VA701-17-R-0071-00004004.pdf

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Construct Parking Garage - Des Moines Federal contract opportunity
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VA70117R0071
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VA701-17-R-0071 00004 Addendum 2 - 142100 - Electric Traction Elevators.pdf

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Text version

09-11

Des Moines, IA - VA Medical Center Addendum No. 2: 11.17.17

Construct Parking Garage

PN: 636-125

14 21 00-1

SECTION 14 21 00

ELECTRIC TRACTION ELEVATORS

PART 1 GENERAL

1.1 DESCRIPTION

A. This section specifies the engineering, furnishing and installation of complete and ready for operation electric traction elevator systems described herein and as indicated on the contract drawings.

B. Items listed in the singular apply to each and every elevator in this specification except where noted.

C. Passenger Elevators No. P 1, shall be overhead machine-room less, gearless traction type; with single car selective collective automatic and power operated single-speed center opening car and hoistway doors.

Elevators shall have Class “A” loading.

1.2 RELATED WORK

A. Section 01 33 23 SPECIFICATIONS AND DRAWINGS FOR CONSTRUCTION (FAR

52.236-21) and, SPECIAL NOTES (VAAR 852.236-91), in GENERAL CONDITIONS.

B. Section 07 84 00, FIRESTOPPING: Sealing around penetrations to maintain the integrity of fire-rated construction.

C. SECTION 09 06 00, SCHEDULE FOR FINISHES: As a master format for construction projects, to identify interior and exterior material finishes for type, texture, patterns, color and placement.

E. Section 26 05 11, REQUIREMENTS FOR ELECTRICAL INSTALLATIONS: General electrical requirements that are common to more than one section.

G. Section 26 05 26, GROUNDING AND BONDING FOR ELECTRICAL SYSTEMS:

Requirements for personnel safety and to provide a low impedance path for possible ground fault currents.

H. Section 26 05 33, RACEWAY AND BOXES FOR ELECTRICAL SYSTEMS: Conduits for cables and wiring.

J. Section 26 22 00, LOW-VOLTAGE TRANSFORMERS: Low voltage transformers.

K. Section 26 24 16, PANELBOARDS: Low voltage panelboards.

L. Section 26 43 13, TRANSIENT-VOLTAGE SURGE SUPPRESSION: Surge suppressors installed in panelboards.

M. Section 26 51 00, INTERIOR LIGHTING: Fixture and ballast type for interior lighting.

N. VA Barrier Free Design Handbook (H-18-13)

14 21 00-2

1.3 QUALIFICATIONS

A. Approval by the Contracting Officer is required for products and services of proposed manufacturers, suppliers and installers and shall be contingent upon submission by Contractor of certificates stating the following:

1. Elevator contractor is currently and regularly engaged in the installation of elevator equipment as one of his principal products.

2. Elevator contractor shall have three years of successful experience, trained supervisory personnel, and facilities to install elevator equipment specified herein.

3. The installers shall be Certified Elevator Mechanics with technical qualifications of at least five years of successful experience and

Apprentices actively pursuing certified mechanic status.

Certificates shall be submitted for all workers employed in this capacity.

4. Elevator contractor shall submit a list of two or more prior hospital installations where all the elevator equipment he proposes to furnish for this project functioned satisfactorily to serve varying hospital traffic and material handling demands. Provide a list of hospitals that have the equipment in operation for two years preceding the date of this specification. Provide the names and addresses of the Medical Centers and the names and telephone numbers of the Medical Center Administrators.

B. Approval of Elevator Contractor’s equipment will be contingent upon their identifying an elevator maintenance service provider that shall render services within one hour of receipt of notification, together with certification that the quantity and quality of replacement parts stock is sufficient to warranty continued operation of the elevator installation.

C. Approval will not be given to elevator contractors and manufacturers who have established on prior projects, either government, municipal, or commercial, a record for unsatisfactory elevator installations, have failed to complete awarded contracts within the contract period, and do not have the requisite record of satisfactorily performing elevator installations of similar type and magnitude.

D. All electric traction elevators shall be the product of the same manufacturer.

14 21 00-3

E. The Contractor shall provide and install only those types of safety devices that have been subjected to tests witnessed and certified by an independent professional testing laboratory that is not a subsidiary of the firm that manufactures supplies or installs the equipment.

F. Welding at the project site shall be made by welders and welding operators who have previously qualified by test as prescribed in

American Welding Society Publications AWS Dl.1 to perform the type of work required. Certificates shall be submitted for all workers employed in this capacity. A welding or hot work permit is required for each day and shall be obtained from the COTR of safety department.

Request permit one day in advance.

G. Electrical work shall be performed by Licensed Electricians as requirements by NEC. Certificates shall be submitted for all workers employed in this capacity.

1.4 APPLICABLE PUBLICATIONS

A. The publications listed below form a part of this specification.

Elevator installation shall meet the requirements of the latest editions published and adopted by the United States Department of

Veterans Affairs on the date contract is signed.

