P4500200,_Specification,_CGC_DIAMOND_BACK_(WPB_87).pdf

USCGC DIAMOND BACK (WPB 87370)

SPECIFICATION FOR DOCKSIDE REPAIRS

FY2019

SOLICITATION 70Z080-18-Q-P4500200

Developed By: Donald G Ensminger

(Rev-0, 15 May 2018)

USCGC DIAMOND BACK (WPB-87) DOCKSIDE AVAILABILITY FY2019

ii (Rev-0)

TABLE OF CONTENTS

Revisions Record ......................................................................................................................................... iii Consolidated List of References ................................................................................................................... iv Consolidated List of Government-furnished Property ................................................................................. vi Consolidated List of Critical Inspection Items ........................................................................................... vii Principal Characteristics ............................................................................................................................ viii General Requirements WORK ITEM 1: Ship Service Diesel Generator Sets, Replace WORK ITEM 2: General Welding Services, Provide WORK ITEM 3: Piping, Raw Water, Renew WORK ITEM 4: Interior Deck Covering System, Renew iii (Rev-0)

REVISIONS RECORD

This page is used to record specification revisions, which may have occurred subsequent to a Revision 0 (Rev-0) package. Information listed is intended to provide contractors and field unit personnel a means to ensure all the current specification revision pages are present when reviewing or utilizing this specification package.

DATE REV# WORK

ITEM#

CHANGES MADE

NOTE : All work item and paragraph numbers listed above for a given revision correspond to same numbers in the previous revision. This revised specification is self-contained with all of the above listed changes incorporated.

iv (Rev-0)

CONSOLIDATED LIST OF REFERENCES

The below-listed documents form a part of this specification to the extent specified herein. Approval/publication dates or revision dates/numbers are also identified, to ensure that same document versions are used at the time of specification writing and during contract execution.

All Coast guard drawings, technical publications, and standard specifications will be provided to contractors by the Coast Guard at an appropriate time, or upon request, free of charge. Other Government documents may be accessed – free of charge – from links located on the SFLC website. Commercial sites provide access to their respective documents.

COAST GUARD DRAWINGS

Coast Guard Drawing 87 WPB 113-002, Rev B, Galley/Mess Deck Bilge Access

Coast Guard Drawing 87 WPB 131-001, Rev J, Deck Construction Plan

Coast Guard Drawing 87 WPB 167-001, Rev H, Schedule of Doors, Manholes, Windows, and Hatches

Coast Guard Drawing 87 WPB 167-004, Rev G, W.T. Doors and Hatches

Coast Guard Drawing 87 WPB 182-001, Rev C, Main Engine and Generator Foundation

Coast Guard Drawing 87 WPB 201-001, Rev E, Machinery Arrangement (Ref Block, add 87 WPB 259-

002 Rev B)

Coast Guard Drawing 87 WPB 233-001, Rev A, Remote Emergency Shutdowns

Coast Guard Drawing 87 WPB 252-001, Rev G, Pilot House Console Arrangement

Coast Guard Drawing 87 WPB 252-002, Rev N, Alarm and Monitoring System

Coast Guard Drawing 87 WPB 256-001, Rev AC, Seawater Cooling Piping

Coast Guard Drawing 87 WPB 256-001, Rev Y, Sea Water Cooling Piping

Coast Guard Drawing 87 WPB 259-001, Rev H, Engine Exhaust Piping

Coast Guard Drawing 87 WPB 261-001, Rev L, Fuel Oil Service Piping

Coast Guard Drawing 87 WPB 261-003, Rev -, Fuel System Mods Incidental to John Deere SSDG

Installation

Coast Guard Drawing 87 WPB 310-001, Rev G, Ship Service One-Line Diagram

Coast Guard Drawing 87 WPB 310-010, Powergen Wiring SSDG

Coast Guard Drawing 87 WPB 310-011, Powergen One Line SSDG, One Line

Coast Guard Drawing 87 WPB 310-012, Powergen Schematic SSDG, Electrical Elementaries

Coast Guard Drawing 87 WPB 310-013, Powergen Communications SSDG

Coast Guard Drawing 87 WPB 310-014, Powergen Interconnection, SSDG

Coast Guard Drawing 87 WPB 313-001, Rev M, DC System

Coast Guard Drawing 87 WPB 324-001, Rev B, Switchboard Wiring Diagram & Details (Hulls 1-12)

Coast Guard Drawing 87 WPB 324-002, Rev C, Switchboard Wiring Diagram & Details (Hulls 13-On)

Coast Guard Drawing 87 WPB 324-003, Rev B, Switchboard Wiring Diagram & Details (Hulls 52 & )

Coast Guard Drawing 87 WPB 601-001, Rev R, Outboard Profile and General Arrangements

Coast Guard Drawing 87 WPB 634-001, Rev C, Deck Covering & Details

Coast Guard Drawing, 87 WPB 259-001, Rev H, Engine Exhaust Piping v (Rev-0)

Coast Guard Drawing, 87 WPB 259-002, Rev B, Propulsion Engine/SSDG Exhaust Piping Insulation

Modifications

NAVSEA Drawing 803-1385866, Rev E, Penetration, Bulkhead and Deck

Powergen Controls, SSDG System Replacement Project, Preliminary Mock-up Test Plan

COAST GUARD PUBLICATIONS

Coast Guard Commandant Instruction (COMDTINST) M10360.3, Jun 2006, Coatings and Colors

Manual

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General

Requirements

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2014, Welding and

Allied Processes

Surface Forces Logistics Center Standard Specification 0850 (SFLC Std Spec 0850), 2014, General

Requirements for Drawing Preparation

Surface Forces Logistics Center Standard Specification 3041 (SFLC Std Spec 3040), 2014, Shipboard

Electrical Cable Test

Surface Forces Logistics Center Standard Specification 3042 (SFLC Std Spec 3042), 2014, Shipboard

Electrical Cable Removal, Relocation, Splice, Repair and Installation

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2014, Requirements for Preservation of Ship Structures

Surface Forces Logistics Center Standard Specification 6341 (SFLC Std Spec 6340), 2014, Install Interior

Deck Covering Systems

Surface Forces Logistics Center Standard Specification 8635 (SFLC Std Spec 8635), 2014, Temporary

Services

OTHER REFERENCES

American Bureau of Shipping (ABS), Steel Vessels Under 90 Meters in Length, Part 4, Vessel System and Machinery, Chapter 6 Electrical Installations, Feb 2015

Description of System Operations (DOSO)

Institute of Electrical and Electronic Engineers IEEE STD 45, Recommended Practice for Electrical

Installations on Shipboard, April 9, 2004

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS), SP-58, 2009, Pipe

Hangers and Supports – Materials, Design, Manufacture, Selection, Application and Installation

MIL-D-16791, Jan 1993, Detergents, General Purpose (Liquid, Nonionic)

MIL-PRF-24613, Nov 2007, Deck Covering Materials, Interior, Cosmetic Polymeric

Woodward easYgen 3000 Series Technical Manual 37532, Generator Control vi (Rev-0)

CONSOLIDATED LIST OF GOVERNMENT-FURNISHED PROPERTY

The following is a list of property, which the Government will furnish. This list supersedes any other material obligations indicated or implied by referenced drawings.

