DECISIVE_(WMEC_210B)_DD_FQ4_CAP_19R0.pdf

USCGC DECISIVE (WMEC 629)

SPECIFICATION FOR DRYDOCK REPAIRS

FY2019

Developed By: Carlos A Palenzuela

(Rev-0, 11 March 2019)

USCGC DECISIVE (WMEC-210B) DRYDOCK AVAILABILITY FY2019

ii (Rev-0)

TABLE OF CONTENTS

Revisions Record ......................................................................................................................................... iii Consolidated List of References ................................................................................................................... iv Consolidated List of Government-furnished Property ................................................................................. xi Consolidated List of Critical Inspection Items .......................................................................................... xiii Principal Characteristics ............................................................................................................................. xiv General Requirements WORK ITEM 1: Hull Plating (U/W Body), Ultrasonic Testing WORK ITEM 2: U/W Body, Preserve (100%) WORK ITEM 3: Hull Plating Freeboard, Preserve – Partial WORK ITEM 4: Appendages (U/W), Leak Test WORK ITEM 5: Propulsion Shaft Fairwaters and Rope Guards, Inspect WORK ITEM 6: Appendages (U/W) - Internal, Preserve WORK ITEM 7: Voids (Non-Accessible), Leak Test WORK ITEM 8: Voids (Non-Accessible), Internal Surfaces, Preserve WORK ITEM 9: Main Mast, Preserve, 100% WORK ITEM 10: Propulsion Shafting, Strain Gage Alignment, Inspect WORK ITEM 11: Propulsion Intermediate/Line Shafts, Inspect WORK ITEM 12: Propeller Shaft Sleeve(s), Renew WORK ITEM 13: Propulsion Shafting, Optical Or Laser Alignment Check WORK ITEM 14: Propulsion Shaft Seal (Mechanical And Inflatable) Assemblies, Inspect And Repair Or

Renew WORK ITEM 15: Propulsion Shaft Bearings (External), Check Clearances WORK ITEM 16: Propulsion Shaft Bearings (External), Renew WORK ITEM 17: Controllable Pitch Propeller (CPP) System, Inspect and Service WORK ITEM 18: Controllable Pitch Propeller Hub Assembly, Renew WORK ITEM 19: Sea Valves and Waster Pieces, Overhaul or Renew WORK ITEM 20: Sea Strainers (All Sizes), Renew WORK ITEM 21: Sea Strainers - Duplex (All Sizes), Overhaul WORK ITEM 22: Rudder Assembly; Remove, Inspect and Reinstall WORK ITEM 23: Superstructure, Preserve “Partial” WORK ITEM 24: Cathodic Protection / Zinc Anodes, Renew WORK ITEM 25: Drydock WORK ITEM 26: Temporary Services, Provide - Cutter WORK ITEM 27: Sea Trial Performance, Support, Provide WORK ITEM 28: Bilges (Machinery Spaces), Repair and Preserve WORK ITEM 29: Deck (Bos’n Stores), Repair WORK ITEM 30: CIC Door, Renew WORK ITEM 31: Watertight Scuttles (CIC), Renew WORK ITEM 32: Hawse Pipes, Renew WORK ITEM 33: Propulsion Shafting; Remove, Inspect, and Reinstall WORK ITEM 34: Propulsion Shaft, Renew WORK ITEM 35: Propulsion Shaft Coating, Renew WORK ITEM 36: Propulsion Shafting, Straighten WORK ITEM 37: Propulsion Stern Tube Bearings, Check Clearances WORK ITEM 38: Propulsion Stern Tube Bearings, Renew WORK ITEM 39: Stern Tube Interior Surfaces, Preserve 100% WORK ITEM 40: Fathometer Transducer, Renew WORK ITEM 41: Doppler Speed Log Transducer, Clean And Inspect iii (Rev-0)

REVISIONS RECORD

This page is used to record specification revisions, which may have occurred subsequent to a Revision 0 (Rev-0) package. Information listed is intended to provide contractors and field unit personnel a means to ensure all the current specification revision pages are present when reviewing or utilizing this specification package.

DATE REV# WORK

ITEM#

CHANGES MADE

NOTE : All work item and paragraph numbers listed above for a given revision correspond to same numbers in the previous revision. This revised specification is self-contained with all of the above listed changes incorporated.

iv (Rev-0)

CONSOLIDATED LIST OF REFERENCES

The below-listed documents form a part of this specification to the extent specified herein. Approval/publication dates or revision dates/numbers are also identified, to ensure that same document versions are used at the time of specification writing and during contract execution.

All Coast guard drawings, technical publications, and standard specifications will be provided to contractors by the Coast Guard at an appropriate time, or upon request, free of charge. Other Government documents may be accessed – free of charge – from links located on the SFLC website. Commercial sites provide access to their respective documents.

COAST GUARD DRAWINGS

Coast Guard Bill of Materials 618 WMEC 102, Rev A, Armory Arrgt & Detail

Coast Guard Bill of Materials 618 WMEC 116, Rev-, Arrgt Dets of Ladder, Gratings & Floor Plts in

Machy Space – plans & section

Coast Guard Bill of Materials 627 WMEC 11, Rev C; 3rd Dk, 2nd Dk, Main Dk, 02 Dk, & Bridge Dk

Pltg & Supports

Coast Guard Bill of Materials 627 WMEC 11, Rev C; 3rd Dk, 2nd Dk, Main Dk, 02 Dk, 01 Dk & Bridge

Dk Pltg & Supports

Coast Guard Bill of Materials 627 WMEC 17, Rev D; Superstructure – Aircastle, 01 & 02 Deck House &

Stack

Coast Guard Bill of Materials 627 WMEC 317, Rev C, Joiner Door Schedule

Coast Guard Bill of Materials 627 WMEC 327, Rev G, Watertight Doors, Hatches & Scuttles

Coast Guard Bill of Materials 627 WMEC 53, Rev B, Foundations in Engine Room

Coast Guard Drawing 618 WMEC 562-001, Rev H, Arrgt & Details Rudder Stocks, Bearings, & Stuffing

Box

Coast Guard Drawing 618 WMEC 763-005, Rev-, Small Arms Stowage

Coast Guard Drawing 618 WMEC 801-008, Rev -, Curves of Form

Coast Guard Drawing 627 WMEC 085-292, Rev E, Docking Plan

Coast Guard Drawing 627 WMEC 085-292, Rev E, Docking Plan, (DECISIVE)

Coast Guard Drawing 627 WMEC 085-302, Rev F, Docking Plan

Coast Guard Drawing 627 WMEC 101-001, Rev-, Structural Details

Coast Guard Drawing 627 WMEC 111-001, Rev A, Shell Expansion Framing & C.V.K.

Coast Guard Drawing 627 WMEC 111-001, Rev A, Shell Expansion Framing & CVK

Coast Guard Drawing 627 WMEC 111-001, Rev A; Shell Expansion Framing & C.V.K.

