Purchase_Description_-_Press_Brake_-_24_May_2017.doc

TOOELE ARMY DEPOT

TEADPD: M0001-16-02-35-Rev.

PURCHASE DESCRIPTION

DATE: 24-May-17 175 Ton Brake Press

GENERAL SYSTEM DESCRIPTION

· Press Brake to accurately bend metal plate to drawing dimensions.

· 175 ton 10’ bed press brake to form aluminum plate for the CIDAS project.

· North East side of BLDG. 511

STANDARDS AND PUBLICATIONS

1.1 Clarification - Comply/Non-Comply

Any ambiguities, questions, requests for clarification or discrepancies between sections of this purchase description, drawings, national or industry standards discovered by the contractor in reviewing this purchase description shall be reported by the offeror in writing to the contracting officer before the date scheduled for RECEIPT OF QUOTATIONS. Submission of a quotation shall be construed as evidence that such examination has been made. Therefore, later claims for labor, material, or equipment required, or for difficulties encountered, which could have been foreseen had such reasonable examination been made, may be denied.

1.2 Fire Prevention and Protection - Comply/Non-Comply

The contractor shall comply with all fire prevention measures prescribed in the installation Fire Regulations, a copy of which is on file in the office of the Contracting Officer. A written fire permit shall be obtained from the installation Fire Marshall for use of open flame devices, such as torches, portable furnaces, tar kettles, or gas and electric welding and cutting equipment, in, on, or within 15-ft of the building. The contractor shall be liable for any fire loss to the Government properly attributable to negligence on the part of the contractor, including failure to comp1y with fire prevention measures described by the terms of this purchase description.

1.3 Security - Comply/Non-Comply

TEAD is an Army installation subject to Department of Defense safeguards, various precautions, and plant protection measures. At all times during the execution of this SOW, the contractor will maintain adequate plant protection devices to minimize espionage, sabotage, and other malicious destruction and damage. The contractor shall comply with all security requirements of the Tooele Army Depot.

1.4 National Standards and Specifications - Comply/Non-Comply The following specifications in effect on the Date of Request for Quotation form a part of this purchase description. In the case of conflicting requirements, the more stringent shall apply.

1.4.1 Occupational Safety and Health Act of 1970 (OSHA).

1.4.2 American Society of Testing and Materials (ASTM).

1.4.3 American Society of Mechanical Engineers (ASME).

1.4.4 American National Standards Institute (ANSI).

1.4.5 National Electrical Manufacturers Association Standards (NEMA).

1.4.6 American Welding Society (AWS).

1.4.7 American Gear Manufacturers Association (AGMA).

1.4.8 National Fire Protection Association (NFPA).

DESIGN

1.5 Ownership - Comply/Non-Comply

This equipment is a standard product of the manufacturer and shall require either no change or minor design changes to meet requirements of these specifications. Therefore, ownership of the design will remain with the manufacturer.

1.6 General Design Standards

1.6.1 DEVIATION FROM PRODUCT: Modifications to the manufacturer’s standard design to achieve requirements as specified in this document are only permissible as dictated by good design practice. For example, mounting a 20-hp motor in a power train designed and normally using a 10-hp motor would not be acceptable. - Comply/Non-Comply

1.6.2 UNITS OF MEASURE: Dimensions and capacities in this purchase description are given in the English-US (in-lb) system. All dials, gauges, and drawings shall be in the English-US system or both the English-US and the metric systems, unless otherwise specified in this document. - Comply/Non-Comply

1.6.3 ID DATA PLATE: The equipment shall include a main data plate which will include the following data as a minimum requirement (additional information is acceptable): Manufacturer Name, Manufacturer’s Dun and Bradstreet Number, Manufacturer’s Model Number, Manufacturer’s Serial Number, Year of Manufacture, Contract Number, Machine Weight. This information is necessary for compliance with the Government’s Unique Identification Program (UID). - Comply/Non-Comply

1.6.4 DATA PLATES: All instruction, data, and identification plates and labels attached to this equipment and its controls shall be manufactured of corrosion and oil resistant metal or plastic material. All wording shall be in the English language using plain, bold face lettering. Lettering shall be permanent and have a contrasting background. - Comply/Non-Comply

