Laboratories

Canadian Laboratories

International Locations

Atlanta, Georgia - 420 Valley View, Ohio - 410 5300 OakBrook Parkway Building 200 Suite 245

Norcross, GA 30093 800.394.3669

6180 Halle Dr. Suite D Valley View, OH 44125

800.726.5400

Kansas City, Kansas - 430 935 Sunshine Road

Kansas City, KS 66115 800.332.8055

Phoenix, Arizona - 440 3319 West Earll Drive

Phoenix, AZ 85017 800.445.7930

Portland, Oregon - 401 4943 NW Front Avenue

Portland, OR 97210 800.770.4128

Burlington, Ontario - 450 5036 South Service Rd.

Burlington, ON L7L5Y7

905 332 9559

Edmonton, Alberta - 402 9450 17 Ave NW

Edmonton, AB T6N 1M9 888.489.0057

Sales & Marketing Houston, Texas

10450 Stancliff Road, Suite 210 Houston, TX 77099

877.835.8437

Australia Brisbane, Perth, Sydney, Muswellbrook

Southeast Asia Kuala Lumpur, Singapore

New Zealand Wellington

Europe Prague

South America Santiago de Chile, Belo Horizonte, Brazil

Rubbing 4 <15µ 5 <15µ 0 0 0 Cutting 0 0 0 0 0 Sliding 0 0 0 0 0 Spherical 0 0 0 0 0 Laminar 0 0 0 0 0 Fatigue 0 0 0 0 0 Oxides 0 0 0 0 0 Non-Ferrous 4 <15µ 4 20µ 0 0 0 Friction Polymer 0 0 0 0 0 Corrosive 0 0 0 0 0 Dirt 1 1 0 0 0 Fibres 0 0 0 0 0

CURRENT

GRAPHICAL PRESENTATION

LEGEND

Normal wear for this compartment type

Caution wear for this compartment type

Abnormal wear for this compartment type

Severe wear for this compartment type

MICROSCOPIC PARTICLE EXAMINATION

SAMPLE HISTORY CURRENT PREVIOUS 1 PREVIOUS 2 PREVIOUS 3 PREVIOUS 4

DATE SAMPLED 30-Oct-23 DATE RECEIVED 08-Nov-23 DATE REPORTED 14-Nov-23

22-Aug-23 31-Aug-23 01-Sep-23

01-May-21 26-May-21 28-May-21

14-May-20 20-May-20 22-May-20

07-May-20 01-Jun-20 02-Jun-20

LAB Nº

COMPONENT

MACHINE

OIL

OIL BRAND

OIL TYPE

OIL GRADE

OIL ADDED

FILTER

OIL CHANGED

Hrs Ltrs

Hrs

Hrs Hrs

41023455877

Shell Corena S2P

ISO 100

Not Applicable Changed

41023405059

Corena S2P Shell

ISO 100

Not Changed Not Changed

ISO 100

Corena S2P

Shell

41022766728 41022484413

Shell Corena S2P

ISO 100

Not Changed

41022491918

Shell Corena S2P

ISO 100

Not Changed

RATING/SIZING

(0=NEGLIGIBLE; 1=FEW; 2=LIGHT; 3=MODERATE; 4=HEAVY; 5=EXCESSIVE)WEAR MODE

WO NUMBER

SIF Nº 39156034 39156064 37373243 35539002 35538997

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