Statement_of_Work_-_Vault_Toilet_Installation.pdf
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- Vault Toilet Installation Federal contract opportunity
- Solicitation number
- 140P6421R0025
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| Past_Performance_Questionnaire.pdf | ||
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| Wage_Determination_-_Saint_Louis_County.pdf | ||
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| Technical_Questionnaire.docx | DOCX document | |
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Voyageurs National Park
International Falls, Minnesota
Statement of Work:
Vault Toilet Installation
PMIS: 224991
Dated : 03/29/2021
NATIONAL PARK SERVICE
INTERIOR REGIONS 3,4,5
OHIO MAJOR ACQUISITION BUYING OFFICE
GENERAL REQUIREMENTS
GENERAL BACKGROUND
This project is located in Voyageurs National Park, the current vault toilet location: Echo Bay Ski Trail. There is currently a single user vault toilet located on site. The Park will be removing the vault and building before this contractor’s work begins. The contractor on this project is responsible for preparing the site for the installation of one (1) new, single user precast concrete vault, and precast concrete vault toilet, tie into existing walkways, pathways and or landings by fine grading to establish positive drainage away from newly installed unit and to eliminate tripping hazards.
PART 1 – GENERAL
ITEM 1 - DESCRIPTION OF WORK
1.1 Work Covered by the Contract Documents:
A. Work consists of: Installing pre-casted concrete vault comfort station. This work includes all site prep, excavation, installing Vault, placing comfort station, and clean up.
B. All work will be performed under a single contract.
C. Period of performance: Work shall be completed within 120 calendar days of Notice to Proceed.
1.2 Project Location: Voyageurs National Park, Echo bay Ski Trail, Kabetogama, Minnesota, 56669 GPS: 48 27 54 N 93 04 28 W
A. Provide labor, materials, and equipment necessary to Prepare site for new precast concrete vault and precast concrete vault toilet. Install new precast vault and precast concrete vault toilet. Ensure that vault toilet is tied into the existing access areas around the vault toilets location, some fine grading will be needed to establish positive drainage away from the installed unit. Vault toilet needs to meet Voyageurs National Park approved color palette for exterior finishes. Vault toilets entrance door locksets needs to be Best Locksets or NPS approved equivalent. Any ground disturbance will need to be monitored by a park provided paleontological monitor. All areas that are disturbed will require stockpiling existing topsoil and replacing topsoil during fine grading. Grass seed and erosion control matting placed over the grass seed will be performed by the Park.
B. Items provided under this section includes, but not limited to:
1. Vault Toilets
2. Best Access Door Lockset – Entrance Doors
3. Exterior Paint
4. Disturbed Area Mitigation – topsoil placement and finish grading
ITEM 2 - EXISTING UTILITIES
2.1 Existing Utilities: Notify Contracting Officer, Contracting Officers Representative and Utility companies of proposed locations and times for excavation.
2.2 Contractor shall be responsible for locating and preventing damage to known utilities. If damage occurs, Contractor shall report any damage to Contracting Officer’s Representative (COR) and the damage will be repaired at the expense of the contractor who caused the damage. If damage occurs to an unknown utility, Contractor must provide a cost estimate for any type of discovery or damage caused. Before contractor moves forward with the repair/installation, the contractor must have written approval by the Contracting Officer (CO) before repair/installation of new materials begins. CO is the only Government Agent with the authority to approve changes to the terms, conditions or price of the contract. NO OTHER PERSON IS AUTHORIZED to approve changes to the terms, conditions or price of the contract.
2.3 Existing Utility Interruptions: Do not interrupt utilities serving facilities occupied by Government or others unless permitted under the following conditions and then only after arranging to provide temporary utility services according to requirements indicated:
A. Notify Contracting Officer and Contracting Officers Representative not less than two days in advance of proposed utility interruptions.
ITEM 3 - CONTRACTOR’S USE OF PREMISES
3.1 Conduct of Operations: At all times the contractor shall conduct his operations in conformance with the rules and regulations promulgated by the Secretary of the Interior for the National Park Service, and applicable park rules and regulations prescribed by the Park Superintendent.
A. No signs or advertisements (except those specified herein) shall be displayed on the construction site or within the park unless approved by Josh Glashauckas (Contracting Officer).
B. Smoking is not permitted within any Federal building or within 25 feet of entrances, operable windows, or outdoor air intakes.