1.6.5 UTILITY CONNECTION: Equipment supplied to the Tooele Army Depot will have single point shut-off for each utility supplied to a system. This means that equipment constituting a single system shall be wired to a single main electrical disconnect point, plumbed to a single pneumatic shut-off valve, etc. This will be referred to as the “point of first connection”. Each type of power source may have only one point of first connection, e.g., (1) pneumatic shut-off valve, (1) electrical disconnect, etc. Each point of first connection shall be clearly labeled on the system and shown in the safety lockout portion of the documentation package. These points must be located on a stationary component and positioned such that they will not create a hazard to personnel during normal operation of the system. The first connection points shall be accessible from the shop floor without the use of ladders, steps, or stools. Access cannot be hampered by operation of the system. - Comply/Non-Comply

1.6.6 UTILITY CONNECTION LABOR: Tooele Army Depot shall provide only such labor and materials as will be needed to connect facility utilities to each point of first connection of the system. The supplier will be responsible for all connections beyond the point of first connection for each utility. - Comply/Non-Comply

1.6.7 UTILITIES AVAILABLE: Tooele Army Depot shall be responsible for providing the following:

1.6.7.1 Connection of 480-V, 60-Hz, 3-Ph AC electrical power to the contractor’s RK-1 rating fused or breaker type disconnect switch required in the ELECTRICAL DISCONNECT paragraph of this purchase description. Connection does not include filters, surge protection, or any peripheral equipment necessary to make the equipment functional. - Comply/Non-Comply

1.6.7.2 Connection of approximately 80-psi compressed air to a single point for each system, if needed. Connection does not include filters, dryers, or any peripheral equipment necessary to make the equipment functional. - Comply/Non-Comply

1.6.7.3 If, due to contractor caused problems, the equipment or components of the equipment must be moved or removed and replaced, by TEAD after initial placement, the contractor shall be billed for such work at current TEAD labor and overhead rates. - Comply/Non-Comply

1.6.8 ELECTRICAL DISCONNECT: The equipment shall be equipped with a manual, fused meeting RK-1 arc flash safety protection or breaker type disconnect switch, readily accessible to the operator, which will deactivate the entire equipment. It shall be located no more than 6-ft 7-in from the floor to the highest point the control device. It shall be capable of being locked in the de-energized state (OFF) only. - Comply/Non-Comply

1.6.9 CONDUIT: Flexible conduit is not permitted in exposed areas. All wires, cables, and hoses will be enclosed by rigid, oil-proof protection, except where flexibility is necessary for operation of the equipment. Flexible wires, cables and hoses shall be arranged to prevent draping or tripping hazards. - Comply/Non-Comply

1.6.10 SERVICE ACCESS: Components subject to periodic adjustment, replacement, or servicing shall be readily accessible. Meaning that experienced personnel can access the part after no more than 30-min of labor. If any special tools or equipment are necessary to access these components, said equipment will be supplied as part of the system and provided with a proper storage location within the system. - Comply/Non-Comply

1.6.11 DEFLECTION: The system shall recover from distortion and deflection at no load. The machine and its components shall be sufficiently rigid that work piece finish and tolerances are not impaired by machine vibration. - Comply/Non-Comply

1.6.12 NEW EQUIPMENT: The equipment furnished under this purchase description shall be new and unused. - Comply/Non-Comply

1.6.13 COMPONENT ENVIRONMENT: Under no circumstances shall a component be used in an application not recommended by the component manufacturer. Components shall not be subjected to conditions of operation beyond the recommendations of the manufacturer, such as excessive heat, lack of lubrication, over-loading. - Comply/Non-Comply

1.6.14 REPLACEMENT COMPONENTS: All replaceable components shall be manufactured to definite standards for tolerance, clearance, and finish, enabling components to be field installed without further machining. - Comply/Non-Comply

1.6.15 CASTINGS AND FORGINGS: All castings and forgings shall be free of defects, scale, and mismatching. No process such as welding, peening, plugging, or filling shall be used for reclaiming any defective part for use in this equipment without the prior written consent of the contracting officer. - Comply/Non-Comply

1.6.16 SURFACE BUILDING AND COATINGS: Welding, brazing, soldering, coating or plating shall be employed only where specified in the original design. These operations may not be employed as a means of reclaiming a defective part. - Comply/Non-Comply

1.6.17 FASTENING DEVICES: All screws, pins, bolts, and similar parts shall be installed in such a manner as to prevent change in tightness. Those devices subject to removal or adjustment shall not be swaged, peened, staked, or otherwise permanently deformed. They shall not be installed using permanent bonding adhesives. - Comply/Non-Comply

