Technical_Manual_FRV40-226-015-010.pdf

FRV40-226-015-010

Revision

DESCRIPTION, OPERATION, INSTALLATION AND

MAINTENANCE INSTRUCTIONS

Chill Water Plant Model: 30HXS086R-140

Halter Marine, Inc.

13085 Seaway Rd.

P.O. Box 3029 Gulfport, MS 39505

50-SPNA-1-00031

PUBLISHED BY DIRECTION OF NOAA

i

FRV40-226-015-010

DESCRIPTION, OPERATION, INSTALLATION AND

MAINTENANCE INSTRUCTIONS

Model: 30HXS086R-140

13085 Seaway Rd.

P.O. Box 3029 Gulfport, MS 39505

PUBLISHED BY DIRECTION OF NOAA

18 September 2007

RECORD OF CHANGES

Change No.

Date Title and/or Brief Description Signature of Validating Officer

APPROVAL AND PROCUREMENT RECORD PAGE

APPROVAL DATA FOR: FRV40-226-015-010

TITLE OF MANUAL: Chill Water Plant

APPROVAL AUTHORITY: NOAA

Contract Number

Ship Applicability

Qty Of Manuals

Building Yard

50-SPNA-1-00031 FRV40-226 2 EA Halter Marine Inc.

REMARKS:

CERTIFICATION: It is hereby certified that FRV40-226-015-010 to be provided under contract 50-SPNA- 1-00031 has been approved by the approval data shown above.

Date:________________ Chand, LLC Mathews, LA 70375

CAGE CODE: 0D5X4

VALIDATION PERFORMANCE

Title of Publication

Contractor Sub-Contractor (If

Performing Validation)

Contract No.(s) and Purchase Orders, If Applicable

Chapter

Section Paragraph Date Validation Completed

Check here if Not Validated

Contents of this manual have been validated and certified to be applicable to the equipment furnished under the above procurement as specified for Validation.

Name & Authority of Validating Officer: Signature of Validating Officer:

FOREWORD

This manual is intended to clearly and accurately reflect the actual configuration of the installed equipment described for the FRV40-226-015-010 Chill Water Plant. Users are urged to report instances noted wherein the manual does not achieve this objective.

This technical manual provides the instructions necessary to operate, to perform maintenance on and troubleshooting of the Chill Water Plant the text is broken down as follows:

Section 1- Executive Summary/ Introduction/ Navigator Display Module/ Refrigerant Temp. Chart Section 2- Installation Instructions/ Drawings/ Table of Characteristics Section 3- Control Start-Up, Operation, Service and Troubleshooting/ Wiring Diagrams Section 4- Unit Performance Summary/ Design Parameters Section 5- Parts Lists and Images/ Condenser Assembly/ Recommended Spare Parts/ Recommended Special Tools/ Recommended Shipboard Tools Section 6- 90C02-1101 Pumpout Unit Section 7- Compressor Parts List and Images

TECHNICAL MANUAL FOR

CARRIER TRANSICOLD MODEL 30HXS

SCREW CHILLER

R-134A 70 TONS NOMINAL

COOLING CAPACITY

CHILLED WATER SYSTEM

CTD JOB NO.: 231-K42-195

CUSTOMER: BAILEY HVAC

PO NUMBER 16951

UNIT MODEL: 30HXS086R--140

APPROVAL SIGNATURES:

DAVID WAUGH (MANAGER, APPLICATIONS ENGINEERING)

CHARLES KRAFT (MANAGER, SERVICE ENGINEERING)

INSTRUCTION MANUAL

INDEX

SECTION 1

• TITLE PAGE

• EXECUTIVE SUMMARY

• INTRODUCTION

• NAVIGATOR DISPLAY MODULE

• REFRIGERANT TEMPERATURE-PRESSURE CHART

SECTION 2

• INSTALLATION INSTRUCTIONS, Chiller Installation (Cat. No. 533-012)

• DRAWING Nos. 30HXS086 - -17067

• UNIT CONFIGURATION DRAWING w/ C.G.

• UNIT DIMENSIONS & MOUNTING FOOTPRINT

• TABLE OF CHARACTERISTICS, 30HXS086 - - 17067

SECTION 3

• CONTROL START-UP, OP, SVC & TROUBLESHOOTING (Cat No. 533-008)

• WIRING DIAGRAMS, FLUID COOLED CHILLERS (Cat. No. 533-037)