C. Public Use of Site: Contractor shall at all times conduct operations to ensure the least inconvenience to the public.
3.2 On-site work hours: Work shall be generally performed during normal business working hours of 730 a.m. to 5 p.m., Monday through Friday, except when otherwise indicated.
A. Work on Saturdays, Sundays, Federal holidays, early morning, or at night may not be performed without prior consent from the Contracting Officer Representative. Submit requests for work outside of the stated normal business hours to the Contracting Officer Representative for approval at least 48 hours in advance of the work.
3.3 Contractor Use of Site:
A. General: Contractor shall have limited use of the site for construction operations. Limit use of premises to parking lot and area directly around Do not disturb portions of Project site beyond areas in which the Work is indicated.
B. Driveways and Entrances: Keep driveways, access roads, and entrances serving premises clear and available to Government, Government's employees, and emergency vehicles at all times. Do not use these areas for parking or storage of materials.
Schedule deliveries to minimize use of driveways and entrances.
C. Delivery: Deliver materials to the jobsite properly packaged to protect against transportation damage. Ensure that minimal resource damage occurs when delivery of Precast Vault Toilet Assemblies and provide for mitigation of resource damage if it occurs. Ensure area can support contractor’s proposed crane, delivery semi-tractor trailer, and other equipment for off-loading of vault toilets. Review delivery condition of materials with COR for acceptance or rejection based on any potential level of damage
D. Storage: Store materials at approved area limits within work site as defined or approved by the COR. Store materials where minimal impacts to park visitors occur while on job site limited to extends identified and approved by COR. The site will be closed off to visitors and a portion of the 45’ x 150’ Parking lot will be available upon request for staging.
3.4 Hauling Restrictions: Match State and County road requirements for all park work/access.
https://www.dot.state.mn.us/materials/pvmtdesign/sll/index.html
3.5 Housekeeping:
A. Keep project neat, orderly, and in a safe condition at all times. Store and use equipment, tools, and materials in a manner that does not present a hazard. Immediately remove all hazardous rubbish. Do not allow rubbish to accumulate.
B. Provide onsite containers for collection of rubbish and dispose of it at frequent intervals during progress of work.
3.6 Photo Documentation:
All photos shall be in focus, show maximum range of depth of field general photo and then close up detail photo as needed. Shall be in JPEG digital form and submitted via CD-R Archival Gold, DVD-R Archival Gold media, or Flash Drive with printed labels and 8 mega pixels minimum.
A. Existing Condition Images: Before starting construction, take color, dated, digital images of project site and adjacent property/roads/etc. that may be impacted by construction activity/traffic. Include existing items to remain or be salvaged from different vantage points and with context for location identification.
B. Construction Images:
1. Document all sub-surface work/ trenches etc. prior to backfill with enough overall field view to show location and then details.
2. Maintain organized index for photos with date, description, etc..
3. Additional images as needed when questions or emergency situations occur.
Submit within 24 hours.
3.7 Fire and Life Safety:
As a minimum, conduct one weekly 15-minute "toolbox" safety meetings. These meetings shall be conducted by a foreman or supervisor and attended by all construction personnel at the worksite. Topics need to coincide with work scheduled for the following week. Document in the contractor’s quality assurance records (COR Dailies).
A. Comply with the requirements of NFPA 241 (Standard for Safeguarding Construction, Alteration, and Demolition Operations).
B. Store and handle hazardous materials in accordance with manufacturer’s and OSHA 29CFR1926 Subpart D requirements. Maintain readily available, on site, MSDS/ Safety Data Sheets (SDS) for each chemical.
1. Immediately report all spills of hazardous materials to the park.
2. Maintain a spill emergency response kit.
3. Train employees how to respond to a spill and use the emergency response kit.
C. Fire Prevention and Protection:
1. Hazard Control: Take all necessary precautions to prevent fire during construction. Provide adequate ventilation during use of volatile or noxious substances.
ITEM 4 - COMMENCEMENT, PROSECUTION, AND COMPLETION
4.1 The Contractor shall commence work in accordance with the terms and conditions of the contract. Period of performance will be 120 days after the issuance of the Notice to Proceed
(NTP).
ITEM 5 - EXAMINATION OF THE SITE
5.1 All bidders are urged to visit the job site and examine existing conditions before submitting bids. All bidders will be held to have the same knowledge concerning the site and the on ground conditions as if they had inspected the job site. No change orders will be approved for work obvious during a site visit. Please see FAR 52.236-27 - Site Visit (Construction).
