Attachment-2_SPECIFICATION_-_BEN_DAILEY_DS.pdf

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USCGC BENJAMIN DAILEY DOCKSIDE Federal contract opportunity
Solicitation number
70Z080-19-Q-P4500400
Issued by
Department of Homeland Security US Coast Guard

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Attachement-2 Statement of Work - Specification

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USCGC BENJAMIN DAILEY (WPC 1123)

SPECIFICATION FOR DOCKSIDE REPAIRS

FY2019

Developed By: Paul R Dalton

(Rev-0, 02 July 2018)

USCGC BENJAMIN DAILEY (WPC-154) DOCKSIDE AVAILABILITY FY2019

ii (Rev-0)

TABLE OF CONTENTS

Revisions Record ......................................................................................................................................... iii Consolidated List of References ................................................................................................................... iv Consolidated List of Government-furnished Property ................................................................................. vi Consolidated List of Critical Inspection Items ........................................................................................... vii Principal Characteristics ............................................................................................................................ viii General Requirements WORK ITEM 1: Brackets, Remove WORK ITEM 2: HVAC Duct System, Clean WORK ITEM 3: Topside Exterior Surfaces, Preserve (Partial, Opt) WORK ITEM 4: Tanks, Clean and Inspect WORK ITEM 5: Sewage and Grey Water System, Clean and Inspect WORK ITEM 6: Grey Water Tank, Preserve iii (Rev-0)

REVISIONS RECORD

This page is used to record specification revisions, which may have occurred subsequent to a Revision 0 (Rev-0) package. Information listed is intended to provide contractors and field unit personnel a means to ensure all the current specification revision pages are present when reviewing or utilizing this specification package.

DATE REV# WORK

ITEM#

CHANGES MADE

NOTE: All work item and paragraph numbers listed above for a given revision correspond to same numbers in the previous revision. This revised specification is self-contained with all of the above listed changes incorporated.

iv (Rev-0)

CONSOLIDATED LIST OF REFERENCES

The below-listed documents form a part of this specification to the extent specified herein. Approval/publication dates or revision dates/numbers are also identified, to ensure that same document versions are used at the time of specification writing and during contract execution.

All Coast guard drawings, technical publications, and standard specifications will be provided to contractors by the Coast Guard at an appropriate time, or upon request, free of charge. Other Government documents may be accessed – free of charge – from links located on the SFLC website. Commercial sites provide access to their respective documents.

COAST GUARD DRAWINGS

Coast Guard Drawing 154 WPC 127-302, Rev B, Potable Water & Sewage Tank Fabrication Details

Coast Guard Drawing 154 WPC 167-201, Rev A, Schedule of Doors, Manholes and Hatches

Coast Guard Drawing 154 WPC 506-201, Rev A, Fills Vents, Sounds, and Overflows

Coast Guard Drawing 154 WPC 512-201, Rev -, HVAC Arrangement

Coast Guard Drawing 154 WPC 512-301, Rev A, HVAC System Diagram

Coast Guard Drawing 154 WPC 512-305, Rev 8, HVAC Equipment List

Coast Guard Drawing 154 WPC 528-301, Rev -, Grey Water System Diagram

Coast Guard Drawing 154 WPC 593-201, Rev D, Sewage System Arrangement

Coast Guard Drawing 154 WPC 593-301, Rev A, Sewage System Diagram

Coast Guard Drawing 154 WPC 593-303, Rev -, Sewage Control System

Coast Guard Drawing 154 WPC 601-302, Rev C, General Arrangement

Coast Guard Drawing 154 WPC 631-301, Rev A, Paint and Preservation Schedule

Coast Guard Drawing 154 WPC 633-301, Rev B, Cathodic Protection System

COAST GUARD PUBLICATIONS

Coast Guard Commandant Instruction (COMDTINST) M10360.3, Jun 2006, Coatings and Colors

Manual

Coast Guard Technical Publication (TP) 8123, 15 SEP 2015, Preliminary - Heating, Ventilation, and Air

Conditioning System - Frc-514-P1

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General

Requirements

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2014, Welding and

Allied Processes

Surface Forces Logistics Center Standard Specification 5100 (SFLC Std Spec 5100), 2014, Clean

Shipboard Ventilation Systems

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2014, Requirements for Preservation of Ship Structures

OTHER REFERENCES

ASTM International (ASTM) D1330, 2004, Standard Specification for Rubber Sheet Gaskets v (Rev-0)

MIL-DTL-1222, Dec 2000, Studs, Bolts, Screws and Nuts for Applications Where a High Degree of

Reliability Is Required

Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) C6183, 2013, Cork and

Rubber Composition Sheet; For Aromatic Fuel and Oil Resistant Gaskets vi (Rev-0)

CONSOLIDATED LIST OF GOVERNMENT-FURNISHED PROPERTY

The following is a list of property, which the Government will furnish. This list supersedes any other material obligations indicated or implied by referenced drawings.

WORK

ITEM

MTI ITEM

DESCRIPTION

NSN/PN QTY ESTIMATED

COST

($/UNIT)

5 N Sewage Tank Zinc

Anode

NIIN: 014474686 2 142.19

*Government-loaned property, which shall be returned to the vessel upon completion of the availability.

**New or refurbished equipment that the Government may provide for installation in place of existing equipment.

***Government-furnished property, which is to be supplied by either the vessel or the C4IT Service Center vii (Rev-0)

CONSOLIDATED LIST OF CRITICAL INSPECTION ITEMS

The following is a list of work items, which contain Critical Inspection reports, which the Contractor must complete within the first 25% of the availability contract period (see SFLC Std Spec 0000, paragraph 3.2.6.5

(Inspection report particulars)):

Work

Item Title

5 Inspection of Grey Water Tank

This section is not applicable to this package.

viii (Rev-0)

PRINCIPAL CHARACTERISTICS

154' WPC (SENTINEL CLASS)

PHYSICAL

Anchor ROCNA, anchor, 150 KG/ 331 LB, Stainless Steel

Bulkheads (7), Watertight Bulkheads located below the Main Deck

Displacement, delivery, light ship 302 Metric Tons

Draft, full load 2.58 Meters (8.46 Feet)

End of service life displacement 353 Metric Tons

Framing Longitudinal

Full load displacement 353 Metric Tons

Height of highest projection 17.22 Meters (56.5 Feet)

Length overall (loa) 46.80 Meters (153.5 Feet)

Maximum beam 7.75 Meters (25.43 Feet)

