OSPREY_(WPB_87)_DS_FQ3_JEB_18R0.doc

USCGC OSPREY (WPB 87307)

SPECIFICATION FOR DOCKSIDE REPAIRS

FY2018

Developed By: James E Beechey (Rev. 0, 28 September 2017)

TABLE OF CONTENTS

iiiRevisions Record ivConsolidated List of References viConsolidated List of Government-furnished Property viiConsolidated List of Critical Inspection Items viiiPrincipal Characteristics

1General Requirements

11WORK ITEM 1: Ships Service Diesel Generators (SSDGs), Renew

15WORK ITEM 2: Windows, Renew

18WORK ITEM 3: MOTOR CONTROLLER, INSTALL

21WORK ITEM 4: SEWAGE SYSTEM (TOILET), MODIFY

Revisions Record This page is used to record specification revisions, which may have occurred subsequent to a Revision 0 (Rev-0) package. Information listed is intended to provide contractors and field unit personnel a means to ensure all the current specification revision pages are present when reviewing or utilizing this specification package.

NOTE : All work item and paragraph numbers listed above for a given revision correspond to same numbers in the previous revision. This revised specification is self-contained with all of the above listed changes incorporated.

Consolidated List of References

The below-listed documents form a part of this specification to the extent specified herein. Approval/publication dates or revision dates/numbers are also identified, to ensure that same document versions are used at time of specification writing and during contract execution.

All Coast Guard drawings, technical publications, and standard specifications will be provided to contractors by the Coast Guard at an appropriate time, or upon request, free of charge. Other Government documents may be accessed – free of charge – as follows:

· MIL/DOD/CID Specifications: http://www.assistdocs.com/search/search_basic.cfm

· Commandant Instruction Manuals: http://www.uscg.mil/directives/default.asp

· Public Laws, Code of Federal Regulations, U.S Codes, and other Federal Government laws:: www.gpoaccess.gov The Government is aware of the following internet web links where contractors may procure commercial specifications:

· American Welding Society (AWS): http://www.awspubs.com/index.php

· ANSI, ASTM, IEEEE, NFPA, ASME, SAE Standards: http://www.techstreet.com/

· NFPA: http://www.nfpa.org

· SSPC Standards and pictorial guides: http://shopping.netsuite.com/sspcmarketplace

COAST GUARD DRAWINGS

Coast Guard Drawing 87 WPB 167-001, Rev H, Schedule of Doors, Manholes, Windows, and Hatches.

Coast Guard Drawing 87 WPB 185-001, Rev AM, Sht 57, Auxiliary Foundation Booklet

Coast Guard Drawing 87 WPB 186-001, Rev -, Foundations for Install of Jets Vacuum System

Coast Guard Drawing 87 WPB 201-001, Rev F, Machinery Arrangement

Coast Guard Drawing 87 WPB 302-001, Rev W, Misc. Controls Wiring Diagram

Coast Guard Drawing 87 WPB 302-003, Rev -, Jets Vacuum Toilet Electrical Details

Coast Guard Drawing 87 WPB 304-001, Rev C, Wireways Arrangement

Coast Guard Drawing 87 WPB 304-002, Rev A, Wireway Penetration Details

Coast Guard Drawing 87 WPB 305-001, Rev -, Electrical Label Plates

Coast Guard Drawing 87 WPB 310-001, Rev H, Ship's Service One-Line Diagram

Coast Guard Drawing 87 WPB 310-050, Rev D, SSDG Idle Speed Ctrl Installation

Coast Guard Drawing 87 WPB 321-001, Rev K, Power System Deck Plan

Coast Guard Drawing 87 WPB 324-001, Rev B, Switchboard Wiring Diagram & Details

Coast Guard Drawing 87 WPB 324-002, Rev C, Switchboard Wiring Diagram & Details (BOATS 13 & ON )

Coast Guard Drawing 87 WPB 324-004, Rev B, Switchboard Wiring Diagram & Details (BOATS 67 & ON)

Coast Guard Drawing 87 WPB 331-001, Rev P, Lighting System Deck Plan

Coast Guard Drawing 87 WPB 593-004, Rev -, Sewage System Modifications Jets Vacuum System

COAST GUARD PUBLICATIONS

Coast Guard Commandant Instruction (COMDTINST) M10360.3, Jun 2006, Coatings and Colors Manual

Coast Guard Technical Publication (TP) 4516A, March 2003, Ship's Service Diesel Engine - Service Checklist

Coast Guard Technical Publication (TP) 4516B, March 2003, Ship's Service Diesel Engine - Operating Instructions

Coast Guard Technical Publication (TP) 4516C, March 2003, Ship's Service Diesel Engine - Supplemental To Parts Manual

Coast Guard Technical Publication (TP) 4516D, March 2003, Ship's Service Diesel Engine - Repair Manual

Coast Guard Technical Publication (TP) 4516E, March 2003, Ship's Service Diesel Engine - Parts Manual

Coast Guard Technical Publication (TP) 4557A, Ship’s Service Generator, 87’ WPB Class Cutters

Coast Guard Technical Publication (TP) 4457C, April 2005, Ship’s Service Generator – Control Panel

Coast Guard Technical Publication (TP) 9115, Jets Vacuum Sewage System

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General Requirements

Surface Forces Logistics Center Standard Specification 0341 (SFLC Std Spec 0341) 2014, Shipboard Electrical Cable Test

Surface Forces Logistics Center Standard Specification 0342 (SFLC Std Spec 0342) 2014, Shipboard Electrical Cable Removal, Relocation, Splice, Repair, and Installation

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2014, Welding and Allied Processes

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2014, Requirements for Preservation of Ship Structures

OTHER REFERENCES

Coast Guard Technical Publication (TP) 4540, Pump, Chilled Water- Model KC2.