ITEM 6 - ABBREVIATIONS
6.1 The list of abbreviations, which may be used in the Construction Specifications or Special Provisions, refer to the organizations and specifications of the organizations may be found at the below link:
https://www.nps.gov/orgs/1671/do-business-with-us.htm
ITEM 7 - ACCIDENT PREVENTION
7.1 Description: The work of this section consists of establishing and implementing an effective accident prevention program and providing a safe environment for all personnel and visitors.
A. It is the Contractor's responsibility to require all those working on or visiting the site to wear hard hats and other necessary personal protective equipment in good repair at all times. As a minimum, maintain four hard hats and all other APP required equipment.
7.2 Submittals:
A. Accident Prevention Program: Prior to any work commencing on site, contractor must submit (as outlined below in Submittal section) an accident prevention plan.
This plan must be submitted and approved. The Plan shall be written to comply with OSHA and project requirements (a generic plan is not acceptable) including but not limited to the following:
1. Name of responsible supervisor to carry out the program
2. First aid procedures
3. Training, both initial and continuing
4. Planning for possible emergency situations
5. Contractor to identify nearest location of medical facility for emergencies
6. Recognition that work will be performed in remote areas with limited communication or cell phone coverage
B. Meeting and Inspection Reports: Safety Meetings: As a minimum, conduct 15 minute "toolbox" safety meetings. These meetings shall be conducted by a foreman and attended by all construction personnel at the worksite. Submit a report of safety meetings and inspections. The Contractor shall document the “toolbox” meetings through the daily logs.
7.3 Qualification of Employees:
A. Ensure that employees are physically qualified to perform their assigned duties in a safe manner to include operators of vehicles and equipment. Provide operating instructions for all equipment.
B. Do not allow employees to work whose ability or alertness is impaired because of drugs, fatigue, illness, intoxication, or other conditions that may expose themselves or others to injury.
7.4 Accident Reporting: The Contractor shall report all accidents to the Contracting Officer or designee as soon as possible and assist Josh Glashauckas (Contracting Officer) and other officials as required in the investigation of the accident.
7.5 First Aid Facilities: Provide adequate facilities for the number of employees and the type of construction at the site.
7.6 Emergency Instructions: Post telephone numbers and reporting instructions for ambulance, physician, hospital, fire department, and police in conspicuous locations at the work site.
7.7 Personal Protective Equipment (PPE): It is the Contractor's responsibility to require all those working on or visiting the site to wear necessary protective equipment at all times.
A. PPE must meet requirements of applicable ANSI standards. Selection shall conform to OSHA 29CFR 1926 Subpart E.
B. A hard hat use area shall be designated by the Contractor. The hard hat area shall be posted by the Contractor in a manner satisfactory to the Contracting Officer.
C. It is the Contractor's responsibility to require all those working on or visiting the site to wear hard hats and other necessary PPE. All PPE will be serviceable at all times.
7.8 Hazardous Materials: It shall be the responsibility of all operators and contractors, functioning within the park to properly cleanup, mitigate and remediate if necessary, all unauthorized discharges of hazardous materials or non-hazardous chemical and biological products released from fleet and/or other support vehicles or stationary sources. Response shall be consistent with guidelines established by federal, state and local regulations, and as outlined within the operator's Safety or Hazardous Materials Business Plan.
A. If a spill, leak or other release occurs, the operator shall as soon as possible, without impeding cleanup, notify the National Park Service Emergency Dispatch.
440-546-5945
7.9 Fire Prevention and Protection:
A. Hazard Control: Take all necessary precautions to prevent fire during construction.
Provide adequate ventilation during use of volatile or noxious substances.
ITEM 8 - PRECONSTRUCTION CONFERENCE:
A. Follow FAR 52.236-26:
ITEM 9 - SUBMITTALS
9.1 General Submittal Procedures:
A. Submittals shall be prepared and provided for the individual Specification Sections.
Types of submittals are indicated in individual specific sections. CM-16 Transmittal Form: All submittals shall be transmitted via email using National Park Service form CM-16 form. The form will be provided by the Contracting Officer. No action will be taken on a submittal item unless accompanied by the CM-16 transmittal form.
Contractor shall submit to Contracting Officer (CO) and Contracting Officer Representative (COR).