WORK

ITEM

MTI ITEM

DESCRIPTION

NSN/PN QTY ESTIMATED

COST

($/UNIT)

1 Y Ship Service Diesel

Generator Set, Port

NSN: 2815-01-F13-3325 1 ea. 40,925.00

1 Y Ship Service Diesel

Generator Set, STBD

NSN: 2815-01-F18-5409 1 ea. 40,925.00

1 N Main Switchboard, includes 7-inch touch screen HMI for

Pilothouse installation

NSN: 6110-01-F17-5033 1 ea. 150,500.00

1 N Magnetic Speed

Pickup

NSN: 2920-01-663-1295 2 ea. 250.00

1 N SSDG Exhaust

Insulation Blankets

Advanced Thermal

Products Inc, Marine

Wrap

PN: STBD - 1117CG87-

MW12

1 ea. 1,495.00

1 N SSDG Exhaust

Insulation Blankets

Advanced Thermal

Products Inc, Marine

Wrap

PN: Port -1117CG87-

MW11

1 ea. 1,485.00

1 N Repair Kit, Soft

Patch Kit

NSN: 01-601-2062 2 ea. 1,028.19

1 N Clamp Synchro 8" NSN: 01-568-6899 12 ea. 47.02

1 N Sealant Compound NSN: 01-593-2919 4 ea. 117.28

1 N Clamp Synchro (12"

V-Band Clamp)

NSN: 01-590-8152 6 ea. 55.24

1 N Clamp Synchro NSN: 5340-01-593-2913 4 ea. 277.18

1 N Clamp Synchro 4.5” NSN: 01-593-2907 2 ea. 31.41 *Government-loaned property, which shall be returned to the vessel upon completion of the availability.

**New or refurbished equipment that the Government may provide for installation in place of existing equipment.

***Government-furnished property, which is to be supplied by either the vessel or the C4IT ServiceCenter vii (Rev-0)

CONSOLIDATED LIST OF CRITICAL INSPECTION ITEMS

The following is a list of work items, which contain Critical Inspection reports, which the Contractor must complete within the first 25% of the availability contract period (see SFLC Std Spec 0000, paragraph 3.2.6.5

(Inspection report particulars)):

Work

Item Title

This section is not applicable to this package.

viii (Rev-0)

PRINCIPAL CHARACTERISTICS

87' WPB

PHYSICAL

Length overall 87'

Length between perpendiculars 81' 7"

Depth 10' 11"

Maximum beam 19.4'

Draft, mean to design waterline 5' 9"

Height of highest projection 50.2'

Full load displacement 93.5 long tons

Minimum operating displacement 83.9 long tons

Displacement, light ship 77.9 long tons

Framing Longitudinal

Bulkheads Four watertight bulkheads located below the Main Deck

Anchor 40 lb Fortress with 480 ft. 3 strand 5/8" dia. Line stayset

HULL

Hull/main weatherdeck material ABS Grade AH 36

Superstructure 5086 Aluminum

MACHINERY

Main propulsion Two MTU 8V396TE94, sequential turbo-charged diesels

Reduction gears Two ZF Type BW 255

Propulsion shaft Two AQUAMET 22, 101.6mm

Shaft diameter 4"

Shaft seal Two John Crane mechanical seals

Shaft bearing, intermediate Thordon Elastomeric Bearing

Shaft bearing, aft Thordon Elastomeric Bearing

Number of propellers 2

Number of blades 5

Diameter of propeller 1040mm

Pitch 1230 mm fixed

Shaft RPM 828

Rudders Two 316L Stainless Steel

Ship's service generators Two Man Model D08241F01 diesel with Stanford 60KW Generator

TANK CAPACITIES

3-9-1-f (fuel oil) 1402 gal

3-9-2-f (fuel oil) 1402 gal

3-12-2-f (waste oil) 86 gal

3-12-1-f (oily water) 86 gal

3-7-0-q (sewage collection) 352 gal

3-7-1-q (grey water) 52 gal

3-12-1-w (fresh water) 200 gal

3-12-2-w (fresh water) 200 gal

1 (Rev-0)

00000_0917_FLT

REC_00000_FLT_Commercial Project @ CG Facility (1212)

General Requirements

1. SCOPE

1.1 Intent. This standard specification invokes general requirements for conducting vessel repairs performed by commercial contractors at a Coast Guard facility for Coast Guard vessels.

1.2 Term interchangeability. The terms 'Contractor', 'CG Yard', 'NAVSTA EVERETT', 'shipyard', 'Base', and

'Coast Guard Industrial' are used interchangeably in this specification. Where the primary service provider is

Coast Guard personnel, references to contractor and other noted descriptors within this specification or within drawings, publications, SFLC Standard Specifications or other commercial and military references are deemed the same as prime service provider.

2. REFERENCES

COAST GUARD DRAWINGS

None

COAST GUARD PUBLICATIONS

Coast Guard Commandant Instruction (COMDTINST) M10360.3 (series), Coatings and Color Manual

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General

Requirements

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2014, Welding and

Allied Processes

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2014, Requirements for Preservation of Ship Structures

OTHER REFERENCES

None

3. REQUIREMENTS

3.1 General. The Contractor shall conform to all requirements specified in SFLC Std Spec 0000 and in this item, as applicable, during the performance of this availability.

NOTE

The requirements of paragraph 3.1 (General) applies to all work under the scope of this contract, whether explicitly stated in work items or not, and to all other work subsequently authorized by changes, modifications, or extensions to the contract.

2 (Rev-0)

3.2 Contractor-provided fire watch personnel. The Contractor shall provide fire watch personnel and equipment.

3.2 Contractor-provided fire extinguishers. The Contractor shall provide portable fire extinguishers.

3.2 Fire watch requirements. The Contractor shall refer to 3.3.1.3 (Fire watch requirements) of SFLC Std Spec

0000, in accomplishing the following task:

Provide portable fire extinguishers for Coast Guard fire watch personnel. Coast Guard fire watch is in lieu of contractor personnel during the hours of 0800-1600, Monday through Friday, and limited to two Coast Guard fire watch personnel.

