SPECS.pdf

.0 : •)'"

19 February 1:391

Deviations & Additional Information Cap, Service, Cadet

UQC-S-01-83 (20 May B3l

Para :3.3.1 Basic Material Class I. The wool el:istique cloti1 (l'.J oz.) will be supplied to vendor by Cadet Services Division (.167 yarda per cap).

Para 3.3.3.2 :tnner Body Banc! Class 2. As a sub:Hitute, the Class l inner body band (natural or white) or a plastic simulated wood pulp body band may be uaed.

Para 3.3.9.1 and 3/3/9.2 Cotton Tht"ead Cla~n; l (gray: cap) u.nd Clasa 2 (white ea.pl sho.uld use blacK and white thr/:i.,;a respectively, not white and blae'k as stated.

Para 3, 3.12.1 Chin Strap Class 1. Add: See Ji'igure 1 for 3hape and placement of loops.

Para 3~3.12.2 Chin Strap Class 2. Chin straps for Class 2 caps will be supplied to vendor by Cadet Services Division.

Para 3. 3.19 Buttons. But tone will be supplied to vendor by Cadet Services Division.

Para 3.3.20 Insigni<'I.. Insignia will be supplied to vendor by Cadet Services Division.

Para 3.3.22 Nylon Grommet. ln ethyl vinyl ace~ate 11 0 11 shap~d grommet may be used as a substitute ror the nylon Grommet.

Pat'a. 3.6.7 Make Band & Para 3.6.8 Join Band to Quac-ter1> .

add: NOTE.- Any references to braid are for Class l cap only.

Para 3.6.10.2 a. Change title from ''Make Crown Welt and Join Quarters to Crown Class 2'' to "Join quarters to Crown Class 2."

. b. Delete last two· sentences of paragraph. 1/16" wire grommet is not required 1n Clasi 2 cap.

J>

'~··,' ~ I •• •••~,.. •· •·•~--·-•-··"'::'·'"'"" ••·' """~''' ""'" ' ..... , ... " , .......... ' ..... ····· ... ·""'"' ,, 99% P.02 l.'.l/10/97

Bu Code Labels Characteristics:

I. · 3 of9 form.at.

2. Be affixed to each item so that it ca.n be read wiJ4out opening the package.

· 3. Ee easilv removed bvihe customer. . .

4. Remain intact while warehoused.

5. Size of io.bel sho11ld be lmge enc ugh to be r~ad but not massive. Size ~~ill b~ relative co iiize of item. E>timc.ted size: 2 ~r· x 3 W' ·

6. Labtl on carton. if possible. Lube! obv.iously displayed.

7. E(lch B;i.r Code ~hould ccm:i.in the following:

SARCODE (\vith Start & Stop Characters of " )

STOCK NUMBER

DESCRIPTION

SIZE I IF APPLICABLE )

S. A sample label for format is attached.

9. Must submit sample of your label for act:eptabi!ity.

NOU-16-2005 13:3?

SSY.

.. I .

1\ .

P.03

I

I ~Ell If /JI Ill~ lllll l!lll llm 11111111111111111m illll lllll l!lll llll IJll *840501 Y500356*

CAP, DRESS GRAY

SIZE: 6 7/8

NOV-16-2005 13:37

99Y. P.04

I

l. $COPE

U?iIFOFM O.UALITY CONTP.OL

PURCliA.SE D?SCRI?TIOll

FOR

CA!', SERV!CE, CADET

u:ic s-o:-S3 20 Mav i:;. 8 3.

l.l Sco'tle. This t11.ll'Cha.se.descri'tltion coven the Uni!orm St:r-li.ce Call :!o:r vea.r by Cadets o:r the United States Mi lit 11.l"'.'f Aca.d.el!\V".

1. 2 Classi fi cs.ti on. The ca.':ls shall be o! one ty'C'.! in the :followint class es and siz.es:

6-S/3 6-1/2 . ·;· ...... = .

6-3/L 6-7/B

Class l - CJ\llf:T, GRAY Cle.as 2 - CADJ?T 1 W~ITE ..

Schtdule of Sii~s i ..

1-118 ..

7-l/ii 7-3/8 .:. - · / , __ .

1-;/8 7-3/4 7-7/8

2 .l The rolloving doc\J.Tl)ents of the issue in effect on da.te of invitation for bids or re~uest. for t1ri:roosa.l, :fo:rm a 1:1a:rz or this tiurchase descr~ti~ion to the ei.."tent st1ec:i fied hereir.:

Si!'ECIFI.CATIONS ~.

FEDtl'..AL

V-T-276 ll-T-295

Tr-E-li89

TT-L-58

CCC-C-700

DDD-S-11519

PPP-B-636

PPP-1"'-320

NOV-16-2005 13:37

- Threa.d, Cotton

- Th.re a.d, N;rlon

- Zna.'lll!l,Alk.Vd, Gloss (For E~"terior and Inter:or 51.ll"fa.ces)

- La.oquer, S'Ora.vinji;, Clear a.id Pip;rnenttd (General Interior Use)

- Cloth, Coe.ted, Vin.yl Coa.t.ed (Arti!icizl L;i:e.ther)

' - ~indin~, Textil~. Cotton,~ia.s-Cut

- Box, Fibe~board

- Fibtrboa.rd; Corru~a.ted a.nd. 5olid, Sheet Stook (Contain~r Cra.d.e), and C:ut Sl:l 2.llU

98Y. P.06

. 'l.C 5-01-83 .'·' .. l-ky 19 83

MIL-C-368

M:lL-B-1563

MIL-S-3577

MIL-C-82252

- Cloth, Satin, Re.yon and Cloth, '!"•ill, ?.a;;on

- B\lttons, Insii;::i.ie. and Findin!!IS (USMA)

- SWeat·cand, Headwee.r: Leather

- Cloth, Brc.adcloth, Wool, a..•d Wool S:rnt11etic

PURCllASE DESCRIPTION

QMC P/D'ES 277 - Cloti'l, ·..iool., El-...stiqlle, Cadet t;:ra,y (USMA)

STAND.ARDS

MI.LITARY

MIL-STD-129 - Mai:kin,11: for Shi"Oment and Stora.I!.•

( Cot>ies of si:>eci:fiee.tions, standards, dra-.rin;:s, and "O\lblications reoi.d.red by S\J'O

'OJ.iers in co:mection vi th s"Cedfic "Orocurement :functions should be obtained from the "O:rocu:rini:; activity or as directed by the contractinl': officer.)

2. 2 Other 'OUblications. The tollovinl': document fo,-,,..s a "Oart of this "O\lrchase descri"Ption to the e>.."tent s"Oeci:fiod herein. Unless othenrise indicated, tl1e issue in effect on date of invitation for bids or re guest for "O:ronosal shall a"OlllY.

STAJ<DARO COLOR C.AliD OF AMERICA

(Awlication for co-oies should 'be ;i.,;dl'essed to States, Inc. , 200Ma.dison Avel)ue, New- York, NY

3, REOUIREMENTS

the Color Association of the United ioo16.)

3.1 Cui6e sa.mt:>le. Sa.moles, vhen furnished (see '6.3), are ~ohlY fo:r guidance a.id information to tile S'\l.'O'Olie:r. Variation from the "Ourchase descriutiou ma:r a:ocear in the sBl:lnle in v~ich case the nurchase descriution sha.11 i:overn. ·

3.2 Unifo~mity o~ ~Toduetion. !'he ~aterials, com~on~ut items~ and th~ finisned can shall meet or exceed the rnini;nu;n :req\lire:meIJts for the i":;em as suedfied in this 'D'Ul"chase des~l"i"Ction.

3, 3 Materials.

3. 3-1 Basic· material. Class l. The basic material for the bod.Y of the can shall

• be cadet gray (USMA), vool elastiaue cloth, confo:rminR to Ty"oe II, 19 o~. of OMC

F/'iJFJ; 277. '1'he crO'·"n end. the auarters sh>.11 be laminated to a nolyester/cotton drill fabric, weie;lline; 4. 0 ounc"s "Oer ;auare yard + io· ne:rcent. A vat er-ba.se late):

adhesive shall be \lSed to i:;e:in<!nently bend the fabrics so that no delaminl'.tion vill occur during normal \lSe.

In addition, the fusib.le interlinini;: shall b.ave a "Deel streni;;th of 20 o\lnc"" "Oer inch vhen tested. as snecified i:i Ta'oleIV of "Caral';ranh 4. 2.1. 2.

NOV-16-2005 1J:37 9% P.07

iJ C S-01-83 2 H;i.,y 1933

3. 3. 2 I\ll.Sic mate!'ial. c1 ..... s 2. Th.e 'basic ws.t.,:-ial shall be vin:;l oated clo-;;h (artificial leather) con:forlllin,;;; to Class 7, u.m:re"ted, ••hite, of CCC C-700, vith the follcn..-~ing exce~tions:

a. The widths of the base and co::i.ted cloths are not required.

b. !I:l:!e commnoial ~sis;n<.tion o:r the base cloth shall he 3. i o i:u 'Oer square :rard.

c. 'I"ne vei¢nt of the co!lted cloth shall be 15 .o ounc~s i:>er squ e ~rud

( minim'l.Ull).

d. Tne coating weiir.)rl; shdl be 12.0 ounces 'Oer square yard (l!li imum).