Minimum operating displacement 314 Metric Tons

Waterline length (lwl) 44.35 Meters (145.5 Feet)

HULL

Hull/main weatherdeck material AH-36 Steel

Superstructure 5456-H1111 Aluminum

MACHINERY

Bow thruster Schottel STT 60 LK

Diameter of propeller 1900 mm

Emergency service generator (edg) Cummins 6BTA5.9-DM Diesel with Stanford 93KW Generator

Fin stabilizer (2), Quantum QC1500

Main propulsion (2), MTU 20V4000 M93L, Sequential Turbo-Charged Diesels

Number of blades 6

Number of propellers (2) Michigan Wheel Marine

Propeller pitch capability Fixed

Propulsion shafts (2), Electralloy Nitronic 50HS (9430mm) Shafts

Reduction gears (2), ZF 23560C/D Series

Rudders (2), 316L Stainless Steel

Shaft rotations per minute 478

Shaft(s) bearing, aft (2), Duramax Bearings

Shaft(s) bearing, intermediate (2), Duramax Bearings

Shaft(s) diameter 8 Inches

Shaft(s) Seal (2), Wartsila Mechanical Seals

Ship service generators (2), Cummins QSM11-DM Diesels with Stanford 317KW Generator

TANK CAPACITIES AT 95% LIQUID LOAD (22,958 TOTAL GALLONS)

Fresh water tank, port (3-38-2-w) 708 gal

Fresh water tank, stbd (3-38-1-w) 756 gal

Fuel oil edg day tank (1-10-1-f) 134 gal

Fuel oil gen. ovrflw tnk, ctr. (3-40-0-f) 1,159 gal

Fuel oil overflow tank, center (3-10-0-f)

616 gal

Fuel oil service tank, #1 port (3-17-2-f) 1,750 gal

Fuel oil service tank, #1 stbd (3-17-1-f) 1,750 gal

Fuel oil service tank, #2 port (3-40-2-f) 890 gal

Fuel oil service tank, #2 stbd (3-40-1-f) 890 gal

Fuel oil storage tank, #1 center (3-11-0- 5,040 gal ix (Rev-0) f)

Fuel oil storage tank, #2 center (3-23-0-f)

5,350 gal

TANK CAPACITIES AT 95% LIQUID LOAD (22,958 TOTAL GALLONS)

Grey water tank, (3-17-0-w) 2,668 gal.

Lube oil storage tank, (2-35-2-f) 146 gal.

Oily water tank, (3-34-1-w) 336 gal.

Sewage collection tank, (3-6-0-w) 429 gal.

Waste oil tank, (3-34-2-f) 336 gal.

10 (Rev-0)

00000_0917_FLT

REC_00000_FLT_Commercial Project @ CG Facility (1212)

General Requirements

1. SCOPE

1.1 Intent. This standard specification invokes general requirements for conducting vessel repairs performed by commercial contractors at a Coast Guard facility for Coast Guard vessels.

1.2 Term interchangeability. The terms 'Contractor', 'CG Yard', 'NAVSTA EVERETT', 'shipyard', 'Base', and 'Coast Guard Industrial' are used interchangeably in this specification. Where the primary service provider is Coast Guard personnel, references to contractor and other noted descriptors within this specification or within drawings, publications, SFLC Standard Specifications or other commercial and military references are deemed the same as prime service provider.

2. REFERENCES

COAST GUARD DRAWINGS

None

COAST GUARD PUBLICATIONS

Coast Guard Commandant Instruction (COMDTINST) M10360.3 (series), Coatings and Color

Manual

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General Requirements

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2014, Welding and Allied Processes

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2014, Requirements for Preservation of Ship Structures

OTHER REFERENCES

None

3. REQUIREMENTS

3.1 General. The Contractor shall conform to all requirements specified in SFLC Std Spec 0000 and in this item, as applicable, during the performance of this availability.

NOTE

The requirements of paragraph 3.1 (General) applies to all work under the

11 (Rev-0) scope of this contract, whether explicitly stated in work items or not, and to all other work subsequently authorized by changes, modifications, or extensions to the contract.

3.2 Fire watch requirements. The Contractor shall refer to 3.3.1.3 (Fire watch requirements) of SFLC Std

Spec 0000, in accomplishing the following task:

Provide portable fire extinguishers for Coast Guard fire watch personnel. Coast Guard fire watch is in lieu of contractor personnel during the hours of 0800-1600, Monday through

Friday, and limited to two Coast Guard fire watch personnel.

Provide fire watch personnel and fire extinguishers for the duration of the availability period, during and beyond noted Coast Guard fire watch support.

3.3 Preservation requirements. The Contractor shall accomplish all preservation tasks, including touch-ups, in accordance with SFLC Std Spec 6310.

3.3.1 Brand name approval. Ensure that all contractor-furnished coatings are in accordance with SFLC

Std Spec 6310, Appendix C (Authorized Coatings for Use on Cutters and Boats).

3.3.2 Coating colors and system color schemes. Ensure that all colors and color coat/paint schemes are in accordance with COMDTINST M10360.3, Chapter 6 (Cutter and Boat Colors Exterior and Interior).

NOTE

Unless a waiver has been granted (in writing) by the KO, deviations from authorized coatings (listed in Appendix C of SFLC Std Spec 6310) and colors and color schemes (provided in Chapter 6 of COMDTINST M10360.3) are strictly prohibited.

3.4 Welding and brazing requirements. The Contractor shall perform all welding and allied processes, and

NDI in accordance with SFLC Std Spec 0740.

3.5 Environmental protection requirements. The Contractor shall adhere to the following environmental protection requirements in accordance with the SFLC Stand Spec 0000:

3.5.1 USCG facilities. The Contractor shall provide and maintain environmental protection as defined in

SFLC Std Spec 0000 Appendix B, Requirements for Environmental Protection at USCG Facilities, during the performance of this availability. Contractor shall plan for and provide environmental protective measures to control pollution that develops during normal practice, as well as plan for and provide environmental protective measures required to correct conditions that develop during the project.

Contractor shall comply with applicable Federal, state, and local laws, codes, ordinances, and regulations in their entirety. Any reference to a specific portion of a Federal, state, or local law, code, ordinance, or regulation in this or any other item shall not be construed to mean that relief is provided from any other sections of the law, code, ordinance, or regulation.

3.5.1.1 USCG Generator status. The activity Generator Status for the Coast Guard Facility is small quantity generator.

3.5.1.2 Plans and permits. The CG Facility has unit specific permits including the following:

Spill Prevention Control and Countermeasures (SPCC) Plan: Unit has a SPCC Plan which requires certain unit-specific procedures be followed for the storage, inspection, and transfer

12 (Rev-0) of petroleum products in containers 55 gallons or greater.