SECTION 4

• UNIT PERFORMANCE SUMMARY

• DESIGN PARAMETERS

SECTION 5

• PARTS LISTS & IMAGES

• COMPRESSOR GROUP

• COOLER GROUP

• CONDENSER GROUP

• CONTROL BOX GROUP

• CONTROL GROUP

• PIPING GROUP

• COMPRESSOR SERVICE KIT GROUP

• ACCESSORY/ FACTORY INSTALLED OPTION GROUP

• CONDENSER ASSEMBLY

• PARTS LIST AND DRAWING

• SPARE PARTS, RECOMMENDED

• SPECAIL TOOLS, RECOMMENDED

• SHIPBOARD TOOLS, RECOMMENDED

SECTION 6

• 90C02-1101 PUMPOUT UNIT

• PUMPOUT UNIT INTERFACE DRAWING

• TABLE OF CHARACTERISTICS AND ELECTRICAL WIRING

• INSTALLATION INSTRUCTIONS

• REPLACEMNENT PARTS LIST

• PUMPOUT UNIT WITH CONTROLS

• RECEIVER TANK COMPONENTS

SECTION 7

• COMPRESSOR PARTS LIST & IMAGES

• For Pumpout Unit

SECTION 1

EXECUTIVE SUMMARY / INTRODUCTION / NAVIGATOR

DISPLAY MODULE / REFRIGERANT TEMP. CHART

MARINE SCREW CHILLER

SEA WATER COOLED

AND

REFRIGERANT RECOVERY SYSTEM

By

CARRIER TRANSICOLD

CTD JOB NO. 231-K42-195

VESSEL: NOAA FRV 40

CUSTOMER BAILEY HVAC

SALES ORDER NO. 16951

EQUIPMENT MODEL NUMBER SERIAL NUMBER

CHILLER 30HXS086R140 2802Q01787

CHILLER 30HXS086R140 2802Q01788

PUMPDOWN UNIT 19XB04280607 1702Q01471

CARRIER TRANSICOLD

MODEL 30HXS0086 — R140

SEA WATER COOLED MARINE SCREW CHILLER

INTRODUCTION

The Carrier Transicold model 30HXS sea water cooled screw chiller packaged units are standard Carrier model 30HXC086M chillers which have been modified for shipboard application. The modifications include:

Installation of marine condensers featuring cupro-nickel tubes and end tube sheets, bronze water-box.

Factory installed control voltage transformer (115v) in the above panel.

Cooler liquid level controlled by the discharge superheat. (see controller operation note)

NOTES

•Units are shipped with the proper Refrigerant and Oil charge.

Refrigerant charge – circuit A 76 lbs.

Refrigerant charge – circuit B 75 lbs.

•Drier cores are factory installed as a standard.

Data on the design parameters for this application is provided in the “Unit Performance Summary” while overall dimensions and modification component location views are provided in Section 2. A Refrigerant Pressure Temperature chart for R-134A is provided at the end of this section.

NOTE

Excess flow will cause rapid erosion of heat exchanger tubes, tube sheets, and heads. Measures are to be taken in the shipbuilder design of the water distribution system to maintain flows at design pressure drop (+/- 2%).

Main power for this unit is 575 volt, 3 phase, and 60 hertz. Control power is 115 volt, 1 phase, and 60 hertz. As with all marine equipment, the unit is to be installed with the compressor motor shaft fore and aft.

Maximum water flow in condenser is 235 GPM, (14.86 l/s). Maximum condenser water velocity is not to exceed 6 Ft./Sec.

Maximum water flow in cooler is 185 GPM, (11.67 l/s).

CONTROLLER OPERATION NOTE

The Cooler’s liquid level sensor thermistors have been disconnected due to pitch and roll of the ship. The liquid level is then automatically controlled by the discharge superheat setting, which is 17°F and has a Delta of 2°F. This setting improves the overall operation of the chiller plant and is done because movement is not found in a stationary application as on board ship. The setting can be found on the Navigator ALARM screen as ALERT codes T131 & T132.

NAVIGATOR DISPLAY MODULE

The Navigator Display Module is the human interface communication link with the microprocessor. The Navigator is a hand held keypad furnished with a coiled telephone style communication cable designed to provide a mobile user interface for entering and viewing system status and control information with the ComfortLink control system. The coiled cable is capable of extending up to 12 feet.

For additional information see catalog 533-008, Air-cooled and Fluid Cooled Chillers with ComfortLink Controls, Start-Up, Operation, Service and Troubleshooting, Page 16. Under Tab 3.

REFRIGERANT TEMPERATURE - PRESSURE CHART

(See following sheet for higher temperature data)

R134a F C PSIG* kPa* BAR*

-30 -34 9.7 * 246.4 ** 0.67 ***

-28 -33 8.6 * 218.4 ** 0.59 *** -26 -32 7.4 * 188.0 ** 0.53 *** -24 -31 5.5 * 139.7 ** 0.43 *** -22 -30 4.9 * 124.5 ** 0.34 *** -20 -29 3.6 * 91.4 ** 0.25 ***

-18 -28 2.2 * 55.9 ** 0.16 *** -16 -27 0.7 * 17.8 ** 0.06 *** -14 -26 0.4 2.8 0.03 -12 -24 1.2 8.3 0.08 -10 -23 2.0 13.8 0.14

-8 -22 2.8 19.3 0.19 -6 -21 3.7 25.5 0.25 -4 -20 4.6 31.7 0.31 -2 -19 5.5 37.9 0.37 0 -18 6.5 44.8 0.44

2 -17 7.5 51.7 0.51 4 -16 8.6 59.3 0.59 6 -14 9.7 66.9 0.66 8 -13 10.8 74.5 0.73 10 -12 12.0 82.7 0.82