1.6.18 CLEANING AND DEBURRING: All surfaces of castings, forgings, molded parts, stampings, and welded components shall be cleaned and free from sand, dirt, fins, flash, scale, flux, and other harmful or extraneous materials. All edges shall be either rounded or beveled unless sharpness is required to perform a necessary function. Except as specified herein, the condition and finish of all surfaces shall be commensurate with the manufacturer’s commercial practice. - Comply/Non-Comply

1.6.19 PAINTING: All unfinished surfaces of the equipment shall be painted with a lead free and chromium free commercial grade of metal primer and a minimum of one finish coat. The color shall be in accordance with the manufacturer’s standard commercial practice, or as necessary to maintain compliance with OSHA regulations, as applicable. - Comply/Non-Comply

1.6.20 LUBRICATION: Components specified as requiring lubrication by the original manufacturer shall have an appropriate means of providing said lubrication included in the design of the machine. - Comply/Non-Comply

1.6.20.1 The lubrication points will be labeled on the lubrication drawing provided as part of the maintenance documentation and will also be labeled on the machine at the lubrication point and on any access panel covering the lubrication point. These labels will include as a minimum standard, the specific type of lubricant, the quantity to be used, the frequency for change, and the maintenance manual reference for detailed instructions. The lettering shall be English and the units shall be English standard (i.e. pints, quarts, and gallons) - Comply/Non-Comply

1.6.20.2 If an automatic circulation system is used, it shall be complete, including, but not limited to the following: reservoir, valves, nozzles, filters, pumps, sight gages, and other components as necessary to make the system completely functional. - Comply/Non-Comply

1.6.20.2.1 A system allowing blockages or inadequacies to go undetected is unacceptable. The system shall be interlocked to the machine control, providing an alarm that lubrication failure has occurred. The system shall not initiate immediate shutdown of the affected function during a cutting cycle. It shall allow completion of the cycle and shutdown in an orderly sequence. - Comply/Non-Comply

1.6.20.2.2 The reservoir shall be sized to allow no less than 80-hrs of machine run time before requiring refill. It shall also have a means provided for draining and cleaning. A means shall be provided to enable the operator to determine the fluid level. Comply/Non-Comply

1.6.20.2.3 All filters shall be either cleanable or replaceable. - Comply/Non-Comply

1.6.20.2.4 All pumps shall be self-priming. - Comply/Non-Comply

1.6.21 FILTRATION/REGULATION: Equipment requiring filtered or regulated energy sources shall be supplied with the components necessary to perform this function, e.g., the equipment shall be supplied with a Filter, Regulator, Lubricator (FRL) device, if filtered, lubricated, regulated pressurized air is required for the efficient, proper operation of the equipment. These devices shall be located on the equipment side of the lockout devices at the points of first connections. - Comply/Non-Comply

1.6.21.1 Equipment which requires compressed air shall have a regenerative type desiccant or refrigerated compressed air dryer capable of drying air down to 35°F pressure dew point, minimum, from air entering the equipment at 110°F, and capable of supplying air to the rated standard cubic feet per minute (SCFM) of the equipment. The unit shall purge condensate automatically. In the case of the latter, the refrigerant used shall not be a Class I or Class II, ozone depleting substance. The air dryer shall be connected and/or piped to the equipment by the contractor. - Comply/Non-Comply

1.6.21.2 Equipment which requires a high quality constant power source shall have proper isolation and/or power conditioning equipment for the power service designated in this description. All electrical equipment shall have a power factor (ratio of real power to apparent power) of no less than 80%, as read at the equipment main disconnect. Equipment with a power factor of less than 80% shall be fitted with suitable power factor correction capacitance, sized on the basis of the equipment inductive AC load. - Comply/Non-Comply

1.6.22 HYDRAULICS: The machine will be equipped with a hydraulic system and the system shall be complete with, but not limited to, pump, valves, piping, cylinders, pressure controls, filter, and reservoir. All components necessary to make the system completely functional shall be provided. - Comply/Non-Comply

1.6.22.1 If the duty cycle of the system under maximum usage will cause the hydraulic fluid to exceed 120°F in temperature, a suitable air-cooled heat exchanger shall be provided to maintain fluid temperature at or below that temperature. The exchanger shall be equipped with changeable fiberglass filter(s), unless permanent type filters are supplied. Comply/Non-Comply