Coast Guard Technical Publication (TP) 4542, Pump, Lube Oil Evacuation-Model 01SS1PTYDJHLW

Coast Guard Technical Publication (TP) 4570, Pump, Waste Oil

Coast Guard Technical Publication (TP) 4988, Ventilation Fan, Engine Room Circulating-Model YM-18

Consolidated List of Government-furnished Property

The following is a list of property, which the Government will furnish. This list supersedes any other material obligations indicated or implied by referenced drawings.

($/Unit)

*Government-loaned property, which shall be returned to the vessel upon completion of the availability.

**New or refurbished equipment that the Government may provide for installation in place of existing equipment.

***Government-furnished property, which is to be supplied by either the vessel or the C4IT ServiceCenter

Consolidated List of Critical Inspection Items The following is a list of work items, which contain Critical Inspection reports, which the Contractor must complete within the first 25% of the availability contract period (see SFLC Std Spec 0000, paragraph 3.2.6.5 (Inspection report particulars)):

This section is not applicable to this package.

Principal Characteristics

87' WPB

Physical

Hull

Machinery

Tank Capacities

00000_1216_FLT

REC_00000_FLT_Commercial Project @ CG Facility (1212)

General Requirements

1. SCOPE

1.1 Intent. This standard specification invokes general requirements for conducting vessel repairs performed by commercial contractors at a Coast Guard facility for Coast Guard vessels.

1.2 Term interchangeability. The terms 'Contractor', 'CG Yard', 'NAVSTA EVERETT', 'shipyard', 'Base', and 'Coast Guard Industrial' are used interchangeably in this specification. Where the primary service provider is Coast Guard personnel, references to contractor and other noted descriptors within this specification or within drawings, publications, SFLC Standard Specifications or other commercial and military references are deemed the same as prime service provider.

2. REFERENCES

Coast Guard Drawings

None

Coast Guard Publications

Coast Guard Commandant Instruction (COMDTINST) M10360.3 (series), Coatings and Color Manual

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General Requirements

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2014, Welding and Allied Processes

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2014, Requirements for Preservation of Ship Structures

Other References

None

3. REQUIREMENTS

3.1 General. The Contractor shall conform to all requirements specified in SFLC Std Spec 0000 and in this item, as applicable, during the performance of this availability.

NOTE

The requirements of paragraph 3.1 (General) applies to all work under the scope of this contract, whether explicitly stated in work items or not, and to all other work subsequently authorized by changes, modifications, or extensions to the contract.

3.2 Fire watch requirements. The Contractor shall refer to 3.3.1.3 (Fire watch requirements) of SFLC Std Spec 0000, in accomplishing the following task:

· Provide portable fire extinguishers for Coast Guard fire watch personnel. Coast Guard fire watch is in lieu of contractor personnel during the hours of 0800-1600, Monday through Friday, and limited to two Coast Guard fire watch personnel.

· Provide fire watch personnel and fire extinguishers for the duration of the availability period, during and beyond noted Coast Guard fire watch support.

3.3 Preservation requirements. The Contractor shall accomplish all preservation tasks, including touch-ups, in accordance with SFLC Std Spec 6310.

3.3.1 Brand name approval. Ensure that all contractor-furnished coatings are in accordance with SFLC Std Spec 6310, Appendix C (Authorized Coatings for Use on Cutters and Boats).

3.3.2 Coating colors and system color schemes. Ensure that all colors and color coat/paint schemes are in accordance with COMDTINST M10360.3, Chapter 6 (Cutter and Boat Colors Exterior and Interior).

NOTE

Unless a waiver has been granted (in writing) by the KO, deviations from authorized coatings (listed in Appendix C of SFLC Std Spec 6310) and colors and color schemes (provided in Chapter 6 of COMDTINST M10360.3) are strictly prohibited.

3.4 Welding and brazing requirements. The Contractor shall perform all welding and allied processes, and NDI in accordance with SFLC Std Spec 0740.

3.5 Environmental protection requirements. The Contractor shall adhere to the following environmental protection requirements in accordance with the SFLC Stand Spec 0000:

3.5.1 USCG facilities. The Contractor shall provide and maintain environmental protection as defined in SFLC Std Spec 0000 Appendix B, Requirements for Environmental Protection at USCG Facilities, during the performance of this availability. Contractor shall plan for and provide environmental protective measures to control pollution that develops during normal practice, as well as plan for and provide environmental protective measures required to correct conditions that develop during the project. Contractor shall comply with applicable Federal, state, and local laws, codes, ordinances, and regulations in their entirety. Any reference to a specific portion of a Federal, state, or local law, code, ordinance, or regulation in this or any other item shall not be construed to mean that relief is provided from any other sections of the law, code, ordinance, or regulation.

3.5.1.1 USCG Generator status. The activity Generator Status for the Coast Guard Facility is ______ (Status will be provided to contractor upon award of contract).

3.5.1.2 Plans and permits. The CG Facility has unit specific permits including the following:

· Spill Prevention Control and Countermeasures (SPCC) Plan: Unit has a SPCC Plan which requires certain unit-specific procedures be followed for the storage, inspection, and transfer of petroleum products in containers 55 gallons or greater.