3. 3. 3.l Inn,;ir bod.v 'band. Cl;;.u l. Tne inner bod:r b::i.nd shall be o hio;h dgnsl.ty (linear) 'Oolyeth:rlene nlasti~ material meetin~ the reouirements of e I!I, Cla.lSs H, grade& l or 2 o! L-P-390, excent that low temneratw.·~ brit dielectric constant, dini"Oation fa.ctor <md thermal stress crackinii:

tiroµerties shall not a'Otll:f. The band she.11 be e:i..-truded, $trintied s lit or cut 2 + 1/16 inch wide with a thickness of .030 + .002 inch. The band hall be i:>er fcrated by 'PW!chino: or other me:ms in a ronetith·e tlattern as···ini>ro" imated by·tn:~ standard s:i.m"Ole vith the diameter of the holes as shovn by the stl!ll' ard aamule.

Not les~ than a 3/8 inch ma:ri;:in at tcro and bottoll! of band shall :rem in unperforated.

3.3,3.2 Inner 'bod:; bwa. Class 2. The mate::lal for th~ inn!lr bod band shall be COllTOOsed of a hif!h alllha. cellulos" 'l:OOd nuln sheet imlll'egnated "ith an oil-· :resistant and ne:rsnira.ticin-resist:int synthetic· :rubber binder and sh 11' conform to the requirement; S'Oeeified in Table II.

Table Il:. Material for Inner '.Bo6:t :Band

Cha.racteristi ~s

Thickness

Weight

Tearing strengt.h Mac:h:i.ne direction cri:iss dinc:tion

Tensile streni;ith ~lacl:! in e di :re ct ion Cron direction

Resistanee to aoi::elerated agini;;

P.esista.nce to ·..;e.ter

NOV-16-2005 13:37

liequi:n.ments

0 .OS ('!>lus 0. 003 Ot' minus 0 .002) in h i.u (nlus or min~s 0.15) llouods i:>er square inch

600 ii;ra!il.S, ll"i:i.nim;,m l , 000 IZI' :e.ms , ;ni. nimum llO i:>oundi i:>er inch o:r ·.rid.th, .Uni 60 t>ounfis "OU' inch of i:idth., minim·.

No evi(\ence ot emlirit.ct.lement or sti :!'enins e.nd no develonment. of stickiness or ~ la.mina.tion

No evidence ol.' shrinl:a.11:e or ·•a.rtlin (tolerance of 'lllus or mi ma l "Ctrcent)

3 ·- 98Y. P.09

UQ.C S-01-83

20 '11.l!..Y 1983

3.3.4.l Braid. Class l. 'I'l'ie Ca'O braid shall be flat, mohair, conforl:'~nR to tlle. tollO"ing requ:lrelllents.

Coloh 'l'he colo::- shall be black and shall she-~ ii:ood fa.tnes 5 to va.ter, lil!ht a.nd dr:Y' cleanini:t.

Width : l~ 3 /4 inches (full) .

W;1rt1: 22 S'Oools of 2 enes of lL0/2 mucerized cotton.

l'lra.idins: 8:; carriers, 2 ends 'Oer car:riu·, 2/30 moh3.i:r.

Pick;: 24 Weave: 2 over - 2 l.l.l'lde:r Weigb{: Not less thi!.."1 1 "t>o·.:nd.s 'Ile:- J:;rOH Ya.ri.I..

3.S.4.2 3ra.id. Class 2. The band shall be l-3/4 - 2 inches wide. ma.de of vhite vin,yl :f'la.t, simulated braid in a.cco:rda.nce with 11:ood. co1111Mircial 'D:ra.ctice.

:'J, 3, 5 Linini;;.

3.3,·5,1 Linina;. Class l. The material for lininl! the ea.'O Quarters and f1·ont stiffener shall be black rayon linin~ material conforlllin~ to'Cle.ss l or 2 of

. MIL-C-368. The material for lininll: the can e1·ovn shall be black rayon lininl( material..

3. 3. 5. 2 :t>inini::. Cla.s s 2. The matu1.a.l for linin;i: the can ~rovn and. front s ti f~ :t'ener shall be White. :ra.von linin1; ma:ce:rial confOl"ll'.ini:; to Class l or 2 o:r l1!l:.-C-3Q3, 3,3.6 Bind.ins.

3,3,6.1 ~indint. Cl&Ss l. The material ro:r to'O ed~e of ri-ont stiffener, sveat be.nd. reinfor~ing stri'P, bindi11~ or inner bod..Y band, e.nd :rein:forcinii: the .ioinin11;

seam of the lliile quarters lining slull be l inch wide, 'black, bi es cut, cotton cax11b:ric, con!ormin~ to.T.'!'Oe I, Class l or 2 of DDD-B-1199, and for r~inforein~ th~ haircloth to front .ioinint seam shall be 'blact:.;oia.s~cut, cotton t·,..ill, confonninll to T:y'pe IV, Class 2 of DDD-B-1199.

' . 3.3.6.2 Binding.' Class 2. The ma.t111ria.J. for toti ~d.i;;e or inner 'body 'band shall be l inch Wide, vin.Yl coated cloth (arti:tieial leather), con:forl!U.ni; to Class 7, untreated, white, of CCC-C-700.

3.3.7, Front stiffe~er.

3,3,7.1 Front stiffener. Class l. The f:ront sta:r shall 'be of hi>m density (lil'Jel!l.l") 'Pol.vetbYlene t)lastic material inutini:: the :rec,.i:remenh o:r ~e III, Class H, s:ra.des 1 o:r 2 of t-P-390, exce'Ot that lov temPerature brittleness,, didectr:!.c conetant, dissi'Oation hcto:r e.nd thermal stress c:rackini;: resistance ti:ro'Perties shall not &'lltil.Y. T:ne sta:;· ~h.al::. 'ba e;l.1:l'ud.ed.

3.3.7.2 :Front sti:t':f'ene::" Class 2. The front sta•• shall be c:ottop wart> end raYon for front sta.y and shall conform to M:i:L·C~l3¢75. w1an the o.);terna'\::e :ci.onci'ilam;tnt

·filling cloth is use4, the fabric shall conform to T';oe I of MIL-C-~3920.

NOV-16-2005 13:39 '38r. p. 0'3

UQC S-Ol-83 20 Ma.V 1963

S. 3. 8 C()j;t"n var" S,.'Hl ra.von fillin11 cloth or r::onofila;m•nt tillini;: cloth. The cotton varu e.nd re.von rillini:: cloth fol:' :t:ront sti..y shall ~onform to MIL-C-L 3675.

Wllen the alteniate monofil3"1ent fillin,i:: cloth is u>ed, the fabric shall conform to T;•pe I of MIL-C-~ 3920 .

3. 3,9 'I'hread.

3.3.:;i.1 Cotton thread. Clus l. Th.e th:rnd :to; sea.'1lino; and stitc:h:i.ni:; shall b~ cotton, machine.mercerized, sizes A e.nd O, conrow.l.ns; to T:;-oe IC2 of V-T-276.

The color shall· be i.rhite, sha.de M, cable no. 660L3 .ol" the Unit~d Sto:!:es Arm:;

Color Ca::.-d.

3. 3,9,2 ·Cotton threz.d. CllU!s 2. The tb:ru.ci for na.rr.im:; and stitchin,i:: sllall bt eotton, machine,me:rceriied, sizes A and 0 con!o:rmin~ to '!y'Pe IC2 of V-T-276.

The color sha.J.l be black &ha.de A.A, cable no. 65005 of the United Sta.tu Arm.v Color Card.

3,3,9. 3 t•:rlon thread. Class l. The thread :t.or tac:kinl!: front stitfui~r to blll'ld, .loining visor to c:e:c, tacking velt ends, l'ellini:: linint and attachin;; sweatba.'ld sha.ll 'o!! nylon, Ty-oe IV, si~e C, confe>rmini; to Table IV of V-T-295· • The thread

· eolor shall be black, shad.e AA, eable no. 660~3 of the United States Arrn.v Color Card excePt that for attachinl'; swe::i.tband it shall be brown to match the shade of the swea.tba.nd.

3. 3.9.4 N;rlon thread. Clau 2. The thread :t'o;r tacking :t'ront stiffener to band, joinin,ci: visor to c:a.i:i, tacking welt ends, :i:ellin.=: linint and atta.chinl!: sveatband shall be o:rlon, fype IV, sin C, conform.in~ to T'able IV or V-T-295. The thread color shall be vbite, sha(le M, cable 110. 65005 of th!! Un:i ted States A•·m:; Color Ca.rd excerot that for attaching swn.tba.nd. it shall be bro-.i:n to matcll the shade of the. sveatband. , 3.3.lO Markinf.!. Ee.ch ·ca'O s'.aa.J.1 be identified 'b:Y a. si;t mar!tinp;, sui:i'Ol1er's rr.a::-king and linen nal:le label or card.