1.6.22.2 The system shall have adequate capacity to provide sufficient pressure and flow to perform all hydraulic operations under all normal machine operating conditions. Comply/Non-Comply

1.6.22.3 Protection shall be provided to prevent damage to components. - Comply/Non-Comply

1.6.22.4 Safeguards shall be provided to alert the operator of temperatures and pressures above/below design limits. If safe limits (within design limits) are exceeded, the system shall automatically shut down. - Comply/Non-Comply

1.6.22.5 Anti-surge devices or circuits shall be incorporated to ensure uniformity of motion under varying loads. - Comply/Non-Comply

1.6.22.6 The hydraulic reservoir shall be provided with means for draining and cleaning. Comply/Non-Comply

1.6.22.7 Means shall be provided to enable the operator to determine fluid level. Comply/Non-Comply

1.6.22.8 Each hydraulic system shall include a filter, which shall be either cleanable or replaceable. - Comply/Non-Comply

1.6.22.9 All pumps shall be self-priming. - Comply/Non-Comply

1.6.23 MOTORS:

1.6.23.1 All motors shall be rated for continuous duty. - Comply/Non-Comply

1.6.23.2 Motors shall not operate in an overload condition during normal operation of the equipment and shall be equipped with overload protection. - Comply/Non-Comply

1.6.23.3 Each motor shall bear an identification plate containing the identity of the manufacturer, model number, serial number, input voltage, amperage, horsepower, phase, frequency, duty cycle, and frame size or mounting identification. - Comply/Non-Comply

1.6.23.4 Motor starters and controls shall operate at no greater than 120-VAC. It is preferred that they operate at 24-VDC. - Comply/Non-Comply

1.6.23.5 Motor starters shall provide drop-out protection. This means that, in the event of a loss of power, the equipment shall be re-energized only by the deliberate action of the operator. Manual or mechanical motor starters shall not be deemed acceptable. Comply/Non-Comply

1.6.24 DIALS AND GAUGES: All scales, dials, and gauges shall be manufactured of corrosion and oil resistant material. All wording shall be in the English language using plain, bold face lettering. Lettering shall be permanent and have a contrasting background. Comply/Non-Comply

1.6.25 HANDWHEELS: Hand-wheels turned in a clockwise rotation shall produce a linear motion, of the controlled component, to the right, away, or upwards. If rotary motion is produced by the hand-wheel, clockwise rotation of the hand-wheel shall produce clockwise movement of the controlled component. - Comply/Non-Comply

1.6.26 CONTROL LEVERS: Control levers shall move in the same direction as the motion of the controlled component. - Comply/Non-Comply

1.7 Safety and Environmental

1.7.1 INDUSTRY AND REGULATIONS: The equipment shall comply with the most current of all local, state, and federal laws and regulations listed in Standards and Publications. Comply/Non-Comply

1.7.2 MATERIAL EXCLUSIONS: The equipment shall not contain polychlorinated biphenyl (PCB), ozone depleting substances (Class I or Class II), or asbestos materials. Comply/Non-Comply

1.7.3 SAFETY REGULATION COMPLIANCE: The contractor shall comply with standard OSHA and TEAD safety standards, including conforming to confined space work requirements when applicable. - Comply/Non-Comply

1.7.4 SAFETY LOCKOUTS: Each point of first connection shall be designed and constructed to allow the utility to be completely isolated from the equipment. This isolation shall be insured by application of a standard key locking padlock. The device(s) shall only be lockable in the de-energized (OFF) condition. - Comply/Non-Comply

1.7.5 LOSS OF PRESSURE: Hydraulic and pneumatic circuits shall be designed such that loss of pressure, or pressure surges, shall not cause a hazard. Means shall be provided to prevent operation of the equipment with insufficient pressure, if such operation could cause a hazard. Comply/Non-Comply

1.7.6 TRAPPED ENERGY: Means shall be provided for the controlled release of stored energy. This energy may be in the form of, but not limited to, air and hydraulic pressure accumulators, capacitors, springs, counter balances and flywheels. When appropriate, a label shall be affixed to the stored energy source to identify the hazard. - Comply/Non-Comply

1.7.7 WORKING RANGE: Hydraulic and pneumatic components shall be selected, which cannot be adjusted outside the safe working range of the circuit and/or equipment. Comply/Non-Comply

1.7.8 ACCUMULATORS: Gas charged accumulators operating above 200-psi charging pressure shall be charged with inert gas. - Comply/Non-Comply

