Salient_Characteristics_19Q3155.pdf

Specifications

KUNZMANN Universal Milling Machine WF 610 MC with Siemens 840 D SL OR EQUAL

Salient Characteristics:

Basic machine:

‐ cast iron construction based on column-saddle principle with horizontal and vertical milling spindle

‐ Flat guideways longitudinal, cross, vertical (hardened) with metal covers

‐ Ball screws with metal covers in all axes

‐ Distance-coded linear measuring systems, direct, incremental, resolution 0.001 mm

‐ Anti-collision coupling in Z-axis

‐ Chip tray

‐ Safety hand wheels with scale rings and Vernier in all 3 axes

‐ Automatic central lubrication system incl. lubricant

‐ Control panel can be swiveled, on short swivel arm attached at electronic cabinet

Technical specification:

Working range:

‐ Longitudinal X-axis: 610 mm up to 750 mm

‐ Cross Y-axis: 400 mm up to 450 mm

‐ Vertical Z-axis: 450 mm up to 600mm

Main spindle drive:

‐ AC-motor

‐ Power rating at 100% duty cycle at least 7.0 kW

‐ Power rating at 40% duty cycle at least 11.0 kW

Spindle speed range:

‐ Horizontal and vertical spindle manual: 1-4500 rpm

‐ Horizontal and vertical spindle auto: 1-5000 rpm

‐ Infinitely variable with 1 automatically shifted gear stage, gear range 1: 1-1000 rpm

‐ Infinitely variable with 1 automatically shifted gear stage, gear range 2: 1000-4500rpm or 5000rpm

Feed drive:

‐ Independent AC-drives

Feed Rate:

‐ All axes infinitely variable: 0-2000 mm/min

Rapid Traverse:

‐ X-and Y-axis: 5000 mm/min

‐ Z-axis: 4000 mm/min

Operating Voltage:

‐ 400 Volt, 50 Hz

Power Consumption:

‐ 15 kVA +/- 1 kVA

Control Voltage:

‐ 24 Volt DC SELF

Weight:

‐ Between 1800-2200 kg

Vertical milling head:

‐ Swivel range +/- 90° +/- 5°

‐ Extending quill with lever

‐ Stroke at least 70 mm

‐ Clampable swing-away vertical milling head for change from vertical to horizontal spindle

Hydraulic tool, clamping horizontal and vertical:

‐ Tool taper SK 40 DIN 69871

‐ Pull stud DIN 69872, DIN 2080, or ISO 7388

Splash guard cabin:

‐ Attached on chip tray

‐ Moving along vertical axis

‐ Secured with limit switches

‐ Cabin with at least 1 sliding doors in front

‐ 1 additional side door on right cabin side

Coolant System:

‐ Fluid tank free standing

‐ Capacity 66 ltrs +/- 15 ltrs.

Machine lamp:

‐ Arm-mounted lamp with energy saving bulb and protection class IP 54

Machine feet:

‐ 1 set = 4 pieces, M 16 x 80 mm

Control language:

‐ English & German

Hardware:

‐ two channel key monitoring (message redundancy)

Memory:

‐ CF-card with NC-memory 6 MByte

Block processing time:

- between 1.0 and 1.6ms

Tool tables:

‐ Tool table with up to 600 tools or 1500 cutting edges

Interpolation:

‐ Linear in 5 axes

‐ Circular in 2 axes

‐ Helical interpolation

Orientated spindle stop:

‐ For horizontal and vertical spindle including cycle tapping without compensation chuck

Programing aids:

‐ Program Guide (help support for program cycles)

‐ Integrated help system

‐ Context-sensitive help function for error messages

‐ Graphical support for programing cycles

‐ Comment and structure blocks in the NC program

‐ Calculator

Test graphics:

‐ touch screen between 13” and 16”

‐ Graphic simulation with: plan view, view in 3 planes, 3D view and detail enlargement

Touch probe cycles:

‐ For workpieces measurement

‐ For compensation workpiece misalignment

‐ Calibration touch probe

Interface:

‐ USB-Interface

‐ Fast-Ethernet-Interface 100 BASE-T

Machine operating modes incl. key switch:

‐ Automatic

‐ Set up

‐ Intervention

‐ Manual

Energy saving mode:

‐ Stand-by-modus

‐ Programable by machine user

‐ Automatic switch-off function of the control display, axis controller and machine lamp

OPTIONS:

Universal table:

‐ Swiveling in 3 axes

‐ Table diameter 650 x 395 mm +/- 10mm

‐ Revolving 360°(rotation angle is digitally shown on control display)

- Swiveling +/- 30° +/- 10°

‐ Tilting field off the machine between 12-18°, against the machine 45°

‐ 6 T-slots 14 H7 (distance 63 mm)

‐ Max. loading ability at least 220 kg

‐ Centre bore Ø 32 mm

Mini hand-held controller:

‐ Integrated keys for choice of axes

‐ Feed range and emergency-stop

‐ Fixing with magnetic pads

Removable left side window for cabin:

‐ Secured with safety switches

Minimum-quantity lubrication system:

‐ Spray and dosing system for cooling cutting tools through an oil/air mixture

‐ System with pressure container

‐ Valve-controlled distributor and dosing device, incl. 1.5 liters lubricant

Attachment 4th axis:

‐ Axis controller integrated in cabinet

‐ Plug board completely prepared

‐ Necessary for fitting out the machine with CNC dividing unit in combination with control

Documentation:

‐ 1 instruction manual in paper form, English

‐ 1 instruction manual on DVD-ROM, English

‐ 1 test report as per DIN 8615

‐ Convention universal Milling Machine must have a CE- conformity declaration