Provide fire watch personnel and fire extinguishers for the duration of the availability period, during and beyond noted Coast Guard fire watch support.

3.3 Preservation requirements. The Contractor shall accomplish all preservation tasks, including touch-ups, in accordance with SFLC Std Spec 6310.

3.3.1 Brand name approval. Ensure that all contractor-furnished coatings are in accordance with SFLC Std Spec

6310, Appendix C (Authorized Coatings for Use on Cutters and Boats).

3.3.2 Coating colors and system color schemes. Ensure that all colors and color coat/paint schemes are in accordance with COMDTINST M10360.3, Chapter 6 (Cutter and Boat Colors Exterior and Interior).

NOTE

Unless a waiver has been granted (in writing) by the KO, deviations from authorized coatings (listed in Appendix C of SFLC Std Spec 6310) and colors and color schemes

(provided in Chapter 6 of COMDTINST M10360.3) are strictly prohibited.

3.4 Welding and brazing requirements. The Contractor shall perform all welding and allied processes, and NDI in accordance with SFLC Std Spec 0740.

3.5 Environmental protection requirements. The Contractor shall adhere to the following environmental protection requirements in accordance with the SFLC Stand Spec 0000:

3.5.1 Contractor operated (non USCG) facilities. The Contractor shall provide and maintain environmental protection as defined in SFLC Std Spec 0000 Appendix A, Requirements for Environmental Protection at

Contractor Operated (Non USCG) Facilities, as applicable, during the performance of this availability. Contractor shall plan for and provide environmental protective measures to control pollution that develops during normal practice, as well as plan for and provide environmental protective measures required to correct conditions that develop during the project. Contractor shall comply with applicable Federal, state, and local laws, codes, ordinances, and regulations in their entirety. Any reference to a specific portion of a Federal, state, or local law, code, ordinance, or regulation in this or any other item shall not be construed to mean that relief is provided from any other sections of the law, code, ordinance, or regulation.

3.5.1 USCG facilities. The Contractor shall provide and maintain environmental protection as defined in SFLC

Std Spec 0000 Appendix B, Requirements for Environmental Protection at USCG Facilities, during the performance of this availability. Contractor shall plan for and provide environmental protective measures to control pollution that develops during normal practice, as well as plan for and provide environmental protective measures required to correct conditions that develop during the project. Contractor shall comply with applicable

Federal, state, and local laws, codes, ordinances, and regulations in their entirety. Any reference to a specific portion of a Federal, state, or local law, code, ordinance, or regulation in this or any other item shall not be construed to mean that relief is provided from any other sections of the law, code, ordinance, or regulation.

3 (Rev-0)

3.5.1.1 USCG Generator status. The activity Generator Status for the Coast Guard Facility is _________.

3.5.1.2 Plans and permits. The CG Facility has unit specific permits including the following:

Spill Prevention Control and Countermeasures (SPCC) Plan: Unit has a SPCC Plan which requires certain unit-specific procedures be followed for the storage, inspection, and transfer of petroleum products in containers 55 gallons or greater.

National Pollutant Discharge Elimination System (NPDES) Storm Water (SW) Permit: Unit has an

NPDES SW permit which requires unit-specific procedures be followed for the storage and inspection of equipment and materials which may contribute contaminants to storm water discharges.

Air Emission Permit: Unit has a Air Emission Permit which requires unit-specific procedures be followed for the emissions of VOCs and hazardous air pollutants.

3.5.2 Test and procedures. The Contractor shall be required to promptly conduct tests and procedures for the purpose of assessing whether operations are in compliance with applicable Environmental Laws. Analytical work shall be done by qualified laboratories; and where required by law, the laboratories shall be certified.

3.5.3 Regulatory notifications. The Contractor shall be responsible for all regulatory notification requirements in accordance with Federal, State and local regulations. In cases where the Coast Guard must also provide public notification, such as storm water permitting, the Contractor must coordinate with the Contracting Officer or COR, and if work is being performed at a USCG Facility, the local Facility Engineer or Engineering Officer. The

Contractor shall submit copies of all regulatory notifications to the Contracting Officer and the local Facility

Engineer or Engineering Officer prior to commencement of work activities. Regulatory notifications shall be provided for including but not limited to demolition, renovation, National Pollutant Discharge Elimination System

(NPDES) defined site work, and remediation of controlled substances such as asbestos, hazardous waste, and lead paint.

3.5.4 Environmental manager. The Contractor shall appoint in writing an Environmental Manager for the project, and shall be responsible for coordinating Contractor compliance with Federal, State, local, and station environmental requirements. The Environmental Manager shall ensure compliance with Hazardous Waste

Program requirements, including hazardous waste handling, storage, manifesting, and disposal; implement the

Contractors’ Environmental Management Plan; ensure that all environmental permits are obtained, maintained, and closed out; ensure compliance with Storm Water Program Management requirements; ensure compliance with Hazardous Materials including storage, handling, and reporting requirements; as well as coordinate any remediation of regulated substances such as lead, asbestos, and polychlorinated biphenyl (PCB). This may be a collateral position; however the individual must be trained to accomplish the following duties; ensure waste segregation and storage compatibility requirements are met; inspect and manage Satellite Accumulation areas;

ensure only authorized personnel add wastes to containers; ensure all Contractor personnel are trained in 40 CFR requirements and individual position requirements; coordinate removal of waste containers; and maintain the

Environmental Records binder and required documentation, including environmental permits compliance and close-out.

3.5.5 HW disposal. Contractor shall comply with SFLC Std Spec 0000 Appendix B, Requirements For

Environmental Protection At USCG Facilities for HW disposal, and ensure that waste removals are conducted during normal business hours (0800-1600) on Monday through Friday (excluding holidays).

3.5.6 Additional Requirements. The Contractor shall be aware of the following:

3.5.6.1 No Contractor or Subcontractor shall have the authority to sign a Hazardous Waste Manifest using the

Coast Guard facility’s EPA Generator ID Number or remove contract generated hazardous waste from the Coast

Guard facility without COR or KO-approval.

4 (Rev-0)

3.5.6.2 Local environmental regulations at the Government facilities may be more stringent. As with all environmental regulations, the Contractor shall prepare for and comply with local and state regulations.

3.5.6.3 Coast Guard facilities do not maintain Facilities Response Plans (FRPs) per 33 CFR 154. Contractor shall furnish the FRP when required for over-the-water liquids transfers to and from vessels, and is required for oil/fuel transfers to/from vessels for 250 barrels (10,500 gallons) or more.