· National Pollutant Discharge Elimination System (NPDES) Storm Water (SW) Permit: Unit has an NPDES SW permit which requires unit-specific procedures be followed for the storage and inspection of equipment and materials which may contribute contaminants to storm water discharges.

· Air Emission Permit: Unit has a Air Emission Permit which requires unit-specific procedures be followed for the emissions of VOCs and hazardous air pollutants.

3.5.2 Test and procedures. The Contractor shall be required to promptly conduct tests and procedures for the purpose of assessing whether operations are in compliance with applicable Environmental Laws. Analytical work shall be done by qualified laboratories; and where required by law, the laboratories shall be certified.

3.5.3 Regulatory notifications. The Contractor shall be responsible for all regulatory notification requirements in accordance with Federal, State and local regulations. In cases where the Coast Guard must also provide public notification, such as storm water permitting, the Contractor must coordinate with the Contracting Officer or COR, and if work is being performed at a USCG Facility, the local Facility Engineer or Engineering Officer. The Contractor shall submit copies of all regulatory notifications to the Contracting Officer and the local Facility Engineer or Engineering Officer prior to commencement of work activities. Regulatory notifications shall be provided for including but not limited to demolition, renovation, National Pollutant Discharge Elimination System (NPDES) defined site work, and remediation of controlled substances such as asbestos, hazardous waste, and lead paint.

3.5.4 Environmental manager. The Contractor shall appoint in writing an Environmental Manager for the project, and shall be responsible for coordinating Contractor compliance with Federal, State, local, and station environmental requirements. The Environmental Manager shall ensure compliance with Hazardous Waste Program requirements, including hazardous waste handling, storage, manifesting, and disposal; implement the Contractors’ Environmental Management Plan; ensure that all environmental permits are obtained, maintained, and closed out; ensure compliance with Storm Water Program Management requirements; ensure compliance with Hazardous Materials including storage, handling, and reporting requirements; as well as coordinate any remediation of regulated substances such as lead, asbestos, and polychlorinated biphenyl (PCB). This may be a collateral position; however the individual must be trained to accomplish the following duties; ensure waste segregation and storage compatibility requirements are met; inspect and manage Satellite Accumulation areas; ensure only authorized personnel add wastes to containers; ensure all Contractor personnel are trained in 40 CFR requirements and individual position requirements; coordinate removal of waste containers; and maintain the Environmental Records binder and required documentation, including environmental permits compliance and close-out.

3.5.5 HW disposal. Contractor shall comply with SFLC Std Spec 0000 Appendix B, Requirements For Environmental Protection At USCG Facilities for HW disposal, and ensure that waste removals are conducted during normal business hours (0800-1600) on Monday through Friday (excluding holidays).

3.5.6 Additional Requirements. The Contractor shall be aware of the following:

3.5.6.1 No Contractor or Subcontractor shall have the authority to sign a Hazardous Waste Manifest using the Coast Guard facility’s EPA Generator ID Number or remove contract generated hazardous waste from the Coast Guard facility without COR or KO-approval.

3.5.6.2 Local environmental regulations at the Government facilities may be more stringent. As with all environmental regulations, the Contractor shall prepare for and comply with local and state regulations.

3.5.6.3 Coast Guard facilities do not maintain Facilities Response Plans (FRPs) per 33 CFR 154. Contractor shall furnish the FRP when required for over-the-water liquids transfers to and from vessels, and is required for oil/fuel transfers to/from vessels for 250 barrels (10,500 gallons) or more.

3.6 Local Policy. None.

3.7 SFLC standard specification approved changes. The Contractor shall be aware that the following are approved changes to published SFLC 2014 Edition Standard Specifications and supersede published content:

3.7.1 SFLC Standard Specification 6310, Requirements for Preservation of Ship Structures.

3.7.1.1 SFLC Std Spec 6310, page C-2, Section C1.5.1. Change from "lead-containing paint as 0.06%" to "lead-containing paint as 0.009%".

3.7.1.2 SFLC Std Spec 6310, page 4, Section 2 References, Group- Other References. Add “The Society for Protective Coatings (SSPC) Paint Application Guide No. 11, 2008, Protecting Edges, Crevices, and Irregular Steel Surfaces by Stripe Coating”

3.7.1.3 SFLC Std Spec 6310, page Appendix C-6, add "Hempel Hempadur Multi-Strength GF 35870" with FED-STD-595 color "Black/Red" under ANTI-ABRASION COATING, ICE BREAKING CAPABLE VESSELS, <235’.

3.7.1.4 Standard Spec 6310, page Appendix A-7, Under "UNDERWATER (U/W) BODY/BOOT-TOP", Add line Column 1: Option for U/W Body and Boot-Top, Steel Hulls, <154', in Salt Water. Column 2: Blank. Column 3: SSPC-SP 10/NACE NO. 2 using grit conforming to MIL-A-22262 / (1.5-3.5) - or - SSPC-SP WJ-2(M)/NACE WJ-2(M). Columns 4 and 5: Same as "U/W Body and Boot-Top, Aluminum Hull, High Speed (>30 knots)".

3.7.2 SFLC Standard Specification 0000 General Requirements.

3.7.2.1 SFLC Std Spec 0000, paragraph 1.3 ‘Acronyms and term definitions’, page 5, “PCL (Paint Containing Lead)” definition replaced by, “Any paint or coating containing lead in excess of 0.009 percent by weight (1.0 mg/cm2 or 90 ppm). Lead Based Paint (LBP) is an interchangeable term with PCL.”