National Pollutant Discharge Elimination System (NPDES) Storm Water (SW) Permit: Unit has an NPDES SW permit which requires unit-specific procedures be followed for the storage and inspection of equipment and materials which may contribute contaminants to storm water discharges.

Air Emission Permit: Unit has an Air Emission Permit which requires unit-specific procedures be followed for the emissions of VOCs and hazardous air pollutants.

3.5.2 Test and procedures. The Contractor shall be required to promptly conduct tests and procedures for the purpose of assessing whether operations are in compliance with applicable Environmental Laws.

Analytical work shall be done by qualified laboratories; and where required by law, the laboratories shall be certified.

3.5.3 Regulatory notifications. The Contractor shall be responsible for all regulatory notification requirements in accordance with Federal, State and local regulations. In cases where the Coast Guard must also provide public notification, such as storm water permitting, the Contractor must coordinate with the Contracting Officer or COR, and if work is being performed at a USCG Facility, the local Facility

Engineer or Engineering Officer. The Contractor shall submit copies of all regulatory notifications to the

Contracting Officer and the local Facility Engineer or Engineering Officer prior to commencement of work activities. Regulatory notifications shall be provided for including but not limited to demolition, renovation, National Pollutant Discharge Elimination System (NPDES) defined site work, and remediation of controlled substances such as asbestos, hazardous waste, and lead paint.

3.5.4 Environmental manager. The Contractor shall appoint in writing an Environmental Manager for the project, and shall be responsible for coordinating Contractor compliance with Federal, State, local, and station environmental requirements. The Environmental Manager shall ensure compliance with

Hazardous Waste Program requirements, including hazardous waste handling, storage, manifesting, and disposal; implement the Contractors’ Environmental Management Plan; ensure that all environmental permits are obtained, maintained, and closed out; ensure compliance with Storm Water Program

Management requirements; ensure compliance with Hazardous Materials including storage, handling, and reporting requirements; as well as coordinate any remediation of regulated substances such as lead, asbestos, and polychlorinated biphenyl (PCB). This may be a collateral position; however the individual must be trained to accomplish the following duties; ensure waste segregation and storage compatibility requirements are met; inspect and manage Satellite Accumulation areas; ensure only authorized personnel add wastes to containers; ensure all Contractor personnel are trained in 40 CFR requirements and individual position requirements; coordinate removal of waste containers; and maintain the

Environmental Records binder and required documentation, including environmental permits compliance and close-out.

3.5.5 HW disposal. Contractor shall comply with SFLC Std Spec 0000 Appendix B, Requirements For

Environmental Protection At USCG Facilities for HW disposal, and ensure that waste removals are conducted during normal business hours (0800-1600) on Monday through Friday (excluding holidays).

3.5.6 Additional Requirements. The Contractor shall be aware of the following:

3.5.6.1 No Contractor or Subcontractor shall have the authority to sign a Hazardous Waste Manifest using the Coast Guard facility’s EPA Generator ID Number or remove contract generated hazardous waste from the Coast Guard facility without COR or KO-approval.

13 (Rev-0)

3.5.6.2 Local environmental regulations at the Government facilities may be more stringent. As with all environmental regulations, the Contractor shall prepare for and comply with local and state regulations.

3.5.6.3 Coast Guard facilities do not maintain Facilities Response Plans (FRPs) per 33 CFR 154.

Contractor shall furnish the FRP when required for over-the-water liquids transfers to and from vessels, and is required for oil/fuel transfers to/from vessels for 250 barrels (10,500 gallons) or more.

3.6 Local Policy. None.

3.7 SFLC standard specification approved changes. The Contractor shall be aware that the following are approved changes to published SFLC 2014 Edition Standard Specifications and supersede published content:

3.7.1 SFLC Standard Specification 6310, Requirements for Preservation of Ship Structures.

3.7.1.1 SFLC Std Spec 6310, page C-2, Section C1.5.1. Change from "lead-containing paint as 0.06%" to

"lead-containing paint as 0.009%".

3.7.1.2 SFLC Std Spec 6310, page 4, Section 2 References, Group- Other References. Add “The Society for Protective Coatings (SSPC) Paint Application Guide No. 11, 2008, Protecting Edges, Crevices, and

Irregular Steel Surfaces by Stripe Coating”

3.7.1.3 SFLC Std Spec 6310, page Appendix C-6, add "Hempel Hempadur Multi-Strength GF 35870" with FED-STD-595 color "Black/Red" under ANTI-ABRASION COATING, ICE BREAKING

CAPABLE VESSELS, <235’.

3.7.1.4 Standard Spec 6310, page Appendix A-7, Under "UNDERWATER (U/W) BODY/BOOT-TOP", Add line Column 1: Option for U/W Body and Boot-Top, Steel Hulls, <154', in Salt Water. Column 2:

Blank. Column 3: SSPC-SP 10/NACE NO. 2 using grit conforming to MIL-A-22262 / (1.5-3.5) - or -

SSPC-SP WJ-2(M)/NACE WJ-2(M). Columns 4 and 5: Same as "U/W Body and Boot-Top, Aluminum

Hull, High Speed (>30 knots)".

3.7.1.5 SFLC Std Spec 6310, page Appendix C-8, Under "Epoxy/Primer/Mid-Coat", add line Column 2:

International Intergard 264. Column 3: Various. Under "Polysiloxane", add line Column 2: International

Interfine 979. Column 3: Various.

3.7.2 SFLC Standard Specification 0000 General Requirements.

3.7.2.1 SFLC Std Spec 0000, paragraph 1.3 ‘Acronyms and term definitions’, page 5, “PCL (Paint

Containing Lead)” definition replaced by, “Any paint or coating containing lead in excess of 0.009 percent by weight (1.0 mg/cm2 or 90 ppm). Lead Based Paint (LBP) is an interchangeable term with

PCL.”

3.7.2.2 Change Std Spec 0000 paragraph 3.2.4.2.3(QP 1 inspector or tech rep duties) bullet, “Determine when applied coats have sufficiently cured for overcoating or for system service resumption (see paragraph 3.1.19 of SFLC Std Spec 6310 (Critical drying time requirements)).” to “Determine when applied coats have sufficiently cured for overcoating or for system service resumption (see paragraph 3.1.17 of SFLC Std Spec 6310 (Critical drying time requirements)).”