B. Documents to be submitted to Contracting Office before Notice to Proceed (NTP) will be issued (all are due 10 calendar days after notice of contract award):
1. Signed Contract
2. Alternative Payment Protection - Must provide either a Payment
Bond or Irrevocable Letter of Credit for construction contracts greater than $35,000, but not greater than $150,000
a. Payment Bonds - Must be provided for construction contracts exceeding $150,000
b. Performance Bond - Must be provided for any construction contracts exceeding $150,000
3. Certificate of Liability Insurance
4. Letter Designating the Project Manager and Site Superintendent and their authority as it pertains to this project
5. Safety/Accident Prevention Plan – must be approved before work can commence/start
If all of the documents listed above have not been received, Notice to Proceed will not be issued, and the Contracting Officer will consider other contractual remedies.
Work shall not commence until written Notice to Proceed has been issued.
C. Documents to be submitted to Contracting Office after NTP has been issued and work can be performed on-site/begin (all are due 10 calendar days after issuance of NTP or otherwise specified in the table below):
The following submittals shall be submitted with a CM-16 transmittal cover sheet to the CO/COR and submitted for approval as outlined below:
1. Work/Project Schedule -- delineating the various stages of work by phase
(milestones)
2. Contractor shall provide, when applicable but not limited to, copies of product specifications, manufacturer’s literature and installation instructions of all materials and products to be furnished and installed. COR will verify that product specifications meet contract requirements.
3. Quality Control Plan
4. Schedule of Values (if applicable)
5. Documentation of licensing or certifications as an approved installer by manufacturer of materials for each individual product submittal and shop drawing (if required)
6. List of individuals working on the project
7. SF1413 – Statement of prime contractor/acknowledgement of subcontractor
8. Safety Data Sheets (SDS) for each individual product submittal and shop drawing (if required)
D. The following submittals are required to be submitted before final payment is made:
1. Unless otherwise specified in the specifications, Contractor is required to provide at the end of the project a series of before, during and after pictures of what was completed. The pictures will include all areas the contractor is authorized to work on.
2. Manufacturers recommended care and cleaning requirements (if applicable)
3. Receipts from recycling companies showing quantity of material being recycled.
4. Warranty documentation for workmanship (as outlined in the
Specifications/Statement of Work: Start date of warranty will be the date shown on the Final Inspection Checklist/Report)
5. Product warranties (if applicable)
6. Pay applications
7. Certified payrolls – should be sent weekly
8. Contractor quality control daily reports (any outstanding)
9. Release of Claims - must be for the full amount of the contract (to include modifications)
10. SF1413 (any outstanding) - Statement of prime contractor/ acknowledgement of subcontractor
11. Drawings/pictures (if applicable), etc.
12. Testing Reports (if applicable)
13. Final Inspection Checklist/Report (initiated by the COR, all parties sign once complete)
E. Submittal List: A submittal list has been attached to the end of this Specification Section. The intent is to provide an overall summary of submittal requirements and not a comprehensive list. The requirements of the individual Specification Sections, terms and conditions of the Contract still apply regardless of what is shown on the submittal list.
F. The items in the Submittal List shall be submitted in accordance with the “Date Completed” column. If all of these documents have not been received in the timeframe outlined in the column, the Notice to Proceed will not be issued, and the Contracting Officer will consider other contractual remedies. Work shall not commence until written Notice to Proceed has been issued. Contracting Officer will notify the Contractor of tentative date for the Pre-Construction Conference after contract award.
Description Quantity/ Format
Date Completed
Signed Contract.
Electronic Copy
10 calendar days after Notice of Award
Payment Bond/Performance Bond or irrevocable letter of credit.
Electronic Copy
10 calendar days after Notice of Award
Satisfactory evidence of liability insurance coverage and workman’s compensation for the Contactor and all subcontractors.
Electronic Copy
10 calendar days after Notice of Award
Letter designating Project Superintendent and Site Superintendent and their authority as it pertains to this project.
10 calendar days after Notice of Award
Documentation of licensing or certification as an approved installer by manufacturer of materials to be used.
10 calendar days after Notice to Proceed
Project Schedule Electronic Copy
10 calendar days after Notice to Proceed
List of individuals working on the project
Electronic Copy
10 calendar days after Notice to Proceed
Safety/ Accident Prevention Plan Electronic
10 calendar days after Notice to Proceed;
before any work is conducted/begins
Product Specifications manufacturer’s literature and installation instructions of all materials (when applicable)
Electronic Copy
10 calendar days after Notice to Proceed
List of all subcontractors Electronic Copy
10 calendar days after Notice to Proceed
Written statements from subcontractors certifying compliance with applicable labor standard clauses (SF1413).