3.6 Local Policy. None.

3.7 SFLC standard specification approved changes. The Contractor shall be aware that the following are approved changes to published SFLC 2014 Edition Standard Specifications and supersede published content:

3.7.1 SFLC Standard Specification 6310, Requirements for Preservation of Ship Structures.

3.7.1.1 SFLC Std Spec 6310, page C-2, Section C1.5.1. Change from "lead-containing paint as 0.06%" to "lead-containing paint as 0.009%".

3.7.1.2 SFLC Std Spec 6310, page 4, Section 2 References, Group- Other References. Add “The Society for

Protective Coatings (SSPC) Paint Application Guide No. 11, 2008, Protecting Edges, Crevices, and Irregular Steel

Surfaces by Stripe Coating”

3.7.1.3 SFLC Std Spec 6310, page Appendix C-6, add "Hempel Hempadur Multi-Strength GF 35870" with FED-

STD-595 color "Black/Red" under ANTI-ABRASION COATING, ICE BREAKING CAPABLE VESSELS, <235’.

3.7.1.4 Standard Spec 6310, page Appendix A-7, Under "UNDERWATER (U/W) BODY/BOOT-TOP", Add line

Column 1: Option for U/W Body and Boot-Top, Steel Hulls, <154', in Salt Water. Column 2: Blank. Column 3:

SSPC-SP 10/NACE NO. 2 using grit conforming to MIL-A-22262 / (1.5-3.5) - or - SSPC-SP WJ-2(M)/NACE

WJ-2(M). Columns 4 and 5: Same as "U/W Body and Boot-Top, Aluminum Hull, High Speed (>30 knots)".

3.7.1.5 SFLC Std Spec 6310, page Appendix C-8, Under "Epoxy/Primer/Mid-Coat", add line Column 2:

International Intergard 264. Column 3: Various. Under "Polysiloxane", add line Column 2: International Interfine

979. Column 3: Various.

3.7.2 SFLC Standard Specification 0000 General Requirements.

3.7.2.1 SFLC Std Spec 0000, paragraph 1.3 ‘Acronyms and term definitions’, page 5, “PCL (Paint Containing

Lead)” definition replaced by, “Any paint or coating containing lead in excess of 0.009 percent by weight (1.0 mg/cm2 or 90 ppm). Lead Based Paint (LBP) is an interchangeable term with PCL.”

3.7.2.2 Change Std Spec 0000 paragraph 3.2.4.2.3(QP 1 inspector or tech rep duties) bullet, “Determine when applied coats have sufficiently cured for overcoating or for system service resumption (see paragraph

3.1.19 of SFLC Std Spec 6310 (Critical drying time requirements)).” to “Determine when applied coats have sufficiently cured for overcoating or for system service resumption (see paragraph 3.1.17 of SFLC

Std Spec 6310 (Critical drying time requirements)).”

5 (Rev-0)

4. NOTES

4.1 QA inspection forms. QA inspection forms (QA-1 thru QA-5), required in SFLC Std Spec 6310 to be completed and submitted during preservation of “critical-coated surfaces”, are provided at the end of this document.

6 (Rev-0)

QA-1 - QUALITY ASSURANCE INSPECTION FORM

(PRESERVATION CHECKLIST)

VESSEL NAME HULL # WORK ITEM # WORK ITEM TITLE

LOCATION OF WORK (INCL. FRAME #’S) AREA (SQFT)

CHECKPOINT 1 – COATING SYSTEM COMPLIANCE

Ensure all coatings are in compliance with SFLC Std Spec 6310, Appendix C.

CHECKPOINT 2 - PAINT STORAGE

Ensure all coatings are kept at a temperature of 65 to 85°F at all times, unless otherwise specified by the coating mfgr.

CHECKPOINT 3 - AMBIENT CONDITIONS

Ensure surface and surrounding temperatures are each between 50 and 90°F for water-containing coatings, and 35 and 95°F for other coatings, unless otherwise specified by the coating manufacturer(s).

Ensure maximum relative humidity (RH) is as follows, from surface preparations through final curing of topcoat: 50% for tanks, voids, and vent plenum; and 85% for all other areas, unless otherwise specified by manufacturer(s).

Ensure surface temperature is at least 5°F above the dew point, unless otherwise specified by the coating mfgr.

CHECKPOINT 4 - PRE-SURFACE PREPARATION

Remove surface contaminants (soluble salts, loose rust, mud, and marine growth) with low pressure fresh water wash down (maximum 5,000 psi). If oil and grease are present, perform solvent cleaning, as per SSPC SP-1.

Verify equipment setup, blast media, and surface preparation methods match designated test coupon.

CHECKPOINT 5 - SURFACE PREPARATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure cleanliness of prepared surface is as per specification (i.e.: SSPC SP-11, SP-10, SP WJ-2…).

Verify surface anchor profile using ASTM D4417-Methods B or C against SFLC Std Spec 6310. Conduct profile readings at a minimum of 5 locations for the first 1000-sqft area, and 2 locations for each succeeding 1000-sqft area.

Measure soluble salt conductivity in accordance with SSPC-Guide 15. Conduct 5 measurements per each 1000-sqft area (max. threshold: 70 microsiemens/cm for non-submerged surfaces, 30 microsiemens/cm for submerged surfaces).

CHECKPOINT 6 - PRIMER COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Verify proper mixing and stand-in (induction) times.

Ensure no paint is applied when the temperature is expected to drop to freezing before the paint has dried.

Ensure surfaces are completely dry, unless otherwise allowed by the coating manufacturer(s).

Verify wet film thickness (WFT) at random, to prevent under or over application. Verify final DFT.

Brush out all runs, sags, drips, and puddles.

Perform visual inspection for holidays and other defects.

CHECKPOINT 7 – STRIPE COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure overcoating window is as per manufacturer’s instructions.

After primer coat (mist coat after inorganic zinc), brush-apply un-thinned coat of same primer paint over edges, weld seams, cut-outs, and areas of complex geometries @ 3-4 mils wet film thickness (WFT).

CHECKPOINT 8 – TOP COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure overcoating window is as per manufacturer’s instructions.

Verify proper mixing and stand-in (induction) times, as applicable.

Verify wet film thickness at random, to prevent under or over application.

Brush out all runs, sags, drips, and puddles.

CHECKPOINT 9 – FINAL INSPECTION

Verify final system dry film thickness. Conduct 5 sets of 3 readings for each of the first 3 100-sqft areas, followed by 5 sets of 3 readings for each succeeding 1000-sqft area.

Ensure that system cure is in accordance with manufacturer's recommendation for intended service.

Ensure potable water tank exhaust ventilation is maintained continuously from and during coating application through final system cure, to exhaust all solvent to the atmosphere and to prevent solvent entrapment.