14 (Rev-0)

4. NOTES

4.1 QA inspection forms. QA inspection forms (QA-1 thru QA-5), required in SFLC Std Spec 6310 to be completed and submitted during preservation of “critical-coated surfaces”, are provided at the end of this document.

15 (Rev-0)

QA-1 - QUALITY ASSURANCE INSPECTION FORM

(PRESERVATION CHECKLIST)

VESSEL NAME HULL # WORK ITEM # WORK ITEM TITLE

LOCATION OF WORK (INCL. FRAME #’S) AREA (SQFT)

CHECKPOINT 1 – COATING SYSTEM COMPLIANCE

Ensure all coatings are in compliance with SFLC Std Spec 6310, Appendix C.

CHECKPOINT 2 - PAINT STORAGE

Ensure all coatings are kept at a temperature of 65 to 85°F at all times, unless otherwise specified by the coating mfgr.

CHECKPOINT 3 - AMBIENT CONDITIONS

Ensure surface and surrounding temperatures are each between 50 and 90°F for water-containing coatings, and 35 and 95°F for other coatings, unless otherwise specified by the coating manufacturer(s).

Ensure maximum relative humidity (RH) is as follows, from surface preparations through final curing of topcoat: 50% for tanks, voids, and vent plenum; and 85% for all other areas, unless otherwise specified by manufacturer(s).

Ensure surface temperature is at least 5°F above the dew point, unless otherwise specified by the coating mfgr.

CHECKPOINT 4 - PRE-SURFACE PREPARATION

Remove surface contaminants (soluble salts, loose rust, mud, and marine growth) with low pressure fresh water wash down

(maximum 5,000 psi). If oil and grease are present, perform solvent cleaning, as per SSPC SP-1.

Verify equipment setup, blast media, and surface preparation methods match designated test coupon.

CHECKPOINT 5 - SURFACE PREPARATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure cleanliness of prepared surface is as per specification (i.e.: SSPC SP-11, SP-10, SP WJ-2…).

Verify surface anchor profile using ASTM D4417-Methods B or C against SFLC Std Spec 6310. Conduct profile readings at a minimum of 5 locations for the first 1000-sqft area, and 2 locations for each succeeding 1000-sqft area.

Measure soluble salt conductivity in accordance with SSPC-Guide 15. Conduct 5 measurements per each 1000-sqft area (max.

threshold: 70 microsiemens/cm for non-submerged surfaces, 30 microsiemens/cm for submerged surfaces).

CHECKPOINT 6 - PRIMER COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Verify proper mixing and stand-in (induction) times.

Ensure no paint is applied when the temperature is expected to drop to freezing before the paint has dried.

Ensure surfaces are completely dry, unless otherwise allowed by the coating manufacturer(s).

Verify wet film thickness (WFT) at random, to prevent under or over application. Verify final DFT.

Brush out all runs, sags, drips, and puddles.

Perform visual inspection for holidays and other defects.

CHECKPOINT 7 – STRIPE COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure overcoating window is as per manufacturer’s instructions.

After primer coat (mist coat after inorganic zinc), brush-apply un-thinned coat of same primer paint over edges, weld seams, cut-outs, and areas of complex geometries @ 3-4 mils wet film thickness (WFT).

CHECKPOINT 8 – TOP COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure overcoating window is as per manufacturer’s instructions.

Verify proper mixing and stand-in (induction) times, as applicable.

Verify wet film thickness at random, to prevent under or over application.

Brush out all runs, sags, drips, and puddles.

CHECKPOINT 9 – FINAL INSPECTION

Verify final system dry film thickness. Conduct 5 sets of 3 readings for each of the first 3 100-sqft areas, followed by 5 sets of 3 readings for each succeeding 1000-sqft area.

Ensure that system cure is in accordance with manufacturer's recommendation for intended service.

Ensure potable water tank exhaust ventilation is maintained continuously from and during coating application through final system cure, to exhaust all solvent to the atmosphere and to prevent solvent entrapment.

For immersion coatings (including tank U/W body), record date and time of the following events:

Final coat application: _____/_____; Return to service or removal from environment controls: _____/_____

CHECKPOINT 10 – RECORD KEEPING

Complete, sign, and submit all provided QA Inspection Forms.

NAME OF QP-1/NACE INSPECTOR SIGNATURE CERT. # DATE / TIME

16 (Rev-0)

QA-2 - QUALITY ASSURANCE INSPECTION FORM

(ENVIRONMENTAL READINGS)

Use one sheet for each activity. Record conditions every four hours from before surface preparation to application of final coating system coat.

DATE

TIME

ACTIVITY (SURFACE

PREPARATION, PRIMER

COAT, BARRIER COAT, TOP

COAT, ETC…)

LOCATION (FRAME

& DECK, RELATION

TO EQUIPMENT,

ETC.)

TEMPERATURE % REL.

HUMID-

ITY

DEW

PT.

SURFAC

E

AMBIEN

T

ΔT

| DP -

SURFACE

17 (Rev-0)

QA-3a - QUALITY ASSURANCE INSPECTION FORM

(SURFACE PROFILE LOG FOR PROFILE MEASUREMENTS IAW ASTM D4417-METHOD-C)

SURFACE PREPARATION METHOD PROFILE ACHIEVED (MILS)

MIN MAX MEAN

SSPC-SP-10/NACE No. 2

SSPC-SP WJ-1/NACE WJ-1

SSPC-SP WJ-2/NACE WJ-2

SSPC-SP WJ-3/NACE WJ-3

SSPC-SP WJ-4/NACE WJ-4

SSPC-SP-3

SSPC-SP-11

SSPC-SP-11 (inaccessible area)

Brush-blasting (non-metallic substrate)

ABRASIVE

MANUFACTURER:

ABRASIVE SIEVE

SIZE:

Place surface profile replica tapes in the spaces provided below, to serve as permanent QA record. Maintain a separate log for each location. When an area is divided into separate sections, maintain a separate log for each section.