12 -11 13.2 91.0 0.90 14 -10 14.4 99.3 0.98 16 -9 15.7 108.3 1.07 18 -8 17.1 117.9 1.16 20 -7 18.4 126.9 1.25

22 -6 19.9 137.2 1.35 24 -4 21.4 147.6 1.46 26 -3 22.9 157.9 1.56 28 -2 24.5 168.9 1.67 30 -1 26.1 180.0 1.78

32 0 27.8 191.7 1.89 34 1 29.5 203.4 2.01 36 2 31.3 215.8 2.13 38 3 33.1 228.2 2.25 40 4 35.0 241.3 2.38

42 6 37.0 255.1 2.52 44 7 39.0 268.9 2.65 46 8 31.1 214.4 2.12 48 9 43.2 297.9 2.94 50 10 45.4 313.0 3.09

NOTE: (*) Figures with * are inches of mercury (**) Figures with ** are millimeters of mercury.

(***) Figures with *** are bar – vacuum.

REFRIGERANT TEMPERATURE - PRESSURE CHART

(See preceding sheet for lower temperature data) R134a

F C PSIG kPa BAR

52 11 47.7 328.9 3.25

54 12 50.0 344.8 3.40 56 13 52.4 361.3 3.57 58 14 54.9 378.5 3.74 60 16 57.4 395.8 3.91 62 17 60.0 413.7 4.08

64 18 62.7 432.3 4.27

66 19 65.4 450.9 4.45 68 20 68.2 470.2 4.64 70 21 71.1 490.2 4.84

72 22 74.1 510.9 5.04 74 23 77.1 531.6 5.25 76 24 80.2 553.0 5.46 78 26 83.4 575.0 5.67 80 27 86.7 597.8 5.90

82 28 90.0 620.6 6.12

84 29 93.5 644.7 6.36 86 30 97.0 668.8 6.60 88 31 100.6 693.6 6.84 90 32 104.3 719.1 7.10

92 33 108.1 745.3 7.36

94 34 112.0 772.2 7.62 96 36 115.9 799.1 7.89 98 37 120.0 827.4 8.16 100 38 124.1 855.7 8.44

102 39 128.4 885.3 8.74

104 40 132.7 915.0 9.03 106 41 137.2 946.0 9.34 108 42 141.7 977.0 9.64 110 43 146.4 1009.4 9.96

112 44 151.1 1041.8 10.28 114 46 155.9 1074.9 10.61 116 47 160.9 1109.4 10.95 118 48 166 1144.6 11.29 120 49 171.1 1179.7 11.64

SECTION 2

INSTALLATION INSTRUCTIONS / DRAWINGS /

TABLE OF CHARACTERISTICS

Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.

PC 903 Catalog No. 533-012 Printed in U.S.A. Form 30HX-8SI Pg 1 8-00 Replaces: 30HX-7SIBook 2

Tab 5c

Installation Instructions

CONTENTS

SAFETY CONSIDERATIONS � � � � � � � � � � � � � � � � � � � � � � �

INTRODUCTION � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �

INSTALLATION � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � ��

Step 1 — Inspect Shipment � � � � � � � � � � � � � � � � � � � � � � � Step 2 — Rig and Place Unit � � � � � � � � � � � � � � � � � � � � � � Step 3 — Piping Connections � � � � � � � � � � � � � � � � � � � ��

Step 4 — Make Electrical Connections � � � � � � � � � � ##

Step 5 — Install Accessories � � � � � � � � � � � � � � � � � � � � #$

Step 6 — Leak Test Unit � � � � � � � � � � � � � � � � � � � � � � � � � #$ Step 7 — Refrigerant Charge � � � � � � � � � � � � � � � � � � � �

SAFETY CONSIDERATIONS

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INTRODUCTION

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INSTALLATION

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Step 2 — Rig and Place Unit

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30HXA,HXC076-271

ComfortLink™ Fluid-Cooled and

Condenserless Chillers 50/60 Hz

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I-BEAM LENGTH (MIN)

076-106-10 FT.

116-186-12 FT.

CONTROL

BOX

CENTER OF

GRAVITY

CHAIN

LENGTH

30” MIN

C OF

VESSEL

L

WEIGHT DISTRIBUTION AT EACH MOUNTING PLATE,

30HXC UNITS — lb (kg)

30HXA UNITS — lb (kg)

NOTE: See pages Fig. 1-8 for center of gravity details.

Fig. 10 — Weight Distribution at Mounting Plates

UNIT

30HXC

MOUNTING PLATE NO.