For immersion coatings (including tank U/W body), record date and time of the following events:

Final coat application: _____/_____; Return to service or removal from environment controls: _____/_____

CHECKPOINT 10 – RECORD KEEPING

Complete, sign, and submit all provided QA Inspection Forms.

NAME OF QP-1/NACE INSPECTOR SIGNATURE CERT. # DATE / TIME

7 (Rev-0)

QA-2 - QUALITY ASSURANCE INSPECTION FORM

(ENVIRONMENTAL READINGS)

Use one sheet for each activity. Record conditions every four hours from before surface preparation to application of final coating system coat.

DATE

TIME

ACTIVITY (SURFACE

PREPARATION, PRIMER COAT,

BARRIER COAT, TOP COAT,

ETC…)

LOCATION (FRAME &

DECK, RELATION TO

EQUIPMENT, ETC.)

TEMPERATURE % REL.

HUMID-

ITY

DEW

PT.

SURFACE AMBIENT ΔT

| DP -

SURFACE |

8 (Rev-0)

QA-3a - QUALITY ASSURANCE INSPECTION FORM

(SURFACE PROFILE LOG FOR PROFILE MEASUREMENTS IAW ASTM D4417-METHOD-C)

SURFACE PREPARATION METHOD PROFILE ACHIEVED (MILS)

MIN MAX MEAN

SSPC-SP-10/NACE No. 2

SSPC-SP WJ-1/NACE WJ-1

SSPC-SP WJ-2/NACE WJ-2

SSPC-SP WJ-3/NACE WJ-3

SSPC-SP WJ-4/NACE WJ-4

SSPC-SP-3

SSPC-SP-11

SSPC-SP-11 (inaccessible area)

Brush-blasting (non-metallic substrate)

ABRASIVE MANUFACTURER: ABRASIVE SIEVE SIZE:

Place surface profile replica tapes in the spaces provided below, to serve as permanent QA record. Maintain a separate log for each location. When an area is divided into separate sections, maintain a separate log for each section.

Place Surface Profile

Replica Tape Here

Place Surface Profile

Replica Tape Here

Place Surface Profile

Replica Tape Here

Reading (mils): Reading (mils): Reading (mils):

Place Surface Profile

Replica Tape Here

Place Surface Profile

Replica Tape Here

Place Surface Profile

Replica Tape Here

Reading (mils): Reading (mils): Reading (mils):

Place Surface Profile

Replica Tape Here

Place Surface Profile

Replica Tape Here

Place Surface Profile

Replica Tape Here

Reading (mils): Reading (mils): Reading (mils):

Place Surface Profile

Replica Tape Here

Place Surface Profile

Replica Tape Here

Place Surface Profile

Replica Tape Here

Reading (mils): Reading (mils): Reading (mils):

Place Surface Profile

Replica Tape Here

Place Surface Profile

Replica Tape Here

Place Surface Profile

Replica Tape Here

Reading (mils): Reading (mils): Reading (mils):

MEAN MIL READING (IAW ASTM D4417-METHOD C) FOR ABOVE 15 READINGS:

9 (Rev-0)

QA-3b - QUALITY ASSURANCE INSPECTION FORM

(SURFACE PROFILE LOG FOR PROFILE MEASUREMENTS IAW ASTM D4417-METHOD-B)

SURFACE PREPARATION METHOD PROFILE ACHIEVED (MILS)

MIN MAX MEAN

SSPC-SP-10/NACE No. 2

SSPC-SP WJ-1/NACE WJ-1

SSPC-SP WJ-2/NACE WJ-2

SSPC-SP WJ-3/NACE WJ-3

SSPC-SP WJ-4/NACE WJ-4

SSPC-SP-3

SSPC-SP-11

SSPC-SP-11 (inaccessible area)

Brush-blasting (non-metallic substrate)

ABRASIVE MANUFACTURER: ABRASIVE SIEVE SIZE:

Record measurements taken in the spaces provided below, to serve as permanent QA record. Maintain separate log for each location. When an area is divided into separate sections, maintain a separate log for each section.

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Mean Reading

(mils)

Mean Reading (mils) IAW ASTM DD4417).

10 (Rev-0)

QA-4 - QUALITY ASSURANCE INSPECTION FORM

(SURFACE SOLUBLE SALT CONDUCTIVITY LOG)

SOLUBLE SALT CONDUCTIVITY Measurements IAW SSPC-GUIDE 15.

DATE TEST LOCATIONS CONDUCTIVITY (MICROSIEMENS/CM)

11 (Rev-0)

QA-5 - QUALITY ASSURANCE DATA FORM

(COATING THICKNESS)

(Use one sheet for each sequence)

COATING MFG PRODUCT NAME

BATCH

INDUCTION

TIME

COATING SYSTEM SEQUENCE

(PRIMER/TOUCHUP/3RD COAT, ETC.)

Dry Film Thickness (DFT) Measurements IAW SSPC-PA 2.

SPOT 1 2 3 4 5

AVERAGE

VALUE

*BASE METAL READING

(BMR) Required, If Magnetic

Pull-Off (Type I/Banana) Gauge Is

Used.

LOCATION (FRAME REFERENCE):

SPOT 1 2 3 4 5 OVERALL AVG. DFT ADJUSTMENTS

1 AVG. BMR DEVIATION

3 BEFORE ADJUSTMENTS AFTER ADJUSTMENTS

AVG.

1 AVG. BMR DEVIATION

1 AVG. BMR DEVIATION

APPLICATION METHOD (AIRLESS, CONVENTIONAL SPRAY,

ROLLED)

AVERAGE DFT

12 (Rev-0)

De ECNNN_3110_PAW_0518_87WPB

WORK ITEM 1: Ship Service Diesel Generator Sets, Replace

1. SCOPE

1.1 Intent. This work item describes the requirements for the Contractor to replace the existing

Ship Service Generators, Main Switchboard and two (2) 440 VAC Panels. The Contractor shall provide all equipment and materials unless designated as Government-furnished as listed below.