Coast Guard Drawing 627 WMEC 116-001, Rev-; Forepeak Framing, Chain Locker & Transv Bhds #12

& #15 1/2

Coast Guard Drawing 627 WMEC 117-001, Rev B, Transverse Web Frames FWD & AFT of Midship

Coast Guard Drawing 627 WMEC 120-001, Rev D, Misc Bhds 2nd & 3rd Decks

Coast Guard Drawing 627 WMEC 122-001, Rev D, Transverse Bulkheads FWD & AFT of Midship

Coast Guard Drawing 627 WMEC 131-001, Rev D, Second & Main Deck Plating & Supports

Coast Guard Drawing 627 WMEC 133-001, Rev B, Third Deck Plating & Supports v (Rev-0)

Coast Guard Drawing 627 WMEC 136-001, Rev G; 01, 02 & Bridge Deck Plating & Supports

Coast Guard Drawing 627 WMEC 152-001, Rev G, Superstructure – Aircastle, 01 & 02 Deckhouse &

Stack

Coast Guard Drawing 627 WMEC 152-1, Rev G, Superstructure – Aircastle, 01 and 02 Deckhouse and

Stack

Coast Guard Drawing 627 WMEC 161-001, Rev B, Arrg’t & Details Stern Tube & Strut (NOTE: For purpose of bid, Contractor shall assume rope guards are welded in.)

Coast Guard Drawing 627 WMEC 161-1, Rev B, Arrangement and Details Stern Tube and Strut

Coast Guard Drawing 627 WMEC 167-001, Rev L, Schedule of Steel Doors, Hatches, Scuttles &

Manholes

Coast Guard Drawing 627 WMEC 182-001, Rev C, Main Engine Foundations

Coast Guard Drawing 627 WMEC 182-002, Rev G, Major Main Avail Foundation in Engine Room

Coast Guard Drawing 627 WMEC 184-004, Rev E, Doppler Sea Valve Foundations

Coast Guard Drawing 627 WMEC 184-4, Rev E, Doppler Sea Valve Foundations

Coast Guard Drawing 627 WMEC 185-002, Rev F, Fdns Refrig Compressor & Condensate Unit & Misc

Fdns Aux Machy Space 4-156-0-E

Coast Guard Drawing 627 WMEC 201-003, Rev B, Arr. of Aux Machinery Space

Coast Guard Drawing 627 WMEC 201-003, Rev B, Arrangement of Auxiliary Machinery Space

Coast Guard Drawing 627 WMEC 243-002, Rev C, Arrangement and Details of Piping and Hydraulics

Coast Guard Drawing 627 WMEC 243-002, Rev C, Arrgt & Dets of Piping & Hydraulics

Coast Guard Drawing 627 WMEC 243-005, Rev-, Coupling (Muff) Thrust Ring & Key

Coast Guard Drawing 627 WMEC 243-006, Rev A, Line Shaft

Coast Guard Drawing 627 WMEC 243-006, Rev C, Line Shaft

Coast Guard Drawing 627 WMEC 243-006, Rev-, Line Shaft

Coast Guard Drawing 627 WMEC 243-007, Rev A, Tail Shaft

Coast Guard Drawing 627 WMEC 243-007, Rev C, Tail Shaft

Coast Guard Drawing 627 WMEC 243-007, Rev-, Tail Shaft

Coast Guard Drawing 627 WMEC 243-008, Rev H, Shaft Installation

Coast Guard Drawing 627 WMEC 243-008, Rev K, Shaft Installation

Coast Guard Drawing 627 WMEC 243-008, Rev-, Shaft Installation

Coast Guard Drawing 627 WMEC 243-010, Rev-, CPP Hydraulic Storage Tank & Piping Arrangement

Coast Guard Drawing 627 WMEC 243-010, Rev-, CPP Hydraulic Storage Tank and Piping Arrangement

Coast Guard Drawing 627 WMEC 243-1, Rev D, Arrangement & Detail Stern Tube Seal

Coast Guard Drawing 627 WMEC 243-1, Rev D, Arrangement and Detail Stern Tube Seal

Coast Guard Drawing 627 WMEC 243-2, Rev C, Arrg’t Dets of Piping and Hydraulics

Coast Guard Drawing 627 WMEC 243-5, Rev-, Coupling (Muff) Thrust Ring & Key

Coast Guard Drawing 627 WMEC 243-6, Rev C, Line Shaft

Coast Guard Drawing 627 WMEC 243-7, Rev B, Tail Shaft

Coast Guard Drawing 627 WMEC 243-7, Rev C, Tail Shaft

Coast Guard Drawing 627 WMEC 243-8, Rev J, Shaft Installation

Coast Guard Drawing 627 WMEC 243-9, Rev A, Arr. and Details: Installation of New John Crane Seal

(Type MX9) vi (Rev-0)

Coast Guard Drawing 627 WMEC 243-9, Rev A, Arrangement and Details Installation of New John

Crane Seal (Type MX9)

Coast Guard Drawing 627 WMEC 244-001, Rev B, Propulsion Shaft Alignment

Coast Guard Drawing 627 WMEC 244-1, Rev B, Propulsion Shaft Alignment

Coast Guard Drawing 627 WMEC 245-001, Rev-, Hub Assy (LH)

Coast Guard Drawing 627 WMEC 245-002, Rev-, Hub Assy (RH)

Coast Guard Drawing 627 WMEC 245-003, Rev-, Control Plate Assy (LH)

Coast Guard Drawing 627 WMEC 245-004, Rev-, Control Plate Assy (RH)

Coast Guard Drawing 627 WMEC 245-008, Rev-, CPP Hydraulic System Schematic

Coast Guard Drawing 627 WMEC 245-009, Rev A, Pitch Limit Bracket

Coast Guard Drawing 627 WMEC 245-010, Rev-, Pitch Stop Installation

Coast Guard Drawing 627 WMEC 245-017, Rev E, 210 Foot B Class WMEC Major Maint Availability

Propeller Blade for 66X/4 Hub

Coast Guard Drawing 627 WMEC 245-021, Rev A, CPP Hub Modification Details

Coast Guard Drawing 627 WMEC 245-022, Rev-, Pitch Limit Bracket

Coast Guard Drawing 627 WMEC 401-012, Rev D, Arrangement of Elec Eqpt Radio Room and CIC

Coast Guard Drawing 627 WMEC 521-003, Rev F, Arr. of Firemain, Sprinkling and Washdown System

2nd Dk. & Below

Coast Guard Drawing 627 WMEC 521-003, Rev G, Arr. of Firemain, Sprinkling and Washdown System

2nd Dk. & Below

Coast Guard Drawing 627 WMEC 521-003, Rev G, Arrangement of Firemain, Sprinkling and Washdown

System 2nd Dk. & Below

Coast Guard Drawing 627 WMEC 528-001, Rev H, Arr of Plumbing Sys and Drains

Coast Guard Drawing 627 WMEC 531-001, Rev A, Foundation Installation Disconnect Switches RC5000

Osmosis Unit

Coast Guard Drawing 627 WMEC 535-002, Rev F, Arrangement of Stm., Feed & Condensate System

Piping

Coast Guard Drawing 627 WMEC 535-002, Rev G, Arr. Stm., Feed & Condensate System Piping

Coast Guard Drawing 627 WMEC 535-002, Rev G, Arrangement of Steam, Feed & Condensate System

Piping

Coast Guard Drawing 627 WMEC 562-001, Rev G, Arrg’t & Details Rudder Stocks, Bearings, & Stuff

Box

Coast Guard Drawing 627 WMEC 562-001, Rev G, Arrgt & Details Rudder Stocks, Bearings, & Stuff

Box

Coast Guard Drawing 627 WMEC 562-001, Rev G, Arrg't & Details Rudder Stocks, Bearings, & Stuffing