1 2 3 4 5 6

076 738 (335) 943 (428) 595 (270) 1110 (503) 1418 (643) 896 (406) 086 738 (335) 947 (430) 597 (271) 1112 (504) 1427 (647) 902 (409) 096 686 (311) 968 (439) 693 (314) 1027 (466) 1447 (656) 1034 (469) 106 730 (331) 1028 (466) 744 (337) 1073 (487) 1510 (685) 1092 (495) 116 728 (330) 1114 (505) 777 (352) 1053 (478) 1615 (733) 1127 (511) 126 738 (335) 1127 (511) 780 (354) 1061 (481) 1628 (738) 1131 (513) 136 758 (344) 1176 (533) 811 (368) 1083 (491) 1689 (766) 1171 (531) 146 763 (346) 1182 (536) 815 (370) 1085 (492) 1697 (770) 1172 (532) 161 817 (371) 1272 (577) 908 (412) 1219 (553) 1890 (857) 1346 (610) 171 936 (425) 1318 (598) 840 (381) 1379 (626) 1946 (883) 1241 (563) 186 962 (436) 1361 (617) 860 (390) 1410 (640) 1996 (905) 1265 (574) 206 948 (430) 2406 (1091) 1243 (564) 1201 (545) 3133 (1421) 1650 (748) 246 985 (447) 2515 (1141) 1306 (592) 1154 (523) 3276 (1486) 1733 (786) 261 985 (447) 2520 (1143) 1311 (595) 1154 (523) 3283 (1489) 1739 (789) 271 985 (447) 2529 (1147) 1318 (598) 1154 (523) 3294 (1494) 1749 (793)

UNIT

30HXA

MOUNTING PLATE NO.

1 2 3 4 5 6

076 555 (252) 793 (360) 418 (190) 926 (420) 1326 (601) 699 (317) 086 555 (252) 798 (362) 418 (190) 928 (421) 1340 (608) 705 (320) 096 509 (231) 808 (367) 493 (224) 848 (385) 1350 (612) 827 (375) 106 555 (252) 869 (394) 541 (245) 896 (406) 1410 (640) 880 (399) 116 530 (240) 895 (406) 540 (245) 855 (388) 1456 (660) 887 (402) 126 540 (245) 905 (410) 541 (245) 864 (392) 1468 (666) 887 (402) 136 548 (249) 926 (420) 555 (252) 874 (396) 1498 (679) 908 (412) 146 551 (250) 930 (422) 555 (252) 883 (400) 1506 (683) 908 (412) 161 560 (254) 965 (438) 598 (271) 954 (433) 1650 (748) 1025 (465) 171 627 (284) 968 (439) 534 (242) 1072 (486) 1658 (752) 918 (416) 186 648 (294) 1004 (455) 552 (250) 1110 (504) 1703 (772) 939 (426) 206 671 (304) 1702 (772) 879 (399) 850 (385) 2216 (1005) 1167 (529) 246 681 (309) 1748 (793) 911 (413) 797 (362) 2276 (1032) 1209 (548) 261 681 (309) 1748 (793) 911 (413) 797 (362) 2276 (1032) 1209 (548) 271 681 (309) 1748 (793) 911 (413) 797 (362) 2276 (1032) 1209 (548)

Fig. 11 — Unit Rigging (Size 076-186 Shown, Larger Sizes Similar)

NOTE: Run rigging cables to a central suspension point.

Table 1A — Physical Data, English

LEGEND

*Charges listed are for 30HXC units. The 30HXA units are shipped with a holding charge only.

NOTE: Operating weight includes weight of water and refrigerant.

UNIT SIZE 30HX 076 086 096 106 116 126 136 146

UNIT OPERATING WEIGHT (lb)

Fluid Cooled (HXC) 5700 5723 5855 6177 6415 6465 6688 6718 Condenserless (HXA) 4717 4744 4835 5151 5163 5205 5309 5333

COMPRESSORS Semi-Hermetic, Twin Screw Quantity 2 2 2 2 2 2 2 2 Nominal Capacity per

Compressor (tons) 39/39 46/39 56/39 66/39 66/46 66/56 80/56 80/66

Economizer No No No No No No No No No. Capacity Steps

Standard 6 6 6 6 6 6 6 6 Optional (maximum) 8 8 8 8 8 8 8 8

Minimum Step Capacity (%) Standard 20 20 20 20 20 20 20 20 Optional 10 10 10 10 10 10 10 10

REFRIGERANT R-134a Charge* (lb) Circuit A/Circuit B 70/70 76/75 94/70 110/70 112/89 112/89 124/89 119/100

COOLER Shell and Tube with Enhanced Copper Tubes Part No. 10HX400- 001 001 002 010 007 007 006 006 Net Fluid Volume (gal) 17.0 17.0 19.0 22.6 21.4 21.4 24.0 24.0 Maximum Refrigerant Pressure (psig) 220 220 220 220 220 220 220 220 Maximum Fluid-Side Pressure (psig) 300 300 300 300 300 300 300 300 Fluid Connections

Inlet and Outlet (in.) 4 4 4 5 4 4 4 4 Drain (in. NPT) 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2

Relief Valve Connection (in. NPTF) 3/4 3/4 3/4 3/4 3/4 3/4 3/4 3/4 Flow Capacity (lb air/min) 31.7 31.7 31.7 31.7 31.7 31.7 31.7 31.7

30HXA OIL SEPARATOR

Part No. 09RX400- 217 217 216 216 215 215 215 215 Maximum Refrigerant Pressure (psig) 320 320 320 320 320 320 320 320 Refrigerant Connections (in.)