B. Federal Specifications (Fed. Spec.):

J-C-30B.................Cable and Wire, Electrical (Power, Fixed

Installation)

W-C-596F................Connector, Plug, Electrical; Connector, Receptacle, Electrical

W-F-406E................Fittings for Cable, Power, Electrical and

Conduit, Metal, Flexible

HH-I-558C...............Insulation, Blankets, Thermal (Mineral Fiber, Industrial Type)

W-F-408E................Fittings for Conduit, Metal, Rigid (Thick- Wall and Thin-wall (EMT) Type)

RR-W-410................Wire Rope and Strand

TT-E-489J...............Enamel, Alkyd, Gloss, Low VOC Content

QQ-S-766 ...............Steel, Stainless and Heat Resisting, Alloys, Plate, Sheet and Strip

C. International Building Code (IBC)

D. American Society of Mechanical Engineers (ASME):

A17.1-07......Safety Code for Elevators and Escalators

14 21 00-4

A17.2-07......Inspectors Manual for Electric Elevators and Escalators

E. National Fire Protection Association:

NFPA 13-10..........Standard for the Installation of Sprinkler Systems

NFPA 70-11..........National Electrical Code (NEC)

NFPA 72-10..........National Fire Alarm and Signaling Code

NFPA 101-09.........Life Safety Code

NFPA 252-08.........Fire Test of Door Assemblies

F. American Society for Testing and Materials (ASTM):

A1008/A1008M-10.........Steel, Sheet, Cold Rolled, Carbon, Structural, High-Strength Low-Alloy and High Strength Low-

Alloy with Improved Farability

E1042-02(R2008).........Acoustically Absorptive Materials Applied by

Trowel or Spray

G. Society of Automotive Engineers, Inc. (SAE)

J517-10..................Hydraulic Hose, Standard

H. Gauges:

For Sheet and Plate: U.S. Standard (USS)

For Wire: American Wire Gauge (AWG)

I. American Welding Society (AWS):

D1.1-10.................Structured Welding Code Steel

J. National Electrical Manufacturers Association (NEMA):

LD-3-05.................High-Pressure Decorative Laminates

K. Underwriter's Laboratories (UL):

486A-03.................Safety Wire Connectors for Copper Conductors

797-07..................Safety Electrical Metallic Tubing

L. Institute of Electrical and Electronic Engineers (IEEE)

M. Regulatory Standards:

Uniform Federal Accessibility Standards

Americans with Disabilities Act

1.5 SUBMITTALS

A. Submit in accordance with Specification Section 01 33 23, SHOP

DRAWINGS, PRODUCT DATA, and SAMPLES.

B. Before execution of work, furnish information to evidence full compliance with contract requirements for proposed items. Such information shall include, as required: Manufacturer's Name, Trade

Names, Model or Catalog Number, Nameplate Data (size, capacity, and rating) and corresponding specification reference (Federal or project

14 21 00-5 specification number and paragraph). All submitted drawings and related elevator material shall be forwarded to the Contracting Officer.

C. Shop Drawings:

1. Complete scaled and dimensioned layout in plan and section view showing the arrangement of equipment and all details of each and every elevator unit specified including:

a. Hoisting machines, controllers, power conversion devices, governors, and all other components located in machine room.

b. Car, counterweight, sheaves, supporting beams, guide rails, brackets, buffers, size of car platform, car frame members, and other components located in hoistway.

c. Rail bracket spacing and maximum vertical forces on guide rails in accordance with ASME A17.1 Section 2.23 and Section 8.4.8 for

Seismic Risk Zone 2 or greater.

d. Reactions at points of supports and buffer impact loads.

e. Weights of principal parts.

f. Top and bottom clearances and over travel of car and counterweight.

g. Location of shunt trip circuit breaker, switchboard panel, light switch, and feeder extension points in the machine room.

2. Drawings of hoistway entrances and doors showing details of construction and method of fastening to the structural members of the building.

a. If drywall construction is used to enclose hoistway, submit details of interface fastenings between entrance frames and drywall.

b. Sill details including sill support.

D. Samples:

1. One each of stainless steel, 75 mm x 125 mm (3 in. x 5 in.).

2. One each of protection pads, 75 mm x 125 mm (3 in. x 5 in.) if used.

3. One each car and hoistway Braille plate sample.

4. One each car and hall button sample.

5. One each car and hall lantern/position indicator sample.

6. One each wall and ceiling material finish sample.

7. One each car lighting sample.

8. No other samples of materials specified shall be submitted unless specifically requested after submission of manufacturer's name. If

14 21 00-6 additional samples are furnished pursuant to request, adjustment in contract price and time will be made as provided in Section 00 72

00, GENERAL CONDITIONS.

E. Name of manufacturer, type or style designation, and applicable data of the following equipment shall be shown on the elevator layouts:

1. Hoisting Machine.

2. Hoisting Machine Motor, HP and RPM ratings, Voltage, Starting and

Full Load Ampere, and Number of Phases.

3. Controller

4. Starters and Overload Current Protection Devices.

5. Car Safety Device; maximum and minimum rated loads and rated speeds.

6. Governor

7. Electric Door Operator; HP and RPM ratings, Voltage and Ampere rating of motor.

8. Hoistway Door Interlocks.

9. Car and Counterweight Buffers; maximum and minimum rated loads, maximum rated striking speed and stroke.

10. Hoist and Compensation Ropes; ultimate breaking strength, allowable working load, and actual working load.

11. Cab Ventilation Unit; HP rating and CFM rating.

F. Complete construction drawings of elevator car enclosure, showing dimensioned details of construction, fastenings to platform, car lighting, ventilation, ceiling framing, top exits, and location of car equipment.

G. Complete dimensioned detail of vibration isolating foundations for traction hoisting machines.

H. Dimensioned drawings showing details of:

1. All signal and operating fixtures.

2. Car and counterweight roller guides.

3. Hoistway door tracks, hangers, and sills.

4. Door operator, infrared curtain units.

I. Drawings showing details of controllers and supervisory panels.

J. Furnish certificates as required under: Paragraph "QUALIFICATIONS".

1.6 WIRING DIAGRAMS

A. Provide three complete sets of field wiring and straight line wiring diagrams showing all electrical circuits in the hoistway, machine room and fixtures. Install one set coated with an approved plastic sealer

14 21 00-7 and mounted in the elevator machine room as directed by the Resident

Engineer.