Electronic Copy
10 calendar days after Notice to Proceed
Safety Data Sheets (SDS) for all applicable materials (if applicable)
Electronic Copy
10 calendar days after Notice to Proceed
Required photographs - before, during and after pictures of what was completed.
Electronic Copy
At the time of contract acceptance/completion or as specified in the specifications
Manufacturers recommended care and cleaning requirements (if applicable)
Electronic Copy
At the time of contract acceptance/completion
Receipts from recycling companies showing quantity of material being recycled (if applicable)
Electronic Copy
At the time of contract acceptance/completion
Warranty documentation for workmanship
Electronic Copy
At the time of contract acceptance/completion
Product warranties (if applicable) Electronic Copy
At the time of contract acceptance/completion
Pay applications Electronic Copy
At the time of contract acceptance/completion or as needed for progress payments
Certified payrolls Electronic
At the time of contract acceptance/completion or as needed for progress payments
Contractor quality control daily reports (any outstanding)
Electronic Copy
At the time of contract acceptance/completion or as needed for progress payments
Release of Claims - must be for the full amount of the contract (to include modifications)
Electronic Copy
At the time of contract acceptance/completion
SF1413 (any outstanding) - Statement of prime contractor/ acknowledgement of subcontractor
Electronic Copy
At the time of contract acceptance/completion or as needed before and throughout the life of the contract
Drawings/pictures (if applicable), etc.
Electronic Copy
At the time of contract acceptance/completion or as specified in the specifications
Testing Reports (if applicable) Electronic Copy
At the time of contract acceptance/completion or as specified in the specifications
Final Inspection Checklist/Report Electronic Copy
At the time of contract acceptance/completion
Technical Section specified documents as outlined in the Specifications/SOW
Electronic Copy
As required to maintain the project schedule and with product lead times
9.2 Shop Drawings, Product Data, and Samples: Contracting Officer will provide sample cover sheet.
A. Shop Drawings: Indicate waterproofing, connection details, anchorage spacing, hardware locations, and installation details.
1. Submit Shop Drawings according to Part 9.1 of this section to include one digital file (.PDF or .TIF) and two full size hardcopy documents to COR.
B. Product Data: Product Data: Include manufacturer’s product specifications, standard details as applicable to materials and finishes for each component and total assemblies.
1. Drawings
2. Concrete Vault Toilets
3. Concrete Vaults
4. Vault Liner
5. Exterior Paint Colors
6. Best Locksets and Core keyed to park specific combination
7. Toilet Paper Dispenser
8. Toilet Riser
9. Solar Light
10. Solar Exhaust Fan
11. Submit Product Data according to Part 9.1 of this section to include one digital file
(.PDF or .TIF) to COR.
C. Samples: Submit 2 color samples 4” x 6” in size of actual paint finish color selected on steel.
1. Submit Samples CM-16 Transmittal Form according to Part 9.1 of this section to include one digital file (.PDF or .TIF) and physical samples of actual material to
COR.
D. For submittals specified above, forward submittals to Contracting Officer at least 15 days before need for approval (depends on length of project).
E. Submittals are to be provided electronically, except in the case of otherwise specified physical color or materials samples (if required). After approving submittals, Contracting Officer will return one copy of the approved submittal to the Contractor.
If submittals are not approved, Contracting Officer will return copy of the disapproved submittal that was provided electronically, not to include color and material samples submitted, to Contractor with reasons for rejection. Contractor will be required to resubmit, correcting the identified reasons in the returned disapproved submittal.
Any work done before approval shall be at Contractor's own risk.
9.3 Approved Equals: If an item in this solicitation is identified as “brand name or equal” or lists more than 3 manufacturers, the purchase description reflects the characteristics and level of quality that will satisfy the Government’s needs. The salient physical, functional, or performance characteristics that “equal” products must meet are specified in the solicitation or relevant specification.
A. For each item proposed as an “approved equal,” submit supporting data, including:
1. Drawings and samples as appropriate.
2. Comparison of the characteristics of the proposed item with that specified.
3. Changes required in other elements of the work because of the substitution.
4. Name, address, and telephone number of vendors.
5. Manufacturer’s literature regarding installation, operation, and maintenance, including schematics for electrical and hydraulic systems, lubrication requirements, and parts lists. Describe availability of maintenance service, and state source of replacement materials.