3.,3.10.1 Siu marli:inr;. The size 1110.rk.ini;: ahall be lee;i'cl;r sta..iroed, ern'bosse:l.,or ma,v be s=ed ~cm.'llerci al 'Caller l::i.bel. 'lhe •.thole numbers shall be not leu tban l/4 inQh in height and f'rai:tions not leu than l/8 inch in heii:;ht. ~rhe she rn:a.rkin(O;

shall be i'lOSitioned on the outside of the $"'~eat'oa.nd 3/8 to· 1/2 inch f:rorn toi:> edl'e of the right or h:!'t o:r the bo.clt s.eam. · · ·

3. 3.10 .2 S\l'O'Oli!r ritarkinr:. The su'O'Plie!r ·.till m:i.rk tht cat> with size and elate in letters l/4 inch in height.

• 3,3.10.3 Adhesiv~ shade ticf:ets. Ailhesive slla.4~ tickets, "hen used tor shade markinP;, shall be 'll&i:iei:- with a thermo-activattd adhesive on one side that vill Vi":.hstand stea.:i: blocld.nl!; one:rations. Adhes·ive shaJ.l not discolor the material, and no a.d.htsh'' mass shall adhere to t.he material uPon removal of the ticket.

3, 3.11 'v'isor.

3.3.11.1 Visor.Class l ar.d Class 2 Cans. The visor shall consist o~ three Pieces· o:f i:r.e.taria.J., "W'h:ich shall 'be lo..mina.ted, 'OresslOil. and ;ioli:l.ed to :fori:"

NOV-16-2005 13•38 98% P.10

UQ.C 5-01-8 3

26 Ma,y 1983

3.3,11.2 TOl:l l:li~cel T'ne tOl:l l:llY shal.1 be l:lOromeric ~&•~rial. It shall b~ 'blade., homo11enow; l:lol.yuretha.ne reintoroed '-'ith l:loJ.:;ester and shall cor.ta.in no f'ru l:lluti3izer. [t shall "oe 60 + 5 mils thiclt and shall have a shin.v lu.th~r finish on tO'P side.! -

3.3.ll.3 Center l:litet. 'rne l:ll\Jl11'P!r l:le.l:ler shall be a hii;:h e.lnhe. c~llulose '-'OOa l:lul'P na:per \lhich ha$ 'bHri vet...;.reb saturated vith 10 to 15 tleroent b:r ... eii<ht chloroi:>rene latex. I The saturated l:la:on· shall have a bone dry "ei,d;t of o.62 +

0.062 'l)o\JllC..S !)er s~pare Yard a.id· e. thickntu of 0.022 :t.. 0.003 iilr:h. Tei;tini:;

shall be u sl:l~Cifii!d. in 4.2.l. . · .

3,3,11.4 · Eottom l:li~oe. The bottom l:liece shall be leather, corrected .s:ra.in cattlehide, Hattersr G1·un, sh.a.de 245, 5,5 to 6.5 O\Jl'lces, con:rcn:lnin.s: to T:roe :I!

of MIL-L-L354l. I

I

' ' 3.3.ll.5 Lamination. The three l:lieces shall be laniinated. nth 'D'/:cox:rlin cement or latex to '!lroduce\ a 'Oerwment bond, and nlaced together, firr.il,Y t)ressed and molded to shiii:ie.· !

3.3.11.6 ~inllimi:. l'!be visor shall be bo'\llld vs.th .012 i;i:auge, 'blacll, tJlutic (vin.vll bind.in~. 3/~6 inch on the top a.nd l/4 inch on the \lllderside.

I

' 3. 3.12 Chin st:ra'O.:

I

3.3.12.1 Chin stra~. Cle.ss l. The ca'O shall be fitted ~ith a. noromeric black material. It shall!be 60 + 5 mils thick, 5/6 + l/16 inch ~ide. Tne ed~eJ and ta.ce finished vi.th embossed or beaded line. o;:;- u.ch end there shall be a 3/16 :!:.,l/16-1/32 inch a'Otrt~re,'1.lld the center shall be eQuidistant from the zids~.a.r.d 5/16 + l/32 inch trbm el'ld o:r ea~h stre:t:1 shall be 'Ol·ovid~r.i vith ~ rou..ided end - ' loo'O, cut in one l:liece. The lootl shall be closed vith one non-corrosive sta'Ole on the underside, r9:rming a loo'P on each end of the stral:l.

I ' 3.3.12. 2 Chin stra'P. CJ.11.ss 2. 'l'he chin str;;.'0$ shall conform to Class 2 or UQC

S-9·0. The chin mtra'Ps shall be·3.0 to ~.o ounce le&ther, conrorr.d.n~ to '.l';-ce l of MIL-t-~ 3541. •Tile st:ra\:l shall be made in t\lo i:>~!-ts, ea~h ;/8 inch in •"idth and 10 to 10-l/8 inches I in len.:th !l.nd shall be adjustable.

i • 3,3.13.1 Sweatband~ Class 1. The leather for the sweatband she.ll be sh~e'Pskin, dyed. & b:roi.'l'l Slade, i-5/8 (+ 1/8, -0), inches wide, con:rormini>: to MIL-S-3577.

i '

3,3;13.2 Sw-eatband! Class 2. 'l'lle swea.tbuid shall be of leather, 1-5/8 (+1/8, -o) inches vi Qt, cortfor.lini;; to Mit-S-3:S77, dy~d e. brCMn shade. The sweatband shall "be 'Oerfora.ted 'by 1lu4cilinp: or other 111eans in a· re-.:ietit;i.ve 'Ca.ttern 'l'ith 5 to 6 la.r;;e holes a.rid 25 to 30 smaller holes 'Cer three inehas in linear band.. A 5/16 in~h m.a.rgin et to'O and bottom of band sb.a.ll remain Wl'Cerfo:ra.t,ad.

i

3.3.14 CrOll'n sll'Cno:i-t. The.ero-•n SU'C'Cort shall consist gf a •teel .,,ir: incloscd in a. n.vlon grolJllllet i:on:f'or~inp: to the fol).o-..rin;; require:menh \/'hen tu'l.ed as S'O~ci :ried in k.2.1

NOV-16-2005 13:39 98% P. 12

UQ.C S-01-83

20 May 1983

3,3,15 Steel "ire. '.ihe steel Vire sha.ll be sDrin~ steel 5/16 + l/16 inch vice end 0.020 !. 0.005 inch thick, c~-t to reoui:red £i~e to fit inu~ly, vithout ~is tortio11 to the ce:o. The wire shall be completely c:o·~ered With white eth:;l cell1J.l.ose, cellulose Dro"Pionats or cellulose acetate DrOPionate coatin~. The r:ouDl1D& shall be l.:!:, l/8 ioches lon.i:: a."ld ~inc or cadl:li1JJ!l coated to •ithetand 25 hours.ct the salt SDr'Y test.

3, 3. 16 Polyeth:,-lerie :film. Tll<!! materia.l for the cro'\.-n 'l:lrotector ·'l:lieee, the card hold.er, velt lining striD and. binding to'O edi:::e or haircloth ninforr.ement Dier.e i;hall be cut from clea.:r 'OOlYethylene film, 't:>olish~d ':rinhh ar,d. .ooho inch thick.

3,3.17 &lyelets.

3.3.17.1 · Ji!Yelets., Cla.u l. The e:ireletg shall be bra.~$ and ena.meleO. 'cl.a.ck.

l?:rio:r to coating, the eyelets shl!.ll be cleaned, degre&Sed and Prebared tor ena.:meling, using a Phos'Ohoric ;)Cid-detergent t:ri:>e of solution, :followed b;;

rinsing Md dr:rinli:. The eyelets shall be' coa:ted with la.cQuer,, confo:rming to Tyi:>e II, Clar;s 1 of :rt-L-58, or eniillnel, conforming to Class ~ or B of TT~E-489.

· 3.3.lT.2 E:(eleU. Class 2.

Prior to coating, the evi::l!ts enameling, using a i:>hosPhoric rinsing a.pd drying.

'!he eyeleu shall be 'br.e.ss and enam~ltd vhit11.

shall be clee.ned, de&reased and i:>re"Pared tor a~id~aeterp;ent tYPe o:C' solution, :C'olloveii. by

3,3.18 Ya.i;her. The uasher for backing the !ront insi~ia. eyelet shall 'be br~ss and shall !it ovil!l' the eydet and be clincl1ed.. '

3.3.19 Butto!'lS. 1'he buttons for the cau shall be ea"O, cadet, 25-line (lJ.S.N.A.), conforming to fyDe II, Class 6 of MIL-B-1563.

3,3,20 lnsiimia. The ins.ii;;r.iia for the cap shall be caP, eadet, uniform (U.s.~:.A.), confo:rmioi:; to l'.Yl>e I, Class 2 of HIL-E-1563.

