TECHNICAL DATA PACKAGE.pdf

ITEM NAME: Forward Sleeve, Seal/Bearing Document no: 4101-9801 through 4101-9806

1. SCOPE

June 17, 2 024

1 . 1 The material covered in this contract/purchase order will be used in a crucial shipboard system. The use of incorrect or defective material would create a high probability of failure resulting in serious personnel injury, loss of life, loss of vital shipboard systems, or loss of the ship itself. Therefore, the material has been designated as SPECIAL EMPHASIS material (Level I, Scope of Certification, or Quality Assured) and special control procedures are invoked to ensure receipt of correct material.

2. APP DOCS

2 . 1 Order of Precedence - In the event of a conflict between the text of this contract/purchase order and the references and/or drawings cited herein, the text of this contract/purchase order must take precedence. Nothing in this contract/ purchase order, however, must supersede applicable laws and regulations unless a specific exemption has been obtained.

2.2 Applicable Documents - The document(s J listed below form a part of this contract/purchase order including modifications or exclusions.

2 . 2.1 "Document References" listed below must be obtained by the Contractor. Ordering information is included as an attachment to this contract/ purchase order.

DRAWING NO.

4678497

DOCUMENT REFERENCES

ANSI/ASQ Zl.4

ANSI/NCSL Z540.l

EB/GD SPEC 3163

ISO 9001

ISO 9001

ISO 9001

ISO 9002

ISO 10012

MIL-C-24615

MIL-E-21562

MIL-I-45208

MIL-STD-2035

MIL-STD-45662

MIL-STD-792

CAGE REV

80064 L

SLASH

S9074-AQ-GIB-010/248 0

S9074-AA-G!B-010/278 (CHG A) 0

T9074-AS-GIB-010/271 0

DOC TYPE

NO. PART

DISTR CO

D

NO. REV

B

A

E

A

A

A

F

SHEET NR

DATE DISTR

01/01/2013 A

01/01/1994 A

08/03/2000 A

01/01/1994 A

01/01/2008 A

09/15/2015 A

07/01/1994 A

04/15/2003 A

10/14/1988 A

03 /2 4/1989 A

11/03/ 1995 A

05/15/1995 A

01/20/1995 A

05/19/2006 A

08/01/1995 A

02/14/2013 A

09/ 11/2014 A

REV TYPE SIZE

0 0

CD AMEND CHO NTC SUFI'

3. REQUIREMENTS

June 17, 2024

3.1 Forward Sleeve, Seal/Bearing Drawing Number: 203-4678497 Rev. L Piece 15. MIL-C-24615 Rev A and EB/GD Spec 3163 Rev B

3.2 Material for Parts Requiring Certification - Quantitative chemical and mechanical analysis is required for the parts listed below unless specifically stated otherwise:

Part - 203-4678497 Rev L Piece 15

Material - MIL-C-24615 Rev A, Grade B, Nickel-Chromium-Molybdenum-Columbium Alloy (Inconel)

3.3 MIL-C-24615 Rev. A

a) MIL-C-24615 Rev. A, Castings, Nickel-Chromium-Molybdenum-Columbiwn Alloy, dated 14 Oct 1988.

b) Whether Grade A or B is required: Grade B required.

c) If casting requires first article inspection: Not required.

d) If either static or centrifugal castings are specifically required: Centrifugal casting is required.

e) If metallographic inspection is required: not required.

f) If weldability test is required: per paragraph 4.5.4. Required.

g) If radiographic inspection is not required and test standard, if required, is other than S9074-

AR-GIB-010A/278 Chg. A: Radiographic inspection (RT) shall be performed per T9074-AS-GIB-010/271 Rev. 1. Acceptance criteria for RT must be per Table XIX of S9074-AR-GIB-010/278, Criticality Level 1, for a casting thickness of 1 inch and less. Penetrameter selection must be as follows :

Vendor must use .87 penetrameter maximum with 2-2T sensitivity for the entire length of the sleeve. Test report and film must be forwarded prior to hardware shipment. Government to verify format, content, and media. Hardware will not be shipped until the government accepts the report and film.

h) If hydrostatic testing of pressure boundary casting is/is not required: Not required.

i) Liquid penetrant inspection acceptance criteria, if other than S9074-AR-GIB-OlOA/278 Chg. A:

Liquid Penetrant (PT) inspection of all surfaces (by vendor) per T9074-AR-GIB-010/271, with acceptance criteria per MIL-STD-2035A CLASS 1.

j) When re-anneal after weld repair is required: Not required.

k) Location of critical areas and test requirements if required, and acceptance criteria if other than

S907-AR-GIB-010A/278 Chg. A: All sleeve surfaces critical

1) The location and thickness of the integral extension to be used for weldability testing:

Weldability test extension to be located at end of casting .

m) Hydrostatic test pressure if other than 1.5 times design pressure: Not required.

n) Preservation, packaging, and packing required: Level C.