3.7.2.2 Change Std Spec 0000 paragraph 3.2.4.2.3(QP 1 inspector or tech rep duties) bullet, “Determine when applied coats have sufficiently cured for overcoating or for system service resumption (see paragraph 3.1.19 of SFLC Std Spec 6310 (Critical drying time requirements)).” to “Determine when applied coats have sufficiently cured for overcoating or for system service resumption (see paragraph 3.1.17 of SFLC Std Spec 6310 (Critical drying time requirements)).”

4. NOTES

4.1 QA inspection forms. QA inspection forms (QA-1 thru QA-5), required in SFLC Std Spec 6310 to be completed and submitted during preservation of “critical-coated surfaces”, are provided at the end of this document.

4.2 USCG Facilities. Commercially contracted crane service must comply with all local USCG Facility crane operations requirements.

QA-1 - QUALITY ASSURANCE INSPECTION FORM

(PRESERVATION CHECKLIST)

CHECKPOINT 1 – COATING SYSTEM COMPLIANCE

Ensure all coatings are in compliance with SFLC Std Spec 6310, Appendix C.

CHECKPOINT 2 - PAINT STORAGE

Ensure all coatings are kept at a temperature of 65 to 85°F at all times, unless otherwise specified by the coating mfgr.

CHECKPOINT 3 - AMBIENT CONDITIONS

Ensure surface and surrounding temperatures are each between 50 and 90°F for water-containing coatings, and 35 and 95°F for other coatings, unless otherwise specified by the coating manufacturer(s).

Ensure maximum relative humidity (RH) is as follows, from surface preparations through final curing of topcoat: 50% for tanks, voids, and vent plenum; and 85% for all other areas, unless otherwise specified by manufacturer(s).

Ensure surface temperature is at least 5°F above the dew point, unless otherwise specified by the coating mfgr.

CHECKPOINT 4 - PRE-SURFACE PREPARATION

Remove surface contaminants (soluble salts, loose rust, mud, and marine growth) with low pressure fresh water wash down (maximum 5,000 psi). If oil and grease are present, perform solvent cleaning, as per SSPC SP-1.

Verify equipment setup, blast media, and surface preparation methods match designated test coupon.

CHECKPOINT 5 - SURFACE PREPARATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure cleanliness of prepared surface is as per specification (i.e.: SSPC SP-11, SP-10, SP WJ-2…).

Verify surface anchor profile using ASTM D4417-Methods B or C against SFLC Std Spec 6310. Conduct profile readings at a minimum of 5 locations for the first 1000-sqft area, and 2 locations for each succeeding 1000-sqft area.

Measure soluble salt conductivity in accordance with SSPC-Guide 15. Conduct 5 measurements per each 1000-sqft area (max. threshold: 70 microsiemens/cm for non-submerged surfaces, 30 microsiemens/cm for submerged surfaces).

CHECKPOINT 6 - PRIMER COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Verify proper mixing and stand-in (induction) times.

Ensure no paint is applied when the temperature is expected to drop to freezing before the paint has dried.

Ensure surfaces are completely dry, unless otherwise allowed by the coating manufacturer(s).

Verify wet film thickness (WFT) at random, to prevent under or over application. Verify final DFT.

Brush out all runs, sags, drips, and puddles.

Perform visual inspection for holidays and other defects.

CHECKPOINT 7 – STRIPE COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure overcoating window is as per manufacturer’s instructions.

After primer coat (mist coat after inorganic zinc), brush-apply un-thinned coat of same primer paint over edges, weld seams, cut-outs, and areas of complex geometries @ 3-4 mils wet film thickness (WFT).

CHECKPOINT 8 – TOP COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure overcoating window is as per manufacturer’s instructions.

Verify proper mixing and stand-in (induction) times, as applicable.

Verify wet film thickness at random, to prevent under or over application.

Brush out all runs, sags, drips, and puddles.

CHECKPOINT 9 – FINAL INSPECTION

Verify final system dry film thickness. Conduct 5 sets of 3 readings for each of the first 3 100-sqft areas, followed by 5 sets of 3 readings for each succeeding 1000-sqft area.

Ensure that system cure is in accordance with manufacturer's recommendation for intended service.

Ensure potable water tank exhaust ventilation is maintained continuously from and during coating application through final system cure, to exhaust all solvent to the atmosphere and to prevent solvent entrapment.

For immersion coatings (including tank U/W body), record date and time of the following events:

Final coat application: _____/_____; Return to service or removal from environment controls: _____/_____

CHECKPOINT 10 – RECORD KEEPING

Complete, sign, and submit all provided QA Inspection Forms.

QA-2 - QUALITY ASSURANCE INSPECTION FORM

(ENVIRONMENTAL READINGS)

Use one sheet for each activity. Record conditions every four hours from before surface preparation to application of final coating system coat.

| DP - Surface |

QA-3a - QUALITY ASSURANCE INSPECTION FORM

(SURFACE PROFILE LOG FOR PROFILE MEASUREMENTS IAW ASTM D4417-METHOD-C)

SSPC-SP-10/NACE No. 2

SSPC-SP WJ-1/NACE WJ-1

SSPC-SP WJ-2/NACE WJ-2

SSPC-SP WJ-3/NACE WJ-3

SSPC-SP WJ-4/NACE WJ-4

SSPC-SP-3

SSPC-SP-11

SSPC-SP-11 (inaccessible area)

Brush-blasting (non-metallic substrate)

Abrasive Manufacturer:

Abrasive Sieve Size:

Place surface profile replica tapes in the spaces provided below, to serve as permanent QA record. Maintain a separate log for each location. When an area is divided into separate sections, maintain a separate log for each section.