Box

Coast Guard Drawing 627 WMEC 562-001, Rev H, Arrgt & Details Rudder Stocks, Bearings, & Stuff

Box

Coast Guard Drawing 627 WMEC 562-003, Rev A, “A” & “B” Class Rudder Construction

Coast Guard Drawing 627 WMEC 562-003, Rev A, “A” & “B” Class Rudder Construction

Coast Guard Drawing 627 WMEC 562-003, Rev A, Rudder Construction NSN 2040-01-336-6545

Coast Guard Drawing 627 WMEC 581-001, Rev B, Anchor Handling

Coast Guard Drawing 627 WMEC 581-002, Rev A, Anchor Pocket Arrg’t & Detail

Coast Guard Drawing 627 WMEC 601-001, Rev F, Outboard Profile vii (Rev-0)

Coast Guard Drawing 627 WMEC 601-003, Rev E, General Arrangement – Second and Third Decks

Coast Guard Drawing 627 WMEC 601-004, Rev D, General Arrangement Main & 01 Deck

Coast Guard Drawing 627 WMEC 601-005, Rev F, General Arrangement - 02 Dk, Bridge Dk & House

Top

Coast Guard Drawing 627 WMEC 601-005, Rev F, General Arrangement – 02 Dk, Bridge Dk, & House

Top

Coast Guard Drawing 627 WMEC 601-1, Rev C; Outboard Profile

Coast Guard Drawing 627 WMEC 621-003, Rev D, Joiner General Arrangement 01 Deck, 02 Deck &

Bridge Deck

Coast Guard Drawing 627 WMEC 621-004, Rev B, Typical Joiner Details

Coast Guard Drawing 627 WMEC 621-005, Rev D, Joiner Part Details

Coast Guard Drawing 627 WMEC 622-001, Rev D; Arrgt Dets of Ladders, Grating, Floor Plates in

Machy Space – plans

Coast Guard Drawing 627 WMEC 624-001, Rev G, Joiner Door Schedule

Coast Guard Drawing 627 WMEC 633-001, Rev B, Hull Zinc Protectors

Coast Guard Drawing 627 WMEC 672-005, Rev A, Bosn Stores 2nd and Main Deck

Coast Guard Drawing 627 WMEC 763-001, Rev B, Pyrotechnic Stowage Locker

Coast Guard Drawing 627 WMEC 763-004, Rev B, Armory Arrangement & Details

Coast Guard Drawing 627-WMEC 085-231, Rev C, BOOKLET OF GENERAL PLANS

Coast Guard Drawing 627-WMEC 085-301, Rev C, Booklet Of General Plans

Coast Guard Drawing 627-WMEC 171-001, Rev R, MMA Main Mast Radar Platform

Coast Guard Drawing 627-WMEC 613-001, Rev B, Mainmast Rigging Arrg’t & Dets.

Coast Guard Drawing FL 6713-203, Rev -, CRP-V850 Transducer (SS505) Adapter Assembly

Coast Guard Fleet Drawing FL 2804-12, Rev -, U.S.C.G. Emblem

Coast Guard Fleet Drawing FL 2804-22, Rev-, Consolidated Visual ID for Cutters

Guard Drawing 627 WMEC 152-001, Rev G, Superstructure -Aircastle, 01 & 02 Deckhouse & Stack

Guard Drawing 627 WMEC 85-231, Rev A, Booklet Of General Plan

NAVSEA Drawing 803-2145807, Rev C, Propulsion Shafting And Components

NAVSEA Drawing 803-921865, Rev R, Cathodic Protection Hull Zinc Anodes

COAST GUARD PUBLICATIONS

Standard Specification 0000 (SFLC Std Spec 0000), Jan 2009, General Requirements

Coast Guard Commandant Instruction (COMDTINST) M10360.3, Jun 2006, Coatings and Colors

Manual

Coast Guard Technical Publication (TP) 0701, Feb 2009 Manufacturer’s Instruction Book – SWBS

Group(s) 245

Coast Guard Technical Publication (TP) 0701, Feb 2009, Manufacturers Instruction Book – SWBS 245

Coast Guard Technical Publication (TP) 0701, Feb 2009, Ship Instruction Manual - Propellers and

Shafting - Operation and Service KAMEWA Controllable Pitch Marine Propeller

Coast Guard Technical Publication (TP) 0701, Sept 2017, Manufacturers Instruction Book – SWBS 245

Coast Guard Technical Publication (TP) 0701, SWBS 245, Section A, Feb 2009, Ship Instruction Manual

- Propellers and Shafting - Operation and Service KAMEWA Controllable Pitch Marine Propeller

Coast Guard Technical Publication (TP) 3231A, Feb 2012, Manufacturer’s Instruction Book-SWBS

Group(s) 242-245, Chapter 243, Section A, Stern Tube Seal, MX9, US-71996 viii (Rev-0)

Coast Guard Technical Publication (TP) 3446, May 2013, Doppler Speed Log, Model SRD-500 Dual

Axis

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General

Requirements

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2014, Welding and

Allied Processes

Surface Forces Logistics Center Standard Specification (SFLC Std Spec) 0740, Jan 2009, Welding and

Allied Processes

Surface Forces Logistics Center Standard Specification 3042 (SFLC Std Spec 3042), 2014, Shipboard

Electrical Cable Removal, Relocation, Splice, Repair, and Installation

Surface Forces Logistics Center Standard Specification 5000 (SFLC Std Spec 5000), 2014, Auxiliary

Machine Systems

Surface Forces Logistics Center Standard Specification 5000 (SFLC Std Spec 5000), 2014, Inspect, Repair, and Test Auxiliary Machine Systems

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2014, Requirements for Preservation of Ship Structures

Surface Forces Logistics Center Standard Specification 8634 (SFLC Std Spec 8634), 2014, Drydocking

Surface Forces Logistics Center Standard Specification 8635 (SFLC Std Spec 8635), 2014, Temporary

Services

Surface Forces Logistics Center Standard Specification 8636 (SFLC Std Spec 8636), 2014, Temporary

Hull Accesses

OTHER REFERENCES

American Society of Mechanical Engineers (ASME) B16.34, 2004, Valves-Flanged, Threaded, and

Welding End

ASTM International (ASTM) A53, 2012, Standard Specification for Pipe, Steel, Black and Hot-Dipped, Zinc-Coated, Welded and Seamless

ASTM International (ASTM) D1330, 2010, Standard Specification for Rubber Sheet Gaskets

ASTM International (ASTM) D4174, R2015, Standard Practice for Cleaning, Flushing, and Purification of Petroleum Fluid Hydraulic Systems

ASTM International (ASTM) D4174, Re-approved 2005, Standard Practice for Cleaning, Flushing, and

Purification of Petroleum Fluid Hydraulic Systems

ASTM International (ASTM) D5363, 2008; Standard Specification for Anaerobic Single-Component

Adhesives (An)

ASTM International (ASTM) D5363, 2016, Standard Specification for Anaerobic Single-Component

Adhesives (AN)

ASTM International (ASTM) F992, 2006, Standard Specification for Valve Label Plates

Commercial Item Description (CID) A-A-59313, Nov 2003, Thread Compound; Anti-seize, Zinc Dust-

Petrolatum

Commercial Item Description (CID) A-A-59316, 2003, Abrasive Materials for Blasting