3.3.1 EB/GD Spec 3163 Rev B

a) Castings, nickel-chromium-molybdenum-columbium alloy, special pressur~ boundary applications, Improved Performance Machinery Program, Electric Boat/General Dynamics Specification No. 3163, dated October 27, 2000.

b) Argon-oxygen decarburization, (AOD) processing is required.

c) NAVSEA Technical Publication, S9074-AR-GIB-010A/278 Criticality Level I and as otherwise modified in the applicable component specification and casting drawing. Centrifugal casting required.

d) Not applicable.

e) Locations of test specimens and results of mechanical property tests of first article castings are to be provided by the casting vendor for approval by Electric Boat Division.

Not applicable.

f) Metallographic examination (etched macrostructure and grain size) is required for first article castings and results are to be submitted for approval by Electric Boat Division. Not applicable.

g) Weldability test is required.

h) Radiographic inspection is required to NAVSEA Technical Publication, S9074-AR-GIB-010A/278

Criticality Levell and as otherwise modified in the applicable component specificatio n and casting drawing. Shooting sketches are required for Puget Sound naval Shipyard and Intermediate Maintenance Facility (PSNS&IMF) approval .

1 ) All surfaces are critical .

jl A casting drawing is not required for PSNS&IMF.

k) A drawing is not required showing the location and thickness of the integral extension t o be used for weldability testing. Weldability test extension to be located at the end of casting.

1) Packaging level C.

June 17, 2024

3.3.2 Additional requirements:

a) DIMENSIONS - The sleeve casting must be furnished to the following:

i. OD: 28.500" (+0.063" / -0.000")

ii. ID: 26.230" (+0.000" I -0.063")

iii. LENGTH: 149.000" (+0.125"/ 0.000")

b) DIMENSIONAL TOLERENCES:

i. Roundness: The roundness of the inside diameter of the sleeve must be within 0.030"

ii. Concentricity: The inside diameter of the sleeve must be concentric to the outside diameter of the sleeve within 1/32".

iii. Straightness: The straightness of the sleeve measured along the length of the inside must be within 0.010"

c) HEAT TREATMENT:

i. Water quench required after annealing per paragraph 3.5 of EB/GD Spec 3163 Rev B.

3.3.3 WELD REPAIRS (contingent):

a) When no weld repairs are performed the vendor shall provide a Certificate of Compliance stating that No weld repairs where performed. See Contract Data Requirements List (CORL) DI-MISC-81356 (Certificate of Compliance).

b) When weld repairs are required, all weld repairs must meet all requirements of MIL-C-24615A and S9074-AR-GIB-010A/278. Weld repairs must not be performed until the sleeve has passed the weldability test of MIL-C-24615 paragraph 4.5.4, see CORL DI-MISC-82386 (Weldability Certification).

Prior to any weld repairs - Personal Qualifications and Weld Procedures must be approved/accepted by

PSNS&IMF.

3.3.3.1 Weld Repair Classification Level:

a) Minor Repairs. Minor repairs are those repairs which do not exceed the following limits:

I. Maximum depth does not exceed 20 percent of the casting thickness or 1 inch depth, whichever is less, and individual repair areas do not involve more than 4 percent of the casting surface.

II. Weld build-up for correction of casting dimensions or machining discrepancies not exceeding 10 percent of the total area of the castings may be made at the discretion of the contractor or foundry when the weld build-up is within the following limitations:

i. 3/16 inch maximum build up for wall thicknesses 1 inch and under.

ii. 20 percent of wall thickness maximum build-up for wall thicknesses over l inch but not to exceed 3/8 inch.

b) Nominal repairs. Nominal repairs are those repair welds in excess of those classified as minor but which do not exceed 1/2 the casting thickness.

c) Special Repairs: Special repairs are those repairs for which excavations of defects are more extensive than those classified as nominal repairs or those that extend through the thickness of the casting. Sealing of defects by peening, plugging or impregnation is prohibited. Note: Re-anneal is required after special repairs.

d) Authority for Repair of Castings:

1) Minor and Nominal Repairs: Minor and nominal repairs may be made at the discretion of the vendor.

2) Special Repairs: Special repairs require advanced approval by a PSNS&IMF authorized representative.