1.7.9 BRAKES: Braking systems shall be designed to “fail-on”. This means, energy supplied to the brake shall be used to disengage the brake. Loss of energy shall therefore cause the brake to activate. - Comply/Non-Comply

1.7.10 EMERGENCY STOP: The system will incorporate a clearly identified, red, mushroomed, control button with a yellow backing plate at every operator work station. Upon momentary operation, any emergency stop button shall de-energize all machine motions and override all other controls without creating additional hazards. All motion stopped shall be restarted by the deliberate action of the operator (requiring manual reset). No other red mushroomed buttons shall be allowed on the equipment. It is preferred that there is no other red buttons of any type. - Comply/Non-Comply

1.7.11 CONTROL GUARDS: Controls shall be guarded against accidental operation. Comply/Non-Comply

1.7.12 OPERATOR REACH: Controls shall be within reach and located such that the operator, when in the normal operating position, is not required to reach past moving parts, which may cause injury. - Comply/Non-Comply

1.8 Responsibilities

1.8.1 SITE INSPECTION: Any site inspections and/or measurements, which must be taken in order to determine the suitability of the proposed location or to perform the design of the system, are the sole responsibility of the contractor. This may begin prior to completing the bidding process. Tooele Army Depot will support this function through the POC (point of contact) by guiding personnel, facilitating security registration, and providing general assistance. The contractor will be responsible for providing any and all equipment necessary for this process. Comply/Non-Comply

1.8.2 SITE CONDITIONS: Tooele Army Depot will be responsible for additional costs incurred by unforeseen, but controllable manmade issues with the location of the equipment. Examples would include, but are not limited to, buried sewer lines, standing water, and so forth. The contractor will be responsible for all costs associated with correcting foreseeable conditions, including but not limited to low hanging electrical lines which are clearly visible, inclement weather, interference with established machines or structures by components not shown on the footprint drawing, etc. - Comply/Non-Comply General Specifications:

1.8.3 The machine shall consist of, but not limited to, the following main components: frame, bed plate, ram system, ram drive and guide system, hydraulic system, backgauge, upper and lower American Standard die holders, specified tooling, and CNC control package. - Comply/Non-Comply

1.8.4 The machine shall be designed for consistency of work piece height, high accuracy, reduced work piece times, and safety. - Comply/Non-Comply

1.8.5 The supplier shall furnish all equipment normally considered by him to be standard for his machine, whether specifically called for in this purchase description, or not. The following equipment shall be provided in addition to the equipment specified in other sections of this purchase description, which may not be standard. The inclusion of standard equipment in this paragraph is inadvertent and should not be construed to allow duplication. This is a turnkey project the contractor will be responsible for shipping, rigging, start up and prove out of equipment. - Comply/Non-Comply

1.9 Frame:

1.9.1 The frame shall be of the open-throat design and consist of a rigid weldment constructed of heavy steel plate, heat treated to limit residual stress. Contoured stress points shall be utilized to avoid concentration of stresses at sharp corners. - Comply/Non-Comply

1.9.2 The frame shall have adequate strength and rigidity to support all components and withstand all forces encountered when bending sheet and plate of full capacity length and thickness as specified herein. - Comply/Non-Comply

1.9.3 The frame shall have mounting bolt holes for fastening the machine to the existing floor on concrete slab of 8” thick at 4,000 PSI strength concrete. - Comply/Non-Comply

1.10 Bed Plate:

1.10.1 The bed plate shall be a solid steel plate joined to the side frames by either the “interlocked and bolted” construction method or welded to the side frames. When welds are used, they shall be stress relieved. - Comply/Non-Comply

1.10.2 The top of the bed plate shall have a flat machined surface and shall be slotted full length to accommodate the manufacturer’s American standard die holder, filler blocks, or die tongues. Means shall be provided for adjusting and securely locking die or die holders to the bed. - Comply/Non-Comply

1.10.3 The bed plate shall have T or C-slots running perpendicular to the tongue slot, for attaching short dies. Means shall be provided for attaching gauges and fixtures to the bed plate. The front and rear face of the bed plate shall be provided with a method of mounting wide angle support brackets or flanges. - Comply/Non-Comply

1.11 Ram

1.11.1 The ram shall be of solid steel plate, fitted with adjustable slides to work against steel or laminated self-lubricating non-metallic ways or antifriction rollers running on hardened ways (a minimum of 60 Rockwell C scale). - Comply/Non-Comply

