602897-CNC Medium Precision Coordinate Measuring Machine Spec rev1-redacted.pdf

Specification for

Medium Precision Measuring Machine at

Arnold Air Force Base, TN

Arnold Engineering Development Complex (AEDC)

The specific machine brand/model is the Zeiss CONTURA- RDS, Model 10/21/6, or equal product. Due to existing software, similar installed Coordinate Measuring Machines (CMMs), periodic service and calibration requirements; any other machine or machine software combinations will need to be reviewed and approved by the requester prior to contract award.

This precision CMM will become an integral part of the Manufacturing Group’s precision inspection function to ensure the quality of parts being manufactured at AEDC and to test the accuracy of parts and assemblies being sourced from vendors.

Provide all materials, labor, and equipment necessary to provide a new fully functional Medium

Precision Measuring Machine. Refurbished or remanufactured machine or parts are not authorized for this requirement.

Precision Inspection Machine Specifications:

Machine General o Working Range X=1000mm (~39.4”), Y=2100mm (~82.7”), Z=580mm (~22.8”) o Bridge Design o Fully enclosed design for guides, ways, servo motors and wiring o Pre-wired for contact and optical sensors o Standard Multi-Function Control Panel with connection cable o Refrigerated Air Dryer

Table o Granite with embedded threaded inserts on equal spacing for part holding o Leveling screws for mounting on existing concrete floor

Accuracy o Linear Measuring Error per ISO-10360-2 o Scanning probe Error per ISO-10360-4

Sensors and Accessories o Rotating Dynamic Sensor (RDS-CAA) with Stylus Kit including

1 - RDS-CAA select indexing probe head; with +/- 180o range with increments of 2.5o; with multi sensor holder for tactile triggering, scanning and optical probes

1 - VAST XXT TL3 Scanning Probe Head

1 - TL3 stylus adapter plate, for axial stylus lengths from 30-150 mm, radial 65 mm

1 - Reference stylus adapter plate

1 - Reference stylus with L=30mm, Ds=5mm

1 - RDS-VAST XXT adapter plate including sensor electronics

1 - VAST XXT stylus kit (short) with M3 threads

4 - Adapter plates for VAST XXT TL3 sensor (no extension attached) o Multi Sensor Rack for bridge type CMMs with small measuring range

Rigid probe magazine with 2 levels, upper level fixed height of 450 mm, lower level vertically adjustable, and width of 410 mm

With software, firmware, installation and testing o Two (2) VAST XXT Stylus Changers, with three each storage locations o Reference Calibration Sphere including

RSH-214 base (214 mm high)

RS-DK30-C reference sphere (30 mm diameter, M6 shaft)

Fixing kit for tabletops with M12 thread

Special Tooling for above

Compatible Data Analysis Stand Alone Workstation o HP Z4 V1 Performance Computer Workstation Includes:

Windows 10 IOT Enterprise 64-bit Operating System

Intel Xeon W-2123 3.6 GHz 4 Core Microprocessor

64GB RAM (4X16GB) DDR4 2666 ECC REG2 Memory

NVIDIA Quadro P2000 5GB 1st Graphics Card

256GB SATA 1st Solid State Drive, 4TB 7200 RPM SATA 2nd Hard

Disk Drive

English keyboard

Compatible Mouse o HP Z27n G2 27" Flat Screen Monitor Includes

Maximum resolution: 2560 x 1440 (Full HD)

Aspect ratio:9:16 (widescreen)

Dimensions w/stand (w x d x h): 61.3 cm x 21.4 cm x 50.9 cm

Input connectors: 1 x VGA, 1 x HDMI 1.4, DisplayPort 1.2; (HDCP support on HDMI and DisplayPort)

Display swivels for portrait or landscape viewing o HP Office Jet Pro 8210 Color Printer o All connection cables o Portable table (with wheels) for above Workstation; 48" Wide x 30" Deep by 29" high

Software o CALYPSO Dongle Based Software Bundle, Includes:

CALYPSO CNC Software Dongle License

CALYPSO CNC Software Maintenance & Phone Support for one year

CALYPSO Software Dongle License - STEP

CALYPSO STEP Software Maintenance & Phone Support for one year

PiWeb Reporting Plus Software, with Dongle License & Phone Support for one year o VAST Navigator Measuring Technology software including Maintenance and phone support for 12 months

Installation Service, Manuals Training and Verification o After delivery the Contractor shall install, setup and test run the machine at the site (Arnold Air Force Base) in accordance with functional tests for accuracy required by ISO Standards o Contractor shall provide the following documentation during the installation

Installation Guide and Acceptance documents

Maintenance Manual, Electrical Manual, & Schematics. One Hard copy with DVD disks or downloadable from Internet o Training Requirements

Two day initial hands-on training including machine features, operation and user maintenance requirements shall be done beginning at machine startup following machine installation and should be included in machine cost

One Year of Real-Time Telephone Support on Hardware and all software packages

CALYPSO Basic Training 4 days at ZEISS for 2 Persons

CALYPSO Advanced Training 4 days at ZEISS for 1 Person

Warranty o This machine shall be warranted against any defects in material, parts, and workmanship for 24 months after the date of installation. The control, servomotors and main spindle motor are warranted against defects in material, parts, and workmanship for 24 months after the date of installation. Extended warranty to be included in bid package.

Maintenance, Parts and Service o The Contractor shall have the capability to service the equipment (labor and parts) beyond the warranty period, or the equipment shall be able to be serviced by a local qualified representative. The Contractor or representative shall be capable of responding to a repair service call on-site within 36 hours and repair parts delivery within 48 hours after placement of order.

Packaging/Delivery o Provide all preservation, packaging, and packing to ensure safe delivery of the machine and related components to AEDC (FOB Arnold Air Force Base, TN

37389). Deliver Machine to AEDC for off-loading by AEDC personnel.

Installation o Installation will be at the Arnold Air Force Base, TN; Arnold Engineering

Development Complex’s Model Shop, West Shop, Building 451. Physical installation of the machine will be accomplished by Model Shop personnel and shall be supervised by factory trained servicemen. This service shall be included in machine cost.