Commercial Item Descriptions (CID) A-A-59316, Nov 2003 Abrasive Materials for Blasting

Federal Specification (Fed Spec) HH-P-151, Mar 1991, Packing; Rubber-Sheet, Cloth-Insert

Federal Standard (FED-STD) 595, 2008, Colors Used In Government Procurement

International Standard Organization (ISO) 4406, 1999, Hydraulic Fluid Power – Fluids – Method for

Coding Level of Contamination by Solid Particles ix (Rev-0)

International Standard Organization (ISO) 4406, 2017, Hydraulic Fluid Power – Fluids – Method for

Coding the Level of Contamination by Solid Particles – Third Edition

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-61, 2003 Edition, Pressure Testing Of Steel Valves

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-67, 2002 Edition, Butterfly Valves

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-72, 1999 Edition, Ball Valves with Flanged or Butt-Welding Ends for General Service

Manufacturers' Standardization Society of the Valve and Fittings Industry (MSS) SP-80, 2008 Edition, Bronze Gate, Globe, Angle and Check Valves

MIL PRF-16173, Sep 2006, Corrosion Prevention Compound, Solvent Cut Back, Cold Application

MIL-A-18001, May 2005, Anodes, Sacrificial Zinc Alloy (Commercially Accepted - ASTM B418)

MIL-A-22262, Mar 1996; Abrasive Blasting Media Ship Hull Blast Cleaning

MIL-A-22262, Mar 1996; Abrasive Blasting Media Ship Hull Blast Cleaning

MIL-DTL-2845E, Aug 1999, Propulsion Systems, Boat and Ship; Main Shafting, Propellers, Bearings, Gauges, Special Tools, and Associated Repair Parts; Preservation, Packaging, Packing and Storage of

MIL-PRF-16173, Sep 2006, Corrosion Prevention Compound, Solvent Cut-Back, Cold-Application

MIL-PRF-16173, Sep 2006, Corrosion Preventive Compound, Solvent Cutback, Cold-Application

MIL-PRF-24647, Apr 2013, Paint System, Anticorrosive and Antifouling, Ship Hull

MIL-S-45180, 1998; Sealing Compound, Gasket, Hydrocarbon Fluid and Water Resistant

MIL-STD-2191, Nov 1992, Repair Welding, Weld Cladding, Straightening, and Cold Rolling of Main

Propulsion Shafting

MIL-STD-2199A(SH), July 2010, Covering for Waterborne Main Propulsion Shafting on U.S. Naval

Surface Ships and Submarines

Naval Sea Systems Command (NAVSEA) Underwater Ship Husbandry Manuals (UWSH) S0600-AA-

PRO-160, Jan 2006, Chapter 16, Cofferdams

Naval Sea Systems Command (NAVSEA) Underwater Ship Husbandry Manuals (UWSH) S0600-AA-

PRO-160, Jan 2011, Chapter 16, Cofferdams

NAVSEA Drawing 803-1385866, Rev E, Penetration, Bulkhead and Deck

ODOM Echotrac DF3200 MKII, Rev 2, Technical Manual

Raytheon V850 Color Echosounder, 2nd Edition, Mar 1993, Operation Manual

Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) G-6032, 2014 Grease, Plug Valve, Gasoline and Oil Resistant, NATO Code Number G-363, Metric

Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) G-6032, 2014, Grease, Plug Valve, Gasoline and Oil Resistant, NATO Code Number G-363, Metric

The Society for Protective Coatings (SSPC) Surface Preparation Specification No. 1 (SSPC-SP 1), 2004, Solvent Cleaning

The Society for Protective Coatings (SSPC) Surface Preparation Specification No. 11 (SSPC-SP 11), 2012, Power Tool Cleaning to Bare Metal

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.1 (SSPC-SP 1), 2015, Solvent Cleaning

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.11 (SSPC-SP 11), 2004, Power Tool Cleaning to Bare Metal x (Rev-0)

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.11 (SSPC-SP 11), 2012, Power Tool Cleaning to Bare Metal

The Society for Protective Coatings (SSPC) Surface Preparation Specification SSPC-SP 11, 2012, Power

Tool Cleaning to Bare Metal

The Society for Protective Coatings (SSPC)/NACE International (NACE) 2006, Joint Surface Preparation

Standard SSPC-SP 10/NACE No. 2, Near-White Blast Cleaning

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation

Standard SSPC-SP 10/NACE No.2, 2007, Near-White Blast Cleaning

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation

Standard SSPC-SP 10/NACE No.2, 2007, Near-White Metal Blast Cleaning

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation

Standard SSPC-SP 12/NACE No.5, 2002, Surface Preparation and Cleaning of Metals by

Waterjetting Prior to Recoating

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation

Standard SSPC-SP WJ-2, 2012, Waterjet Cleaning of Metals – Very Thorough Cleaning

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation

Standard SSPC-SP WJ-2/NACE WJ-2, 2012, Waterjet Cleaning of Metals – Very Thorough

Cleaning

The Society for Protective Coatings (SSPC)/NACE International (NACE), 2007, Joint Surface

Preparation Standard SSPC-SP 10/NACE No.2, Near-White Blast Cleaning

The Society for Protective Coatings (SSPC)/NACE-International (NACE) Joint Surface Preparation

Standard SSPC-SP 10/NACE No. 2, 2004, Near-White Blast Cleaning

The Society for Protective Coatings (SSPC)/NACE-International (NACE) Joint Surface Preparation

Standard SSPC-SP 10/NACE No. 2, 2007, Near-White Blast Cleaning

The Society for Protective Coatings (SSPC)/NACE-International (NACE) Joint Surface Preparation

Standard SSPC-SP 12/NACE No. SSPC-SP 12/NACE No.5, Surface Preparation and Cleaning of

Steel & Other Hard Materials by High and Ultrahigh Pressure Water Jetting Prior to Recoating xi (Rev-0)

CONSOLIDATED LIST OF GOVERNMENT-FURNISHED PROPERTY

The following is a list of property, which the Government will furnish. This list supersedes any other material obligations indicated or implied by referenced drawings.

WORK

ITEM

MTI ITEM DESCRIPTION NSN/PN QTY ESTIMATED

COST

($/UNIT)

11 Y **Line Shaft NSN: 2010-01-141-3512 2 ea. 10,000.00

12 N Inboard stern tube seal sleeve

NSN: 2010-01-187-1763 2 ea. $1485

12 N Outboard stern tube bearing sleeve

NSN: 2010-01-094-8938 2 ea. $1792

12 N Forward Strut Sleeve NSN: 2010-01-222-9353 2 ea. $1917

12 N Aft Strut Sleeve NSN: 2010-01-222-9322 2 ea. $2067

14 N Overhaul kit PN: PN: 210B-

WLP001319001A

2 ea. 3,000.00

14 Y **Seal Assy NSN: PN: MX9 US-71996 2 ea. 24,000.00

14 N **Seal, Seat Assy NSN: PN: H83027A03 2 ea. 1,200.00

16 N Intermediate strut bearing

NSN: 3120-01-027-0025 2 ea. 5516.00

16 N Aft strut bearing NSN: 3120-01-024-6328 PN:

620WPC-4301-55-BA2

2 ea. 3101.00

17 Y **Port Propeller

Blades (R/H)

NSN: 2010-01-134-7238 1 Set 33,090.26

17 Y **Starboard Propeller

Blades (L/H)

NSN: 2010-01-134-0378 1 set 33,090.26

17 N **Propeller Blade

Bolts

NSN: 5306-01-225-2920 48 ea. 1,900.02

17 N Low Pressure Seals NSN: 2810-01-045-2798 8 ea. 1,155.00

17 N **Shaft CPP OD Box PN: A066SM04109 1 ea. 945.00

17 N High Pressure Seals NSN: 5330-01-045-2799 8 ea. 345.00

17 N Servo Box seal kit

(NOTE: Parts may require machining for proper fit.)

