This $600,000 National Science Foundation project grant supports research at the University of Southern California to develop new manufacturing methods for recycling post-consumer carbon fiber composite materials. The research aims to preserve the value of continuous carbon fibers and recover the polymer matrix from aircraft and other composites currently buried in landfills or subjected to pyrolysis. The project will study techniques to remanufacture recycled carbon fibers and polymer matrix...
The National Science Foundation (NSF) awarded a $265,072 Project Grant to Perseus Materials, Inc. under the NSF Technology, Innovation, and Partnerships (CFDA 47.084) program. This Small Business Innovation Research (SBIR) Phase I project aims to establish the thermal and mechanical limits of novel, fiber-reinforced, plastic composite materials (FRPs) and pioneer a fast-manufacturing process for these FRPs. The project objectives are to enable widespread adoption of lightweight FRPs in...
The National Science Foundation awarded Northwestern University a $455,075 Project Grant under the Mathematical and Physical Sciences federal grant program (CFDA 47.049) to develop recyclable thermoset polymers for high-performance composites. Over a three-year period ending May 2026, the university will synthesize model epoxy networks incorporating aromatic disulfide bonds at various points and use mechanical testing, Raman scattering, and thin film experiments to characterize the materials and...
This Project Grant award of $274,919 from the National Science Foundation's (NSF) Technology, Innovation, and Partnerships (CFDA 47.084) program supports the development of a new class of high-performance composite materials made from aluminum and carbon fiber. The key focus is on improving the interface between the metal and carbon fiber phases to create a low-defect, high-strength material with enhanced mechanical properties. The research aims to elucidate the microstructural evolution and...
The National Science Foundation (NSF) awarded a $250,000 Project Grant under the NSF Technology, Innovation, and Partnerships (CFDA 47.084) program to the Regents of the University of Michigan (University of Michigan) for the project "Using Waste Plastics from Regional Manufacturing to Create New Building Material". The project aims to commercialize a novel technology for forming architectural panels from a mixture of waste plastics, with a focus on evaluating the viability of using...
The National Science Foundation (NSF) awarded a $632,838 project grant under the Engineering program (CFDA 47.041) to The Regents of the University of Colorado, doing business as the University of Colorado Office of Contracts and Grants Division. This 3-year grant supports fundamental research to accelerate the discovery of a new family of polymers called Covalent Adaptable Networks (CANs) and their composites. The goal is to develop mechanically strong yet reversible materials that enable...
This Project Grant from the National Science Foundation will support the development of sustainable nonwoven fabrics from off-specification and recycled carbon fiber. Endeavor Composites, Inc. will receive $256,000 to establish processes for fabricating mats using off-spec materials, including trims and recycled fibers. They will optimize operations for mats made from different blended combinations of carbon fiber grades and develop models to predict dispersion conditions for optimal nonwoven...
This $300,000 National Science Foundation (NSF) award through the Engineering (CFDA 47.041) program supports fundamental research to discover a new class of polymers called Covalent Adaptable Networks (CANs) and their composites for sustainable manufacturing and recycling of wind turbine blades. The project aims to establish a systematic framework to design, synthesize, and test these reversible CAN materials that combine the stability of thermosets and malleability of thermoplastics. This...
This $391,345 Project Grant awarded by the National Science Foundation (NSF) Engineering program supports research at Stanford University to develop optically recyclable polymer resins for sustainable additive manufacturing. The project aims to engineer reversible photochemical mechanisms and nanoparticle-based light delivery systems that would allow 3D-printed materials to be optically "erased" and reused over multiple cycles, transitioning from a linear...
This National Science Foundation (NSF) Technology, Innovation, and Partnerships (CFDA 47.084) Project Grant award of $305,000 to Graphenetx Inc. in Dallas, TX aims to develop a novel manufacturing process to produce melt-spinnable polyacrylonitrile (PAN)-based carbon fiber precursor fibers. The project will replace the current solvent-based spinning process with a melt-extrusion method, eliminating the use of hazardous solvents and reducing production costs by 30-40%. The new technology is...