· 3.3.21 Tie 'bov.~; 'i.'he·ti~ bow shall be l/4 inch bn!..id!d r°"Yon ribbon, eyed a brCMn shade to hamonite vi th c:olo:r" of $'-'H.tband.

3,3,22 .11'.'tlon R:tommet. Tne gi:-Olllill!t for Vhite i;:a'O onl:; shi!.ll 'be com"Oosed or 11:vlon filling yarns and cotton wan yarns braided 1:0 form a 1:rom.-n11t, l).'01:>2·oxinatelY ~/L inch in dia.meter. The fillin~ :vanis shall be of clear nylon monofile.m.ent, 0.012 .:!: 0.0005 inch thick in diameter, con!ormirig to Class N, 'l'y'P~ II of H-S-951, except the cut l""ict.h desii;na:tion t.ho.ll not 11.D't:ij,y. Th" ··ar'P yarns ·shall be 12 + l/2 co\lnt sin,s;les ca.:rded cotton. 'Iha p;rommet sh<l.11 be mo.de on a. 44 or 48 c.ar1·iei· bra.idei:-, with carriers braidini;: ir. Pairs vith a l/l \Je.a.·,e with one O.Ol2 inch diameter n:rlon monofilament end. '!;!er ca:r'riei:-: or a 24 carrhr braidei:- vith car l"ier$ 'bra.i~ing in "Dairs on a 1/l veave with two 0.012 inch O.ia.~eter nylon mono tila.r.:ent ends 'Iler can·i.er. Not less tha."l eight •.rart>s of 2 end.s each o:!' cotton Yarn shall be interm.ittentl..Y sµac:ed around. the eil"Ql.1'11ferencs interlacini;~. ·~!:.ere ~ha.ll be not less than 5 Picks oer inch in the rela:.::ed. state. The end.$ or the grommet shall be joined by the ui;e of vcod. or coi:-k 'Plui;s, la.mini;.te<i ':l'll.t>er 1·ino;s, o:r: othe:r siJ.i ta'ole material to insure i:>ro"Per closure of the gromnet, T

NOU-16-2005 13:38 99% P.11

U,'l.c s-01-83 20 May 1983

3,3,2:; Crovn '"'lt.: The :natel"ial for the ero-.rn welt (see 3.3.16) shall be bla:k wool facing cloth, : confo:rn,in.c:; to T";·oe I, .Cla.:;;s 1 o:t: MIL-C-.92252.

3.~ Desi£?. The da'O sllall be U.S.M.A. •er\-:lee eao r.iodel, ccnforo.in!; in style and sha'Oe to the sealed standard and as sho-•ll by fir.ures.

3, 5 F11<1Ji-es. Fi,ll:ures ara .furnish"d for in:fo,..,,..z.tion '0Ur'Oo3es only. Tc t'~e e;:te::t of any inconsistendies betr111'een the writ.ten -ourc:hase d.escri-ction. ar.id the :fiAu:r-es, the "'>"itten ourch~e descrintion shall ,zcvern.

3.6 Manufa.~wing io,,~i-ati~s reouir~nents. The cao:i shall be raade in acccrci.ance with the s'tandard si.amru e o.nd the o..,e.,at ions liStef. herein. The e;,;act :;eouence need not be fcllo"'\d.

3.6 .1 Tlwe ad bnoat.6 a.">d encls of S'ilOJT'S. Ends of all Se:l.llls e!ld ;;tit chin.I':, when net cau,w:ht in otheti seal!'.s or stitchini;, shall be bacY.tacked not leso t)l:in 1/4 inch. Tb.res.rl 'Jrea.k.s shall be secured by stitchini; back of each end not le~z tha.n 1/2 inch. Thei ends of a continuous line o:f stitcbini;; shall be overla'Olled not less then 1/2 inch.

3.6.2 Cuttins.. Cut the crown t>iece "ith the len · h in the direction of the \:::in> ar.d th~ quarters a~~oss the ¥~~~- Cut the oody band vith or acro~s th~ varo, 3 inche~ in vidth a.nd.' 3/4 inc!l lon,;;!!r than the circumference of the inner bow 'Ja. .. d.

Cut the cro-"'11 t>roteptor t>iece for size 6-3/8, · 8-3/4 inches loni; .and 7-3/4 inches wide, and each of th.:. remainini; cat> sizes in len,<;ths and ·•idths of 1/8 inch inc•e ments, and C"1t the card holder 4 by 2 inches. - Cut the cro·.m linin/.1 of bi;inled.

lining material with the leni::th in the direction of ths varu and the size or the cro•'Il. Cut the querters linin~ en the bis.s 5 inches vide and of sufficient leni;th for ea.ch indi·Jidual si1e. Cut the haircloth for front ouarters reinforce ment on the bias l-jf /8 inches wide and 3 inches lon~er than the tvo front cua.rters.

Cut the Velt of cadet i:ray cloth and the. striu of DOlyeth;;lene film userl in the attachment of the visor 1-5/16 inches vid.e a.nd l .ir.eh ionli:er than the lenii:th of the visi;ir. Cut th!!j velt of bro".ln cotton cloth and the stri"D o:f "Oclyethylene film useC. in the ·attachl!lent cf the visor 1-5/16 inches ·.ride and l inch longer than the leni;th of the visor~ Cut the fiberboard for reinforcin~ the visor welt l/L inch l(iil.e and the length i of the velt' ui .. ce. Cut the cotton "art> a.'>d rayon cloth or moncfilament fillin~ s'tiffenin6 so that the <''1Ycn fillin~.shall be vertic~l in the finished. sti:ffoner. Cut the bra.id the len;;th of the bed:; b.and. .Cu'i: the TJolyethylene plastiih material for the fron~ stiffener in the var-o ·ai'rection.

I tr 3.6. 3 Make front stiffener. Cla:;s l. Positii;,n the hit;h d•r.~itY linea::- "Pol.v ethYlene a.nd synth~tic haircloth with the l inch tvin vire c~ntered bet"een the t>lies \:ith a 3/8 in6h t·.:in v:.re on each -:dge with tile too edge of the twin ···ires 1/4 to 3/8 inch belov the toi:> edge of the t~o ~lies of stiffener. Seam 'i:i:>geth~r ·.:ith three ::c::i'tlls or St.i-:chin.i:;: - one ro·v1 throu$:h the center ot th!! l :..nch vire and one rev 1/8 inch from each Gide throuG}l the ,j,;,dd.le o:f the 3/8 inch stiffener. · Position strip of l jinch ·oies binding on the front and be.ck of th;:, front stiffener vi.th the ti:>p edge of the strios e~'"::ending l/L to 3/8 incb above the too ed~e or .stitf~ne:r and S!!am ~trips i·o s"tiffene:r l/L to 3/8 inch below the to-P ed~e th:rou~ the .stiffener and a 1second ret.t throu.<:h the "oindin;: onl,y. The :f•ont stiffener sh!.ll ;;ieasure 4-1/2 + 1/4 inches "ide at the tot>, 2-3/4 + 1/4 inches vi de :;.t bot'tolll, and- li .+- 1/4 '.ini:hes high at c~nt~l"- The t.o"C o:- s'tit:fene:r $hc.ll conform to the c·~rvature of !the c,-o.,.,, and the bottom shall be stra.ii;ht.

NOV-16-2005 13:39

99% P.13

•.t' u~c s-01-83 20 Na:r 1963

3.6.3.1 Make front. Stiff~nl!r. Clz..ss 2 .. Position the bith d~nsity litie~r 'POl.Y ethylene i?.nd synthetic haircloth vi th the l, ir.ch t·•in •.rire centered bet.,.een th" nlies and with the ton edge of the t..rin vire 1/4 to 3/8 inch belou the to"O ed~e of the two Plies of stiffener. Seam together vith three ro-JS of stitchin~ -one row thro~ center of twin "ire and one rov 1/8 inch from e~ch side edge or stif!'e:ne:-. Position !stI"iti o~ l inch. Dia~ binding on the front ;.nd. back o:r .the front stiffener vi th !the to"O ed&e of the stri 'OS ertending 1/4 to 3/8 inch a."oo·,ce tap edge of stiffene~ and seam stri"Os to stiffener 1/4 to 3/8 inch below th~ tO"O eciji;e through the stiffener and a second ro<o· throu~,h the bindin~· only. The front stiffener Shall measure 3 + 1/4 inch at the to"O, 1-1/2 + l/L incl1 ,J"ide at bottom, and 4 ... 1/4 inches Ji~ at eenter. Tue to'O of st~ffirner-shall conform to th~ curvatllre o:f the c.ro"'"n and the 'iiottore. shcl.l be stn.~i:ht. ·

' 3.6.4 Make inner body b~.nd. Fold a strio of bias bindin~ over each edp;e and on~ end of the inner 'Plastic body band and stitch 1/4 to 5/16 inch from edi::e catching both edp;es of the binding. A 3/8 inch twin. uire u:i:ll be sevn in 1 inch from the toP edge. Overla.µ the ends of the inner body band l inch ·.rith the bou.nd end on inside o:f band and sea.'1:1 toi:;etl1er vith a ro" of stitching. on each end of bMd, ·3 to 5 inches in lengtb. Tne inner body ba.nd shall be 2-1/4 (+ 1/16, -0) inches in vidth and cut to p:i-o'Per lenr;th for each size or ca."O. ·

3,6.5 Mak~ crovn. Center the c::-o•'ll ';lrote::tor lliece on the croll'll. linin~ e.nd stitch a.ro'Ulld the circv:inference 1/8. + 1/16 inch from edp;e. Position the ca.rd holder on the crovn "Orotector "Oiece ;;ith t'1e bottom edge 2-1/4 + 1/8 inch"s fro:n the front at center and stitch on three sides 1/16 to l/8 inch f:t"om edge, leavini::

one o:fthe 2-ioch ends onen for insertion of ca.:rd. Th" stitching s:1,all ·oe throui;."L the crOV!l "Orotector ~iece a.nd oroun linin~. The finished cro-.m lining shall b~ ri tted smoothlv and e~enl;' onto the cro><'ll, "Oiece a.nd basted.