B. A request for approval constitutes a representation that Contractor:
1. Has investigated the proposed item and determined that it is equal or superior in all respects to that specified.
2. Will provide the same warranties for the proposed item as for the item specified.
3. Has determined that the proposed item is compatible with interfacing items.
4. Will coordinate the installation of an approved item and make all changes required in other elements of the work because of the substitution.
5. Waives all claims for additional expenses that may be incurred as a result of the substitution.
C. Approved Equals will be evaluated and approved/disapproved during the submittal process.
9.4 Project Schedule: Within 10 calendar days after issuance of Notice of Proceed and before beginning any work, submit Project Schedule. Contracting Officer will review the Progress Schedule for format and content. The first progress payment will not be issued until an acceptable progress schedule is submitted. The following information must accompany submission of progress schedules prior to processing any pay application:
A. Daily/weekly progress reports during construction as part of the administration process.
B. Schedule of Values: Breakdown each lump-sum item into component work activities used in the schedule, for which progress payments may be requested. The Schedule of Values will form the basis for payment. The work activities broken out within the schedule of values shall be integrated into and made a logical part of the construction baseline schedule submitted under this specification. The total costs for the component work activities shall equal the contract price for that lump-sum item. The Contracting Officer may request data to verify accuracy of dollar values. A sample Schedule of Values will be provided by the Contracting Officer.
ITEM 10 - PROJECT CLOSEOUT
10.1 Description: The work of this section consists of final cleanup, closeout submittals, final inspection procedures, and safety precautions.
10.2 Cleaning: Remove all tools, equipment, surplus materials, and rubbish. At time of final inspection, project shall be thoroughly clean and ready for use.
10.3 Completion and Final Inspection: Submit written certification that project is complete, and a final inspection must be requested to the Contracting Officer in writing. The Contracting Officer or designee will make an inspection within 10 days of receipt of request or at a mutually agreeable time.
A. If the work is determined to be complete, following the final inspection, the. Contracting
Officer will prepare and complete the Final Project Closeout Checklist/Inspection document and provide acceptance of the work to the Contracting Officer. Contracting Officer will then make final approval of the Final Project Closeout Checklist/Inspection document issuing final acceptance of the project.
B. If the work is not determined to be complete following the final inspection, the
Contracting Officer will notify Contractor in writing. Contractor shall request a new final inspection after completing the work. Re-inspection costs may be charged against the Contractor in accordance with the Inspection of Construction contract clause.
C. Contractor shall complete the Punch List items within 30 calendar days, as documented on the final project closeout checklist/inspection document.
D. If Contracting Officer determines that the work is not complete; he will immediately notify Contractor in writing, stating reasons. After completing work, Contractor shall resubmit certification and request a new final inspection. Re-inspection costs may be charged against the Contractor in accordance with the Inspection of Construction contract clause.
E. If Contractor completes all items of work on the Punch List and all contractually required items, Contracting Officer will issue Letter of final acceptance of work.
F. If the Contractor fails to complete the work within the time frame, the Contracting Officer may correct the work with an appropriate reduction in contract price or charge for re-inspection costs in accordance with the Inspection of Construction contract clause.
G. Disposition of any permits and warranties required by the specifications in this section.
10.4 Final Acceptance: After all deficiencies have been corrected, a Letter of Acceptance will be issued. A Release of Claims document must be executed and submitted to the Contracting Officer before final payment can occur.
10.5 Warranties
A. One-year Construction Warranty on all labor and workmanship shall be based on date of final acceptance. This is determined/issued by COR/CO and contractor during the project closeout phase. This warranty does not include the individual manufacturer’s part or product implied warranties.
B. Provide All Warranty information of products installed organized by Division. All contact information, extents and conditions shall be clearly noted as well as date of overall project completion.
C. Information shall include operation and maintenance manuals for each warranted material.
Additional Project Completion Conditions
A. Field Measurements: Verify locations and Placement of Precast Vault Toilet.
B. Verify Site Improvements After Vault Toilet Placement.
1. Clarify positive drainage and fine grading as limits of rehabilitation.
PART 2 – PRODUCTS
All product/materials contained in the below sections are subject FAR Clause 52.211-6 Brand Name or Equal.
Despite a manufacturer and product being listed, it is a suggested product, but all products/materials are brand name or “or equal”.