1.2 Government-furnished property.

MTI ITEM DESCRIPTION NSN/PN QTY ESTIMATED

COST

($/UNIT)

Y Ship Service Diesel

Generator Set, Port

NSN: 2815-01-F13-3325 1 ea. 40,925.00

Y Ship Service Diesel

Generator Set, STBD

NSN: 2815-01-F18-5409 1 ea. 40,925.00

N Main Switchboard, includes 7-inch touch screen HMI for Pilothouse installation

NSN: 6110-01-F17-5033 1 ea. 150,500.00

N Magnetic Speed Pickup NSN: 2920-01-663-1295 2 ea. 250.00

N SSDG Exhaust Insulation

Blankets

Advanced Thermal

Products Inc, Marine Wrap

PN: STBD - 1117CG87-MW12 1 ea. 1,495.00

N SSDG Exhaust Insulation

Blankets

Advanced Thermal

Products Inc, Marine Wrap

PN: Port -1117CG87-MW11 1 ea. 1,485.00

N Repair Kit, Soft Patch Kit NSN: 01-601-2062 2 ea. 1,028.19

N Clamp Synchro 8" NSN: 01-568-6899 12 ea. 47.02

N Sealant Compound NSN: 01-593-2919 4 ea. 117.28

N Clamp Synchro (12" V-

Band Clamp)

NSN: 01-590-8152 6 ea. 55.24

N Clamp Synchro NSN: 5340-01-593-2913 4 ea. 277.18

N Clamp Synchro 4.5” NSN: 01-593-2907 2 ea. 31.41

*Government-loaned property, which shall be returned to the vessel upon completion of the availability.

**New or refurbished equipment that the Government may provide for installation in place of existing equipment.

***Government-furnished property, which is to be supplied by either the vessel or the C4IT Service Center.

1.3 Extent of work. The Contractor shall be aware that renewal of the ship service diesel generator (SSDG) sets includes, but is not limited to the modification/upgrade or renewal of the following ship systems:

SSDG Foundations

13 (Rev-0)

SSDG Fuel Piping

SSDG Exhaust System

SSDG Cooling System

Main Switchboard

440 VAC Distribution Panels (2 ea.)

Generator set controls, monitoring equipment and alarms

2. REFERENCES

COAST GUARD DRAWINGS

Coast Guard Drawing 87 WPB 182-001, Rev C, Main Engine and Generator Foundation

Coast Guard Drawing 87 WPB 131-001, Rev J, Deck Construction Plan

Coast Guard Drawing 87 WPB 201-001, Rev E, Machinery Arrangement (Ref Block, add

87 WPB 259-002 Rev B)

Coast Guard Drawing 87 WPB 233-001, Rev A, Remote Emergency Shutdowns

Coast Guard Drawing 87 WPB 252-001, Rev G, Pilot House Console Arrangement

Coast Guard Drawing 87 WPB 252-002, Rev N, Alarm and Monitoring System

Coast Guard Drawing 87 WPB 256-001, Rev Y, Sea Water Cooling Piping

Coast Guard Drawing, 87 WPB 259-001, Rev H, Engine Exhaust Piping

Coast Guard Drawing, 87 WPB 259-002, Rev B, Propulsion Engine/SSDG Exhaust

Piping Insulation Modifications

Coast Guard Drawing 87 WPB 261-001, Rev L, Fuel Oil Service Piping

Coast Guard Drawing 87 WPB 261-003, Rev -, Fuel System Mods Incidental to John

Deere SSDG Installation

Coast Guard Drawing 87 WPB 310-001, Rev G, Ship Service One-Line Diagram

Coast Guard Drawing 87 WPB 310-010, Powergen Wiring SSDG

Coast Guard Drawing 87 WPB 310-011, Powergen One Line SSDG, One Line

Coast Guard Drawing 87 WPB 310-012, Powergen Schematic SSDG, Electrical

Elementaries

Coast Guard Drawing 87 WPB 310-013, Powergen Communications SSDG

Coast Guard Drawing 87 WPB 310-014, Powergen Interconnection, SSDG

Coast Guard Drawing 87 WPB 313-001, Rev M, DC System

Coast Guard Drawing 87 WPB 324-001, Rev B, Switchboard Wiring Diagram & Details

(Hulls 1-12)

Coast Guard Drawing 87 WPB 324-002, Rev C, Switchboard Wiring Diagram & Details

(Hulls 13-On)

Coast Guard Drawing 87 WPB 324-003, Rev B, Switchboard Wiring Diagram & Details

(Hulls 52 & )

Powergen Controls, SSDG System Replacement Project, Preliminary Mock-up Test Plan

NAVSEA Drawing 803-1385866, Rev E, Penetration, Bulkhead and Deck

14 (Rev-0)

COAST GUARD PUBLICATIONS

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General Requirements

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2014, Welding and Allied Processes

Surface Forces Logistics Center Standard Specification 0850 (SFLC Std Spec 0850), 2014, General Requirements for Drawing Preparation

Surface Forces Logistics Center Standard Specification 3041 (SFLC Std Spec 3040), 2014, Shipboard Electrical Cable Test

Surface Forces Logistics Center Standard Specification 3042 (SFLC Std Spec 3042), 2014, Shipboard Electrical Cable Removal, Relocation, Splice, Repair and

Installation

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2014, Requirements for Preservation of Ship Structures

Surface Forces Logistics Center Standard Specification 8635 (SFLC Std Spec 8635), 2014, Temporary Services

OTHER REFERENCES

American Bureau of Shipping (ABS), Steel Vessels Under 90 Meters in Length, Part 4, Vessel System and Machinery, Chapter 6 Electrical Installations, Feb 2015

Institute of Electrical and Electronic Engineers IEEE STD 45, Recommended Practice for

Electrical Installations on Shipboard, April 9, 2004

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS), SP-58, 2009, Pipe Hangers and Supports – Materials, Design, Manufacture, Selection, Application and Installation

Description of System Operations (DOSO)

Woodward easYgen 3000 Series Technical Manual 37532, Generator Control

3. REQUIREMENTS

3.1 General. The Contractor shall conduct this dockside availability in accordance with IEEE-

Std 45, ABS, Vessels Under 90 Meters Part 4, Vessel System and Machinery, Chapter 6

Electrical Installations, and SFLC Std Spec 0000. This shall include but not limited to the following:

Fire watch

Hazardous material disposal

Maintenance of safe conditions and warning signs/including lockout/tags-plus system

& logs

Confined or enclosed space entry and hot work

Temporary sanitary and sewage facilities

Temporary covers for deck openings

Vessel access

House keeping

15 (Rev-0)

Shore power

Temporary Ventilation

Illumination (per SFLC Std Spec 0000, section 3.3.1.7)

Shore Power (Generator per SFLC Std Spec 0000, section 3.3.14.1) Temporary, while switchboard is being changed out)

3.1.1 CIR.

None.

3.1.2 Tech Rep. The Contractor shall provide the services of an OEM authorized/ licensed Tech

Rep for the Powergen Switchboard to accomplish the following on site:

Provide manufacturer's proprietary system/ equipment information, software, and tools.

Commission Easygens and program new switchboard.

See Note 4.2 for OEM contact information.