1.11.2 The ram shall be dual controlled and measured by bed-referenced dual linear glass scales to eliminate positioning deviations caused by side-frame deflection. Electro-hydraulic drive via proportional valves shall provide precise synchronization and repeatability of the cylinders. Comply/Non-Comply

1.11.3 Dual ram gibing or cylinder-clevis connects shall be utilized to preclude transversal and lateral pressures from being applied to the cylinders, thereby eliminating premature wear of hydraulic seals. - Comply/Non-Comply

1.11.4 The lower edge of the ram shall be slotted to receive the manufacturer’s standard die tongues. A positive clamping device shall be incorporated to prevent die movement under load. Comply/Non-Comply

1.11.5 A ram leveling control shall be capable of maintaining the ram level to within +/- .002 inch while bending sheet or plate of the full length and thickness capacity of the machine. Comply/Non-Comply

1.12 Hydraulic System:

1.12.1 The hydraulic system shall be provided with pumps, valves, piping, cylinders, and pressure controls. Over-pressure protection shall be provided to prevent damage to components. A filter system shall be provided to ensure delivery of clean fluid. The hydraulic reservoir shall have means for determining fluid level. The press shall be capable of producing full tonnage at any point in the ram stroke. - Comply/Non-Comply

1.12.2 Ram synchronization and repeatability shall be within +/- .0004 inch. Valving shall be centralized so that external plumbing and potential hydraulic leaks are minimized. Comply/Non-Comply

1.12.3 Cylinders shall be interlocked to machine surfaces located on side members to equally distribute operating inertia across the frame, thereby eliminating any concentrated loading on the frame and cylinders. - Comply/Non-Comply

1.13 Backgauge:

1.13.1 There shall be provided back gauge utilizing two supports moving independently of each other. The stop fingers shall be adjustable to any random position in the working envelope with depth and height freely programmable. - Comply/Non-Comply

1.13.2 The backgauge shall be provided with versatile stop geometry for bend lines angled to the stop edge and for parallel short stop edges which are stepped relative to each other in the X-axis. - Comply/Non-Comply

1.14 Control:

1.14.1 The control shall be a solid state, soft-wired, CNC system utilizing COTS printed circuit boards for data processing and control. - Comply/Non-Comply

1.14.2 The system shall be designed to operate from memory loaded via USB device, downloaded from a host machine control, or loaded from Manual Data Input (MDI), using the keyboard. A system allowing operation directly from a USB device, MDI device, or host machine control is acceptable. The executive operating system shall be stored in non-volatile EPROM. - Comply/Non-Comply

1.14.3 Provision shall be made to allow operation in automatic, single block, and manual modes. - Comply/Non-Comply

1.14.4 The control station shall be provided with a keyboard or membrane covered touch panel. In either case, the switches shall be oil-tight and impervious to normal shop environments. All keys, dials, and switches shall be functionally grouped. The keyboard shall be provided with tactile and/or audio acknowledgement for entry verification, unless individual key responses are immediately displayed. - Comply/Non-Comply

1.14.5 The control shall ensure that the machine functions occur in the proper order and shall initiate protective action should a faulty condition develop. - Comply/Non-Comply

1.14.6 The control shall be provided with EIA Standard RS 232C serial interface port and plug or Ethernet port for data input and output devices. - Comply/Non-Comply

1.14.7 The control shall include a diagnostic system for monitoring the control during operation and for locating malfunctions when troubleshooting. The control shall bring the machine to a controlled stop should a malfunction occur during operation. The system shall give fault data in understandable code or message form on the CRT or alphanumeric display which will identify a problem at board level in the control and identify program errors. - Comply/Non-Comply

1.14.8 The control shall comply with NEMA Standard 12 and shall be sealed against dust and shop environmental conditions that might adversely affect performance of the system. No outside air shall be blown through the control for cooling purposes. - Comply/Non-Comply

1.14.9 The control features shall include, but not be limited to, the following: - Comply/Non-Comply

a. 12” minimum diagonal measure monitor

b. Inch/Metric programming

c. Machine Diagnostics

d. All machine controls accessible from the CNC control panel

e. Hour meter or similar indicator

f. Programming “Help” text

1.14.10 Memory capacity shall include, but not be limited to, the following as a minimum: Comply/Non-Comply

a. 30 punches

b. 60 dies

c. 6 material types

d. 99 program steps

e. At least one USB port

1.14.11 Programming features shall include, but not be limited to, the following as a minimum: (features may be contained within MS Windows operating system) - Comply/Non-Comply

a. Tonnage

b. Y1, Y2, X, R and Crowning positions

c. Bend Allowance

d. Bend Sequence

e. Blank Length

f. 7 digit product number

g. 20 character alpha/numeric drawing number

h. Part/machine/tooling collision detection

i. Graphical programming to calculate auto retract

j. Selectable Back Stop gauge points

k. Search on Product No.