Place Surface Profile

Replica Tape Here

Place Surface Profile

Replica Tape Here

Place Surface Profile

Replica Tape Here

Reading (mils): Reading (mils): Reading (mils):

Place Surface Profile

Replica Tape Here

Place Surface Profile

Replica Tape Here

Place Surface Profile

Replica Tape Here

Reading (mils): Reading (mils): Reading (mils):

Place Surface Profile

Replica Tape Here

Place Surface Profile

Replica Tape Here

Place Surface Profile

Replica Tape Here

Reading (mils): Reading (mils): Reading (mils):

Place Surface Profile

Replica Tape Here

Place Surface Profile

Replica Tape Here

Place Surface Profile

Replica Tape Here

Reading (mils): Reading (mils): Reading (mils):

Place Surface Profile

Replica Tape Here

Place Surface Profile

Replica Tape Here

Place Surface Profile

Replica Tape Here

Reading (mils): Reading (mils): Reading (mils):

MEAN MIL READING (IAW ASTM D4417-METHOD C) FOR ABOVE 15

READINGS:

18 (Rev-0)

QA-3b - QUALITY ASSURANCE INSPECTION FORM

(SURFACE PROFILE LOG FOR PROFILE MEASUREMENTS IAW ASTM D4417-METHOD-B)

SURFACE PREPARATION METHOD PROFILE ACHIEVED (MILS)

MIN MAX MEAN

SSPC-SP-10/NACE No. 2

SSPC-SP WJ-1/NACE WJ-1

SSPC-SP WJ-2/NACE WJ-2

SSPC-SP WJ-3/NACE WJ-3

SSPC-SP WJ-4/NACE WJ-4

SSPC-SP-3

SSPC-SP-11

SSPC-SP-11 (inaccessible area)

Brush-blasting (non-metallic substrate)

ABRASIVE

MANUFACTURER:

ABRASIVE SIEVE

SIZE:

Record measurements taken in the spaces provided below, to serve as permanent QA record. Maintain separate log for each location.

When an area is divided into separate sections, maintain a separate log for each section.

Reading (mils):

Mean Reading (mils)

Mean Reading (mils) IAW ASTM DD4417).

19 (Rev-0)

QA-4 - QUALITY ASSURANCE INSPECTION FORM

(SURFACE SOLUBLE SALT CONDUCTIVITY LOG)

SOLUBLE SALT CONDUCTIVITY Measurements IAW SSPC-GUIDE 15.

DATE TEST LOCATIONS CONDUCTIVITY

(MICROSIEMENS/CM)

20 (Rev-0)

QA-5 - QUALITY ASSURANCE DATA FORM

(COATING THICKNESS)

(Use one sheet for each sequence)

COATING MFG PRODUCT NAME

BATCH

INDUCTIO

N TIME

COATING SYSTEM SEQUENCE

(PRIMER/TOUCHUP/3RD COAT,

ETC.)

Dry Film Thickness (DFT) Measurements IAW SSPC-PA 2.

SPOT 1 2 3 4 5

AVERAGE

VALUE

*BASE METAL READING

(BMR) Required, If Magnetic

Pull-Off (Type I/Banana)

Gauge Is Used.

LOCATION (FRAME

REFERENCE):

SPOT 1 2 3 4 5 OVERALL AVG. DFT ADJUSTMENTS

1 AVG. BMR DEVIATION

3 BEFORE

ADJUSTMENTS

AFTER ADJUSTMENTS

AVG.

3 BEFORE

ADJUSTMENTS

3 BEFORE

ADJUSTMENTS

APPLICATION METHOD (AIRLESS, CONVENTIONAL

SPRAY, ROLLED)

AVERAGE DFT

21 (Rev-0)

40000_JLW_0617_154WPC

WORK ITEM 1: Brackets, Remove

1. SCOPE

1.1 Intent. This work item describes the requirements for the Contractor to crop unused brackets from taft rail.

1.2 Government-furnished property.

None.

2. REFERENCES

COAST GUARD DRAWINGS

Coast Guard Drawing 154 WPC 631-301, Rev A, Paint and Preservation Schedule

COAST GUARD PUBLICATIONS

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General Requirements

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2014, Requirements for Preservation of Ship Structures

OTHER REFERENCES

None.

3. REQUIREMENTS

3.1 General.

3.1 CIR.

None.

3.1.2 Tech Rep.

Not applicable.

3.1.3 Protective measures. The Contractor shall furnish and install all protective coverings to seal off and protect all non-affected vessel's components, equipment, and spaces near the work area against contamination during the performance of work. Upon completion of work, the Contractor shall remove

22 (Rev-0) all installed protective measures, inspect for the presence of contamination, and return all contaminated equipment, components, and spaces to original condition of cleanliness.

3.1.4 Interferences. The Contractor shall handle all interferences in accordance with SFLC Std Spec

0000, paragraph 3.3.5 (Interferences).

3.2 Removals. The Contractor shall perform the following.

3.2.1 Main deck taft rail brackets. Grind off the following brackets flush. Weld repair pits/holes to leave appearance of repairs as unnoticeable as practicable. Touch-up preserve in accordance with requirements below.

Port side taft rail, QTY:2

3.3 Touch-up preservation. The Contractor shall prepare and coat all new and disturbed exterior and interior surfaces to match existing adjacent surfaces, in accordance with SFLC Std Spec 6310, Appendix

A (Cutter and Boat Exterior Painting Systems) and Appendix B (Cutter and Boat Interior Painting

Systems), respectively, and as applicable. Abide by all touch-up requirements outlined in SFLC Std Spec

0000, Appendix A (Requirements for Preservation of Ship Structures). Abide by the exception cited below.

3.3.1 Exception to coating systems specified in SFLC 6310. All preservation coating systems used shall be in accordance with Coast Guard Drawing 154 WPC 631-301, do not use the coating systems specified in SFLC Std Spec 6310.

4.1 Images of brackets.

23 (Rev-0)

WORK ITEM 2: HVAC Duct System, Clean

1. SCOPE

1.1 Intent. This work item describes the requirements for the Contractor to clean the interior of the following ventilation system components and ducts.

TABLE 1 – AREAS WITH HVAC DUCT OR COMPONENTS TO BE CLEANED

Compartment Items To Be Cleaned.

Pilot House (01-19-0-C) All supply and return ducting and associated grating/louvers, etc.

Main Deck

HVAC Equipment Room (1-24-1-Q) All supply and return ducting and associated grating/louvers, etc.

All surfaces inside of air handler assembly that contact air going out to supply ducts (e.g. coils, filters, plenums, etc.)

Passage (1-23-0-L) All supply and return ducting and associated grating/louvers, etc.

Mess Deck (1-17-0-Q) All supply and return ducting and associated grating/louvers, etc.

Galley (1-18-2-Q) All supply and return ducting and associated grating/louvers, etc.

Office (1-16-1-A) All supply and return ducting and associated grating/louvers, etc.

CO Cabin (1-12-1-L) All supply and return ducting and associated grating/louvers, etc.

