Item_Description.pdf

Salient characteristics

1 EA Shear Metal Hydraulic for Maintenance Activity Vilseck

Basic machine

Shear Metal Hydraulic:

- Robust motor driven guillotine shear 2530 x 6.0mm at 400 N/mm² tensile strength

- RPM in idle mode approx. 50 1/min

- Cycle time start – stop approx. 1.4 s

- AC-motor, power 11 kW

- Pneumatically actuated clutch-break-combination

- Weight approx. 3500 kg

Standard Equipment:

- Vibration damping side frames using cast iron

- Large and robust guidance of the cutter bar

- Hold down manufactured in one piece with rubber cord glued in a slot at the bottom side, mechanically linked with movement of cutter bar and spring-actuated

- Shear table manufactured in one piece with plain steel surface

- Rigid finger protection in front of the hold down according to DIN EN 13985 “Safety plate shears”

- Sidewise table stop with measuring tape at the left side, length 1000 mm (mounted at a fix position)

- Two table extensions TV650, length 650 mm (without T-nut, mounted at fix positions)

- Manual actuated back stop ZA600 with measuring tape, length 600 mm

- Blades manufactured in one piece with four cutting edges with 90° wedge angle, blade steel suitable for cutting 4 mm stainless steel: dimensions 80 x 16 x 2550 mm

- Manual cut gap adjustment with fine threaded spindles at the left and right front side of the side frames, manual clamping by hexagon screws at the outside of the side frames, for adjustment after turning or changing the blades

- Cut release by movable foot switch

- Scrap chute at the backside

- Oil collect pans under eccentrics and main bearings with oil drain plug

- Manually pluggable safety bolt for locking cutter bar during maintenance service when machine is disconnected from power supply (without additional electrical monitoring)

- Sidewise safety guard, safety guard ends approx. 1200 mm behind danger zone shear blades according to DIN EN 13985 safety plate shears

- Dual trace light barrier at the backside of the machine

- Machine is used only in single stroke mode

Accessories:

Motor-driven fine threaded back stop (ball screw) GA 1000:

- With fully automatic positioning control

- With electronic piece counter

- With pneumatically actuated clamping system

- Moving length: 1000 mm

- Positioning by dynamic closed loop control

- Long-life guidance realized with hardened rods

Sheet metal support:

- Realized by pneumatically actuated tilting table with rolls for supporting the sheet metal over the complete length and width, without the separation of the first cut

- Backside of the machine secured by columns and safety light barrier (instead of sidewise safety guard and dual trace light barrier at the backside)

Automatic oil central lubrication:

- With pressure and liquid level switch and additional time control

Set of precise wedge shoes:

- Screw-on type

- For precise and vibration damping assembly of the machine

Hinged finger protection:

- For comfortable positioning of the sheet metal

- Finger protection electrically monitored by two limit switches

Cut illumination:

- Integrated in shear cover

- For cutting using marks on the sheet metal

Angle stop:

- Length: 500 mm with 2 x 60° adjustment

- Mounted at the right side of the shear table

Special table stop TTA with T-slot:

- Measuring tape and tilting measuring stop

- Length: 2 m

- With additional column as support

Magnetic measuring system and electronic digital display:

- For the special table stop TTA

- Measuring length: 2 m

Pneumatically actuated hold down:

- Realized by cost-intensive multi chamber cylinders

- Adjustable pressure by pressure reducing valve

Manual cut gap adjustment with fine threaded spindles:

- Levers and index bolts at the left and right front side of the side frames

- Manual clamping by hexagon screws at the outside of the side frames

- For possible adjustment depending on the sheet metal thickness

Operating elements of the shear control:

- Mounted in a manually movable pivoting arm at the left machine side

- For ideal reachability of the operating elements by handling big sheet metal formats

Warranty:

- Standard Warranty 12 months

Additional:

- must have a CE- conformity declaration

Recipient Country:

- Technical documentation in German and English

- User manual in German

Packing/Transport:

- Including transport costs

- Including transport insurance

Training/Commissioning:

- Delivery paid ready to use

- Commissioning

- On site operator training including travel expenses and accommodation costs

Recommended manufacturer: HSK –Maschinenfabrik, or equal