NSN: 5330-01-476-2026 1 ea. 850.00

18 Y **Hub Assembly

(R/H)

NSN: 2010-01-091-5056 1 ea. 90,219.50

18 Y **Hub Assembly

(L/H)

NSN: 2010-01-092-0440 1 ea. 87,439.00

18 N Hub Installation Kit NSN: 2010-01-466-4844 1 ea. 2,924.50

18 Y **Port Propeller

Blades (R/H)

NSN: 2010-01-134-7238 1 set 33,090.26

18 Y **Starboard Propeller

Blades (L/H)

NSN: 2010-01-134-0378 1 set 33,090.26

18 N **Propeller Blade

Bolts

NSN: 5306-01-225-2920 48 ea. 1,900.02

18 N Propeller Blade Bolt

Washers

NSN: 5306-01-517-0914?? 48 ea. 1,900.02 xii (Rev-0)

22 N Upper Roller Bearing

Assembly

NSN: 3110-01-080-0814 2 ea. 2,300.00

22 N Lower Micarta Split

Bearing Assembly (9-

3/8"ID x 10-1/8"OD x

14" Lg)

NSN: 3120-01-148-3763 2 ea. 2,429.00

22 N **Rudder stock sleeve NSN: 2040-01-653-9587 2 ea. 4,429.00

25 Y *Transducer Cover

Plate

N/A 3 ea. 50.00

30 N Security Joiner Door

Assembly, including locking mechanism and frame

N/A 1 ea. 3,500.00

31 N 21― Diameter

Quick-Acting

Watertight Flush

Scuttle, Steel, 3-Dog, wrench above, hand-wheel below

NSN: 2040-00-554-6911 2 ea. 1,937.25

33 Y **Propeller shaft NSN: 2010-01-092-5810 2 ea. 42,000.00

33 N Hub Installation Kit NSN: 2010-01-466-4844 2 ea. 3,200.00

34 Y **Propeller shaft NSN: 2010-01-092-5810 2 ea. 112,000.00

34 Y **Propeller shaft NSN: 2010-01-141-3512 2 ea. 112,000.00

38 N Stern tube bearing NSN: 3120-01-027-0025 2 ea. 5,516.00

40 N *** Fathometer

Transducer, Shallow

Water, 50-200 kHz

(Airmar Technology

SS505) (without adapter plate)

NSN: 5845-01-470-2500 1 ea. 346.83

41 Y ***Sperry SRD 500

Doppler speed log

NSN: 5999-01-472-7499 1 ea. 16,504.43

*Government-loaned property, which shall be returned to the vessel upon completion of the availability.

**New or refurbished equipment that the Government may provide for installation in place of existing equipment.

***Government-furnished property, which is to be supplied by either the vessel or the C4IT ServiceCenter xiii (Rev-0)

CONSOLIDATED LIST OF CRITICAL INSPECTION ITEMS

The following is a list of work items, which contain Critical Inspection reports, which the Contractor must complete within the first 25% of the availability contract period (see SFLC Std Spec 0000, paragraph 3.2.6.5

(Inspection report particulars)):

Work

Item Title

1 Hull Plating (U/W Body), Ultrasonic Testing

2 U/W Body, Preserve (100%)

4 Appendages (U/W), Leak Test

7 Voids (Non-Accessible), Leak Test

11 Propulsion Intermediate/Line Shafts, Inspect

13 Propulsion Shafting, Optical Or Laser Alignment Check

Propulsion Shaft Seal (Mechanical And Inflatable) Assemblies, Inspect And Repair Or

Renew

15 Propulsion Shaft Bearings (External), Check Clearances

16 Propulsion Shaft Bearings (External), Renew

21 Sea Strainers - Duplex (All Sizes), Overhaul

22 Rudder Assembly; Remove, Inspect and Reinstall

28 Bilges (Machinery Spaces), Repair and Preserve

33 Propulsion Shafting; Remove, Inspect, and Reinstall

37 Propulsion Stern Tube Bearings, Check Clearances xiv (Rev-0)

PRINCIPAL CHARACTERISTICS

210' WMEC (B-CLASS)

PHYSICAL

Length overall 210' 6"

Length between perpendiculars 200' 0"

Beam molded 34' 0"

Depth molded, main deck amidships 19' 6"

Full load displacement 1,170 long tons

Draft, full load to baseline amidships

*Baseline is 9” below keel amidships

12' 0"

Design drag between perpendiculars 1' 6"

Highest projection above baseline

*VHF-FM ADF antenna

90' 0"

Shore tie voltage requirements 400A / 440V

Frame spacing 1' 0"

MACHINERY

Main propulsion 2 ALCO Model 16-251-B Diesel Engines, 5,000 BHP total

Ship's service generators 2 Caterpillar Model 3406B Diesel-driven SR4, 250 KW each @ 0.8 power factor, 440VAC, 3 phase, 60 cycle

Emergency generator Caterpillar Model 3306B Diesel-driven SR4, 180 KW @ 0.8 power factor, 440VAC, 3 phase 60 cycle

Number of propellers 2

Propeller diameter 7' 6"

Number of blades, each 4

Pitch Controllable

Shaft RPM 300

Shaft diameter 8.25" at exit of hull

Anchor & chain Two 2,800 lb Navy Stockless Anchors, 7 shots of chain each

TANK CAPACITIES

Diesel fuel total (95%) 48,427 gal.

Fresh water total (100%) 11,693 gal.

JP-5 fuel total (95%) 4,683 gal.

Lube oil total (95%) 2,390 gal.

1 (Rev-0)

00000_0618_FLT

REC_00000_FLT_Commercial Project @ Contractor’ Facility (1212)

General Requirements

1. SCOPE

1.1 Intent. This standard specification invokes general requirements for conducting vessel repairs performed at a commercial contractor’s facility for Coast Guard vessels.

1.2 Term interchangeability. The terms 'Contractor', 'CG Yard', 'NAVSTA EVERETT', 'shipyard', 'Base', and

'Coast Guard Industrial' are used interchangeably in this specification. Where the primary service provider is

Coast Guard personnel, references to contractor and other noted descriptors within this specification or within drawings, publications, SFLC Standard Specifications or other commercial and military references are deemed the same as prime service provider.

2. REFERENCES

COAST GUARD DRAWINGS

None

COAST GUARD PUBLICATIONS

Coast Guard Commandant Instruction (COMDTINST) M10360.3 (series), Coatings and Color Manual

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General

Requirements

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2014, Welding and

Allied Processes

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2014, Requirements for Preservation of Ship Structures

OTHER REFERENCES

None

3. REQUIREMENTS

3.1 General. The Contractor shall conform to all requirements specified in SFLC Std Spec 0000 and in this item, as applicable, during the performance of this availability.