XO Stateroom (1-12-2-L) All supply and return ducting and associated grating/louvers, etc.

OPS CPO Stateroom (1-15-2-L) All supply and return ducting and associated grating/louvers, etc.

Second Deck

Climate Controlled Store Room (2-

23-4-A)

All supply and return ducting and associated grating/louvers, etc.

C4ISR Equipment RM (2-23-3-Q) All supply and return ducting and associated grating/louvers, etc.

ENG CPO Stateroom (2-32-2-L) All supply and return ducting and associated grating/louvers, etc.

2 Person Stateroom (2-21-2-L) All supply and return ducting and associated grating/louvers, etc.

4 Person Stateroom (2-20-1-L) All supply and return ducting and associated grating/louvers, etc.

4 Person Stateroom (2-17-2-L) All supply and return ducting and associated grating/louvers, etc.

2 Person Stateroom (2-17-1-L) All supply and return ducting and associated grating/louvers, etc.

2 Person Stateroom (2-15-2-L) All supply and return ducting and associated grating/louvers, etc.

2 Person Stateroom (2-15-1-L) All supply and return ducting and associated grating/louvers, etc.

1 Person Stateroom (2-10-2-L) All supply and return ducting and associated grating/louvers, etc.

1 Person Stateroom (2-10-1-L) All supply and return ducting and associated grating/louvers, etc.

Passage (2-10-0-L) All supply and return ducting and associated grating/louvers, etc.

TABLE 2 – CONTRACTOR FURNISHED TEMP HVAC (PARA 3.3)

NO

1.2 Government-furnished property.

None.

24 (Rev-0)

2. REFERENCES

COAST GUARD DRAWINGS

Coast Guard Drawing 154 WPC 512-201, Rev -, HVAC Arrangement

Coast Guard Drawing 154 WPC 512-301, Rev A, HVAC System Diagram

Coast Guard Drawing 154 WPC 512-305, Rev 8, HVAC Equipment List

COAST GUARD PUBLICATIONS

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General Requirements

Surface Forces Logistics Center Standard Specification 5100 (SFLC Std Spec 5100), 2014, Clean

Shipboard Ventilation Systems

Coast Guard Technical Publication (TP) 8123, 15 SEP 2015, Preliminary - Heating, Ventilation, and Air Conditioning System - Frc-514-P1

OTHER REFERENCES

None

3. REQUIREMENTS

3.1 General.

3.1.1 CIR.

None.

3.1.2 Tech Rep.

Not applicable.

3.1.3 Protective measures. The Contractor shall furnish and install all protective coverings to seal off and protect all non-affected vessel's components, equipment, and spaces near the work area against contamination during the performance of work. Upon completion of work, the Contractor shall remove all installed protective measures, inspect for the presence of contamination, and return all contaminated equipment, components, and spaces to original condition of cleanliness.

3.1.4 Interferences. The Contractor shall handle all interferences in accordance with SFLC Std Spec 0000, paragraph 3.3.5 (Interferences).

25 (Rev-0)

Coast Guard personnel will operate all shipboard machinery and equipment.

The Contractor is reminded to comply with ALL requirements invoked by this work item, such as SFLC Std Spec 0000 and SFLC Std Spec 5100 (e.g.

mark and restore damper positions; remove all intake and exhaust screens, clean vent systems in their entirety from the point where the air enters the system to the point where the air is discharged from the system; restore, renew, or repair all articles or component removed or disturbed to their original condition if damaged or modified during contract work etc.).

3.2 Operational test, initial. Prior to commencement of work, the Contractor shall witness Coast Guard

Personnel perform an initial operational test of the ventilation systems included in this work item, to demonstrate the existing operational condition. Document all modifications to the system (e.g. new holes in existing duct, etc.) that will be required to perform the cleaning work, do not perform modifications without Coast Guard authorization. Submit a CFR.

3.3 Temporary HVAC. If “YES” is denoted in Table 2 then the Contractor shall provide temporary ventilation to all impacted areas equivalent to the normal zonal ventilation rating for those spaces (i.e.

maintain existing climate control) for the duration of work as described in SFLC Std Spec 0000, otherwise the Coast Guard will furnish any required temporary ventilation.

3.4 Cleaning requirements. The Contractor shall clean and inspect the interior surfaces of ventilation system ducting runs and components listed in the table beneath paragraph 1.1 above, shown on the Coast

Guard drawings and TPs listed in Section 2, in accordance with SFLC Std Spec 5100. Submit a CFR.

3.4.1 Duct Interior Images for Final Report. After gaining access to duct interiors, take a digital photo of each duct interior surfaces at the opening created to show the condition of the duct work prior to cleaning.

Then prior to closing the duct work accesses take a final image of the same area post-cleaning. Add these images to the final report submitted in paragraph 3.6 below.

3.5 Notification. The Contractor shall give written notification to the COR, 48 hours before starting ventilation cleaning work.

NOTE

Coast Guard personnel will operate all shipboard machinery and equipment.

3.6 Operational test, post repairs. After completion of work, the Contractor shall thoroughly test, in the presence of the Coast Guard Inspector and demonstrate the ventilation systems included in this work item to be in satisfactory operating condition. Submit a CFR.

This section is not applicable to this work item.

26 (Rev-0)

63130_JLW_0717_154WPC

WORK ITEM 3: Topside Exterior Surfaces, Preserve (Partial, Opt)

1. SCOPE

1.1 Intent. This work item describes the requirements for the Contractor to inspect various topside surfaces that have known coatings discrepancies, as identified by the COR, that require partial repairs to the coating system (up to a total of 180 sq-ft of topside and boson stowage surface touch-up coating renewal). After the Contractor and the COR together conduct inspections of the discrepant topside surfaces, the Contractor shall propose repairs to correct the discrepancies. Then after contract modification, the Contractor shall prepare and preserve those discrepancies.

1.2 Government-furnished property.

None.

2. REFERENCES

COAST GUARD DRAWINGS

Coast Guard Drawing 154 WPC 601-302, Rev C, General Arrangement

Coast Guard Drawing 154 WPC 631-301, Rev A, Paint and Preservation Schedule

COAST GUARD PUBLICATIONS

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General Requirements

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2014, Requirements for Preservation of Ship Structures

OTHER REFERENCES

None.

3. REQUIREMENTS

3.1 General.

3.1.1 CIR.

3.1.2 Tech Rep.

27 (Rev-0)

Not applicable.