B. In the event field modifications are necessary during installation, diagrams shall be revised to include all corrections made prior to and during the final inspection. Corrected diagrams shall be delivered to the Resident Engineer within thirty (30) days of final acceptance.

C. Provide the following information relating to the specific type of microprocessor controls installed:

1. Owner's information manual, containing job specific data on major components, maintenance, and adjustment.

2. System logic description.

3. Complete wiring diagrams needed for field troubleshooting, adjustment, repair and replacement of components. Diagrams shall be base diagrams, containing all changes and additions made to the equipment during the design and construction period.

4. Changes made during the warranty period shall be noted on the drawings in adequate time to have the finalized drawings reproduced for mounting in the machine room no later than six months prior to the expiration of the warranty period.

1.7 ADDITIONAL EQUIPMENT

A. Additional equipment required to operate the specified equipment manufactured and supplied for this installation shall be furnished and installed by the contractor. The cost of the equipment shall be included in the base bid.

B. Equipment not required by specification, which would improve the operation, may be installed in conjunction with the specified equipment by the contractor at his option at no additional cost to the

Government, provided prior approval is obtained from the Contracting

Officer’s Technical Representative.

1.8 TOOL CABINET

A. Provide a metal parts/tool cabinet, having two shelves and hinged doors. Cabinet size shall be 1220 mm (48 in.) high, 762 mm (30 in.)

wide, and 457 mm (18 in.) deep.

1.9 PERFORMANCE STANDARDS

A. The elevators shall be capable of meeting the highest standards of the industry and specifically the following:

14 21 00-8

1. Contract speed is high speed in either direction of travel with rated capacity load in the elevator. Speed variation under all load conditions, regardless of direction of travel, shall not vary more than three (3) percent.

2. The controlled rate of change of acceleration and retardation of the car shall not exceed 0.1G per second and the maximum acceleration and retardation shall not exceed 0.2G per second.

3. Starting, stopping, and leveling shall be smooth and comfortable without appreciable steps of acceleration and deceleration.

B. The door operator shall open the car door and hoistway door simultaneously at 2.5-feet per second and close at 1-foot per second.

C. Elevator control system shall be capable of starting the car without noticeable "roll-back" of hoisting machine sheave, regardless of load condition in car, location of car, or direction of travel.

D. Floor level stopping accuracy shall be within 3 mm (1/8 in.) above or below the floor, regardless of load condition.

E. Noise and Vibration Isolation: All elevator equipment including their supports and fastenings to the building, shall be mechanically and electrically isolated from the building structure to minimize objectionable noise and vibration transmission to car, building structure, or adjacent occupied areas of building.

F. Sound Isolation: Noise level relating to elevator equipment operation in machine room shall not exceed 80 dBA. All dBA readings shall be taken three (3) feet off the floor and three (3) feet from equipment.

G. Airborne Noise: Measured noise level of elevator equipment during operation shall not exceed 50 dBA in elevator lobbies and 60 dBA inside car under any condition including door operation and car ventilation exhaust blower on its highest speed.

1.10 WARRANTY

A. Submit all labor and materials furnished in connection with elevator system and installation to terms of "Warranty of Construction" articles of FAR clause 52.246-21. The one year Warranty shall commence after final inspection, completion of performance test, and upon full acceptance of the installation and shall concur with the guarantee period of service.

B. During warranty period if a device is not functioning properly or in accordance with specification requirements, or if in the opinion of the

14 21 00-9

Contracting Officer’s Technical Representative, excessive maintenance and attention must be employed to keep device operational, device shall be removed and a new device meeting all requirements shall be installed as part of work until satisfactory operation of installation is obtained. Period of warranty shall start anew for such parts from date of completion of each new installation performed, in accordance with foregoing requirements.

PART 2 - PRODUCTS

2.1 MATERIALS

A. Where stainless steel is specified, it shall be corrosion resisting steel complying with Federal Specification QQ-S-766, Class 302 or 304, Condition A with Number 4 finish on exposed surfaces. Stainless steel shall have the grain of belting in the direction of the longest dimension and surfaces shall be smooth and without waves. During installation all stainless steel surfaces shall be protected with suitable material.

B. Where cold rolled steel is specified, it shall be low-carbon steel rolled to stretcher leveled standard flatness, complying with ASTM

A109.

2.2 MANUFACTURED PRODUCTS

A. Materials, devices, and equipment furnished shall be of current production by manufacturers regularly engaged in the manufacture of such items. Items not meeting this requirement, but meet technical specifications which can be established through reliable test reports or physical examination of representative samples, will be considered.

B. When two or more devices of the same class of materials or equipment are required, these units shall be products of one manufacturer.

C. Manufacturers of equipment assemblies which include components made by others shall assume complete responsibility for the final assembled unit.

1. Individual components of assembled units shall be products of the same manufacturers.

2. Parts which are alike shall be the product of a single manufacturer.

3. Components shall be compatible with each other and with the total assembly for the intended service.

14 21 00-10

D. Motor nameplates shall state manufacturers’ name, rated horsepower, speed, volts, starting and full load amperes, and other characteristics required by NEMA Standards and shall be securely attached to the item of equipment in a conspicuous location.