l. Search on Drawing No.

m. Direct angle or depth programming

n. Automatic part scaling to fit screen

o. Simple graphic editing

p. Inside and outside dimensions for flanges

q. 2D graphically defined tooling

r. Tooling safety zones

s. Safety check on tonnage of tooling

t. Air forming and bottom bending

u. Radius programming

v. Ability to download during production

1.15 Dimensions:

1.15.1 DOOR ACCESS: The equipment shall be shipped either assembled or disassembled to pass through a door 12-ft wide by 14-ft high, and shall not exceed 25-ft in length. - Comply/Non-Comply

1.15.2 COMPONENT WEIGHT: The maximum weight of any one piece shall not exceed 25,000-lbs. - Comply/Non-Comply

1.15.3 INSTALLED FLOORSPACE: When installed complete, the equipment shall be contained in an area 12-ft wide and 30-ft long, excluding the operator’s area. Maximum height shall not exceed 12-ft. Width is defined as front to back from the operator’s normal operating position. - Comply/Non-Comply

APPROVAL/SHIPPING

1.16 Shipping

1.16.1 RESPONSIBILITY: The contractor is responsible for delivery of the equipment to the Tooele Army Depot. Adequate preserving of equipment surfaces, packing, marking, and skidding of materials for shipment shall be the responsibility of the contractor. If special lifting devices, such as hooks or eyes, are required for ease of handling, they shall be supplied with the equipment. Any special devices shall be returned to the contractor upon request only if they will not be required for future movement of the equipment, and at the contractor’s expense. Comply/Non-Comply

1.16.2 SHIPPING SCHEDULE: Be aware, Tooele Army Depot will only accept deliveries between 7:00 am and 12:00 am (noon), local time on Mondays through Fridays except holidays. For information concerning holidays, the contractor should consult the contracting officer. There is no place to stage transporting vehicles awaiting the arrival of contractors. All equipment shall be delivered at the same time, meaning the same day (multiple trucks are acceptable) unless pre-authorized to deliver on multiple days by the TEAD contracting officer. - Comply/Non-Comply

1.16.3 RECEIVER: All shipments to Tooele Army Depot including installation tools and/or replacement parts, as well as the original shipment of the equipment, shall be marked “ATTN: Mr. Dale Roseman, “JMTE-AEE”. Items not correctly marked are subject to being returned at the vendor’s expense. - Comply/Non-Comply

1.16.4 ARRIVAL INSPECTION: Upon receipt of equipment at Tooele Army Depot, a preliminary inspection shall be performed to determine condition and/or count. This inspection shall be performed by Tooele Army Depot personnel. - Comply/Non-Comply

1.17 Installation

1.17.1 PREPARATION EXECUTION SUPPORT: Tooele Army Depot will support the preparation portion of the installation by providing utilities to the points of first connection. Comply/Non-Comply

1.17.2 LABOR AND MATERIAL: The supplier is solely responsible for providing all labor, materials, hardware, tools, and equipment necessary for complete installation of this equipment except as specifically listed in this document as being provided by the Tooele Army Depot. Comply/Non-Comply

1.17.3 SUPERVISION: Supervision of the installation process will be the responsibility of the contractor. Tooele Army Depot shall retain the right to periodic inspection and evaluation of the process, as it deems necessary. - Comply/Non-Comply

1.17.4 OFF-LOADING/PLACEMENT: Off-loading of the equipment from the delivery vehicle, and placement of the equipment in position for the installation is the responsibility of the contractor. The contractor shall not be allowed to use government equipment to accomplish this work. - Comply/Non-Comply

1.17.5 LIABILITY: In any case, the equipment remains the property of the contractor, and the contractor shall assume all responsibility and liability for the equipment and the work performed upon it. The government shall be held harmless for any damage done to the equipment at any time up until final acceptance of the equipment by Tooele Army Depot, except in the case of intentional damage and/or gross negligence on the part of Tooele Army Depot personnel. Comply/Non-Comply