Place Surface Profile Replica Tape Here Place Surface Profile Replica Tape Here Place Surface Profile Replica Tape Here

Reading (mils):

Reading (mils):

Reading (mils):

Place Surface Profile Replica Tape Here Place Surface Profile Replica Tape Here Place Surface Profile Replica Tape Here

Reading (mils):

Reading (mils):

Reading (mils):

Place Surface Profile

Place Surface Profile Replica Tape Here Place Surface Profile Replica Tape Here

Reading (mils):

Reading (mils):

Reading (mils):

Place Surface Profile

Place Surface Profile Replica Tape Here Place Surface Profile Replica Tape Here

Reading (mils):

Reading (mils):

Reading (mils):

Place Surface Profile

Place Surface Profile Replica Tape Here Place Surface Profile Replica Tape Here

Reading (mils):

Reading (mils):

Reading (mils):

Mean Mil Reading (IAW ASTM D4417-Method C) for above 15 readings:

QA-3b - QUALITY ASSURANCE INSPECTION FORM

(SURFACE PROFILE LOG FOR PROFILE MEASUREMENTS IAW ASTM D4417-METHOD-B)

SSPC-SP-10/NACE No. 2

SSPC-SP WJ-1/NACE WJ-1

SSPC-SP WJ-2/NACE WJ-2

SSPC-SP WJ-3/NACE WJ-3

SSPC-SP WJ-4/NACE WJ-4

SSPC-SP-3

SSPC-SP-11

SSPC-SP-11 (inaccessible area)

Brush-blasting (non-metallic substrate)

Abrasive Manufacturer:

Abrasive Sieve Size:

Record measurements taken in the spaces provided below, to serve as permanent QA record. Maintain separate log for each location. When an area is divided into separate sections, maintain a separate log for each section.

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Mean Reading (mils)

Mean Reading (mils) IAW ASTM DD4417).

QA-4 - QUALITY ASSURANCE INSPECTION FORM

(SURFACE SOLUBLE SALT CONDUCTIVITY LOG)

SOLUBLE SALT CONDUCTIVITY Measurements IAW SSPC-GUIDE 15.

QA-5 - QUALITY ASSURANCE DATA FORM

(COATING THICKNESS)

(Use one sheet for each sequence)

Dry Film Thickness (DFT) Measurements IAW SSPC-PA 2.

*BASE METAL READING (BMR) Required, If Magnetic Pull-Off (Type I/Banana) Gauge Is Used.

Location (Frame Reference):

Avg.

Location (Frame Reference):

Avg.

Location (Frame Reference):

Avg.

31000_MWS_0517_87WPB

WORK ITEM 1: Ships Service Diesel Generators (SSDGs), Renew

1. SCOPE

1.1 Intent. This work item describes the requirements for the Contractor to renew both SSDGs.

1.2 Government-furnished property.

($/UNIT)

PN: 87SPK CPB-1 PATCH

*Government-loaned property, which shall be returned to the vessel upon completion of the availability.

2. REFERENCES

Coast Guard Drawings

Coast Guard Drawing 87 WPB 302-001, Rev W, Misc. Controls Wiring Diagram

Coast Guard Drawing 87 WPB 304-001, Rev C, Wireways Arrangement

Coast Guard Drawing 87 WPB 304-002, Rev A, Wireway Penetration Details

Coast Guard Drawing 87 WPB 305-001, Rev -, Electrical Label Plates

Coast Guard Drawing 87 WPB 310-001, Rev H, Ship's Service One-Line Diagram

Coast Guard Drawing 87 WPB 310-050, Rev D, SSDG Idle Speed Ctrl Installation

Coast Guard Drawing 87 WPB 321-001, Rev K, Power System Deck Plan

Coast Guard Drawing 87 WPB 324-001, Rev B, Switchboard Wiring Diagram & Details

Coast Guard Drawing 87 WPB 324-002, Rev C, Switchboard Wiring Diagram & Details (BOATS 13 & ON )

Coast Guard Drawing 87 WPB 324-004, Rev B, Switchboard Wiring Diagram & Details (BOATS 67 & ON)

Coast Guard Drawing 87 WPB 331-001, Rev P, Lighting System Deck Plan

Coast Guard Publications

Coast Guard Technical Publication (TP) 4516A, March 2003, Ship's Service Diesel Engine - Service Checklist

Coast Guard Technical Publication (TP) 4516B, March 2003, Ship's Service Diesel Engine - Operating Instructions

Coast Guard Technical Publication (TP) 4516C, March 2003, Ship's Service Diesel Engine - Supplemental To Parts Manual

Coast Guard Technical Publication (TP) 4516D, March 2003, Ship's Service Diesel Engine - Repair Manual

Coast Guard Technical Publication (TP) 4516E, March 2003, Ship's Service Diesel Engine - Parts Manual

Coast Guard Technical Publication (TP) 4557A, Ship’s Service Generator, 87’ WPB Class Cutters Coast Guard Technical Publication (TP) 4457C, Ship’s Service Generator – Control Panel Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General Requirements

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2014, Welding and Allied Processes

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2014, Requirements for Preservation of Ship Structures

Other References

None

3. REQUIREMENTS

3.1 General.

3.1.1 CIR.

None.

3.1.2 Tech Rep.

Not applicable.