E. The elevator equipment, including controllers, door operators, and supervisory system shall be the product of manufacturers of established reputation, provided such items are capably engineered and produced under coordinated specifications to ensure compatibility with the total operating system. Mixing of manufactures related to a single system or group of components shall be identified in the submittals.

F. Where key operated switches are furnished in conjunction with any component of this elevator installation, furnish four (4) keys for each individual switch or lock. Provide different key tumblers for different switch and lock functions. Each and every key shall have a tag bearing a stamped or etched legend identifying its purpose. Barrel key switches are not acceptable, except where required by code.

G. If the elevator equipment to be installed is not known to the Resident

Engineer, the Contractor shall submit drawings in triplicate for approval to the Resident Engineer, Contracting Officer, and VA CFM

Elevator Engineer showing all details and demonstrate that the equipment to be installed is in strict accordance with the specifications.

2.3 CAPACITY, SIZE, SPEED, AND TRAVEL

A. Each and every elevator shall have the capacity to lift and lower the live load, including the weight of the car and cables, at the speed specified in the following schedule:

ELEVATOR SCHEDULE

Elevator Number 1

Overall Platform Size 7’ 9-1/2” x 5’ 5-9/16”

Rated Load – kg (lb) 4,000 lb.

Contract Speed - m/s(fpm) 350 150 fpm (Add. No. 2)

Number of Stops 3

Number of Openings 3

Entrance Type and Size Center opening 4’x7’

14 21 00-11

2.4 POWER SUPPLY

A. For power supply in each machine room, see Specification 26 05 21, Electrical specifications, and Electrical drawings.

B. It shall be the Electrical contractor's responsibility to supply the labor and materials for the installation of the following:

l. Feeders from the power source indicated on the drawings to each elevator controller.

2. Shunt Trip Circuit Breaker for each controller shall be located inside machine room at the strike side of the machine room door and lockable in the “Off” position.

3. Provide Surge Suppressors to protect the elevator equipment.

C. Power for auxiliary operation of elevator as specified shall be available from auxiliary power generator, including wiring connection to the elevator control system.

2.5 CONDUIT AND WIREWAY

A. Unless otherwise specified or approved, install electrical conductors, except traveling cable connections to the car, in rigid zinc-coated steel or aluminum conduit, electrical metallic tubing or metal wireways. Rigid conduit smaller than 3/4 inch or electrical metallic tubing smaller than 1/2 inch electrical trade size shall not be used.

All raceways completely embedded in concrete slabs, walls, or floor fill shall be rigid steel conduit. Wireway (duct) shall be installed in the hoistway and to the controller and between similar apparatus in the elevator machine room. Fully protect self-supporting connections, where approved, from abrasion or other mechanical injury. Flexible metal conduit not less than 3/8 inch electrical trade size may be used, not exceeding 18 inches in length unsupported, for short connections between risers and limit switches, interlocks, and for other applications permitted by NEC.

B. All conduits terminating in steel cabinets, junction boxes, wireways, switch boxes, outlet boxes and similar locations shall have approved insulation bushings. Install a steel lock nut under the bushings if they are constructed completely of insulating materials. Protect the conductors at ends of conduits not terminating in steel cabinets or boxes by terminal fittings having an insulated opening for the conductors.

14 21 00-12

C. Rigid conduit and EMT fittings using set screws or indentations as a means of attachment shall not be used. All fittings shall be steel or malleable iron.

D. Connect motor or other items subject to movement, vibration or removal to the conduit or EMT systems with flexible, steel conduits.

2.6 CONDUCTORS

A. Unless otherwise specified, conductors, excluding the traveling cables, shall be stranded or solid coated annealed copper in accordance with

Federal Specification J-C-30B for Type RHW or THW. Where 16 and 18 AWG are permitted by NEC, single conductors or multiple conductor cables in accordance with Federal Specification J-C-580 for Type TF may be used provided the insulation of single conductor cable and outer jacket of multiple conductor cable is flame retardant and moisture resistant.

Multiple conductor cable shall have color or number coding for each conductor. Conductors for control boards shall be in accordance with

NEC. Joints or splices are not permitted in wiring except at outlets.

Tap connectors may be used in wireways provided they meet all UL requirements.

B. Provide all conduit and wiring between machine room, hoistway and fixtures.

C. All wiring must test free from short circuits or ground faults.

Insulation resistance between individual external conductors and between conductors and ground shall be a minimum of one megohm.

D. Where size of conductor is not given, voltage and amperes shall not exceed limits set by NEC.

E. Provide equipment grounding. Ground the conduits, supports, controller enclosure, motor, platform and car frame, and all other non-current conducting metal enclosures for electrical equipment in accordance with

NEC. The ground wires shall be copper, green insulated and sized as required by NEC. Bond the grounding wires to all junction boxes, cabinets, and wire raceways.

F. Terminal connections for all conductors used for external wiring between various items of elevator equipment shall be solderless pressure wire connectors in accordance with Federal Specification W-S-

610. The Elevator Contractor may, at his option, make these terminal connections on 10 gauge or smaller conductors with approved terminal

14 21 00-13 eyelets set on the conductor with a special setting tool, or with an approved pressure type terminal block. Terminal blocks using pierce-through serrated washers are not acceptable.

2.7 TRAVELING CABLES

A. All conductors to the car shall consist of flexible traveling cables conforming to the requirements of NEC. Traveling cables shall run from the junction box on the car directly to the controller. Junction boxes on the car shall be equipped with terminal blocks. Terminal blocks having pressure wire connectors of the clamp type that meet UL 486A requirements for stranded wire may be used in lieu of terminal eyelet connections. Terminal blocks shall have permanent indelible identifying numbers for each connection. Cables shall be securely anchored to avoid strain on individual terminal connections. Flame and moisture resistant outer covering must remain intact between junction boxes. Abrupt bending, twisting and distortion of the cables shall not be permitted.