I

3.6.6 Join ouartersL Join quarters of ca.n and nress the ,seamg O'Oen and :flat •~th llressing iron. '

3,6. 'T Make band. Position braid on band vi th the ton ed,o;e of braid l/8 ( +1/l6, -0) inch from to"O ect~e o.f blllld and seam to bane •ith stitchini;o; 1/32 to 1/16 inch from each edge of~)irfaid. Join ends of :iand, catching the en1is of braid in the stitching. Press seiaJn oµen :i.nd flat with a "Oressing iron.

3.6.8 Join band

catching the to"O to kiuart.ers. JoiL to't> ecl.i.e of band to bottom eO.;:e or Quert.e::-s, edge of the braid in the stitchini::. I .

3. 6. 9 Ma...\:e rii!i nforciemiants for oua.rt~rs. Bind to'O edge of ha.irclotb. reinforcement piece '4.t.h -oolyethylerie stri"O. Press on haircloth to fror:.t ed.e:e of Qua.rt.er.

3.6 .10 !fake croi.rn J..1t a11d .1oin auarters to crovn.

I

3.6.10.1 t1z.ke ·cro-.rrii ·we.;tt ;!.rid .1oin auarters to cro'l.'n. · Class l. fold a •tri"O of black. facing ma.teri<ll 1/2 to 5/8 inch >ride and sini<le .;titch 1/16 from welt e!l,;e.

Po6ition welt on ord.rn edi:;e and sea:n to c~ovn 1/16 from ed~e. Pooition auarters on cro~.:n ·..rit:i. "1.l"Sl't !Jn ·oet,...re~n) an.d o\:.ter eO..e;es even a.r.d sin.cle stitch a:::-ound ed.ize through ~alt and crJ~n. Position t~ill bin6in.g on f<ont ~uartsrs 1/8 inch from

NOU-16-2005 13=40 99% P.14

UQ.C S-01-53

?.0° May 1983 edga o! c:ro\ll'l e.nd sdam l/16 to 1/8 :.nch fl:cme:!-"e thro\.\ii;h all 'Illies. •7ith ha.ircloth inaert•d Under tvill binding, se""1 vadding to c:ro·.in thro\.\;:;il all "Plies to circu::n:rs::r~llce of cati .. Center ·the frout .o~i:rfenei ori th~ Quarters with t.be vide -part df :tront stiffen~r even "'"ith edge o:f' w·e.ddin~ and se~'Tl through all 'llliu. !seam the quarters linini; to th~ cro\J'n or; ~be under~ide, l:eei;ini; the o·.iter ed..:u aven, 'l'i th stitchini; throul;h all t>lies. '.Curn linini':

ove:r th" s.roam and stJti.tC:'\ .throuir,h U:L"11 a.llow&nce. Cut l/16 inch ·wire r::1·ommet to Pro'ller length wi~n tht ends abutt!d and cl~'ll1)ed. Ins~rt wire ~roimnet bet"1een the cr~n add in:;i.de V$lt. · · ·

I

3.6.10.2

Malte Cr"'-'ri ·.relt and .join ouarters to or(l'Jn. ·Claza 2.

a. Tne er= shla:!.l b<1: .ioin!!id to th<e i"ront anCi the two sides vith not more than " 1/4 inch se~. 'l'ne sea.ms shall be 'llr~ned o1:len ·.nth e. heat'!d il•on o:r t>ressing wa.chine.

b. The seam shall. be stitched on each side l/16 inch a:round the ci·ovn, catching on the bott!om the folC.ed ta"De o:r she.11 be stitched llith a doubli!' r.eedle, catching the folded ~'""' on the lll'lli!:rside. The ends of the double stitchini<;

shall extind l inch ibe:rond. the end of tbe taue. with f,ail:'doth 10reGsed on to fused ma.tel:'ial o:f't:nei main cloth, Sl!am to crovn throwm all "Dlie:o to cirC'.llJlfe;ence of can. Center the ~rent stiffener on the ouarters vith the vide nart. of front stiffener even with lea.ge '1.l'ld seam throu$ all t>lies. Seam the auarters linini::

I to the crovn on the ill!ld.,rside, k.,enini>: the outer edt;e~ even, with stitchin,:

through all nlies. ii:'u::'Tl linini;: over th~ seam and stitc:h throui:h s"""' ~lo,.,a.nce.

Cut 1/16 inch vir= grommet to Proner len~h ·~th the ends abutted and cla.mned.

Insert vire /n'O?nmet ~etveen the c:rovn and inside velt.

3.6 .ll Insert inner 'boil..Y bt.nd and tack fi·ont ioti!f!!ne:-. I:-1se1·t inner bod:i oan~ int.o Ct.1', "OUll botto)n 01: b3.l'ld ti11h:t.ly over bottom e&ii:e or .inner 'bodY b&nd nnd stitch throucll braid) l/32 (+ l/32, -0) inch :f'rorn bottom ed~e o:f braid, cat.chin;:

the inner bod,v ba:nd in. the stitching. The bottom ed;:e of b"z-eid shall finish l/S inch ( + l/16, -o) :ri·pm bottom edi:;e o~ band.. Tack front stiffener to band through braid, ad.l a~ent to blind and. ~uarters ,joining zeam, not throue;h Quart en, i

3.6.12 Ma.ke viso~ ,)elt and a.tu.ch to viso:r. Cut a strin o:f' the basic :fa.bric l + l/8 inches lon1.1:er than the visor and 1-5/16 + :./8 inches vide. :Pold stril> in-half. le:ngth1,·ise. o!ver the stri"C of l/4 inch fiberboard. • Fold a. st:ri"O of the t>olyeth,ylene film inl bnlf lenl':thV:.n and seam to one Giti;o of the "elt str:Lti.

Position com:Dleted w elt on the underside of visor vith tha nolyethylene film

Stri'D .next to \"l$or anli the :f'olded Eld,!:e of fa.bric l/~ ;!:_ l/l6 inch I°'rOl1l unfini:;hed edge of' the visor and! stitch throu,;;h visor.

i

• 3.6.13 Set visor. Position th<'! visor so that the center is in alii::-nment -Jith eenter :front sea.n1 of: ca"C>. The ani;le between the :!'rent c:a.'ll :;.nd Vi.so::- shall b:l 140 il.egreem. Join the vl$or to can l/16 inch from bottom ed1t11 of braid throw' velt, visor anll. ce:o b;y stitching v:ith l6 i:.o 20 stitchas. Tne ends of the stitching sha.:tl be secure~y ta.broed. '.!he vi5or shall finish l-7/8 + l/6 inches Yide at center. Ea.ch vtlt ehd Shall be stitched to ":.he end a."Jd enC.s held ilown Vith b\.\tton socltet Post.s, i

NOV-16-2005 13•40 98% P.15

UQC S-01-23

20 Ma:r 19 c 3

3.6.14 FinisH liniD5. Turn in the bo~to~ ot linin~ and !ell ~o ca~ 1/~ iLch a.bo-1e the: botto:. ed.~~ of ba.o.C., fo:rmin~ 7 to 9 -oleats.

3.6.1; Set e~relets ·I Position one eJ-eli::!t in iron~ ot cau 1 c!ntered. on the· front seu o'!' gua:rt.e:.--s and 13/16 + 1/16 inch i"co'\ .. e- 'toi;i ed~e of' b~aid:~ m.e:c.i.\lr~d to center of e~relet. -r..1e e~fe.!.'!:.~ s"no.11 be ins!rt~d thrc:r:..!~ cau ;::nd, stiffejj~::- a..l'Jd :.ac:::ked -::;ith a b:-ass f&.s:her. Posit.ion t·.Jo eyela~s on ea.en ~id~ of ca:o lti::· .. :3.'.'~· b=:t:ween the c:-ovn S!7a: a:o.C ·oand s~ui W"it.h each e:felet 1 ~ 1/8 inch on ea::r.. si5.i' of 'the .i:iide Qua.rte~ jseam an.d. clinch~d. throu~ ca'O) 7..ra.:iC.in~ and lininf,;.