3.1.3 Protective measures. The Contractor shall furnish and install all protective coverings to seal off and protect all non-affected vessel's components, equipment, and spaces near the work area against contamination during the performance of work. Upon completion of work, the Contractor shall remove all installed protective measures, inspect for the presence of contamination, and return all contaminated equipment, components, and spaces to original condition of cleanliness.

3.1.4 Interferences. The Contractor shall handle all interferences in accordance with SFLC Std Spec 0000, paragraph 3.3.5 (Interferences). Known interferences include, but are not limited to the following:

· Main diesel engine and SSDG exhaust piping

· Soft patches.

3.2 Renewal. Using the references listed under Section 2 as guidance, the Contractor shall accomplish the following:

WARNING!

Ensure all affected systems are tagged out and low voltage systems in way of repairs have been isolated and secured.

3.2.1 Removals.

3.2.1.1 Close all valves, drain and disconnect the engine fluid systems. Dispose of all removed fluids in accordance with all applicable Federal, state and local regulations.

3.2.1.2 Remove all SSDG assembly support components to facilitate safe removal of each SSDG assembly. Retain all removed components for reinstallation.

3.2.1.3 Visually inspect the exhaust lagging and submit a CFR.

3.2.1.4 Visually inspect each SSDG assembly bed and foundation for deformation and rust. Submit a CFR.

3.2.1.5 Prepare and package each F condition SSDG assembly for shipment. Remove all electrical connections, and seal off sockets with a suitable adhesive tape. All screwed connections must be sealed with plastic or metal blanking caps. All flanged connections must be fitted with suitable wooden blanks, sealed in position with waterproof adhesive tape. Cover all openings to atmosphere with waterproof paper sealed with waterproof adhesive tape. Blank exhaust pipes and any other orifices over 3 inches in diameter with wooden flanges, sealed with adhesive tape.

3.2.1.6 Crate re-use. Re-use crates from A-condition engines and package each removed SSDG.

3.2.1.6.1 Change the serial numbers on the crates to reflect serial number of "F" condition SSDGs.

3.2.1.6.2 Change the condition codes on the crates to “F”.

3.2.1.6.3 Ensure F SSDGs are protected from weather if left outside.

3.2.1.6.4 Install shipping blanks from the A-Condition SSDGs (water inlets/outlets, etc) onto the F-Condition SSDGs.

3.2.1.6.5 Ensure any parts and/or assemblies removed for trouble shooting or failure analysis are reinstalled on F-Condition engine(s).

3.2.1.7 Attach the following labels to the removed engine, ensuring that they are in a prominent position, stating:

· “NO OIL OR WATER, DO NOT TURN!”.

· “SSDG REMOVED FROM SERVICE – Date__________”.

3.2.1.8 Notify the COR at least 24 hours prior to closing shipping crates. Turn over crated SSDGs to the PA as an MTI item.

3.2.2 New SSDG installations.

3.2.2.1 Install the new SSDG assemblies, fill each with all required new fluids, renew all disturbed fasteners, renew all disturbed MDE and SSDG Exhaust “Clamp V-Bands” apply a suitable sealant to all disturbed exhaust joints at reinstallation. Connect and place each into a fully ready-for-use condition (supplying power to the cutter).

3.2.2.2 Install the new Government –furnished hour meters.

3.3 Soft patch and interference restoration. After the completion of all work, reinstall access soft patches with new gasket and new fasteners. Reinstall all interferences removed to accomplish this work.

NOTE

An approved sealant may be used in addition to the new gasket to ensure there are no water leaks.

3.4 Government’s right for change out. The Contractor shall be aware that the Government reserves the right to furnish new SSDG exhaust lagging(s) for installation in place of the existing. If the Government exercises this right, the Contractor shall dispose of the removed in accordance with all applicable Federal, state, and local regulations.

3.5 Touch-up preservation. The Contractor shall prepare and coat all new and disturbed surfaces to match existing adjacent surfaces in accordance with SFLC Std Spec 6310, paragraph 3.1.13 (Touch-ups and minor coating repairs).

3.6 Boundary test, water hose. The Contractor shall inspect and perform a water hose test of all affected boundaries (soft patches) in accordance with SFLC Std Spec 0740, Appendix C. Submit a CFR.

3.7 Operational test. The Contractor shall demonstrate proper operation of the SSDG assemblies in accordance with TPs 4516A through 4516E as applicable, as well as TP 4557 (Sections 4 and 5), and all other disturbed assemblies and components. Generator testing shall be done individually until proven to be satisfactory. Parallel operation of the SSDGs shall be conducted following successful individual testing. Conduct sea trials; verify no unusual noise, vibrations, binding, etc. exists. Submit a CFR.

4. NOTES

4.1 Equipment operation. Coast Guard personnel will operate all shipboard machinery and equipment during all operational tests.

S17_001_16701_FJL_0717_87307

WORK ITEM 2: Windows, Renew

1. SCOPE

1.1 Intent. This work item describes the requirements for the Contractor to the following windows(s). If an “X” appears beside the “Window/Portlight” column, that window is designated for replacement. If an “X” does not appear beside the “Window/Portlight” column that window is NOT designated for replacement:

1.2 Government-furnished property.

($/UNIT)

2. REFERENCES

Coast Guard Drawings

Coast Guard Drawing 87 WPB 167-001, Rev H, Schedule of Doors, Manholes, Windows, and Hatches.

Coast Guard Publications

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General Requirements

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2014, Welding and Allied Processes Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2014, Requirements for Preservation of Ship Structures

Other References

None

3. REQUIREMENTS

3.1 General.

3.1.1 CIR.

None.