Brand name or equivalent product must use manufacturer’s instructions and recommendations for product installation/application.
A. Precast Concrete Vault Toilet – Single User CXT- Cascadian Single or NPS approved equivalent:
1. Single Concrete Vault: 1,000 gallon, Single User Concrete Building, Exterior Finish: Board and Batt Upper, Horizonal Lap Lower, Exterior Roof Finish: Cedar Shake, Exterior Siding Paint: Color Match to Whispering Pines Brown (Dark Brown) – Roof Covering Paint, Color Match (Decra Antique Chestnut) currently used in the park for non-historic structures, Fully accessible to (Architectural Barriers Act – ABA and American with Disabilities Act – ADA) standards. Single Toilet Riser (ABA/ADA), Grab Bars (ABA/ADA), Single Waste Clean Out Hatch, Single Urinal.
a. Final color must be approved by the COR.
b. Exterior must have horizontal or vertical textured panel or plank walls.
2. Vault
a. Height: 4 feet, 4 inches
b. Width: 6 feet, 6 inches
c. Length: 14 feet, 7.5 inches
d. Weight: 17,400 lbs.
3. Building
a. Floor Dimensions: 5 inch height, 6 feet 6 inches width, 14 feet 7.5 inches length
b. Total Building: 11 feet 6 inches height (not including stack) (15 feet with
Stack), 8 feet 6 inches width, 14 feet 7.5 inches length.
c. Weight: 25,875 lbs.
4. Marine Environment Corrosion Protection
5. Accessories include:
a. Double Toilet paper Holder
b. Solar Light Kit
c. Solar exhaust Fan Kit
d. Owl Guard
6. Specifications are based off of CXT’s Cascadian single user model.
SPECIFICATIONS
A. American Society of Testing and Materials (ASTM) – Web Site for full version of standards. (www.astm.org)
1. ASTM C33 Concrete Aggregates
2. ASTM C39 Method of Test for Compressive Strength of Cylindrical Concrete
Specimens
3. ASTM C94 Standard Specification for Ready-Mixed Concrete
4. ASTM C143 Method of Test for Slump of Concrete
5. ASTM A185 Standard Specification for Steel Welded Wire Reinforcement, Plain, or Concrete
6. ASTM C192 Method of Making and Curing Test Specimens in the Laboratory
7. ASTM C231 Standard Test Method for Air Content of Freshly Mixed Concrete by the Pressure Method
8. ASTM C309 Standard Specifications for Liquid Membrane-Forming Compounds for Curing Concrete.
9. ASTM C494 Standard Specification for Chemical Admixtures for Concrete
10. ASTM A615 Standard Specification for Deformed and Plain Carbon-Steel bars for Concrete Reinforcement
11. ASTM C618 Standard Specification for Coal Fly Ash and Raw or Calcined
Natural Pozzolan for Use in Concrete
12. ASTM C979 Standard Specification for Pigments for Integrally Colored Concrete
B. American Concrete Institute (ASI) – Web site for full version of standards
(www.concrete.org)
1. ACI 211/1 Standard Practice for Selecting Proportions for Normal, Heavyweight, and Mass Concrete
2. ACI 306 Cold Weather Concreting
3. ACI 318 Building Code Requirements Structural Concrete and Commentary
(includes Errata)
C. Precast/Prestressed Concrete Institute (PCI) – Web site for information (www.pci.org)
1. PCI MNL 116 Quality Control for Plants and Production of Precast Prestressed Concrete Products.
MANUFACTURERS
A. Manufacturer must be ISO 9001 certified. (www.ansi.org)
B. Manufacturing plant must be PCI certified.
C. Manufacturer must provide stamped, engineered drawings.
D. Manufacturer must show four examples of Sweet Smelling Technology (SST) designed precast vault toilet facilities produced, installed and in use.
E. Manufacturer shall provide a Minimum of a 1 year warranty.
DESIGN CRITERIA
A. The design criteria are to ensure that they not only will withstand the forces of nature listed below but will provide protection from vandalism and other unforeseen hazards.
Design criteria include provisions of the current IBC code.