Discharge Ckt A/B 21/8/21/8 21/8/21/8 21/8/21/8 21/8/21/8 21/8/21/8 21/8/21/8 21/8/21/8 21/8/21/8 Liquid Ckt A/B 11/8/11/8 11/8/11/8 11/8/11/8 11/8/11/8 11/8/11/8 11/8/11/8 11/8/11/8 11/8/11/8

Relief Valve Connection (in. SAE Flare) 5/8 5/8 5/8 5/8 5/8 5/8 5/8 5/8 Flow Capacity (lb air/min) 21.6 21.6 21.6 21.6 21.6 21.6 21.6 21.6

CONDENSER (HXC) Shell and Tube with Enhanced Copper Tubes Part No. 09RX400- 173 173 174 174 175 175 176 176 Net Fluid Volume (gal) 16.8 16.8 18.3 18.3 23.9 23.9 27.5 27.5 Maximum Refrigerant Pressure (psig) 220 220 220 220 220 220 220 220 Maximum Water-Side Pressure (psig) 300 300 300 300 300 300 300 300 Water Connections (in.)

Inlet and Outlet 5 5 5 5 5 5 5 5 Drain (NPT) 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2

Relief Valve Connection (in. NPTF) 3/4 3/4 3/4 3/4 3/4 3/4 3/4 3/4 Flow Capacity (lb air/min) 31.7 31.7 31.7 31.7 31.7 31.7 31.7 31.7

NPTF — National Pipe Thread Female SAE — Society of Automotive Engineers

Stephen.Spindler Highlight

Stephen.Spindler Highlight

Table 1A — Physical Data, English (cont)

LEGEND

*Charges listed are for 30HXC units. The 30HXA units are shipped with a holding charge only.

†Cooler part numbers shown are for standard pass coolers.

NOTE: Operating weight includes weight of water and refrigerant.

UNIT SIZE 30HX 161 171 186 206 246 261 271

UNIT OPERATING WEIGHT (lb)

Fluid Cooled (HXC) 7452 7660 7854 10,581 10,969 10,992 11,029 Condenserless (HXA) 5752 5777 5946 7,485 7,621 7,621 7,621

COMPRESSORS Semi-Hermetic, Twin Screw Quantity 2 2 2 3 3 3 3 Nominal Capacity per

Compressor (tons) 80/56 66/80 80/80 66/39/80 80/56/80 80/66/80 80/80/80

Economizer Yes Yes Yes Yes Yes Yes Yes No. Capacity Steps

Standard 6 6 6 8 8 8 8 Optional (maximum) 8 8 8 11 11 11 11

Minimum Step Capacity (%) Standard 20 20 20 13 13 13 13 Optional 10 10 10 7 7 7 7

REFRIGERANT R-134a Charge* (lb) Circuit A/Circuit B 157/110 119/140 135/135 200/135 220/135 220/135 220/135

COOLER TYPE Shell and Tube with Enhanced Copper Tubes Part No. 10HX400-† 104 012 013 125 126 126 126 Net Fluid Volume (gal) 28.5 28.5 33.4 43.1 47.2 47.2 47.2 Maximum Refrigerant Pressure (psig) 220 220 220 220 220 220 220 Maximum Fluid-Side Pressure (psig) 300 300 300 300 300 300 300 Fluid Connections

Inlet and Outlet (in.) 5 5 5 6 6 6 6 Drain (NPT) 1/2 1/2 1/2 3/4 3/4 3/4 3/4

Relief Valve Connection (in. NPTF) 3/4 3/4 3/4 3/4 3/4 3/4 3/4 Flow Capacity (lb air/min) 31.7 31.7 31.7 31.7 31.7 31.7 31.7

30HXA OIL SEPARATOR

Part No. 09RX400- 214 214 214 213 213 213 213 Maximum Refrigerant Pressure (psig) 320 320 320 320 320 320 320 Refrigerant Connections (in.)

Discharge Ckt A/B 21/8/21/8 21/8/21/8 21/8/21/8 (2) 21/8/21/8 (2) 21/8/21/8 (2) 21/8/21/8 (2) 21/8/21/8 Liquid Ckt A/B 13/8/13/8 13/8/13/8 13/8/13/8 15/8/13/8 15/8/13/8 15/8/13/8 15/8/13/8

Relief Valve Connection (in. SAE Flare) 5/8 5/8 5/8 5/8 5/8 5/8 5/8 Flow Capacity (lb air/min) 21.6 21.6 21.6 21.6 21.6 21.6 21.6

CONDENSER (HXC) Shell and Tube with Enhanced Copper Tubes Part No. 09RX400- 177 178 178 179 180 180 180 Net Fluid Volume (gal) 30.6 37.6 37.6 47.6 55.1 55.1 55.1 Maximum Refrigerant Pressure (psig) 220 220 220 220 220 220 220 Maximum Water-Side Pressure (psig) 300 300 300 300 300 300 300 Water Connections (in.)