NOTE

The requirements of paragraph 3.1 (General) applies to all work under the scope of this contract, whether explicitly stated in work items or not, and to all other work subsequently authorized by changes, modifications, or extensions to the contract.

2 (Rev-0)

3.2 Fire watch requirements. The Contractor shall refer to 3.3.1.3 (Fire watch requirements) of SFLC Std Spec

0000, in accomplishing the following task:

Provide portable fire extinguishers for Coast Guard fire watch personnel. Coast Guard fire watch is in lieu of contractor personnel during the hours of 0800-1600, Monday through Friday, and limited to two Coast Guard fire watch personnel.

Provide fire watch personnel and fire extinguishers for the duration of the availability period, during and beyond noted Coast Guard fire watch support.

3.3 Preservation requirements. The Contractor shall accomplish all preservation tasks, including touch-ups, in accordance with SFLC Std Spec 6310.

3.3.1 Brand name approval. Ensure that all contractor-furnished coatings are in accordance with SFLC Std Spec

6310, Appendix C (Authorized Coatings for Use on Cutters and Boats).

3.3.2 Coating colors and system color schemes. Ensure that all colors and color coat/paint schemes are in accordance with COMDTINST M10360.3, Chapter 6 (Cutter and Boat Colors Exterior and Interior).

NOTE

Unless a waiver has been granted (in writing) by the KO, deviations from authorized coatings (listed in Appendix C of SFLC Std Spec 6310) and colors and color schemes

(provided in Chapter 6 of COMDTINST M10360.3) are strictly prohibited.

3.4 Welding and brazing requirements. The Contractor shall perform all welding and allied processes, and NDE in accordance with SFLC Std Spec 0740.

3.5 Environmental protection requirements. The Contractor shall adhere to the following environmental protection requirements in accordance with the SFLC Stand Spec 0000:

3.5.1 Contractor operated (non USCG) facilities. The Contractor shall provide and maintain environmental protection as defined in SFLC Std Spec 0000 Appendix A, Requirements for Environmental Protection at

Contractor Operated (Non USCG) Facilities, as applicable, during the performance of this availability. Contractor shall plan for and provide environmental protective measures to control pollution that develops during normal practice, as well as plan for and provide environmental protective measures required to correct conditions that develop during the project. Contractor shall comply with applicable Federal, state, and local laws, codes, ordinances, and regulations in their entirety. Any reference to a specific portion of a Federal, state, or local law, code, ordinance, or regulation in this or any other item shall not be construed to mean that relief is provided from any other sections of the law, code, ordinance, or regulation.

3.5.1.1 USCG Generator status. The activity Generator Status for the Coast Guard Facility is _________.

3.5.1.2 Plans and permits. The CG Facility has unit specific permits including the following:

Spill Prevention Control and Countermeasures (SPCC) Plan: Unit has a SPCC Plan which requires certain unit-specific procedures be followed for the storage, inspection, and transfer of petroleum products in containers 55 gallons or greater.

National Pollutant Discharge Elimination System (NPDES) Storm Water (SW) Permit: Unit has an

NPDES SW permit which requires unit-specific procedures be followed for the storage and inspection of equipment and materials which may contribute contaminants to storm water discharges.

Air Emission Permit: Unit has a Air Emission Permit which requires unit-specific procedures be followed for the emissions of VOCs and hazardous air pollutants.

3 (Rev-0)

3.5.2 Test and procedures. The Contractor shall be required to promptly conduct tests and procedures for the purpose of assessing whether operations are in compliance with applicable Environmental Laws. Analytical work shall be done by qualified laboratories; and where required by law, the laboratories shall be certified.

3.5.3 Regulatory notifications. The Contractor shall be responsible for all regulatory notification requirements in accordance with Federal, State and local regulations. In cases where the Coast Guard must also provide public notification, such as storm water permitting, the Contractor must coordinate with the Contracting Officer or COR, and if work is being performed at a USCG Facility, the local Facility Engineer or Engineering Officer. The

Contractor shall submit copies of all regulatory notifications to the Contracting Officer and the local Facility

Engineer or Engineering Officer prior to commencement of work activities. Regulatory notifications shall be provided for including but not limited to demolition, renovation, National Pollutant Discharge Elimination System

(NPDES) defined site work, and remediation of controlled substances such as asbestos, hazardous waste, and lead paint.

3.5.4 Environmental manager. The Contractor shall appoint in writing an Environmental Manager for the project, and shall be responsible for coordinating Contractor compliance with Federal, State, local, and station environmental requirements. The Environmental Manager shall ensure compliance with Hazardous Waste

Program requirements, including hazardous waste handling, storage, manifesting, and disposal; implement the

Contractors’ Environmental Management Plan; ensure that all environmental permits are obtained, maintained, and closed out; ensure compliance with Storm Water Program Management requirements; ensure compliance with Hazardous Materials including storage, handling, and reporting requirements; as well as coordinate any remediation of regulated substances such as lead, asbestos, and polychlorinated biphenyl (PCB). This may be a collateral position; however the individual must be trained to accomplish the following duties; ensure waste segregation and storage compatibility requirements are met; inspect and manage Satellite Accumulation areas;

ensure only authorized personnel add wastes to containers; ensure all Contractor personnel are trained in 40 CFR requirements and individual position requirements; coordinate removal of waste containers; and maintain the

Environmental Records binder and required documentation, including environmental permits compliance and close-out.

3.5.5 HW disposal. Contractor shall comply with SFLC Std Spec 0000 Appendix A, Requirements For

Environmental Protection At Contractor Operated (Non USCG) Facilities for HW disposal.

3.6 Local Policy. None.

3.7 SFLC standard specification approved changes. The Contractor shall be aware that the following are approved changes to published SFLC 2014 Edition Standard Specifications and supersede published content:

3.7.1 Change to SFLC Std Spec 0000, paragraph 1.3. ‘Acronyms and term definitions’, page 5, “PCL (Paint

Containing Lead)” definition replaced by, “Any paint or coating containing lead in excess of 0.009 percent by weight (1.0 mg/cm2 or 90 ppm). Lead Based Paint (LBP) is an interchangeable term with PCL.”

3.7.1.1 Change Std Spec 0000 paragraph 3.2.4.2.3(QP 1 inspector or tech rep duties) bullet, “Determine when applied coats have sufficiently cured for overcoating or for system service resumption (see paragraph 3.1.19 of

SFLC Std Spec 6310 (Critical drying time requirements)).” to “Determine when applied coats have sufficiently cured for overcoating or for system service resumption (see paragraph 3.1.17 of SFLC Std Spec 6310 (Critical drying time requirements)).”

3.7.2 Change to Std Spec 5000, paragraph D2.2.1.1 bullet, "For running rigging, furnish class 6x37, uncoated, independent wire rope core (IWRC), right regular lay (RRL) wire rope or Dyform-18, rotation resistant wire rope," to "For running rigging, furnish class 6x36, uncoated, independent wire rope core (IWRC), right regular lay

(RRL) wire rope or Dyform-18, rotation resistant wire rope."

4 (Rev-0)

3.7.2.1 Change to Std Spec 5000, page D-2, Table D-1 title from "DYFORM-18, 6X19 AND 6X37 IWRC RRL," to " DYFORM-18, 6X19 AND 6X36 IWRC RRL"

4. NOTES

4.1 QA inspection forms. QA inspection forms (QA-1 thru QA-5), required in SFLC Std Spec 6310 to be completed and submitted during preservation of “critical-coated surfaces”, are provided at the end of this document.