3 .6.16 .~.tt~~!"! c!iin lstra:o ariZ ·o,,.tt.t.o~s. ?uncl-:i ~ sraa.:.l hcl~ in e~cb. si~ of ca~ throu."1 inn"r ·ooa:,• l:iz..-,c. :!nd cc.n 5-l/2 .i. l/5 in~he:; ea:h Gid• of cents:- :'.'ront !lleasured :from cgnte~ of ca'O to ce:it"r of '0\!...'16 hole c.nd 3/8 ( .j. l/16. -0) inch from botto:rU edge of ::ca'P l::lee.su:i.-~c. from ou.t.er edF;e of button 'to c.;;.-o ed.c;e. lns~:-t the 'button zocket "00st. ~d St.2.nle t"1o black ?t-etal sta-ol2s to the inner bo5y ;and. The chin strdu shall be snu~ly fitt=e and buttons shall be scr•w=d into the -posts so that t~e button insignia. is in a.n uoriPJ,t "tlositio~.

J.6 .l i Ma.k" svec.tband .. nd set into >:!.'O. Abut the ends of the s"ea:tban:i and join vi th a ro;,: o! i.iszag stitchinit;> c:a"t.~hin~ the tie bO\J a.t t'h.e "-'.i:rog:r edg~, and r=inforced vith a strin of l inch bias bin:iin~ on the und~r;ide of th• sveatban~.

Fell the sv~atband :Lr.to th~ e~:o,. so tn.m.t th~ sJ~iti:hin.£; .iho.ll not b~ visibl~ or.1 outsiO.e or c.a"O·, 2:ld I the s~eatband shall not ~oe·· e;..."tlos.ed belo\1' the ·oottora ~:!.:::e cf ca.u. Th• sea;n shall "oe at the center 'oack of co.n. Tne si.reo.tband sball fi~,ist 1-5/8 inches in widtt.

3.6.18 Atta.cl1 front insir.riia and in~en ro'.!.l ;:rol?'1::et. Atta.ch the insic:nia to fTont of ca:o, 'i:>ositioned so that insi;;nia is uDri.cilt for vhite ca'O or.lo"· Ir.sert :roll gro;nm:'t into crown of can. T'ne size O::;' CO.I> sh<!.ll "oe checked.

3.6.19 Clean ce:o. i T.:-i.~. thread ~nc.s. ?.!lXl\'."e loose th:-ea.r!s~ s"Oots 2-l""ld st:?..ins.

Vn~n sllad.~ ti~kets 3.r~ ':.!S.!i:!C.~ th~X shal~ "oe r~nio•\r~d o;:ithout iH.iu:-:i~ to the ti~te:-ia.1.

3-6~20 Ca:o 'Ir.~~~uretr?.~r.ts. Tn.e hei&,1it of ca:o at t;'ro!'it (measure6. at the tJoirit ·...rh:r:e ba.i."ld .ioins. i.-lsoJ:" toi ·oo-:-t.·om ed.ge of welt) sh:all ·oe 4 inches .. Tn~ -;..~id~h or o·;a..-ters at side seam (measur"d f:-om to'J ot "on.id to botto::i edi:;!l of -•elt) ~hall be 2-:/S inciie.s. i:!:.i!! Yidth ~! c:uart.~:-s a-:. ·oack ~e<ml (z:2u'Ul"er.i fro?n to-o eci.tz~ af "cand to botto:m edge o"r w·eit/) sba21 "oe 2-l/~ inch-es. Tni: ·-idth o'f tbe :rinished -car.d shall be 1-3/4 inches. Tne Hngth o:t visor (measured on u~e:- side) s'1all be 1-7 / 8 inchia£. T'ne angle ft' the visor (~ike::i. ·cet~'"een the ~ront. of cap and tb.~ ·1iso!") shall be 140 + 5 d.e~ees. Toe er<Nn shall f~nish 9-3/4 inches lon~ ""d 9-l/4 inches wicie for siz~ 6-3/8., vi th the leni:;ths a.nd ·~idtils. increased b:; l/S inch incr5!~ent.s for !a.chi s·iJbseQu~nt. ca:o si:e. T·cler.anc~ c~ all :neasure.r.i~r:ts shall ·oe +l/ 8, -0 inch.

3.6.21 ~roZ"r.l~t ~wskur~m~nts. Fo~ & si:e 6-3/8, th~~~~~ m!azu:~~nt ~Cal: be 20~1/8 .!. l/4 inches!, tb~ c.ut l~n~h of t:i.e: :i:-o!..:.. €::rooi.-et shall ·05! 26..:1/L. { + 3/8 i

- i/B) incli2s en-=. ~h~ c\lt lenrth a't uncO'\"Sl"ed •:.i.r~ G'1•o:nm:!:t shall be 3.1-1/2 ~ !./8

' -inch ~s. T"ne h~a.t. m,a.a.su=-~r:.t;; th all ·o~ in~:r-tas'!.d "o~l 3/S inch in-:re?Ct:rt;> i"or !:!a.ch subs!'que:nt e.e.'9 size: ex~e~. for Si:i:.'! 7-7/5 '-•hich shz.ll ·o~ 2L-5/8 ir..::hes.

ll ·-

NOV-16-2005 1~'40 987. P.16

Ut<C S-Ol-83 20 ,May 1983

Tile roll grommet ler.l!!:tha shall be ir,cree.sed. by 3/8 inch ineremel'ltS !or eicch sub sequent siza. The unoovtted wire ~romrntt l~n~hs shall in~~e:u:~ to 32 inahaS for size 6~3/4 and i'ncreue "oy l/'2 inch iMrem~nts !or eve::-y otlar ceP $~:;.e.

' 4.l Resi:ionsibility tfor insi:iection. Unlus other.tise S'llecified in the contract or ll\.li·c:hase order, the suPolicris restionaible fo':' the ller:formo.nce of all insotc~ tion reauire:ments u\ s'lleci!hd. henin. :t:xcel'.lt· as othex--·ise S'Oec.ified. in the contract or order,th~ su1:rolier ma.:; use his own ·or 811.Y other facilities suito.ble to1· the 'Pe1·fonna.oce of th• l.ns'Oection reQuii·eir.c:r.ts specified herein, Wlltss d.isa:ollroved by the Gpve:rnment. The G.overnrnent r<lservu the ri,)1t to 'Oe:ri'o:rm a.n:r of the i:-umections s).t forth in th9 s-oeci:Ci.ca.tion "he:re su~h ins'Ooctions :tl"lil deemed necessary to 11.zsure sutmlies and n:rviees con:t'oni: to 'Ol'tsc:-ibed. rei:iuir..,ment~.

I . . '

~.l.l Certificates o~ com"Oliance. Where certi!icates of cornllliance ara submitted, th!!! Government regei-f-'es the :ri/l:ht to che.ck test such it~ms to dete•·mine the vll.lidity of the cex-t~:f'ication.

I

4.2 Qua.l.itY conformance ins'Otction.

11.2.1 Sam"Oling a.nd ~ns"Oeotion 'Ori:""isions. Sarnt>lini;; :).!ld insllect.ion shall be -oer for.ll11:d in acco:rdancei vi th HI:L·STD~ST.

4.2.l.1 Com'Oonent and material in5'0ection. In accordance with 4.1 above, com- 'OOnents and materials shell be tested in accordance vith all the :requirements of referenced S'Qecifi~a:i::ior:.s, drawin!'S and standards unless otber-•iu exi:lµO.ed, amended, modified or! qualified. in thi$ s"Oer.:ifica.tion or a:o1'1ica.ble ourche..e document. In additi6n,testing shall be 'ller:fo:nued on com"Oon~nts listed in Table IV :for characteristics rioted. Whereever ati~licable, tests shall be conducted in accordance vith methods Prescribed in f?D-STD-l9l as listed in Table rv, except that the :res'Ults of i:he 'liQ,Y$:l.ca.l testin11; o:f the "Ool.veth:rlene o'btiiLined under testini;;

con!l.itions defined ih FED-STD-~06 or FED-STD-601 ..rill be aece"Ota.ble, ei:.cetit in tht cue of c'!isoute. In: di.si;ute casn, tests sh:a.11 be conducted 11ith both tb1: Sllecimen

. I and test a:cmarat"US: under sta.nC.:ud conditions as defined in FED-STD-191 · Exce'Ot vhere otheX'l'ise stiecl.fied, all testiru:; ncuirements all'Ol:f to the sa!ll'Ole unit. All test re"Oorta shall cbntain the ind.ivi~ual values utilized in exo:ressin~ the final results. i • i.. 2 •. l.2 .· 15arntiline :ro~ testin1::. Unless otherviu s'Oecified in subsiclia.r:r a"Oeci~ !ica.tioris, senroling $hal1 be in accorcance with Table III. The lot shall be une.ecei:>table ir one ~r l!lore S'1lll'Ole units :rai1 to meet U."lY" test requirement s1H1ci fiec. The l.Ulit !or t~"'Oressinc the lot siz~s a.~d s~~ole u.~it r6r testing ea.~h comtJonent shall be· in acco:rdance with at1Plic11.blt subsieii.al-:Y soec'l.di;i!::.1ons s.r.d os fol1ows :

NOU-16-2005 13:41 98% P.17

Table III.