Inlet and Outlet 5 5 5 6 6 6 6 Drain (NPT) 1/2 1/2 1/2 3/4 3/4 3/4 3/4

Relief Valve Connection (in. NPTF) 3/4 3/4 3/4 3/4 3/4 3/4 3/4 Flow Capacity (lb air/min) 31.7 31.7 31.7 31.7 31.7 31.7 31.7

NPTF — National Pipe Thread Female SAE — Society of Automotive Engineers

Table 1B — Physical Data, SI

LEGEND

*Charges listed are for 30HXC units. The 30HXA units are shipped with a holding charge only.

†Cooler part numbers shown are for standard pass coolers.

NOTE: Operating weight includes weight of water and refrigerant.

UNIT SIZE 30HX 076 086 096 106 116 126 136 146

UNIT OPERATING WEIGHT (kg)

Fluid Cooled (HXC) 2586 2597 2657 2803 2911 2933 3034 3048 Condenserless (HXA) 2140 2152 2194 2337 2342 2362 2408 2420

COMPRESSORS Semi-Hermetic, Twin Screw Quantity 2 2 2 2 2 2 2 2 Nominal Capacity per

Compressor (kW) 137/137 162/137 197/137 232/137 232/137 232/197 281/197 281/232

Economizer No No No No No No No No No. Capacity Steps

Standard 6 6 6 6 6 6 6 6 Optional (maximum) 8 8 8 8 8 8 8 8

Minimum Step Capacity (%) Standard 20 20 20 20 20 20 20 20 Optional 10 10 10 10 10 10 10 10

REFRIGERANT R-134a Charge* (kg) Circuit A/Circuit B 31.8/31.8 34.5/34.1 42.7/31.8 50.0/31.8 50.8/40.4 50.9/40.5 56.4/40.5 54.1/45.5

COOLER Shell and Tube with Enhanced Copper Tubes Part No. 10HX400-† 001 001 002 010 007 007 006 006 Net Fluid Volume (L) 64.3 64.3 71.9 85.5 81.0 81.0 90.8 90.8 Maximum Refrigerant

Pressure (kPa) 1517 1517 1517 1517 1517 1517 1517 1517

Maximum Fluid-Side Pressure (kPa) 2068 2068 2068 2068 2068 2068 2068 2068

Fluid Connections Inlet and Outlet (in.) 4 4 4 5 4 4 4 4 Drain (NPT) 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2

Relief Valve Connection (in. NPTF) 3/4 3/4 3/4 3/4 3/4 3/4 3/4 3/4 Flow Capacity (kg air/min) 14.38 14.38 14.38 14.38 14.38 14.38 14.38 14.38

30HXA OIL SEPARATOR

Part No. 09RX400- 217 217 216 216 215 215 215 215 Maximum Refrigerant

Pressure (kPa) 2205 2205 2205 2205 2205 2205 2205 2205

Refrigerant Connections (in.)

Discharge Ckt A/B 21/8/21/8 21/8/21/8 21/8/21/8 21/8/21/8 21/8/21/8 21/8/21/8 21/8/21/8 21/8/21/8 Liquid Ckt A/B 11/8/11/8 11/8/11/8 11/8/11/8 11/8/11/8 11/8/11/8 11/8/11/8 11/8/11/8 11/8/11/8

Relief Valve Connection (in. SAE Flare) 5/8 5/8 5/8 5/8 5/8 5/8 5/8 5/8 Flow Capacity (kg air/min) 9.80 9.80 9.80 9.80 9.80 9.80 9.80 9.80

CONDENSER (HXC) Shell and Tube with Enhanced Copper Tubes Part No. 09RX400- 173 173 174 174 175 175 176 176 Net Fluid Volume (L) 63.6 63.6 69.3 69.3 90.5 90.5 104.1 104.1 Maximum Refrigerant

Pressure (kPa) 1517 1517 1517 1517 1517 1517 1517 1517

Maximum Water-Side Pressure (kPa) 2068 2068 2068 2068 2068 2068 2068 2068

Water Connections (in.)

Inlet and Outlet 5 5 5 5 5 5 5 5 Drain (NPT) 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2

Relief Valve Connection (in. NPTF) 3/4 3/4 3/4 3/4 3/4 3/4 3/4 3/4 Flow Capacity (kg air/min) 14.38 14.38 14.38 14.38 14.38 14.38 14.38 14.38

Table 1B — Physical Data, SI (cont)

LEGEND

*Charges listed are for 30HXC units. The 30HXA units are shipped with a holding charge only.

†Cooler part numbers shown are for standard pass coolers.

NOTE: Operating weight includes weight of water and refrigerant.