1.17.6 SET-UP: The contractor shall be responsible for set-up and connection of the equipment beyond connections of the utilities to the points of first connection. - Comply/Non-Comply

1.18 Completion

1.18.1 Final acceptance of the equipment shall occur after the following: - Comply/Non-Comply

1.18.1.1 Set-up completion by the contractor. - Comply/Non-Comply

1.18.1.2 Successful completion of performance testing at Tooele Army Depot.- Comply/Non-Comply

1.18.1.3 Final inspection approval by the government representative or inspector. This is to verify full compliance with this description to include amendments and modifications to the final contract. The government representative shall perform any and all tests he deems necessary to insure compliance with this description and industry standards to include, but not limited to ease of control, convenience of operation, safe operation, and adequacy of lubrication devices. - Comply/Non-Comply

1.18.1.4 All required training is complete. - Comply/Non-Comply

1.18.1.5 Complete documentation packages are delivered. - Comply/Non-Comply

TRAINING

The contractor shall provide instruction in proper operation and maintenance of the equipment without additional cost to the government. Training shall be of sufficient duration that the recipients are able to demonstrate a reasonable level of competence as determined by the equipment installer and/or the inspector. Acceptance may be delayed as a result of inadequate training. - Comply/Non-Comply

1.19 Schedule

Training shall be coordinated with the Tooele Army Depot. Daily training shall begin no later than 7:00 a.m. MT and shall continue until at least 3:30 p.m. MT. This is required to get full coverage of the 1st shift of operation at TEAD. If training does not begin until after the stated time, TEAD may at its option require additional training at a different time to compensate for the loss of training caused by the late start. This may include more time than what is represented by the delay (e.g., a 1-hr delay may require 2-hrs later to impart the knowledge lost). - Comply/Non-Comply

1.20 Location

All training shall be performed at the Tooele Army Depot. It shall be performed using the equipment purchased in this description. - Comply/Non-Comply

1.21 Type

Each type of training shall be given independently. Tooele Army Depot shall coordinate with the contractor to provide the proper personnel for each type of training. The following types of training shall be provided by the contractor. - Comply/Non-Comply

1.21.1 OPERATOR: Training shall be provided by the contractor for (3) operators. This shall include instruction on the safe, efficient operation of the equipment delivered. The trainees supplied by TEAD shall be familiar with machine operation, but not necessarily with the style or type of controls provided with the equipment. (e.g., for a new CNC lathe, the operator will be familiar with CNC lathe operation, but may have no experience with a Fanuc control system.) Comply/Non-Comply

1.21.2 PROGRAMMING: If the equipment includes a programmable controller, programmer training shall be provided, separate from the operator training for (3) personnel. If programming is normally performed by the operator only, then this training may be combined with the operator training. - Comply/Non-Comply

1.21.3 MAINTENANCE: Mechanical and electrical control and diagnostic maintenance training shall be provided by the contractor. This shall include information on troubleshooting and preventive maintenance procedures. This shall be provided for (2) personnel. - Comply/Non-Comply

SERVICE

1.22 Service/Support Requirements

The contractor shall have as a minimum, a verifiable service/repair capability which meets or exceeds the following requirements: - Comply/Non-Comply

1.22.1 STAFF: Staffed by qualified, English speaking personnel fully knowledgeable in the service/repair of the equipment offered. - Comply/Non-Comply

1.22.2 TELEPHONE ACCESS: Telephone access to service/repair personnel shall be available for consultation during Tooele Army Depot normal working hours. Tooele Army Depot normal working hours are 7:00 am MT to 5:00 pm MT, Monday through Thursday, except legal federal holidays. - Comply/Non-Comply

1.22.3 ON-SITE RESPONSE: Physical, on-site response shall be possible within 48-hrs of notification that service/repair of the equipment is necessary. - Comply/Non-Comply

1.22.4 MAINTENANCE PARTS: Parts necessary for periodic replacement such as belts, hoses, filters, and other parts normally considered as spare parts, by the manufacturer, shall be stocked and available for shipment. - Comply/Non-Comply

1.22.5 PRIOR HISTORY: Said service/repair capability shall have been available to the general public prior to the issue date of this purchase description. Adequate proof of prior availability shall be provided upon request. - Comply/Non-Comply

8. WARRANTY

A minimum warranty of one year parts and labor beginning upon final acceptance shall be provided. - Comply/Non-comply.