Attachment_1_Statement_of_Work.pdf

2 AUG 2019

Statement of Work

Welding Power Supplies and Ancillary Equipment

1.0 Scope. This specification establishes the requirements for the procurement of Welding

Power Supplies and Ancillary Equipment for Deployable Welding Capability (CC 52000), located at Anniston Army Depot (ANAD), Anniston, Alabama. The Welding Power Supplies and Ancillary Equipment shall be delivered to ANAD by the Contractor with all the functions, capabilities and equipment as described herein. The Contractor shall provide all resources necessary to deliver, demonstrate functional operation and provide warranty service for the Welding Power Supplies and Ancillary Equipment.

2.0 Responsibilities.

2.1 Contractor. The Contractor shall be responsible for:

Delivering the Welding Power Supplies and Ancillary Equipment

Providing warranty service for Welding Power Supplies and Ancillary Equipment in accordance with the term of the warranty

2.2 Government. The Government shall be responsible for:

Minor assembly and setup of equipment after delivery

Accepting the functioning equipment in accordance with the terms of the contract

Providing employee(s) with a demonstration of functional operation of the Welding

Power Supplies and Ancillary Equipment

3.0 Requirements.

3.1 Quantity Requirements.

Twelve (12) Power supply, dual wire feeder water cooled system (Miller part number

#951 381) or equal shall be capable of Flux Cored (FCAW) MIG (GMAW) Pulsed MIG

(GMAW-P) RMD Stick (SMAW) TIG DC (GTAW-DC). To meet mission requirements size and weight of the equipment is of the essence fully operational weight of equipment shall NOT exceed 225 pounds. Total dimensions of equipment must fit within 28.5 inch height, 19.5 inch width, 31.75 inch depth.

Two (2) Diesel Powered Portable Welding and Air Compressor units (Miller part number

# 907 750) or equal shall be capable of Air Carbon Arc Cutting and Gouging (CAC-A) Flux

Cored (FCAW) MIG (GMAW) Pulsed MIG (GMAW-P) RMD Stick (SMAW) TIG DC (GTAW-

DC) Compressed Air Submerged Arc (SAW) For field-based work that requires single-operator power for welding, carbon arc gouging, auxiliary power, or running an air compressor to perform critical repair and maintenance functions. To meet mission requirements size and weight of the equipment is of the essence fully operational weight of equipment shall NOT exceed 2215 pounds. Total dimensions of equipment must fit within 46 inch height, 28.5 inch width, 69.5 inch depth.

3.2 Performance Requirements.

• Twelve (12) Power supply, wire feeder packages (Miller part number #951 381) or equal o Flux Cored (FCAW) 10 – 44 V, 400 A o MIG (GMAW) 10 – 44 V, 400 A o Pulsed MIG (GMAW-P) Technology o RMD Stick (SMAW) 40 – 400 A o TIG DC (GTAW-DC) 10 – 350 A

Two (2) Diesel Powered Portable Welding and Air Compressor units (Miller part number

# 907 750) or equal

Engine / Power Plant o Shall be EPA Tier 4 Final Compliant o Shall utilize a Diesel Fueled Reciprocating Engine o Shall utilize liquid cooling system o Shall utilize minimum 120V Block Heater o Shall utilize automatic glow plugs o Engine shall have minimum horsepower of 65HP may be turbo charged or naturally aspirated o Shall have a minimum fuel capacity of 25 gallons (95 Liters) with low fuel shut off o Shall have a minimum oil capacity of 8.5 quarts (8 Liters) with low oil pressure shut off o Shall have a minimum liquid cooling stem capacity of 16 quarts (15.2 Liters) with high coolant temperature shut off

Air Compressor o Shall utilize rotary screw with electric clutch mechanism to compress air (to minimize noise) o Shall be capable of maintaining a minimum 100 psig (7 Bar) o Shall have a minimum oil capacity of 4 quarts (3.79 Liters) with high oil temperature shut off o Compressor shall not require preventive maintenance inside of 500 duty hours

Generator Output o 3-phase shall be capable of continuous 20,000 watts with peaks of 27,000 watts o 1-phase shall be capable of continuous 12,000 watts with peaks of 15,000 watts

Weld Mode / Process o Stick (SMAW) Output Range 20–600 A o MIG (GMAW) Output Range 14–50 V o Flux-cored (FCAW) Output Range 14–50 V o RMD o Pulsed MIG (GMAW-P) Technology o DC TIG (GTAW) Output Range 20–600 A o Submerged arc (SAW) Capability o Air carbon arc (CAC-A) Capability

3.3 Warranty Service

Contractor shall provide its best commercial warranty.

Contractor shall respond to a request for warranty repairs within 24 hours and provide the required repairs within 48 hours unless the Contracting Officer agrees to another period of performance.

Any repair that must be repeated within 90 days will be made at no expense to the

Government.

4.0 Acceptance.

4.1 Conformance. The Welding Power Supplies and Ancillary Equipment shall meet the requirements of this specification. The Government reserves the right to, at any time during the contract period, require proof of such conformance or to inspect the unit to determine compliance with the requirements of these specifications.

4.2 Performance Test. Upon completion of minor assembly and set up by Government employees, the Contractor shall demonstrate each unit’s ability to meet the performance requirements in accordance with section 3.2. During these tests, the contractor shall demonstrate proper operation of all controls, functions and features. The Government will provide the components to be tested. All tests must be witnessed by the ANAD Contracting

Officer or Contracting Officer’s Representative. Should a malfunction or failure occur during any test, the contractor will correct the problem and repeat the entire test from start to finish.

4.3 Acceptance. The Government shall accept the equipment only after the contractor successfully completes the requirements of paragraphs 4.1 and 4.2 above and provides all training and documentation required herein. Final acceptance will be at Anniston Army Depot.

Upon acceptance of all items described above, the Contractor shall submit a completed

DD Form 250 for signature by the ANAD Contracting Officer, as final acceptance of the equipment required by this specification (see solicitation for form and instruction).

5.0 Delivery.

5.1 Delivery. The Contractor shall be responsible for delivering the Welding Power Supplies and Ancillary Equipment to Building 458 at Anniston Army Depot. Delivery Hours are: 8:00 AM –

3:30 PM, Monday – Thursday.

5.2 Content. Contractor will supply operating manuals. The provided manuals shall include at a minimum the following: operating instructions, maintenance instructions, spare parts lists and catalogs. In addition, any other documents normally furnished with the equipment shall be provided. All documentation shall be furnished in the English language. The documentation shall meet the requirements of the following paragraph.

5.3 Commercial off the shelf manuals (COTS). Preventive maintenance (PM) and operating instructions in COTS Manuals shall include detailed information and instruction covering all PM, equipment controls and operation.