UNIT SIZE 30HX 161 171 186 206 246 261 271

UNIT OPERATING WEIGHT (kg)

Fluid Cooled (HXC) 3381 3475 3564 4799 4976 4986 5003 Condenserless (HXA) 2610 2621 2698 3395 3457 3457 3457

COMPRESSORS Semi-Hermetic, Twin Screw Quantity 2 2 2 3 3 3 3 Nominal Capacity per

Compressor (kW) 281/197 232/281 281/281 232/137/281 281/197/281 281/232/281 281/281/281

Economizer Yes Yes Yes Yes Yes Yes Yes No. Capacity Steps

Standard 6 6 6 8 8 8 8 Optional (maximum) 8 8 8 11 11 11 11

Minimum Step Capacity (%) Standard 20 20 20 13 13 13 13 Optional 10 10 10 7 7 7 7

REFRIGERANT R-134a Charge* (kg) Circuit A/Circuit B 41.3/49.9 54.1/63.6 61.2/61.2 90.8/61.3 99.8/61.3 99.8/61.3 99.8/61.3

COOLER Shell and Tube with Enhanced Copper Tubes Part No. 10HX400-† 104 012 013 125 126 126 126 Net Fluid Volume (L) 107.9 107.9 126.4 163.2 178.7 178.8 178.7 Maximum Refrigerant

Pressure (kPa) 1517 1517 1517 1517 1517 1517 1517

Maximum Fluid-Side Pressure (kPa) 2068 2068 2068 2068 2068 2068 2068

Fluid Connections Inlet and Outlet (in.) 5 5 5 6 6 6 6 Drain (NPT) 1/2 1/2 1/2 3/4 3/4 3/4 3/4

Relief Valve Connection (in. NPTF) 3/4 3/4 3/4 3/4 3/4 3/4 3/4 Flow Capacity (kg air/min) 14.28 14.38 14.38 14.38 14.38 14.38 14.38

30HXA OIL SEPARATOR

Part No. 09RX400- 215 214 214 213 213 213 213 Maximum Refrigerant

Pressure (kPa) 2205 2205 2205 2205 2205 2205 2205

Refrigerant Connections (in.)

Discharge Ckt A/B 21/8/21/8 21/8/21/8 21/8/21/8 (2) 21/8/21/8 (2) 21/8/21/8 (2) 21/8/21/8 (2) 21/8/21/8 Liquid Ckt A/B 13/8/13/8 13/8/13/8 13/8/13/8 15/8/13/8 15/8/13/8 15/8/13/8 15/8/13/8

Relief Valve Connection (in. SAE Flare) 5/8 5/8 5/8 5/8 5/8 5/8 5/8 Flow Capacity (kg air/min) 9.80 9.80 9.80 9.80 9.80 9.80 9.80

CONDENSER (HXC) Shell and Tube with Enhanced Copper Tubes Part No. 09RX400- 177 178 178 179 180 180 180 Net Fluid Volume (L) 115.8 142.3 142.3 177.9 208.6 208.6 208.6 Maximum Refrigerant

Pressure (kPa) 1517 1517 1517 1517 1517 1517 1517

Maximum Water-Side Pressure (kPa) 2068 2068 2068 2068 2068 2068 2068

Water Connections (in.)

Inlet and Outlet 5 5 5 6 6 6 6 Drain (NPT) 1/2 1/2 1/2 3/4 3/4 3/4 3/4

Relief Valve Connection (in. NPTF) 3/4 3/4 3/4 3/4 3/4 3/4 3/4 Flow Capacity (kg air/min) 14.38 14.38 14.38 14.38 14.38 14.38 14.38

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)66-�

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�D

N O

T E

S

1.

W iri ng a nd p ip in g sh ow n ar e fo r ge ne ra l po in t-of -c on ne ct io n on ly a nd a re n ot in te nd ed to s ho w d et ai ls fo r a sp ec ifi c in st al la tio n.

C er tif ie d fie ld w iri ng a nd d im en si on al d ia gr am s ar e av ai la bl e up on r eq ue st . T he

0H X

A a nd

0H X

C u ni ts s ho ul d be in st al le d us in g ce rt ifi ed d ra w in gs

2.

A ll w iri ng m us t c om pl y w ith a pp lic ab le c od es

3.

R ef er to C ar ri er S ys te m D es ig n M an ua l f or d et ai ls r eg ar di ng p ip in g te ch ni qu es

4.

P ip in g, w iri ng sw itc he s, v al ve s, v en t ga ge s, s tr ai ne rs dr ai n, a nd v ib ra tio n is ol a-tio n ar e al l f ie ld s up pl ie d.

5.

W at er c on ne ct io ns a re s ho w n on le ft si de o f c on tr ol b ox in t hi s fig ur e.