3.1.2 Tech Rep.

Not applicable.

3.1.3 Protective measures. The Contractor shall furnish and install all protective coverings to seal off and protect all non-affected vessel's components, equipment, and spaces near the work area against contamination during the performance of work. Upon completion of work, the Contractor shall remove all installed protective measures, inspect for the presence of contamination, and return all contaminated equipment, components, and spaces to original condition of cleanliness.

3.1.4 Interferences. The Contractor shall handle all interferences in accordance with SFLC Std Spec 0000, paragraph 3.3.5 (Interferences). Known interferences include, but are not limited to the following:

· Joiner bulkhead panels

· Furniture

3.1.5 Operational Test-Initial. Prior to commencement of work, the Contractor shall witness an operational pre-test (by Coast Guard Personnel) of all items or shipboard devices to be disturbed, used, repaired, or altered, to demonstrate existing operational condition. Submit CFR.

3.2 Window renewal. The Contractor shall renew the windows designated in paragraph 1.1 above.

3.3 Boundary test, water hose. The Contractor shall inspect and perform a water hose test of all affected boundaries in accordance with SFLC Std Spec 0740, Appendix C. Submit a CFR.

3.4 Touch-up preservation. The Contractor shall prepare and coat all new and disturbed surfaces to match existing adjacent surfaces in accordance with SFLC Std Spec 6310, paragraph 3.1.13 (Touch-ups and minor coating repairs.)

3.5 Operational Test-Post Renewal (s). After completion of work, the Contractor shall, in the presence of the Coast Guard Inspector thoroughly test and prove all items or shipboard devices that have been disturbed, used, repaired, altered, or installed to be in satisfactory operating condition. Submit a CFR.

4. NOTES

This section is not applicable to this work item.

TCTO_TD7000_30300_RJL_0616_87WPB(01-50)

WORK ITEM 3: MOTOR CONTROLLER, INSTALL

1. SCOPE

1.1 Intent. This work item describes the requirements for the Contractor to install new motor controllers and associated components.

NOTE

This work item is applicable to hulls 87301-87350 only.

1.2 Government-furnished property.

None.

2. REFERENCES

Coast Guard Drawings

Coast Guard Drawing 87 WPB 185-001, Rev AM, Sht 57, Auxiliary Foundation Booklet

Coast Guard Drawing 87 WPB 201-001, Rev F, Machinery Arrangement

Coast Guard Drawing 87 WPB 302-001, Rev W, Misc. Controls Wiring Diagram

Coast Guard Drawing 87 WPB 310-001, Rev H, Ship’s Service One-Line Diagram Coast Guard Publications

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General Requirements

Surface Forces Logistics Center Standard Specification 0341 (SFLC Std Spec 0341) 2014, Shipboard Electrical Cable Test

Surface Forces Logistics Center Standard Specification 0342 (SFLC Std Spec 0342) 2014, Shipboard Electrical Cable Removal, Relocation, Splice, Repair, and Installation Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2014, Welding and Allied Processes

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2014, Requirements for Preservation of Ship Structures Other References

Coast Guard Technical Publication (TP) 4540, Pump, Chilled Water- Model KC2.

Coast Guard Technical Publication (TP) 4542, Pump, Lube Oil Evacuation-Model 01SS1PTYDJHLW

Coast Guard Technical Publication (TP) 4570, Pump, Waste Oil

Coast Guard Technical Publication (TP) 4988, Ventilation Fan, Engine Room Circulating-Model YM-18

3. REQUIREMENTS

3.1 General.

3.1.1 CIR.

None.

3.1.2 Tech Rep.

Not Applicable.

3.1.3 Protective measures. The Contractor shall furnish and install all protective coverings to seal off and protect all non-affected vessel's components, equipment, and spaces near the work area against contamination during the performance of work. Upon completion of work, the Contractor shall remove all installed protective measures, inspect for the presence of contamination, and return all contaminated equipment, components, and spaces to original condition of cleanliness.

3.1.3.1 Protect non-affected vessel’s equipment, components, and spaces during surface preparation and coating application procedures, as specified in SFLC Std Spec 0000, paragraph 3.3.3 (Vessel component, space, and equipment protection).

3.1.4 Interferences. The Contractor shall handle all interferences in accordance with SFLC Std Spec 0000, paragraph 3.3.5 (Interferences). Known interferences include, but are not limited to the following:

· Bulkhead insulation

· Motor access covers

· Cable straps

· Cable hangers

· Coating systems

· Electrical wiring

· Insulation

3.2 Operational test - initial. Prior to commencement of work, the Contractor shall witness an operational pre-test (by Coast Guard personnel) of all items or shipboard devices to be disturbed, used, repaired, or altered, to demonstrate existing operational condition. Submit a CFR.

3.3. Controller install. The Contractor shall install pieces 126 and 127 on drawing 87 WPB 302-001 in accordance with Coast Guard Drawings 87 WPB 185-001, 87 WPB 201-001, 87 WPB 302-001, and 87 WPB 310-001.

3.3.2 Electrical requirements. The Contractor shall accomplish all electrical work in accordance with SFLC Std Spec 3042, and test cables in accordance with SFLC Std Spec 3041

3.4 Touch-up preservation. The Contractor shall prepare and coat all new and disturbed interior surfaces to match existing adjacent surfaces, in accordance with SFLC Std Spec 6310, Requirements for Preservation of Ship Structures.

3.5 Operational test – post repairs. After completion of work, the Contractor shall, in the presence of the Coast Guard Inspector, thoroughly test and prove all items or shipboard devices that have been disturbed, used, repaired, altered, or installed to be in satisfactory operating condition. Submit a CFR.