Con!'oonent

' :i:nn!lr body band (?ol:YlilthYlene)

Sli"aatb.an a

Visorli

E:relets

W;u;l:ler ( e:rel et )

S\11>1.tband reinforcement 11tri-o (cotton urint or slieeting cloth, coated or uncoated)

Cotton varll and monofila.tnent nylon

· tilling cloth (vhe~ all"Olicable)

Table Dl. Tei;t methods . Cl2Ss 1

Lot

Com'Oonent '. Cha:racteristic

Fusible Interlining fused Adhesion to b ai; is cloth

Ma.teria.l tor in.ne·r body band.

Width.

Thi ck.n es s Finish Stiffness Ben din&

Will.th Ma.:r,P.n siz.e itX"Ores.sed as

Each

Ee.ch

'.E::i.ch

Gross

Gross

Yards

Yard;s

Each

Requirement tiataizra:ch

3.3.1

3,3.3 3,3.3 3.3.3 3.;i.3 3.3.3

3·. 3.13 . 3. 3. l.3

Visor binding Material identi:f'ic;:.tion Width

3,3, ll.6

3. 3. ll. IS l!::falati; Ha.teria.l identi;fieation Finish

3. 3. l T 3, 3. l 7

Color 3 ,';. l 7 Dimension :;,. 3. 1 T

Washers , 3.:3. lB

6:a.m-ole

'38%

•JQC s-01-83 20 l.\a.y 19 83

U.'1 it ·ror "te;r;tin~

7 each

7 ea.ch

3 each

15 each

10 each l 'yd. linea.r

1/b. Yd. tu11 ·vidt:1

1 each

Teat n.11:thod or ll:rocedure

;95l

;030 Visual'?)

4.:J.l 4.J.2

Hanul!.l gj

1;} Visua~ gr Vi;ua.l SJ Han1,1a.l £/

P. l8 uoc s-01-8;;

20 Ma'./ 19 83

TabJ:e IV. Te•t. methods. Clus l (Continued)

Corrgonent

Cot.ton warp and mono:f.'ila.ment nyl~n cloth (whan applic111.ble)

Polyethylene, high d. ensi ty (!or inner bcdy bani)

Linear poly- .. ethylene or polypropylene

Visor

Cro'-"n suppoi:~

Grollll!let

Characteristic

Weight Threads per inch:

- warp

- !:i.l.lin£ Weave Stil'!ness

Width Th:i.ekne:;; s Stit'!ness

, Material identification

· Color

Thickness

ReqUiremen" "Oaraara'Oh

3,3,9 3,3 ,9

3.:3.3 3.3,3 3.3,3 .

3,3,3 3,3,3 3,3.3

No, o:f.' layers 3 ,3 ,l l Construction 3,3.ll Plumper paper: ;i.3.ll

- Material identification

- Weight

- Thickr:.u.s

Steel wire Mate.rial ide.ntific:ation Dimensions Coating identification ,Coating color Coupling siz.a Couplin& coating Corrosion resistance

Identifi~ation of nylon Ide.n•ification of ~otton Diameter Nwb ar of carriers Ends pe.r cai:rier Warps Picks pe.r inc:h

3.J.14 3.3.14 3.3.14 3.J.lli 3,3,14· 3.3.14 3.3.14 3.3.14

3.3.22 3.3.22 3.3.22 3.:i.22 3.3.22 3.3.22 3.3.22

Test method

·Visual

2121 (FED-STD-601).

2011 (FED-STD-601)

4.3.1

y. .

Visual 2) .

2011 (FED-STD-601)

CoUnt -:J/ Visual l/ y 4,3,2

173 (UU-P-31)

l/ Measurement 11 l/ Visual 3/ Measureient 3/ l/ - Sll (FED-STD•l51)

1330 4/ 1200 - Visual 2/ Coun; 37 Count 3/ Couru; "fl Count 1J l/ Five (5) determinations shall be made from each sample. unit and the usults reported as the average. of the five de.te.t'1llinations to the. nearest 0. Ol ounc:e per square foot.

]J One dste.:111ination'! shall be made from each u.i:ple. unit ond the results l:eported ai!i "pass"or "fail", All fail.ure.s to be. described.

NOV-16-2005 13:41 98% P.19

TJQC S-{)1-E,3

ZO l-i1'Y 192·3 di IJ.:le determination\ sl".all ·oe Wi:.C.e t:-om et.ch sarr::ole Ul"l~t ar..C. t::~ re~ults :te1)c:·te:1 to the nearest •holel nWllber.

i

"iJ Unless otha:l'"""'"i~11.~ k~11cit'ied, a c'!rtifii:ati: of cor.mliat.ice sh.all 'be s'.lbr.:1itt.ecl ar..d ' ~ill be acce~table f~~ the st&ted·cha~acteristics.

4. 3 Tests.

4, :i. l Pol.veth:~lene !:tnn~r bnd,v 'ca.nd sti:ffne•u. 'l'11e band. shall be tnhd for stifi'~ ness at :room temnerature accord.in~ to FED-STD-311, ~ethod 42ll, us1n~ a s~a.., l~n~th ot l.O inch,;1. moment! weii;ht or l.O ineh-noll!lds Ol'ld mcHi.surin::: the lo:id et 20° on the ani:;ul:;;.r de:t:::.ection sicai.e.

I

L,3,1.1 Perforate<!. ibe.nil. The test 'l)iece sho.J.l ba a section of the bancl, l inch;;.

O.OVi inch vide, 4 :i!nches long 11.nd the thick.ness o:r the band. It shall ce cut fNm the c1mter 'Cart of ~he "O<tnd containini: -:ie:rfor:itioos and tlle cut edi;:~s ma:r contain .

t>erforation•. The -!;;'"'1ickness sho.ll "" measured to OJ'l accu:ra.c~' of ,. 0 .001 inch, usi115 method B of ASTM D 3T4-68 at not less tha.n five t>Oints distributed both &c:ro~s the vidth of !the sam:;le and along its leni:;th,' anii the. e.v-::ral(e thicknes3 recorded for each teGt uiece.

i

~.3.2 ·Pol:reth·rl-en!! iinn!r 'bod~t band bendini:: te~t~ The- test is run on five :fcur inch :Loni; t>iece~ of; th., t>erfora.ted 'oa.nd. Each t>i!!ce shall be bent a.crooo its \Jid<::h at lea.st 160° ·a.roWld a :nO!t.U test mandrel, a roun1 metal bar measurin;; l/8 inch in diameter. 'l'he t>iec!! 1 i;hall ·o,. nressed firmly a.;:;ainst the r.oa.ndrel and til~ bend me.de at the location of ihe t>erforations. Ea.ch niece shall ':le e:x:a..i;ind. for crac!{S, both -while bent and after remot"inl': from the test. The test shall be run l:t. '.JOF. The s~ecimen shall be strai~htened to its ori~inal 'Oosition a£te:r remo•al from •he mandrel. All sam:cles and the test 111andrel shall be ke'Ot in a cold bo;: at a t~l"'llerature of 0 + go7 £or not less th;in four hours before the test. The test sha.ll be run in thel cold bo:r., and the .sa:nrolu and mandrel handled onlY \Jith hn;r.v

I .

gloves so as to 'Orevent va:.rmini: or the sa.itllles durinQ; th·e test.

~- 3.3 Visor st.iffnbss. The stiffness of the ~-i3or she.J.l be tested s.s tollo,:s: . ' ,. I

~.3,3.1 St>ecimen. : The s-oecimen shall be 1 inch bv; inches a.'ld sh:i.ll "oe cut i'romthe mid.rile sectjion or tlle vise::-, not includini;: the sk~ved edr;~.

~.3,3.2 At>'ll:;i.ratus. The a~'lla.r~tu• used shall be as s'Oecified in Mithod 4211 of l'!:C-$'1'1'-311.

L. 3. 3. 3 l!':ror.edur~ .! Place th<!! ·.;ed.;ht on the 'll~ndulurn, to ,!tiV'-! bene.ir.J!) moment o:f 5 inehM'OOunds and a~1ust the pin to ~ive a 2 inch span. One end ot the St>ecimen shall be c:lll.l!l1)ed iri tbe .ia'7S of the machine -.dth the tot> side o'f the ,-ii;or in "Dosition to :rest againat the 'Din. The free end or tha S'llu:imen sh&ll ei:tend 1-l/2 ii::.cl:les beyond the tiin. The a'llP::.rttu.s shall be o'llere.ted \llltil the free end of the specimen ,just ine.ke~ contact "'4'ith the nin. Both "Ooint.e:rs shall be ad.justed to uro. The e::it>arat\i.s shall be o'Per&:ted until the a.n-.;le 'OOinte:r sho.,,s th\l.t. th~ leather has been b~rit throui:;h an a.ngle of ·200. At that instant, the t>ercent o:

maximum bendin~ m,:mlent as indicated by the other t>ointe:r is recorded. The fore~ required to bend t~e lea.th er is calculated ·a:r Iii vidinll: the b111ndin.: 'moment b:,· the s,:>sn.