B. Provide spare conductors equal to 10 percent of the total number of conductors furnished, but not less than 5 spare conductors in each traveling cable.

C. Provide shielded wires for the auto dial telephone system within the traveling cable. Add 5 pair shielded wires for card reader, 2 RG-6/U coaxial CCTV cables, and 2 pair 14 gauge wires for CCTV power as needed.

D. If traveling cables come into contact with the hoistway or elevator due to sway or change in position, provide shields or pads to the elevator and hoistway to prevent damage to the traveling cables.

E. Hardware cloth wide may be installed from the hoistway suspension point downward to the elevator pit to prevent traveling cables from rubbing or chafing. Hardware cloth shall be securely fastened and tensioned to prevent buckling. Hardware cloth is not required when traveling cable is hung against a flat wall.

2.8 CONTROLLER AND SUPERVISORY PANEL

A. UL/CSA Labeled Controller: Mount all assemblies, power supplies, chassis switches, and relays on a self-supporting steel frame.

Completely enclose the equipment and provide a mean to control the temperature. Solid state components shall be designed to operate

14 21 00-14 between 32 to 104 degrees Fahrenheit, humidity non-condensing up to 85 percent.

B. All controller switches and relays shall have contacts of design and material to ensure maximum conductivity, long life and reliable operation without overheating or excessive wear, and shall provide a wiping action to prevent sticking due to fusion. Switches carrying highly inductive currents shall be provided with arc shields or suppressors.

C. Where time delay relays are used in the circuits, they shall be of acceptable design, adjustable, reliable, and consistent such as condenser timing or electronic timing circuits.

D. Properly identify each device on all panels by name, letter, or standard symbol which shall be neatly stencil painted or decaled in an indelible and legible manner. Identification markings shall be coordinated with identical markings used on wiring diagrams. The ampere rating shall be marked adjacent to all fuse holders. All spare conductors to controller and supervisory panel shall be neatly formed, laced, and identified.

2.9 MICROPROCESSOR CONTROL SYSTEM

A. Provide a microprocessor based system with absolute position/speed feedback encoded tape to control the hoisting machine and signal functions in accordance with these specifications. Complete details of the components and printed circuit boards, together with a complete operational description, shall be submitted for approval.

1. All controllers shall be non-proprietary.

2. Proprietary tools shall not be necessary for adjusting, maintenance, repair, and testing of equipment.

3. Controller manufacturer shall provide factory training, engineering and technical support, including all manuals and wiring diagrams to the VA Medical Center’s designated Elevator Maintenance Service

Provider.

4. Replacement parts shall be shipped overnight within 48 hours of an order being received.

B. All controller assemblies shall provide smooth, step-less acceleration and deceleration of the elevator, automatically and irrespective of the load in the car. All control equipment shall be enclosed in metal

14 21 00-15 cabinets with lockable, hinged door(s) and shall be provided with a means of ventilation. All non-conducting metal parts in the machine room shall be grounded in accordance with NEC. Cabinet shall be securely attached to the building structure.

C. Circuit boards for the control of each and every elevator system;

dispatching, signals, door operation and special operation shall be installed in a NEMA Type 1 General Purpose Enclosure. Circuit boards shall be moisture resistant, non-corrosive, non-conductive, fabricated of non-combustible material and adequate thickness to support the components mounted thereon. Mounting racks shall be spaced to prevent accidental contact between individual circuit boards and modules.

D. Modules shall be the type that plug into pre-wired mounting racks.

Field wiring or alteration shall not be necessary in order to replace defective modules.

E. Each device, module and fuse (with voltage and ampere rating) shall be identified by name, letter or standard symbol in an approved indelible and legible manner on the device or panel. Coordinate identification markings with identical markings on wiring diagrams.

F. The electrical connections between the printed circuit boards (modules) and the circuit connectors incorporated in the mounting racks shall be made through individual tabs which shall be an integral part of each module. The tabs shall be nickel-gold plated or other approved metal of equal electrical characteristics. Modules shall be keyed or notched to prevent insertion of the modules in the inverted position.

G. Light emitting diodes (LED) shall be for visual monitoring of individual modules.

H. Components shall have interlocking circuits to assure fail-safe operation and to prevent elevator movement should a component malfunction.

I. Method of wire wrapping from point to point with connections on the mounting racks shall be submitted for approval.

J. Field wiring changes required during construction shall be made only to the mounting rack connection points and not to the individual module circuitry or components. If it is necessary to alter individual modules they shall be returned to the factory where design changes shall be made and module design records changed so correct replacement units will be available.

14 21 00-16

K. All logic symbols and circuitry designations shall be in accordance with ASME and NEC Standards.

L. Solid state components shall be designed to operate within a temperature range of 32 to 104 degrees Fahrenheit, humidity non-condensing up to 85 percent.

M. Wiring connections for operating circuits and for external control circuits shall be brought to terminal blocks mounted in an accessible location within the controller cabinet. Terminal blocks using pierce through serrated washers shall not be used.

2.10 EMERGENCY RESCUE OPERATION

A. Provide a power source to send the elevator to the nearest landing.

After the elevator has leveled at the nearest landing, provide power to open the car and hoistway doors automatically. After a predetermined time the doors shall close. Power shall stay applied to the door open button so the doors can be opened from the inside of the elevator. The elevator shall remain shut down at the landing until normal power is restored. Install a sign on the controller indicating that the power is applied to emergency rescue operator and door operator during loss of normal power.