3.1.3 Protective measures. The Contractor shall furnish and install all protective coverings to seal off and protect all non-affected vessel's components, equipment, and spaces near the work area against contamination during the performance of work. Upon completion of work, the Contractor shall remove all installed protective measures, inspect for the presence of contamination, and return all contaminated equipment, components, and spaces to original condition of cleanliness.

3.1.4 Interferences. The Contractor shall handle all interferences in accordance with SFLC Std Spec

0000, paragraph 3.3.5 (Interferences).

NOTE

The Contractor is to initially quote only on the price of the inspection of topside and boson storage surfaces identified by the COR after the start of the contract. All the subsequent paint work will be authorized and funded via

CFR & CR/MODIFICATION later.

3.2 Inspection and Repairs. The Contractor shall perform the following:

3.2.1 Inspection and report. Inspect the coated topside surface areas, designated by the COR, as having a coatings failure or discrepancy (e.g. rust, chipped paint, bubbling paint, pitting, etc.). Determine the coating repairs required to correct those discrepancies. Submit a CFR describing the proposed coatings repairs.

3.2.1.1 In-scope coating repairs. Between 1 sq-ft up to a total of 180 sq-ft of mechanical preparation and touch-up preservation is in scope of this work item, do not exceed 180 sq-ft in the CFR. Coating repairs may be performed on any coated topside surface or coated BOATSWAIN STORAGE (2-A-0-A) surface.

3.2.2 Coatings Repairs. After the KO releases a modification or change request authorizing the proposed growth repairs perform the touchup preservation described in the modification.

3.2.2.1 Touch-up preservation requirements. Prepare and coat exterior surfaces to match existing adjacent surfaces, in accordance with SFLC Std Spec 6310, Appendix A (Cutter and Boat Exterior

Painting Systems) or Appendix B (Cutter and Boat Interior Painting Systems), and SFLC Std Spec 0000.

Abide by the exception cited below.

3.2.2.1.1 Exception to coating systems specified in SFLC 6310. All coating systems used shall be in accordance with Coast Guard Drawing 154 WPC 631-301, do not use the coating systems specified in

SFLC Std Spec 6310.

28 (Rev-0)

12305_JLW_0517_154WPC

WORK ITEM 4: Tanks, Clean and Inspect

1. SCOPE

1.1 Intent. This work item describes the requirements for the Contractor to clean and inspect the following tank(s):

TABLE 1 – FUEL TANKS AND VOIDS

TANK LOCATION CAPACITY -

95%

(GALLONS)

FUEL OR

WASTE WATER

TO BE

REMOVED AND

DISPOSED OF

(GALLONS)

Fuel Oil Service 1S 3-17-1-F 1750 200

Fuel Oil Service 1P 3-17-2-F 1750 200

Fuel Oil Service 2S 3-41-1-F 840 100

Fuel Oil Service 2P 3-41-2-F 840 100

Emer Gen Fuel Tank 1-10-1-F 93 50

Fuel Oil Storage 1 3-11-0-F 5040 600

Fuel Oil Storage 2 3-23-0-F 5350 600

Fuel Oil Overflow 1 3-10-0-F 606 100

Fuel Oil Overflow 2 3-40-0-F 1159 150

Oily Water 3-34-1-W 336 34

Dirty Oil 3-34-2-F 336 34

Aft Void 3-43-0-V 924 N/A

29 (Rev-0)

2. REFERENCES

COAST GUARD DRAWINGS

Coast Guard Drawing 154 WPC 601-302, Rev C, General Arrangement

Coast Guard Drawing 154 WPC 506-301, Rev A, Fills, Vents, Sounds and Overflows

COAST GUARD PUBLICATIONS

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General Requirements

OTHER REFERENCES

Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) C6183, 2013, Cork and Rubber Composition Sheet; For Aromatic Fuel and Oil Resistant Gaskets

MIL-DTL-1222, Dec 2000, Studs, Bolts, Screws and Nuts for Applications Where a High Degree of Reliability Is Required

3. REQUIREMENTS

3.1 General.

3.1.1 CIR.

None.

3.1.2 Tech Rep.

Not applicable.

3.1.3 Protective measures. The Contractor shall furnish and install all protective coverings to seal off and protect all non-affected vessel's components, equipment, and spaces near the work area against contamination during the performance of work. Upon completion of work, the Contractor shall remove all installed protective measures, inspect for the presence of contamination, and return all contaminated equipment, components, and spaces to original condition of cleanliness.

3.1.4 Interferences. The Contractor shall handle all interferences in accordance with SFLC Std Spec 0000, paragraph 3.3.5 (Interferences). Known interferences include, but are not limited to the below-listed:

Fuel

Piping

Tank access cover

3.1.4.1 Fuel. The Contractor shall remove and dispose of diesel fuel in the quantities listed in Table 1.

Dispose of removed fluids in accordance with all applicable Federal, state, and local regulations (see 4.2

(Tank content restoration)). Document a complete chain of custody record of the removed tank contents from the vessel to the point of final destination or delivery. Submit CFR to the COR upon completion of work.

30 (Rev-0)

Vessel may come in with less tank fluid contents than specified above.

3.2 Operational test, initial. Prior to commencement of work, the Contractor shall witness Coast Guard

Personnel perform an initial operational test of the TLI’s for tanks listed in paragraph 1.1 (Intent), to demonstrate existing operational condition. Submit a CFR.

3.3 Plug log. The Contractor shall keep a written record of all plugs put in any tanks vents. A separate list shall be kept for each tank being entered.

3.3.1 Ensure that all plugs are removed from each tank upon completion of work in the tank.

3.3.2 Ensure the plug log is available to the Coast Guard inspector when the inspector is performing his close-out inspection on each tank.

NOTE

Initial and post repair operational tests apply only to tanks that possess TLIs.

3.4 Cleaning requirements. The Contractor shall remove tank cover(s) and clean tank interior surfaces free of all foreign materials, such as residual fuel or water, sediment, sludge, rust, or biological growth, taking care not to damage the coating system (if applicable). Remove cleaning media and residues continuously during the washing process. Remove any residual wash media; and wipe up residual moisture with clean lint-free cloths.

3.5 Tank content and waste disposal. The Contractor shall dispose of residual tank contents and any cleaning fluids in compliance with all applicable Federal, state, and local laws, ordinances and regulations. Document a complete chain of custody record of the removed tank contents and generated wastes, from the vessel to the point of final destination or delivery. Submit document to the COR upon completion of work.

