This $735,670 Faculty Early Career Development (CAREER) award from the National Science Foundation's (NSF) Engineering program supports fundamental research to create strong, tough, and sustainable materials through new knowledge of small-scale fracture in architected materials. The research will involve developing bio-derived and/or biodegradable materials with precise microstructures using advanced manufacturing, testing their mechanical properties, and modeling crack growth and propagation in...
This National Science Foundation (NSF) CAREER (CFDA 47.041 - Engineering) award of $637,665 to San Diego State University Foundation supports research to develop an innovative additive manufacturing (AM) approach that integrates photo-induced polymerization and layered cooling crystallization. The goal is to enable precise manufacturing of rigid bioinspired hybrid materials, combining lightweight polymer frames with high-performance ceramic components. The research aims to enhance...
This National Science Foundation (NSF) CAREER grant for $755,668, awarded on April 1, 2024, supports research at Oregon State University (OSU) to understand joining mechanisms in dissimilar metal additive manufacturing. The 5-year project focuses on investigating how laser-based additive manufacturing processes like wire-feed and powder-feed directed energy deposition affect the microstructure and joining of different metal alloys. The research aims to enable the fabrication of defect-free,...
This National Science Foundation (NSF) Faculty Early Career Development (CAREER) Program grant, awarded under the Engineering program (CFDA 47.041), supports fundamental research at Iowa State University to understand and control multi-material aerosol jet printing. This $621,008 grant, active from July 2024 to June 2029, aims to establish mechanistic knowledge and digital control of this printing technique to fabricate custom gradients in material composition and properties for applications...
The National Science Foundation (NSF) awarded a $453,682 Faculty Early Career Development (CAREER) grant to Arizona State University (ASU) to conduct fundamental research on ceramic binder jet additive manufacturing. The project, titled "CAREER: Powder Preparation and Compaction for Ceramic Binder Jet Additive Manufacturing," aims to generate new knowledge about how powder granule characteristics and compaction affect the density of ceramic parts produced through this advanced...
This National Science Foundation (NSF) CAREER (CFDA 47.041 - Engineering) award of $476,445 to Washington State University will develop ready-to-use sensing platforms and prototypes through the functionalization of 3D-printed materials. The project aims to create fully printed, calibration-free solid-contact potentiometric systems that overcome limitations of traditional sensors and are conducive to mass production. It will exploit the benefits of additive manufacturing, such as reproducibility,...
This National Science Foundation (NSF) Faculty Early Career Development (CAREER) Program award to the Illinois Institute of Technology (IIT) provides $618,137 to fund research aimed at advancing laser powder bed fusion additive manufacturing by addressing the limitations of current practices that primarily use expensive, energy-intensive spherical metal powders. The key objectives are to: 1) enhance powder-spreading dynamics through multimodal particle sizes and a hybrid powder dispenser, and 2)...
The National Science Foundation (NSF) awarded a 5-year, $463,417 CAREER grant to the University of Nebraska (UNL) under the NSF Engineering program (CFDA 47.041) to establish a scalable manufacturing approach for incorporating diverse solid particle additives into room temperature liquid metals. This work will lead to the creation of a novel class of multiphase conductive pastes with customizable physical, rheological, and chemical properties. The enhanced properties will increase the...
The National Science Foundation (NSF) Directorate for Engineering has awarded a $682,463 Faculty Early Career Development (CAREER) grant to Georgia TECH Research Corporation's Office of Sponsored Programs to conduct research on understanding the deformation and failure mechanisms of recycled polymers. The project aims to enable the substitution of virgin plastics with high-performance recycled materials, addressing the challenge of plastic pollution. Through an integrated experimental and...
This National Science Foundation (NSF) Faculty Early Career Development (CAREER) Program award provides $500,000 in funding from April 1, 2025 to March 31, 2030 to the University of Toledo. The project, titled "Additive Manufacturing of Adaptive Metal Origami", will research the manufacturing of shape memory alloy structures using laser-based additive techniques to create foldable metal origami. The key objectives are to: 1) model and characterize the properties of functionally...
This National Science Foundation (NSF) Faculty Early Career Development (CAREER) grant, under the Engineering program (CFDA 47.041), supports fundamental research to establish an innovative manufacturing method for on-demand foaming of polymers and composites. The $730,240 award, effective September 1, 2025 through August 31, 2030, aims to advance scientific understanding of selective foaming, which could enable applications such as miniaturized sensors and wearable electronics, benefiting U.S. industries ranging from aerospace to medical devices. The project also looks to lay the groundwork for a sustainable manufacturing approach, promoting the use of recyclable materials in advanced technologies like flexible electronics. The research will be conducted by the University of Washington, integrating research and education to cultivate a skilled U.S. workforce in advanced materials and manufacturing.