A ct ua l c on ne ct io ns a re o n rig ht s id e of c on tr ol b ox

LE

G

E N

D F ie ld

W iri ng F ie ld

P ip in g

F ig

. 1

T yp ic al C o o le r

(3 0H

X A

,H X

C an d

C o n d en se r (3

0H X

C O n ly

P ip in g a n d

W ir in g

OIL

SEPARATOR

COOLER*

EXV

ANGLE

VALVE LIQUID

LINE

LIQUID

LINE

EXV

DISCHARGE

LINE

LIQUID SOLENOID VALVE

TO REMOTE

CONDENSER(S)

FROM REMOTE

CONDENSER(S)

TO REMOTE

CONDENSER(S)

FROM REMOTE

CONDENSER(S)

LIQUID LINE SHUTOFF VALVE

OIL

SEPARATOR

COOLER*

LIQUID LINE

(SEE NOTE 5)

LIQUID LINE

(SEE NOTE 5)

DISCHARGE

LINE

LIQUID SOLENOID

VALVE

TO REMOTE

CONDENSER(S)

FROM REMOTE

CONDENSER(S)

TO REMOTE

CONDENSER(S)

FROM REMOTE

CONDENSER(S)

TEE CIRCUIT “A” DISCHARGES LINES TOGETHER

LIQUID LINE

SHUTOFF VALVE

NOTES:

1. Piping shown is for general point-of-connection only and is not intended to show details for a specific installation. Certified field wiring and dimensional drawings are available upon request. The 30HXA units should be installed using certified drawings.

2. Refer to Carrier System Design Manual for details regarding piping techniques.

3. Piping and pressure relief devices are field supplied.

4. Vent pipes properly per local codes.

Fig. 13A — Typical 30HXA Refrigerant Piping to Remote Condenser (076-146 Sizes Shown)

LEGEND

EXV — Electronic Expansion Valve *See Fig. 12 for typical cooler piping.

Fig. 13B — Typical 30HXA Refrigerant Piping to Remote Condenser (206-271 Sizes)

NOTES:

1. Piping shown is for general point-of-connection only and is not intended to show details for a specific installation.

Certified field wiring and dimensional drawings are available upon request. The 30HXA units should be installed using certified drawings.

2. Refer to Carrier System Design Manual for details regarding piping techniques.

3. Piping and pressure relief devices are field supplied.

4. Vent pipes properly per local codes.

5. Connect liquid lines to strainer inlet on control box side.

*See Fig. 12 for typical cooler piping.

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����� ����� F �&0� (1� 066)�+ 9�(�+ )*&�' �&. .+�*& �&. /�&( )*&�' 1�/� 4��& *&'(�))�. �&. 01�0:�.

86+ )��:'� *&',)�(� (1� 066)�+ 1��.' 9*(1 � ',*(�4)� (1*0:&�'' 68 0)6'�.�0�)) *&',)�(*6&� �1*' 9*)) 3*&*3*5� (1� �36,&( 68 06&� .�&'�(*6& (1�( 86+3' 6& (1� 066)�+ 1��.'� "1�& *&',)�(*&� (1� 066)�+ 1��.'� �))69 86+ '�+/*0� �00�'' �&. +�36/�) 68 1��.'�

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+�8+*��+�&( *' .*88�+�&( (1�& 91�& ,'*&� ��## +�8+*��+�&(� ��� ��4)�' # �&. 86+ �& �=�3-)� 86+ � # � ;��� < -+�'',+� .+6- *& '�(,+�(�. (�3-�+�(,+� *& (1� .*'01�+�� ;16( ��'< )*&� �&. )*2,*.

)*&�� +�'-�0(*/�)7� ��8�+ (6 �*�� �@ �&. �$ 86+ )*&� '*5*&� *&86+� 3�(*6& 86+ (1� .*'01�+�� �&. )*2,*. )*&�' 86+ �� � ;��� @�<

Table 2 — Discharge Line 2 F (1.1 C) Drop in Saturated Temperature Example

Table 3 — Liquid Line 2 F (1.1 C) Drop in Saturated Temperature Example

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�� � �69��34*�&( 6&'*.�+�(*6&' F �& *&'(�))�(*6&' 91�+� 6,(.66+ �34*�&( (�3-�+�(,+�' 3�7 4� 4�)69 @ � <� *( *' +�0633�&.�. (1�( *&1*4*(�. �(17)�&� �)706) 6+

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��0:��+�'',+� ��)/�� �� � �&*(' F �1� �� � 4�0:� -+�'',+� /�)/�' �+� ',--)*�. 9*(1 �& *&(��+�) 36,&(*&� 8)�&��� �1� /�)/�' 36,&( 6& (1� �� � 6*) '�-�+�(6+� �1*' �)*3*&�(�' ,&&�0�''�+7 4+�5*&� 91�& *&'(�))*&� (1� .*'01�+�� -*-*&�� �&.

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6& (1� 4�0:�-+�'',+� /�)/��

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�%�������? ��86+� '(�+(*&� (1� ,&*(� 4� ',+� �)) 68 (1� �*+ 1�' 4��& -,+��. 8+63 (1� '7'(�3�

SATURATED

DISCHARGE

TEMP

PRESSURE

R-134a R-22

F C Psig kPa Psig kPA 126 52.2 187.5 1293 281.6 1942 124 51.1 182.0 1255 274.3 1891

∆ ∆ ∆ ∆ PRESSURE 5.5 38 7.3 51

SATURATED

LIQUID

TEMP

PRESSURE

R-134a R-22

F C Psig kPa Psig kPA 100 37.7 124.3 857 195.9 1351

98 36.7 120.1 828 190.2 1311

∆ ∆ ∆ ∆ PRESSURE 4.2 29 5.7 40

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