2.11 SINGLE CAR SELECTIVE COLLECTIVE AUTOMATIC OPERATION

A. Provide single car selective collective automatic operation for passenger elevator P1.

B. Operate car without attendant from push buttons inside the car and located at each floor adjacent to the elevator entrance. When car is available, automatically start car and dispatch it to the floor corresponding to registered car or hall call. Once car starts it shall respond to registered calls in the direction of travel in the order floors are reached. Do not reverse car directions until all car calls have been answered or until all hall calls ahead of car and corresponding to direction of car travel have been answered. Slow car and stop automatically at floors corresponding to registered calls, in the order in which they are approached in either direction of travel.

As slowdown is initiated, automatically cancel the hall call and car call. Hold car at arrival floor an adjustable time interval to allow passenger transfer. Illuminate appropriate push button to indicate call registration. Extinguish light when call is answered.

14 21 00-17

C. When all calls in the system have been satisfied, the elevator shall shut down at the last landing served with the car and hoistway doors closed. Registration of a call at the landing where the car is parked shall automatically open the car and hoistway doors. Provide a predetermined time delay to permit passengers entering the parked car to register the call of their choice and establish direction of travel before the system can respond to landing calls registered to the same time above or below the parked car.

D. Auxiliary Landing Call Operation: In the event of corridor call button circuit failure, elevators are to service each floor in both directions in a predetermined pattern without registration of a call within the elevator. Provide an illuminated signal in the controller to indicate that emergency dispatch operation is in effect. Restoration of the landing call button system shall cause normal operation to resume.

E. Car lights and fan in the elevator shall not shut off when elevator is idle. Arrange circuits so that power to the lights and outlets on top and bottom of car shall not be interrupted.

2.12 LOAD WEIGHING

A. Provide means for weighing car load for each and every elevator. When load in a car reaches an adjustable predetermined level of the rated capacity, that car shall bypass registered landing calls until the load in the car drops below the predetermined level. Calls bypassed in this manner shall remain registered for the next car. The initial adjustment of the load weighting bypass setting shall be 60 to 100 percent.

2.13 ANTI-NUISANCE FEATURE

A. If weight in the car is not commensurate with the number of registered car calls, cancel car calls. Systems that employ either load weighing or door protective device for activation of this feature are acceptable.

2.14 FIREFIGHTERS’ SERVICE

A. Provide Firefighters’ Service as per ASME A17.1 Section 2.27.

B. Smoke Detectors:

1. Smoke detection devices that are designated for actuation of

Elevator Phase I "FIRE SERVICE" response in each elevator lobby, top of hoistway, and machine room shall be provided by others.

a. Elevator lobby smoke detectors shall activate only the elevators sharing the corresponding or common lobby.

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b. Top of hoistway smoke detectors shall activate fire recall and the top of hoistway motorized vent.

c. Elevator or group of elevators serving separate isolated areas of the same floor shall have an independent smoke detection system.

d. Machine room smoke detectors shall activate fire recall for each and every elevator with equipment located in that machine room.

e. Hoistway ventilation, provided by others, located at the top of hoistway for elevators that penetrate more than three floors and meets the requirements of ASME A17.1 Section 2.1.4 and IBC

Section 3004. The vent shall stay closed under power. When the top of hoistway smoke detector is activated, the power is removed from the vent and the vent shall open. When the smoke detector is reset, the vent shall close by power.

2.15 ELEVATOR MACHINE BEAMS

A. Overhead beams shall meet the requirements of ASME A17.1 Section 2.9 to support machines and machinery in place to prevent any part from becoming loose or displaced under the conditions imposed in service.

Machine beams shall be designed as follows:

1. The load resting on the beams and supports shall include the complete weight of the machine, sheaves, controller, governor, and any other equipment, together with the portion of the machine room floor supported by the beams.

2. Two times the sum of the tensions in all wire ropes supported by the beams with rated load in the car.

2.16 GEARLESS AND GEARED TRACTION MACHINE

A. Gearless Traction Hoist Machine:

1. Gearless traction machine with an AC motor, brake, drive sheave, and deflector sheave mounted in proper alignment on an isolated bedplate.

2. Provide hoist machine mounted direct drive, digital, closed-loop velocity encoder.

3. Armature must be electrically balanced and together with motor coupling and brake, mechanically balanced.

4. The structural design of the motor shall ensure perfect alignment of bearings. The rotating elements shall be dynamically balanced to minimize vibration.

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5. Hoist machine shaft shall be supported by two bearings mounted on a bedplate or integral with machine frame. Shaft shall be of forged steel or close grain electric furnace cast steel.

6. Drive sheaves shall be free from cracks, sand holes, and other imperfections that would tend to injure the hoist ropes. Sheave shall be turned smooth and true with rope grooves of proper design to ensure maximum traction and maximum life of the hoist ropes.

Traction sheave shall be mechanically coupled to the hoist motor shaft centered in a positive manner.

7. Hoisting machine brake shall be drum or disc type and shall have the capacity to hold the elevator with 125 percent of rated load.

Arrange brake circuits so that no current shall be applied to the brake coil prior to the establishment of the hoistway door interlock circuit, except during leveling, re-leveling, and hoistway access operation.

2.17 SHEAVES

A. Provide deflector sheaves with a metal basket type guard mounted below the sheave and a guard to prevent ropes from jumping out of grooves.