3.1.3 Protective measures. The Contractor shall furnish and install all protective coverings to seal off and protect all non-affected vessel's components, equipment, and spaces near the work area against contamination during the performance of work. Upon completion of work, the

Contractor shall remove all installed protective measures, inspect for the presence of contamination, and return all contaminated equipment, components, and spaces to original condition of cleanliness.

3.1.4 Interferences. The Contractor shall handle all interferences in accordance with SFLC Std

Spec 0000, paragraph 3.3.5 (Interferences). Known interferences include, but are not limited to the following:

Main Diesel Engines

Exhaust Lagging

Overhead Deck Plating and Supports

Piping (Various)

Electrical wiring (Various)

Bolted Engine Room Removable Plate (BERP)

Fuel Oil

Lube Oil

Coolant, Raw Water

12 VDC and 24 VDC Batteries

3.1.4.1 Fluid removal. Remove up to 1,500 gallons of diesel fuel and 100 gallons of waste oil and oily water to facilitate gas-freeing.

3.1.4.2 Fluid disposition, disposal. Dispose of all removed fluids in accordance with all applicable Federal, state, and local regulations.

16 (Rev-0)

3.1.5 Temporary services. The Contractor shall provide temporary services in accordance with

SFLC Std Spec 8635.

Hazardous Material Waste Disposal

Firemain System

Refuse Disposal

3.1.5.1 Temporary sanitary and sewage facilities.

3.1.5.1.1 Sanitary facilities for vessel-personnel – due to disruption of grey water and sewage systems. When the shipboard grey water and sewage systems are disrupted due to repairs required by contract work, the Contractor shall provide vessel-personnel with a sanitary facility, within a five minute walking distance from the vessel, to include the amenities listed in Table II (Sanitary

Facility Amenities) of SFLC Std Spec 0000. Ensure the following:

Shower stalls are equipped with privacy screens.

Sinks are provided with fresh hot and cold water.

Electrical convenience GFI receptacles, in accordance with NFPA 70, National

Electric Code (NEC), are located in vicinity of sinks.

Toilets have doors or privacy dividers.

3.1.6 Fire alarm and bilge alarm. The Contractor shall ensure that the fire alarm and bilge alarms are energized during change out of the main switchboard.

3.2 Equipment installation/modification. The Contractor shall refer to all references listed in section 2 and accomplish the following:

3.2.1 Removals. The Contractor shall perform the following:

3.2.1.1 Written procedure. Refer to Coast Guard Drawing 87 WPB 131-001, Detail 11-A and all other referenced applicable drawings as guidance and submit a written procedure to the Coast

Guard Inspector for approval, detailing the intended sequence and methods of lifting and moving the existing generator sets within 48 hours prior to beginning removal.

3.2.1.2 Rigging. The procedure shall include details of lifting gear, slings, method of rigging, and arrangement of lifting gear.

3.2.2 Disconnections. The Contractor shall accomplish all mechanical and electrical work in accordance with ABS, IEEE-Std 45, SFLC Std Spec 3042, test cables in accordance with SFLC

Std Spec 3041 and applicable drawings listed in Section 2 of this work item. Utilize the existing wire ways for new cable runs as much as possible.

Remote Pull Cables CA-6-350, CA-6-370, CA-300, CA-370 shown on Coast Guard

Drawing 233-001. Do not dispose of these pull cable as they will be reused for new installation of John Deere Generators.

Alarm & Monitoring circuits (a.) Main SWBD Control Battery Charger (b.) Main

SWBD P/S IRM P/S Steering Pump Failure (c.) SSDG, Port L/O Pressure, J/W

Temp, Emergency Stop Activated, J/W Level Low, SSDG, Port/STBD - L/O

Pressure, J/W Temp, Emergency Stop Activated, J/W Level Low

Drain and dispose of all fluid in accordance with applicable Federal, State and Local

17 (Rev-0) regulations.

WARNING

Do not drain any fluids including fresh water, into any space, bilge, or exterior location.

3.2.3 Generator set removals. The Contractor shall remove the existing generator sets using

Coast Guard Drawings 87 WPB182-001, 201-001, 233-001, 252-002, 259-001 261-001, and 310-

001, as guidance.

3.2.4 Main switchboard and associated 440 VAC distribution panels removals. Remove the existing main switchboard and associated 440 VAC distribution panels using Coast Guard

Drawing 87 WPB 310-001. 324-001, 324-002 and 324-003 as guidance. Retain circuits 1SGA-

4P-1S AND 1SGB-4P-1S, cable type LSTNW-75 for later reinstallation. Disconnect and discard all control and indicating circuits as shown on referenced 87 WPB Drawings 324-001 through

324-003 as applicable.

3.2.5 Generator set foundations. Modify the SSDG foundations as shown on Coast Guard

Drawing 87 WPB 182-001 to suit the new SSDGs. Clean and inspect the bilge area under the

SSDG foundations for signs of corrosion or defect and submit a condition Found Report (CFR) to

CG Inspector within 24 hours. Preserve the new foundations in accordance with the applicable coating system listed in SFLC Std Spec 6310.

3.2.6 Installations. The Contractor shall:

3.2.6.1 Main Switchboard and associated 440 VAC Panels. Install Government-furnished Main

Switchboard, 440 VAC Panels and all associated controls and monitoring systems as shown on

Coast Guard Drawings 87 WPB 310-012, Powergen Schematic SSDG, Electrical Elementaries, 87 WPB 310-014, Powergen Interconnection, SSDG, 87 WPB 310-011, Powergen One Line

SSDG, One Line and Woodward easYgen 3000 Series, Technical Manual, Generator Control.

Switchboard installation entails all interface interconnections including wiring from the easYgen

Panels to each generator for control and monitoring. The 5.7-inch Operator Interface shall be installed in the Pilot House aft section overhead as designated by the Coast Guard inspector.

Refer to Coast Guard Drawings 87 WPB 310-013 and 87 WPB 310-014 as guidance. This detail is not currently shown on referenced Coast Guards Drawings, however guidance shall be provided by the Technical Representative.

3.2.6.2 Generator sets. Install Government-furnished generator sets as shown on Coast Guard

Drawing 87 WPB 201-001. All system interconnections shall be performed as follows:

3.2.6.2.1 Fuel oil (F/O) piping. The intent of this modification is to create a dedicated fuel line for each ship’s service generator set. Modify the existing F/O piping using Coast Guard Drawing

87 WPB 261-003 as guidance except the Item 1 and Item 4. Item 1 shown on the Materials List shall be 1-1/4” IPS to ¾” OD stainless steel Tee with Lokring, and Item 4 shall be 3/4” OD stainless Steel tubing with 0.065” wall thickness.