3.6 Inspection. The Contractor shall accomplish the following tasks:

3.6.1 Visually inspect all tank interior surfaces, including, but not limited to bulkheads, floor and overhead plating, structural members, manhole cover surfaces, fasteners and gasket seating surfaces.

Submit a CFR including the following, as applicable:

Tank structural condition.

Inaccessible areas.

Condition of tank coating, including measurements taken, percentage, location, and type of coating failure (if tank interior surfaces are coated).

Tank level indicator (TLI) and/or float switch condition, as applicable.

Sounding/vent tube and striker plate condition.

Suction and discharge piping condition.

Fastener material and condition (correct fastener material is stainless steel).

31 (Rev-0)

3.6.2 Measure up to 10 “pits” within each tank as designated by the Coast Guard Inspector using a

Contractor supplied ‘Pit Gauge’. Include pit measurement results in CFR specified above, showing where pit measurements were taken and the depth of the pit.

3.7 Tank closing. The Contractor shall ensure that the tank(s) remain open for at least 24 hours after completion of any KO-authorized repair and preservation procedures. Notify the COR at least 24 hours prior to closing the tank(s). After satisfactory inspection by the Coast Guard Inspector and completion of all authorized repairs, close tank manhole cover(s) with new gasket material conforming to AMS-C-6183.

Chase threads on studs to ensure even installation of the access covers. Renew any damaged or missing fasteners. Use MIL-DTL-1222 as guidance. Existing undamaged fasteners may be reused. For purpose of bid, assume 10% of existing fasteners will require renewal. Renew all Nylock hex nuts.

NOTE

Coast Guard personnel will operate all shipboard machinery and equipment.

3.8 Operational test, post repairs. After completion of work, the Contractor shall thoroughly test, in the presence of the Coast Guard Inspector and demonstrate all designated tank TLI’s to be in satisfactory operating condition. Submit a CFR.

4. NOTES

4.1 Tank content removal. The Ship’s force will pump down the tanks to the maximum extent possible with the installed pumping system.

4.2 Tank content restoration. The Ship’s force will procure new fluids and refill all tanks at the appropriate time.

32 (Rev-0)

59301_JLW_0617_154WPC

WORK ITEM 5: Sewage and Grey Water System, Clean and Inspect

1. SCOPE

1.1 Intent. This work item describes the requirements for the Contractor to clean the sewage and grey water system (e.g. tanks, piping, etc.).

TABLE 1

USE OF COAST GUARD SEWAGE AND GREY WATER DISPOSAL FACILITIES

(PARA 3.3.4.2)

YES

1.1.1 Repairs. The scope of known repair work, in addition to cleaning and inspection requirements, are described below.

TABLE 2

KNOWN REQUIRED REPAIR WORK

(PARA 3.4.1)

REPAIR

ITEM

DESCRIPTION

1 NONE.

1.2 Government-furnished property.

MTI ITEM DESCRIPTION NSN/PN QTY ESTIMATED

COST

($/UNIT)

N Sewage Tank Zinc Anode NIIN: 014474686 2 142.19

2. REFERENCES

COAST GUARD DRAWINGS

Coast Guard Drawing 154 WPC 127-302, Rev B, Potable Water & Sewage Tank Fabrication

Details

Coast Guard Drawing 154 WPC 506-201, Rev A, Fills Vents, Sounds, and Overflows

Coast Guard Drawing 154 WPC 528-301, Rev -, Grey Water System Diagram

Coast Guard Drawing 154 WPC 593-201, Rev D, Sewage System Arrangement

Coast Guard Drawing 154 WPC 593-301, Rev A, Sewage System Diagram

Coast Guard Drawing 154 WPC 593-303, Rev -, Sewage Control System

Coast Guard Drawing 154 WPC 601-302, Rev C, General Arrangement

33 (Rev-0)

Coast Guard Drawing 154 WPC 633-301, Rev B, Cathodic Protection System

COAST GUARD PUBLICATIONS

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General Requirements

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2014, Requirements for Preservation of Ship Structures

OTHER REFERENCES

ASTM International (ASTM) D1330, 2004, Standard Specification for Rubber Sheet Gaskets

3. REQUIREMENTS

3.1 General.

3.1.1 CIR. The Contractor shall submit a CIR for paragraph 3.2.1 Inspection of Grey Water Tank.

3.1.2 Tech Rep.

Not applicable.

3.1.3 Protective measures. The Contractor shall furnish and install all protective coverings to seal off and protect all non-affected vessel's components, equipment, and spaces near the work area against contamination during the performance of work. Upon completion of work, the Contractor shall remove all installed protective measures, inspect for the presence of contamination, and return all contaminated equipment, components, and spaces to original condition of cleanliness.

3.1.4 Interferences. The Contractor shall handle all interferences in accordance with SFLC Std Spec

0000, paragraph 3.3.5 (Interferences).

3.1.5 Temporary Sanitary and Sewage Facilities. Whenever sewage or grey water collection service is disrupted due to contractor repairs, the Contractor shall provide temporary facilities in accordance with

SFLC Standard Spec 0000 par 3.2.11.

3.1.6 Temporary HVAC. If the contractor’s proposed cleaning plan (para 3.2.1 below) will degrade continuous operation of the ship’s HVAC system then the Contractor shall provide temporary ventilation to all impacted areas equivalent to the normal zonal ventilation rating for those spaces (i.e. maintain existing climate control) for the duration of work as described in SFLC Std Spec 0000.

3.1.7 Refer to Coast Guard Drawings 154 WPC 506-201, 154 WPC 506-301, 154 WPC 528-301, 154

WPC 593-301, 154 WPC 593-303, 154 WPC 601-302, and 154 WPC 633-301.

NOTE

Be aware that the grey water system has few isolation valves and many openings that must be plugged or blanked to contain cleaning media.

34 (Rev-0)

Be aware that AC condensate drains into the Grey Water Tank at 8 separate locations. Any temporary disruption or degradation of climate control must be fully addressed by the cleaning plan.

For these reasons, based on lessons learned, it is suggested that chemical cleaning be used on sewage piping and grey water system piping be cleaned mechanically (e.g. water jetting, etc.)

3.1.8 Cleaning Plan. No later than 7 days after the arrival conference, and prior to the start of cleaning work, the Contractor shall submit a cleaning plan CFR that contains the following:

A list of qualified personnel who will disassemble machinery or handle chemicals.

An SDS for every chemical proposed for use.

A step by step description of the procedures and methods that will be used to clean the systems

A list of locations in the sewage and grey water piping system where piping lines will be opened and components…

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