Securely fasten guard to sheave beams.

B. Two-to-one idler sheaves on car and counterweight, if used, shall be provided with metal guards that shall prevent foreign objects from falling between ropes and sheave grooves and accidental contact or injury to workers on top of the car. Fabricate sheave guards from not less than 10-gauge thick steel and install with minimum clearance between guard and cables to prevent ropes from jumping out of grooves.

2.18 HOIST ROPES

A. Provide elevator with the required number and size of ropes to ensure adequate traction for the range of loads with a factor of safety not less than that required by ASME A17.1 Section 2.20. Hoisting ropes shall be preformed 8 x 19 or 8 x 25 traction steel, conforming to

Federal Specification RR-W-410 with minimum nominal diameter of 0.50 inch. For machines located overhead, 6 x 19 preformed traction steel hoisting ropes may be used in lieu of 8 x 19 that meet the requirements of the sheave manufacturer, at the elevator contractor’s option.

B. Securely attach a corrosion resistant metal data tag to one hoisting rope fastening on top of the elevator.

C. Provide wedge type shackles.

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2.19 HOIST ROPE COMPENSATION

A. Provide compensation when required by controller manufacturer for elevators with travel of 15.15 m (50ft) or more. Compensation shall consist of a necessary number and size of encapsulated chains or whisper flex attached to the underside of car and counterweight frames.

Hoist rope compensation shall meet the requirements of ASME A17.1 Rule

2.21.4.

1. Provide pit guide to minimize chain sway.

2. Provide take-up to compensate for hoist rope stretch.

3. Pad areas where compensation may strike car or hoistway items.

2.20 GOVERNOR ROPE

A. Governor Rope shall be 6 x 19 or 8 x 19 wire rope, preformed traction steel, uncoated, fiber core, conforming to Federal Specification RR-W-

410 with minimum nominal diameter of 0.375 inch having a minimum safety factor of 5. Tiller rope construction is not acceptable.

B. Under normal operation rope shall run free and clear of governor jaws, rope guards, and other stationary parts.

C. Securely attach governor rope tag to governor rope releasing carrier.

Data tag shall be corrosion-resisting metal and bear data as required by ASME A17.1 Section 2.18.

2.21 SPEED GOVERNOR

A. Provide Centrifugal type car driven governor, in accordance with ASME

A17.1 Section 2.18, to operate the car safety device and counterweight governor to operate the counterweight safety device. Governor shall be complete with weighted pit tension sheave, governor release carrier and mounting base with protected cable sleeves.

B. Furnish overspeed switch and speed reducing switches when required.

C. The governor rope clamping device shall be designed so that no appreciable damage to or deformation of the governor rope shall result from the stopping action of the device in operating the safety.

D. Provide anti-friction metal bearings for the governor and pit tension sheaves. Bearing shall be either self-oiling or Zerk fitting type connections. Ball or roller bearings may be used in lieu of sleeve type.

E. Provide metal guard over top of governor rope and sheaves.

F. Governor, with the exception of finished surfaces, screw threads, etc., shall be factory painted and shall operate freely. Field painting of

14 21 00-21 governor parts shall be permitted in accordance with ASME A17.1 Rule

2.18.3.1.

G. Where the elevator travel does not exceed 100 feet, the weight tension sheave may be mounted on a pivoted steel arm in lieu of operating in steel guides.

2.22 CAR AND COUNTERWEIGHT SAFETY DEVICE

A. Provide “Type B Safeties” on the elevator//and counterweight// that meet the requirements of ASME A17.1 Section 2.17.

B. Field testing of car safety and governor shall be as specified in

Section 3.7 PRETEST and TEST of this specification.

2.23 ASCENDING CAR OVERSPEED PROTECTION

A. Provide a device to prevent ascending over speed and unintended motion away from the landing when the doors are not locked in accordance with

ASME A17.1 Section 2.19.

2.24 CAR AND COUNTERWEIGHT BUFFERS

A. Provide a minimum of two buffers for each car and one for each counterweight that meet the requirements of ASME A17.1 Section 2.22.

Securely fasten buffers and supports to the pit channels and in the alignment with striker plates on car and counterweight. Each installed buffer shall have a permanently attached metal plate indicating its stroke and load rating. Buffer anchorage shall not puncture pit waterproofing.

B. Design and install buffers to provide minimum car runby required by

ASME A17.1 Rule 2.4.2.

C. Furnish pipe stanchions and struts as required to properly support the buffer.

2.25 COUNTERWEIGHTS

A. Elevator shall be counterweighted with the weight of the car plus 40-50 percent of the rated capacity load as required by the controller manufacturer.

B. Furnish two (2) tie rods with cotter pins and double nuts at top and bottom. Install counterweight retainer plates or other approved means on tie rods to prevent counterweight sub-weights from jumping and/or rattling. Both ends of tie-rods shall be visible and accessible.

C. Provide counterweight guards in the pit in accordance with ASME A17.1

Section 2.3.

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2.26 CAR AND COUNTERWEIGHT ROLLER/SLIDE GUIDES

A. Provide car and counterweight with adjustable roller guides.

B. Each guide shall be of an approved type consisting of not less than three (3) wheels, each with a durable, resilient oil-resistant material tire rotating on ball bearings having sealed-in lubrication. Assemble rollers on a substantial metal base and mount to provide continuous spring pressure contact of all wheels with the corresponding rail surfaces under all conditions of loading and operation. Secure the roller guides at top and bottom on each side of car frame and counterweight frame. All mounting bolts shall be fitted with nuts, flat washers, split lock washers, and if required, beveled washers.