15 ,•

NOV-16-200~ 13=42 98% P.2111

\Jf,l.C S-01-53 20 May 19 83

4.3.3.4 Ret><:>rt. 'l'iie :fo:rc;a in 'D01.ll1ds ;·eouire.S. to bend the l!'a.ther throu;;h a.n angle of 20° shall. be l'el>orteC..

4. ;. L Visor 'oon:I strenfth. Ths visor 1:>ond streni<;th shall be test,;:d as :follows:

4.3.u.1 St>~cim!n. :Toe st>ecimen shall b~ l in~h b¥; inches. The st>eci~en U$ed in the stiffness te!st 1h11.ll 'be uud.. The to-o and ·ooi:t01:1 l~rers· o:f: the lu.thu.

sht.ll be se'011.rated !'or a distance or 2 inches :f'rom one end ot: the si:>edmtn.

4.3,4 .2 A=ara.tu•·i Tne m~chine s;hall be o:r such c.'1:cacity that the :readir.;: mad~ will :fall. into that 'll(l.ri o:I: the scale which is a.ccuni.te i:o vi thin one-ouartu

' t>O\Uld. The St>eed of: the moving .laws shall he 10 !. 2 inches -oer min\lte. The machine shall be adjusted to reco:t,"d instanta.ieous load b:; reoiovini:: an:)' automatic limiting device. ·

~. 3, 4. 3 Procedure. i The se"Oarated ends o~ the s'Oecimen shall be clamlled in the .'.<ws o:'.'t;ie machine vith the .la'§S a1:>1:>roximately l inch @:oart, The machir.t :iha.l.l be sta.:rt .. d 11.nti th!: ilieces or l~ather shall be 'll\llled ~:oart for a O.istanr.e of l inch. At that instl!..-it, the load on the machine shall be r!>ad 2.l'ld rec:orded. ·

I

4.3.u.4 Ret>ort. The re'Dort shall state the load, in pounds 'Del:' inch, reauired to senarat2 the "two. l)ieces of leather.

4.4 End item !!Xamination. The J:'inish!!d ceb5 shall be visually e:::amined to a5S1,U'e! tha.t ca'O~ contain no defects that "Jill affect Serviceability Or .. t>lleal"<l..'1Ce •

5. PP.E!'ARATION FORi DELIVERY

5-l l'aci~a.i:ing. Fa.cka.ginit Shall be level A or C, as S':le:cifieC. (see 6.2).

S.1.l level A. E~cll ce:o shall be 1llaced in a fiberboard· box conforming to st;,-le !\SC, type CF (va:rietY· SW) or SF, cla.ss domestic, mi.nimu.~ grade 125 of ?PP-B-636.

Th! inside dim!nsions of each fiberboard box ~hdl be 11-~/4 inches in ltngth, 11~3/4 i.n vidth and' 6 illehes in d.e'Dth. Each :box shall have the void areas a.:-ound the co.'D tilled with! crWl(l)lad 10 OOll.nd basis "'eight ( 211 ·oy 3o~uao l :ru:ula.:r blsachacl tia;ue 'lla.t>er so a.' ~o immobilize the call within the box. I .

5.1.2. k\•el C. Ca~s shall be 'Oac>:aii:ed td afford a.deQuate 'Orotection ar.a.inzt 'Ph~'sical damage dur~ng shi'llment :Crom the SU'll'lllY soiirce to the first recei•rin11:

·" a.etivit:r. Toe suw;tier ma.Y \lSe his Sti!.llde.rd."IJ:rii.ctice ·.rhen it .m'!!ets this ::-eoui:re- ~~ ment.

;.2 Po.eking. Paok.'.ing sha.ll ·oe level E or C as niecified (see 6.2) .

i 5.2.l ~vel :a. Ti~nty-tou:r- ca'OG, of one site only, 'C&ckaged as Gi:>ecified in 5.l, shall be t>ac:ked in !a fibetboi.;rd 5hi1l'Dini;: cont11.iner confo:nnin1t to st:rlt RSC, ty'Oe CF (Ya.riety SW) or !SF, cla.se ci.Om\!!:Stic, i:\ra.de 275 of PPl?-:S../.)36. Level A i:iack.11.ii:u shall be .'Packed fla;1: three in l~ni:th, two in i.r:i.dth, and four in de?lth vi thin A shi'O'Oing corl'ta.iner.i Inside Climtnsions of each shii:ii:>ini;; container sho.ll 1.1::>i:iro::driia.t~ 37 inches in lengthl, 24-~/4 inchd in "'idth, a.nd 26 inches in de1ith. A;o1:1rc;::;:ima:!:"

dimensions e.re :Nrniizhtd a.s a i::·~ide only. ta.ch slli'O'Oini:; containe:r shall be cloud..

16 ·'

NOV-16-2005 13:42 9% P.21

UOC S-01-33

20 M:!S 1963 in accor<ia.nce vith method II as snecified in the aunenni~ of PPP-E-636. Toward the end of the contract or •hen there are less than the rea,_;,irei:i. amount of the same size, mixed s,izes mo.:1 be nacked vit:iin the •a.me shi'O'Dir:u:; container.

5.2.1.1 When spe~ified (see 6.2), the shi'O"Ding container sh>-11 be a i::ra.<ie V3e 01· V3s fiberboard ibex fabri"ated in e."cordance 'vi th PPl'-l!-636 and closed in accordance vith the a'Ouendix of the container suecification. th" shinnin,;; con tainer material :nofy also be ;:rade V~s of PPP-F:320.

5.2.2 Level C. Cal:ls, 1.'ackaged as sl>ecified ill 5.1, shall be nacked in a ,.anne1· to insur" carrier \acce'Ptence and i:;afe deli very at destindio11 at th! lo'West trans 'l)ortation rate fol'j such su'Dnlies .. Container!> shdl be in accord2Ilce with rules or reg'Ulat.ions of carriers an'Plicable to the mode of trans'Cortatio11.

5- 3 Marki11g. In ~ddition to any sueeial marking reouired bY the contract or order, interior "Da;ckages and shil>'Dini:; containers shall be marked in acco.rda:ioe with MIL-STD-129. , I

5.3.1 1abels, mix'd sizes. Each shi'D'Di11g container nacked vith m:.xed •i~es, shall have securely at"; ached to the end and side, direc;tly wider the urintin;;; or stenciling, a vhi t\, l:laner label 5 ·.,y 4 inches. "'ith the ,_.or-ds "MIXED SIZES" nlainlY stamµ.,d or'nrinted thereon, ;md unci.er these vords shall be le~ioly staml)ed or ?rinted:. the correct O\.lantity and s~;;es. contained therein.

6. NOTES

I

6.l Intended use.' The can covered by this uurchase descrintion is intended for ve,ar by Cadets o:f the United States Military Acadel!\\'.

6 .2 Oroeri:io: datal Procurement doc:i.unents should snecif':( the follovini:;:

a. Title,nulnb~r and date of this ~urchase descri'Dtion.

' ' b. Si:.e(s) requii·ed (see 1.2):

c. Selection of a'Dl.'liCQble levels of ";>eC}~ai;;inE>; and t>acl'.ing (s'<.e 5.1 anci 5.2) ·

d. When veather-resista.nt .<;J."ade ~i'oerboard ~hit>'Oing containers are required for level B t>acking (see 5.2.1.1).

I

6. 3 For acee!IS to ;_th~ St;3116.ard sal:l'Ole of' the end i t~rD, addl"'ess the 'O:"Oci.U"ini;

office issuing the ,invi'!;&tion for bids.

Arlf!Y - GL

?ro.1ect 110. ei.as-Foo6

NOV-16-2005 13:42 99\ P.22

.. Ueic' 'S-Ol·-83

· 20 May. '19 83

NOV-16-2005 13:43

-=:e, &J

99%

9:: .· ' §:.

~ :s h.:'

3;;:: ~

3: ~ kJ ~ ~ .

~ct

'3

P.23

NOV-16-2005 13:43

UQC $-Ol-83 20 Na.Y 1983

\!j

:::3: ";

x ~" 1:.1) ~

V')

9-._"

\S i.,n

4::

I I

I r

P.24

. . u~..r: s-01-8 3 . 20 ·Max 1933

NOU-16-2005 13:43

1 Ii

'I " I . .. ... ' .

I .

99%

~cs f< ~

I . ~~ ~~ I 1.(3

I ~~ I 8( (\:'

~~ . \3

if) •

~ :::s

P.25

. (9

I I

! I ·

I I

•" ;I;

c...--

NOV-16-2005 13=43

. '' . , • I

98%

UOC S-01-83

20 l-?e.y 1983

~ \J

~ ~j'

ti) ~

. V) 9-

P.26