5 (Rev-0)

QA-1 - QUALITY ASSURANCE INSPECTION FORM

(PRESERVATION CHECKLIST)

VESSEL NAME HULL # WORK ITEM

WORK ITEM TITLE

LOCATION OF WORK (INCL. FRAME #’S) AREA (SQFT)

CHECKPOINT 1 – COATING SYSTEM COMPLIANCE

Ensure all coatings are in compliance with SFLC Std Spec 6310, Appendix C.

CHECKPOINT 2 - PAINT STORAGE

Ensure all coatings are kept at a temperature of 65 to 85°F at all times, unless otherwise specified by the coating mfgr.

CHECKPOINT 3 - AMBIENT CONDITIONS

Ensure surface and surrounding temperatures are each between 50 and 90°F for water-containing coatings, and 35 and 95°F for other coatings, unless otherwise specified by the coating manufacturer(s).

Ensure maximum relative humidity (RH) is as follows, from surface preparations through final curing of topcoat: 50% for tanks, voids, and vent plenum; and 85% for all other areas, unless otherwise specified by manufacturer(s).

Ensure surface temperature is at least 5°F above the dew point, unless otherwise specified by the coating mfgr.

CHECKPOINT 4 - PRE-SURFACE PREPARATION

Remove surface contaminants (soluble salts, loose rust, mud, and marine growth) with low pressure fresh water wash down (maximum 5,000 psi). If oil and grease are present, perform solvent cleaning, as per SSPC SP-1.

Verify equipment setup, blast media, and surface preparation methods match designated test coupon.

CHECKPOINT 5 - SURFACE PREPARATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure cleanliness of prepared surface is as per specification (i.e.: SSPC SP-11, SP-10, SP WJ-2…).

Verify surface anchor profile using ASTM D4417-Methods B or C against SFLC Std Spec 6310. Conduct profile readings at a minimum of 5 locations for the first 1000-sqft area, and 2 locations for each succeeding 1000-sqft area.

Measure soluble salt conductivity in accordance with SSPC-Guide 15. Conduct 5 measurements per each 1000-sqft area (max. threshold: 70 microsiemens/cm for non-submerged surfaces, 30 microsiemens/cm for submerged surfaces).

CHECKPOINT 6 - PRIMER COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Verify proper mixing and stand-in (induction) times.

Ensure no paint is applied when the temperature is expected to drop to freezing before the paint has dried.

Ensure surfaces are completely dry, unless otherwise allowed by the coating manufacturer(s).

Verify wet film thickness (WFT) at random, to prevent under or over application. Verify final DFT.

Brush out all runs, sags, drips, and puddles.

Perform visual inspection for holidays and other defects.

CHECKPOINT 7 – STRIPE COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure overcoating window is as per manufacturer’s instructions.

After primer coat (mist coat after inorganic zinc), brush-apply un-thinned coat of same primer paint over edges, weld seams, cut-outs, and areas of complex geometries @ 3-4 mils wet film thickness (WFT).

CHECKPOINT 8 – TOP COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure overcoating window is as per manufacturer’s instructions.

Verify proper mixing and stand-in (induction) times, as applicable.

Verify wet film thickness at random, to prevent under or over application.

Brush out all runs, sags, drips, and puddles.

CHECKPOINT 9 – FINAL INSPECTION

Verify final system dry film thickness. Conduct 5 sets of 3 readings for each of the first 3 100-sqft areas, followed by 5 sets of 3 readings for each succeeding 1000-sqft area.

Ensure that system cure is in accordance with manufacturer's recommendation for intended service.

Ensure potable water tank exhaust ventilation is maintained continuously from and during coating application through final system cure, to exhaust all solvent to the atmosphere and to prevent solvent entrapment.

For immersion coatings (including tank U/W body), record date and time of the following events:

Final coat application: _____/_____; Return to service or removal from environment controls: _____/_____

CHECKPOINT 10 – RECORD KEEPING

Complete, sign, and submit all provided QA Inspection Forms.

NAME OF QP-1/NACE INSPECTOR SIGNATURE CERT. # DATE / TIME

6 (Rev-0)

QA-2 - QUALITY ASSURANCE INSPECTION FORM

(ENVIRONMENTAL READINGS)

VESSEL NAME HULL #

WORK ITEM

Use one sheet for each activity. Record conditions every four hours from before surface preparation to application of final coating system coat.

DATE

TIME

ACTIVITY (SURFACE

PREPARATION, PRIMER COAT,

BARRIER COAT, TOP COAT,

ETC…)

LOCATION (FRAME &

DECK, RELATION TO

EQUIPMENT, ETC.)

TEMPERATURE % REL.

HUMID-

ITY

DEW

PT.

SURFACE AMBIENT ΔT

| DP -

SURFACE |

NAME OF QP-1/NACE INSPECTOR SIGNATURE CERT. # DATE / TIME

7 (Rev-0)

QA-3a - QUALITY ASSURANCE INSPECTION FORM

(SURFACE PROFILE LOG FOR PROFILE MEASUREMENTS IAW ASTM D4417-METHOD-C)

VESSEL NAME HULL # WORK ITEM

SURFACE PREPARATION METHOD PROFILE ACHIEVED (MILS)

MIN MAX MEAN

SSPC-SP-10/NACE No. 2

SSPC-SP WJ-1/NACE WJ-1

SSPC-SP WJ-2/NACE WJ-2

SSPC-SP WJ-3/NACE WJ-3

SSPC-SP WJ-4/NACE WJ-4

SSPC-SP-3

SSPC-SP-11

SSPC-SP-11 (inaccessible area)

Brush-blasting (non-metallic substrate)

ABRASIVE MANUFACTURER: ABRASIVE SIEVE SIZE:

PLACE SURFACE PROFILE REPLICA TAPES IN THE SPACES PROVIDED BELOW, TO SERVE AS

PERMANENT QA RECORD. MAINTAIN A SEPARATE LOG FOR EACH LOCATION. WHEN AN AREA IS

DIVIDED INTO SEPARATE SECTIONS, MAINTAIN A SEPARATE LOG FOR EACH SECTION.