3.2.6.2.2 Sea water cooling. Make all sea water cooling connections and modifications as shown on Coast Guard Drawing 87 WPB 256-001.

18 (Rev-0)

3.2.6.3 Pipe flushing. The Contractor shall flush all new and disturbed piping with clean fresh water until all debris is removed but no longer than five minutes. Ensure flushing fluid is directed to move scale and foreign debris away from installed machinery to prevent possible damage upon operational testing. Submit a CFR documenting date and time of flushing process and level of pipe cleanliness.

3.2.6.3.1 Dispose of flushing fluid in accordance with all applicable Federal, state, and local regulations.

3.2.6.3.2 Ensure all water is removed by blowing dry all flushed piping with dry, low-pressure air.

3.2.6.4 Pipe hanger installation. The Contractor shall furnish, fit, and install new pipe hangers in accordance with MSS SP-58.

3.2.6.4.1 Pipe labeling. The Contractor shall label affected piping as follows:

3.2.6.4.1.1 Stencil the following onto the pipe surfaces:

Name of the piping system service.

Destination, where feasible.

Direction of flow, indicated by an arrow three inches long pointing away from the lettering (for reversible flow, point an arrow away from each end of the lettering).

3.2.6.4.1.2 Ensure all lettering and arrow(s) are as follows:

In general, black color except white for dark-colored piping.

Applied in conspicuous locations and preferably near control valves.

3.2.6.5 Exhaust Piping and insulation blankets. Remove and discard the port and starboard

SSDG exhaust insulation blankets. Modify exhaust piping from muffler to turbo as shown in

Coast Guard Drawings 87 WPB 259-001 and 87 WPB 259-002. Install the Government-furnished insulation blankets.

3.2.6.6 Remote emergency shutdowns. Connect all remote emergency shut downs using existing pull cables as shown in Coast Guard Drawing 87 WPB 233-001.

3.2.7 Bulkhead and deck penetrations, furnish and installation. The Contractor shall furnish and install all bulkhead and deck penetrations in accordance with procedures and notes shown on

NAVSEA Drawing 803-1385866.

3.2.8 Nameplate label installations. The Contractor shall furnish and install a nameplate labels onto any new equipment not already labels and shall ensure each nameplate is made of the melamine type material with either engraved black letters on white background or white letters on black background; or metal photo type material with black letters photographically sealed onto an aluminum surface.

3.2.9 Touch-up preservation. The Contractor shall prepare and coat all new and disturbed surfaces to match existing adjacent surfaces in accordance with SFLC Std Spec 6310, paragraph

3.1.13 (Touch-ups and minor coating repairs.

19 (Rev-0)

3.3 Requirements for test performance. The Contractor shall prepare and submit to the COR for approval, all test procedures, operational demonstrations, and a schedule of tests for all equipment. The Contractor shall provide all fluids to include approximately 8 gallons of 50/50 mixture of John Deere Cool-Gard II J/W fluid and approximately 7 gallons of John Deere Break-

In Plus oil per engine. (See Not 4.1.)

3.3.1 Advance notification. The Contractor shall notify the Contracting Officer's Representative

(COR) with 24 hours advance written notice at the following instances:

Prior to placing the existing SSDG sets of out of commission.

Prior to performing all inspections and tests specified herein.

NOTE

Coast Guard personnel will operate all shipboard machinery and equipment.

3.3.2 Operational test, post-repair. After completion of work and in the presence of the Coast

Guard Inspector, the Contractor shall thoroughly test and demonstrate all items or shipboard devices that have been disturbed, used, repaired, altered, or installed to be in satisfactory operating condition. Operational tests shall include the following modes. Submit a CFR.

Initial Conditions/Manual Control Gen 1/Gen 2/Shore Power – All C/B’s in Off

Position

Auto Mode Test Off Gen 1/Gen 2/Off

Auto Mode Test Off/Shore Power/Off

Generators/Shore Power Hot Parallel transfer test

Generators Manual Test

Post Test Actions – All Buses and Generators in Automatic Mode

Initial Conditions/Manual Control Gen 1/Gen 2/Shore Power – All C/B’s in Off

Position

Auto Mode Test Off Gen 1/Gen 2/Off

Auto Mode Test Off/Shore Power/Off

Generators/Shore Power Hot Parallel transfer test

Generators Manual Test

Post Test Actions – All Buses and Generators in Automatic Mode

3.4 Redlined drawing deliverable(s). The Contractor shall “red-line” referenced drawings listed in section 2 above to reflect the actual work deviated from the drawings in accordance SFLC Std

Spec 0850.

3.4.1 Preliminary/draft submission. No later than 24 hours after completion of this work item, submit a draft copy of the "red-lined" drawing(s) to the COR for review and approval.

3.4.2 Final submission. No later than 10 calendar days after receiving Coast Guard comments or completion of the availability, whichever occurs first, incorporate all comments and deliver one set of the final red-lined drawing(s) to the COR.

20 (Rev-0)

4.1 Tank content restoration. The ship’s forces will procure new fuel oil as needed and refill all

F/O tanks at the appropriate time.

4.2 Powergen Controls LLC contact information.

Main Office: 7322 Almeda Genoa Rd

Houston TX 77075

Phone +1(832) 730-5220

E-mail: info@powergencontrols.com.

21 (Rev-0)

07400_FJL_1017_87370

WORK ITEM 2: General Welding Services, Provide

1. SCOPE

1.1 Intent. This work item describes the requirements for the Contractor to provide general welding services in support of the following cutter repairs:

1.1.1 Main deck watertight door (WTD) hinge repair

1.1.2 Sewage Access door panel corner crack repairs.

1.1.3 Other areas as designated by Coast Guard Inspector, not to exceed 15 square feet.

1.2 Government-furnished property.

None.

2. REFERENCES

COAST GUARD DRAWINGS

Coast Guard Drawing 87 WPB 167-001, Rev H, Schedule of Doors, Manholes, Windows, and Hatches

Coast Guard Drawing 87 WPB 167-004, Rev G, W.T. Doors and Hatches

Coast Guard Drawing 87 WPB 601-001, Rev R, Outboard Profile and General

Arrangements

COAST GUARD PUBLICATIONS

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General Requirements

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2014, Welding and Allied Processes

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2014, Requirements for Preservation of Ship Structures

OTHER REFERENCES

None

22 (Rev-0)

3. REQUIREMENTS

3.1 General.

3.1.1 CIR.

None.

3.1.2 Tech Rep.

Not applicable.

3.1.3 Protective measures. The Contractor shall furnish and install all protective coverings to seal off and protect all non-affected vessel's components, equipment, and spaces near the work area against contamination during the performance of work.