4. NOTES

4.1 Recommended source of supply. Recommended source for motor controllers: WESCO Distribution Inc. 2011 Lausat ST. Metarie, LA. 70001. POC Fred Florek, (504) 835-8888

TCTO_TQ4010.0_33000_RJL_0617_87WPB

WORK ITEM 4: SEWAGE SYSTEM (TOILET), MODIFY

1. SCOPE

1.1 Intent. This work item describes the requirements for the Contractor to remove two existing toilets and associated components and install the Jets vacuum sewage system.

1.2 Government-furnished property.

($/UNIT)

PN: CUSTVU15-TO610

*Government-loaned property, which shall be returned to the vessel upon completion of the availability.

**New or refurbished equipment that the Government may provide for installation in place of existing equipment.

***Government-furnished property, which is to be supplied by either the vessel or the C4IT Service Center.

2. REFERENCES

Coast Guard Drawings

Coast Guard Drawing 87 WPB 186-001, Rev -, Foundations for Install of Jets Vacuum System

Coast Guard Drawing 87 WPB 302-003, Rev -, Jets Vacuum Toilet Electrical Details

Coast Guard Drawing 87 WPB 593-004, Rev -, Sewage System Modifications Jets Vacuum System Coast Guard Publications

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General Requirements

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2014, Requirements for Preservation of Ship Structures

Coast Guard Technical Publication (TP) 9115, Jets Vacuum Sewage System

Other References

None

3. REQUIREMENTS

3.1 General.

3.1.1 CIR.

None.

3.1.2 Tech Rep.

Not applicable.

3.1.3 Protective measures. The Contractor shall furnish and install all protective coverings to seal off and protect all non-affected vessel's components, equipment, and spaces near the work area against contamination during the performance of work. Upon completion of work, the Contractor shall remove all installed protective measures, inspect for the presence of contamination, and return all contaminated equipment, components, and spaces to original condition of cleanliness.

3.1.4 Interferences. The Contractor shall handle all interferences in accordance with SFLC Std Spec 0000, paragraph 3.3.5 (Interferences). Known interferences include, but are not limited to the following:

· Piping

· One-step decking system

· Electrical wiring

· Carpet

· Bulkhead sheathing

· Insulation

· Sewage

· Grey water

· Sink vanity

CAUTION

Empty sewage and grey water tanks, gas free all spaces between Frames 5 and 9 from the bilge to the main deck prior to hot work.

warning

Do not perform any welding evolutions until all steps pertaining to welding isolation (MPC B00000.0) are completed or severe damage to electronic equipment may occur.

3.1.5 Temporary Sanitary and Sewage Facilities. Whenever sewage or grey water collection service is disrupted due to contractor repairs, the Contractor shall provide temporary facilities in accordance with SFLC Standard Spec 0000 par 3.2.11.

3.2 Removal. The Contractor shall remove existing toilets (2) and associated components (e.g. piping, etc.) in accordance with Coast Guard Drawing 87 WPB 593-004. Dispose of removed components in accordance with all federal, state, and local regulations, or as designated by Coast Guard Inspector.

Note

The vanity tops in 87 WPB heads are constructed of honey comb panel with a ¼” granite veneer. The panel is held in place with silicone around the perimeter. During removal of the crew’s head vanity for sewage pipe installation, care must be taken not to flex the panel or the granite will crack or shatter. If the top is damaged during removal, replace all loose pieces with adhesive and wrap top with stainless steel (see sheet 4 of CG Drawing 87-WPB-186-001).

3.3 Installation. The Contractor shall provide all labor and materials to install two Jets Vacuum toilets, vacuum macerator pump, accumulator tank and associated wiring and piping in accordance with Coast Guard Drawings 87 WPB 186-001, 87 WPB 302-003, and 87 WPB 593-004.

Note

Install toilets as far aft as is practical to provide maximum clearance to head door.

3.3.1 System adjustment. After installation of all sewage system components, the Contractor shall test all sewage piping for leaks and perform repairs as needed. Verify correct pump rotation in accordance with markings on pump housing. Adjust system in accordance with Coast Guard TP 9115 prior to system testing.

3.4 Touch-up preservation. The Contractor shall prepare and coat all new and disturbed exterior and interior surfaces to match existing adjacent surfaces, in accordance with SFLC Std Spec 6310.

3.5 Operational test – post repairs. After completion of work, the Contractor shall, in the presence of the Coast Guard Inspector, thoroughly test and prove all items or shipboard devices that have been disturbed, used, repaired, altered, or installed to be in satisfactory operating condition. Submit a CFR.

4. NOTES

4.1 Content of GFP kit.

· (1ea) Vacuum accumulator tank PN: 012101207

· (1ea) Jets 15MB-D vacuum/macerator pump PN: 029015001

· (1ea) Vacuum collecting unit controller panel PN: 121801043

· (4ea) Vibration absorbers PN: 030303400

· (1ea) Pressure Switch PN: 032300100

· (2ea) Toilet 610SS PN: 065604500

· (2ea) Elbow, rubber, with stainless steel clamps PN: 034505450

· (1ea) Coupling, rubber, with stainless steel clamps PN: 034505550

· (2ea) Soft close toilet seat and cover PN: 069608830

· (2ea) Valve, vacuum flush and discharge PN: 054100960

· (2ea) Vacuum breaker kit PN: 034507620

· (2ea) Release button, vacuum operated PN: 100100030