Place Surface Profile

Replica Tape Here

Place Surface Profile

Replica Tape Here

Place Surface Profile

Replica Tape Here

Reading (mils): Reading (mils): Reading (mils):

Place Surface Profile

Replica Tape Here

Place Surface Profile

Replica Tape Here

Place Surface Profile

Replica Tape Here

Reading (mils): Reading (mils): Reading (mils):

Place Surface Profile

Replica Tape Here

Place Surface Profile

Replica Tape Here

Place Surface Profile

Replica Tape Here

Reading (mils): Reading (mils): Reading (mils):

Place Surface Profile

Replica Tape Here

Place Surface Profile

Replica Tape Here

Place Surface Profile

Replica Tape Here

Reading (mils): Reading (mils): Reading (mils):

Place Surface Profile

Replica Tape Here

Place Surface Profile

Replica Tape Here

Place Surface Profile

Replica Tape Here

Reading (mils): Reading (mils): Reading (mils):

MEAN MIL READING (IAW ASTM D4417-METHOD C) FOR ABOVE 15 READINGS:

NAME OF QP-1/NACE INSPECTOR SIGNATURE CERT. # DATE /

8 (Rev-0)

TIME

9 (Rev-0)

QA-3b - QUALITY ASSURANCE INSPECTION FORM

(SURFACE PROFILE LOG FOR PROFILE MEASUREMENTS IAW ASTM D4417-METHOD-B)

VESSEL NAME HULL # WORK ITEM

SURFACE PREPARATION METHOD PROFILE ACHIEVED (MILS)

MIN MAX MEAN

SSPC-SP-10/NACE No. 2

SSPC-SP WJ-1/NACE WJ-1

SSPC-SP WJ-2/NACE WJ-2

SSPC-SP WJ-3/NACE WJ-3

SSPC-SP WJ-4/NACE WJ-4

SSPC-SP-3

SSPC-SP-11

SSPC-SP-11 (inaccessible area)

Brush-blasting (non-metallic substrate)

ABRASIVE MANUFACTURER: ABRASIVE SIEVE SIZE:

RECORD MEASUREMENTS TAKEN IN THE SPACES PROVIDED BELOW, TO SERVE AS PERMANENT QA

RECORD. MAINTAIN SEPARATE LOG FOR EACH LOCATION. WHEN AN AREA IS DIVIDED INTO

SEPARATE SECTIONS, MAINTAIN A SEPARATE LOG FOR EACH SECTION.

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Mean Reading

(mils)

Mean Reading (mils) IAW ASTM DD4417).

10 (Rev-0)

QA-4 - QUALITY ASSURANCE INSPECTION FORM

(SURFACE SOLUBLE SALT CONDUCTIVITY LOG)

VESSEL NAME HULL # WORK ITEM

SOLUBLE SALT CONDUCTIVITY MEASUREMENTS IAW SSPC-GUIDE 15.

DATE TEST LOCATIONS CONDUCTIVITY (MICROSIEMENS/CM)

11 (Rev-0)

12 (Rev-0)

QA-5 - QUALITY ASSURANCE DATA FORM

(COATING THICKNESS)

(Use one sheet for each sequence)

VESSEL NAME HULL #

WORK ITEM

COATING MFG PRODUCT NAME

BATC

H #

INDUCTI

ON TIME

COATING SYSTEM

SEQUENCE

(PRIMER/TOUCHUP/3RD

COAT, ETC.)

DRY FILM THICKNESS (DFT) MEASUREMENTS IAW SSPC-PA 2.

SPOT 1 2 3 4 5

AVERAGE

VALUE

*BASE METAL READING

(BMR) Required, If Magnetic

Pull-Off (Type I/Banana) Gauge Is

Used.

LOCATION (FRAME REFERENCE):

SPOT 1 2 3 4 5 OVERALL AVG. DFT ADJUSTMENTS

1 AVG. BMR DEVIATION

3 BEFORE ADJUSTMENTS AFTER ADJUSTMENTS

AVG.

1 AVG. BMR DEVIATION

1 AVG. BMR DEVIATION

APPLICATION METHOD (AIRLESS,

CONVENTIONAL SPRAY, ROLLED)

AVERAGE DFT

13 (Rev-0)

11010_UT_0314_FLT

REC_11010_UT_FLT_210’ WMEC ‘B’ Class (ALERT) (1215)

WORK ITEM 1: Hull Plating (U/W Body), Ultrasonic Testing

1. SCOPE

1.1 Intent. This work item describes the requirements for the Contractor to conduct ultrasonic testing

(UT) of U/W hull plating.

1.2 Government-furnished property.

None.

2. REFERENCES

COAST GUARD DRAWINGS

Coast Guard Drawing 627 WMEC 085-302, Rev F, Docking Plan

Coast Guard Drawing 627 WMEC 111-001, Rev A; Shell Expansion Framing & C.V.K.

COAST GUARD PUBLICATIONS

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General Requirements

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2014, Welding and Allied Processes

OTHER REFERENCES

None.

3. REQUIREMENTS

3.1 General.

3.1.1 CIR. The Contractor shall submit a CIR for the inspections listed in the following paragraph:

3.2.2

3.1.2 Tech Rep.

Not applicable.

3.1.3 Protective measures - general. The Contractor shall furnish and install all protective coverings to

14 (Rev-0) seal off and protect all non-affected vessel's components, equipment, and spaces in the vicinity of the work area against contamination during the performance of work. Upon completion of work, the

Contractor shall remove all installed protective measures, inspect for the presence of contamination, and return all contaminated equipment, components, and spaces to original condition of cleanliness.

3.1.4 Interferences. The Contractor shall handle all interferences in accordance with SFLC Std Spec

0000, paragraph 3.3.5 (Interferences).

3.2 UT measurements. The Contractor shall perform a total of 1000 UT measurements of U/W hull surfaces, in locations designated by the Coast Guard Inspector, using Coast Guard Drawings 627 WMEC

085-302 and 627 WMEC 111-001 for guidance, in accordance with SFLC Std Spec 0740, Appendix C.

3.2.1 Mark up a copy of Coast Guard Drawing 627 WMEC 111-001 to show all locations selected for measurement.

3.2.2 Record all measurements in Table I (UT Measurements Summary Sheet - Port/Stbd Shell) provided.

Submit a CIR, to also include the marked up drawing and completed Table I.

TABLE I - UT MEASUREMENTS SUMMARY SHEET PORT/STBD SHELL

SHOT # STRAKE # FWD/MID/AFT ORIG PL MEASURED PL PERCENT

PLATE # TOP/MID/BOT THICKNESS THICKNESS WASTAGE

15 (Rev-0)

4. NOTES

This Section is not applicable.

16 (Rev-0)

63130_0617_FLT

REC_63130_100Percent_FLT_210' WMEC (“B” Class) (0718)

WORK ITEM 2: U/W Body, Preserve (100%)

1. SCOPE

1.1 Intent. This work item describes the requirements for the Contractor to preserve U/W body surfaces.

NOTES

1. The purpose of the preservation tasks covered by this item is to completely remove all existing coatings and recoat the U/W body surfaces with a new coating system.

2. U/W body surfaces are as defined in 4.1 (Definitions) and exclude areas covered by docking blocks, unless the vessel is fleeted for the express purpose of preserving blocked areas.

1.2 Government-furnished property.

None.

2. REFERENCES

COAST GUARD DRAWINGS

Coast Guard Drawing 627 WMEC 601-001, Rev F, Outboard Profile

COAST GUARD PUBLICATIONS

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General Requirements

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2014, Requirements for Preservation of Ship Structures

OTHER REFERENCES

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.1 (SSPC-SP 1), 2015, Solvent Cleaning

3. REQUIREMENTS

3.1 General.

3.1.1 CIR. The Contractor shall submit a CIR for the inspections listed in the following paragraph(s):

17 (Rev-0)

3.2.3 Post-surface preparation cleaning and inspection

3.1.2 Tech Rep. The Contractor shall refer to SFLC Std Spec 0000, paragraphs 3.2.4.2.1 (Painting contractor certification program requirement) and 3.2.4.2.2 (Coating Tech Rep), for applicable requirements.

3.1.3 Protective measures. The Contractor shall furnish and install all protective coverings to seal off and protect all non-affected vessel's components, equipment, and spaces near the work area against contamination during the performance of work.