C. Provide sheet metal guards to protect wheels on top of car and counterweight.

D. Minimum diameter of car rollers shall be 150 mm (6 in.) unless the six wheel roller type is used. The entire elevator car shall be properly balanced to equalize pressure on all guide rollers. Cars shall be balanced in post-wise and front-to-back directions. Test for this balanced condition shall be witnessed at time of final inspection.

E. Minimum diameter of counterweight rollers shall not be less than 75 mm

(3 in.). Properly balance counterweight frame to equalize pressure on all guide rollers. The Contractor shall have the option of furnishing, for counterweight only, mechanically adjusted roller guide in lieu of spring loaded roller guides as specified.

F. Equip all cars and counterweight with an auxiliary guiding device for each guide shoe which shall prevent the car or counterweight from leaving the rails in the event that the normal guides are fractured.

These auxiliary guides shall not, during normal operation, touch the guiding surfaces of the rails. Fabricate the auxiliary guides from hot rolled steel plate and mount between the normal guide shoes and the car and counterweight frames. The auxiliary guides may be an extension of the normal guide shoe mounting plate if that plate is fabricated from hot rolled steel. The portion of the auxiliary guide which shall come in contact with the rail guiding surfaces in the event of loss of the normal guides shall be lined with an approved bearing material to minimize damage to the rail guiding surfaces.

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G. Alternate guide shoes for Freight Elevator: Install on car frame four flexible sliding swivel guide shoes each assembled on a substantial metal base, to permit individual self-alignment to the guide rails.

1. Provide each shoe with renewable non-metallic gibs of durable material having low coefficient of friction and long-wearing qualities, when operated on guide rails receiving infrequent, light applications of rail lubricant. Gibs containing graphite or other solid lubricants are not acceptable.

2. Flexible guide shoes of approved design, other than swivel type, may be used provided they are self-aligning on all three faces of the guide rails.

3. Provide spring take-up in car guide shoes for side play between rails.

2.27 GUIDE RAILS, SUPPORTS AND FASTENINGS

A. Guide rails shall conform to ASME A17.1 Section 2.23.

B. Guide rails for car shall be planed steel T-sections and weigh 27.5 kg/m (18.5 lb/ft). Guide rails for counterweight shall be planed steel

T-sections and weigh 12.0 kg/m (8 lb/ft).

C. Securely fasten guide rails to the brackets or other supports by heavy duty steel rail clips.

D. Provide necessary car and counterweight rail brackets and counterweight spreader brackets of sufficient size and design to secure substantial rigidity to prevent spreading or distortion of rails under any condition.

1. Slotted or oversized holes shall be fitted with flat washers and shall conform to ASME A17.1 Rule 2.23.10.3.

2. Where fastenings are over 4.2 m (14 ft) apart, rails shall be reinforced with 228 mm (9 in.) channel or approved equal backing to secure the rigidity required.

E. Rail joints and fishplates shall be in accordance with ASME A17.1 Rule

2.23.7. Rail joints shall not interfere with clamps and brackets.

Design rail alignment shims to remain in place if fastenings become loose.

F. Guide rails shall extend from channels on pit floor to within 76 mm (3 in.) of the underside of the concrete slab or grating at top of hoistway with a maximum deviation of 3.2 mm (1/8 in.) from plumb in all

14 21 00-24 directions. Provide a minimum of 19 mm (3/4 in.) clearance between bottom of rails and top of pit channels.

G. Guide rail anchorages in pit shall be made in a manner that will not reduce effectiveness of the pit waterproofing.

H. In the event inserts or bond blocks are required for the attachment of guide rails, the Contractor shall furnish such inserts or bond blocks and shall install them in the forms before the concrete is poured. Use inserts or bond blocks only in concrete or block work where steel framing is not available for support of guide rails. Expansion-type bolting for guide rail brackets will not be permitted.

I. Guide rails shall be clean and free of any signs of rust, grease, or abrasion before final inspection. Paint the shank and base of the T-section with two field coats of manufacturer’s standard enamel.

J. After completion of car safety testing during final inspection, all marks left on rails by application of car safety shall be filed smooth.

2.28 NORMAL AND FINAL TERMINAL STOPPING DEVICES

A. Normal and final terminal stopping devices shall conform to ASME A17.1

Section 2.25.

B. Mount terminal slowdown switches and direction limit switches on the elevator or in hoistway to reduce speed and bring car to an automatic stop at the terminal landings.

1. Switches shall function with any load up to and including 125 percent of rated elevator capacity at any speed obtained in normal operation.

2. Switches, when opened, shall permit operation of elevator in reverse direction of travel.

C. Mount final terminal stopping switches in the hoistway.

1. Switches shall be positively opened should the car travel beyond the terminal direction limit switches.

2. Switches shall be independent of other stopping devices.

3. Switches, when opened, shall remove power from hoist motor, apply hoist machine brake, and prevent operation of car in either direction.

D. After final stopping switches have been adjusted, through bolt switches to guide rail.

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2.29 CROSSHEAD DATA PLATE AND CODE DATA PLATE

A. Permanently attach a non-corrosive metal Data Plate to car crosshead.

Data plate shall bear information required by ASME A17.1 Section 2.16.3 and 2.20.2.1.

B. Permanently attach a Code Data Plate, in plain view, to the controller, ASME A17.1 Section 8.9.

2.30 WORKMAN'S LIGHTS AND OUTLETS

A. Provide duplex GFCI protected type receptacles and lamps with guards on top of each elevator car and beneath the platform.

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