3.3.3.2 Required Documentation.

All weld repairs must include the following documentation:

a) Weld i.

ii.

iii.

iv.

bl Weld i.

ii.

records in accordance with Technical Publication S9074-AR-GIB-010/278 paragraph 13.2.10.

Weld Repair Certification (see CORL Dl-MISC-82386/DI-MISC-81356A).

Welding Procedures (see CORL DI-MISC-80875/DI-MISC-82386) Welding Personnel Qualifications (see CORL DI-MISC-80876/DI-MISC-82386) Liquid Penetrant Test Report (see CORL DI-NDTI-80809B) filler material certifications in accordance with MIL-E-21562£ Paragraph 4.5 Chemical and Mechanical (see CORL DI-MISC-81020 Chemical and Mechanical) Quality Conformance Test (see CORL DI-MISC-82386 Quality Compliance/REQD Tests).

June 17, 2024

3.4 Testing Certification - Certifications are required for the following tests on the items listed below. Additional testing on other piece parts (if any) per applicable drawings is still required, but certifications are only required as listed below.

Test

Item Performance Acceptance

Test Item Performance Acceptance

Test Item Performance Acceptance

Test Item Performance Acceptance

- Quality Conformance/Compliance Inspection Visual Dimensions Centrifugal cast Argon-oxygen Decarburization Heat treatment

- Forward Sleeve

- MIL-C-24615 Rev. A and EB/GD Spec 3163 Rev B

- MIL-C-24615 Rev. A and EB/GD Spec 3163 Rev B

- Chemical and Mechanical

- Forward Sleeve

- MIL-C-24615 Rev. A and EB/GD Spec 3163 Rev B

- MIL-C-24615 Rev. A and EB/GD Spec 3163 Rev B

- Weldability Certification

- Forward Sleeve

- MIL-C-24615 Rev. A and EB/GD Spec 3163 Rev B

- MIL-C-24615 Rev. A and EB/GD Spec 3163 Rev B

- Liquid Penetrant Test Report

- Forward Sleeve

- T9074-AR-GIB-010/271 Rev 1

- MIL-STD-2035A, CLASS 1

Test - Radiography Film and Test Report Item - Forward Sleeve Performance - T9074-AS-GIB-010/271 Rev 1 Acceptance - Table XIX of S9074-AR-GIB-010A/278 Change A, Criticality Level 1, for a casting thickness of 1 inch and less. Penetrameter selection must be as follows: Vendor must use .87 penetrameter maximum with 2-2T sensitivity for the entire length of the sleeve. Test report, film, and approved RSS used must be forwarded prior to hardware shipment per Section 3, Subsection 3.16.3. Government to verify format, content, and media. Hardware will not be shipped until the government accepts the report and film.

3.5 Qualifications and Test Procedures - Qualifications and Test Procedures are required for the following tests on the items listed below. Additional qualification and test procedures on other piece parts (if any) per applicable drawings is still required, but qualifications/test procedures are only required as listed below.

Test Item Performance Acceptance

Test Item Performance Acceptance

Test Item Performance Acceptance

- Qualifications/Test Procedures - Welding Personnel Qualifications

- Forward Sleeve

- S9074-AR-GIB-010/278(CHG A) and S9074-AQ-GIB-010/248

- S9074-AR-GIB-010/278(CHG Al and S9074-AQ-GIB-010/248

- Qualifications/Test Pr ocedur es - Welding Test Procedure

- Forward Sleeve

- S9074-AR-GIB-010/278(CHG A) and S9074-AQ-GIB-010/248

- S9074-AR-GIB-010/278(CHG Al and S9074-AQ-GIB-010/248

- Radiography Shooting Sketches (RSS)

- Forward Sleeve

- T9074-AS-GIB-010/271 Rev 1

- T9074-AS-GIB-010/271 Rev 1

3.6 Weld Repair Certification/Qualifications/Test (contingent) - Certifications/Qualifications/Tests are required for the following tests on the items listed below. Additional testing on other piece parts (if any) per applicable drawings is still required, but certifications are only required as l i sted bel ow.

Test - Chemical and Mechanical - Weld Filler Item - Weld Filler Material Performance - MIL-E-21562 Rev. E and EB/GD Spec 3163 Rev B Acceptance - MIL-E-21562 Rev . E and EB/GO Spec 3163 Rev B

Test

Item Performance Acceptance

- Quality Conformance - Weld Filler(MIL-E-21562 type EN/RN625) Metallurgical examination Visual and dimensional Soundness

- Weld Filler Material

- MIL-E-21562 Rev. E and EB/GD Spec 3163 Rev B

- MIL-E-21562 Rev. E and EB/GD Spec 3163 Rev B