1. Roof Snow Load: Designed to withstand 350 pounds per square foot snow load.
2. Floor Load: Designed to withstand 400 pounds per square foot floor load
3. Wind Load: Design to withstand the effects of 150 miles per hour (MPH) – 3 second gust – wind exposure C
4. Earthquake: Design will withstand the effects of a seismic design category E earthquake.
5. Additional Design Standards
a. Designed to meet the requirements of the sixty-inch turning radius inside the toilet room specified by Architectural Barriers Act Accessibility Standard (ABAAS) and Uniform Federal Accessibility Standards.
b. Design to incorporate all design aspects of Sweet Smelling Technology as outlined by the U.S. Forest Service.
c. Single Vault – Single User
i. One piece full length and width vault unit to support the building
d. Vault Toilet
i. One piece floor unit to prevent panels that migrate in different direction during periods of freeze/thaw stress
ii. All concrete design with a minimum 3/12 roof pitch
iii. Minimum 4 inch wall, 4.5 inch roof and 5 inch floor thickness
iv. Wall to floor interior surface seams shall have a minimum 1 inch radius coving made of high strength grout.
B. Concrete – General
1. Concrete mix design for precast vault toilet unit will be designed to ACI 211.1 to produce concrete of good workability.
a) Concrete will contain a minimum of 675 pounds of cementitious material per yard. Cement will be of a low alkali type I/II or III conforming to ASTM C-150.
b) Coarse aggregates used in the concrete mix design will conform to ASTM C33 with the designated size of coarse aggregate #67.
c) Minimum water/cement ratio will not exceed .45.
d) Air-entraining admixtures will conform to ASTM C260. Water reducing admixtures will conform to ASTM C494, Type A.
e) If Self Compacting Concrete (SCC) is used, it must conform to ASTM
C1611.
C. Cold Weather Concrete
1. Cold weather concrete placement will be in accordance with ACI 306
2. Concrete will not be placed if ambient temperature is excepted to be 35 degrees
℉, during the curing period unless heat is readily available to maintain the surface temperature of the concrete at least 45 degrees ℉
3. Materials containing frost or lumps of frozen material will not be used.
D. Hot Weather Concrete
1. The temperature of the concrete will not exceed 95℉, at the time of placement.
When the ambient temperature reaches 90℉, the concrete will be protected with moist covering.
E. Concrete Reinforcement
1. All reinforcing steel will conform to ASTM A615. All welded wire fabric will conform to ASTM A185.
2. All reinforcement will be new, free of dirt, oil, paint, grease, loose mill scale and loose or thick rust when placed.
3. Details not shown of drawings or specified will be to ACI318.
4. Steel reinforcement will be centered in the cross-sectional area of the wall and will have at least 11/4” of cover on the under surface of the floor.
5. The maximum allowable variation for center-center spacing of reinforcing steel will be ½”.
6. Full lengths of reinforcing steel will be used when possible. When splices are necessary on long runs, splices will be alternated from opposite sides of the components for adjacent steel bars. Lap bars #4 or smaller a minimum of 12”/ Lap bars larger than #4 a minimum of 24 bar diameters.
F. Sealers and Curing Compound
1. Curing compounds, if used will be colorless, complying with ASTM C309, type I or 1-D.
2. Weatherproofing sealer for exterior of building will be a clear water repellent penetrating sealer.
G. Caulking, Grout, Adhesive and Sealer
1. Caulking service temperatures from -40 to +194 degrees Fahrenheit.
2. Interior and exterior joints will be caulked with a paintable polyurethane sealant.
3. Grout will be a non-shrink type and will be painted to match the color of surrounding concrete as nearly as possible.
4. Cement base coating is formulated with a very fine aggregate system and is a built in bonding agent.
H. Paint
1. All paints and materials will conform to Paint Standards and Related Coating
Standards (astm.org) specifications or be similar “top-of-the-line-components”.
Paints will not contain more than .06 percent by weight of lead.
2. Type of paints for toilets
a. Exterior concrete surface –
b. Main Body
1. Color – Whispering Pines Brown or Color Match
c. Roof Surface
1. Color – Decra’s Antique Chestnut or Color Match
d. Exterior Trim – Soffits and Fascia
1. Color – Whispering Pines Brown or Color Match
e. Interior concrete surfaces
1. Interior floors will be chemical resistant water-based epoxy
i. Color – Gray
ii. Slip resistant coating added to paint.
2. Interior walls and ceilings will be a modified acrylic, water repellent penetrating stain.
i. Color – White
ii. Clear acrylic anti-graffiti sealer applied over top or coating.
3. Metal surfaces both inside and out
i. Powder Coated
a) Color – Matte Black (Attachment D)
b) Except Stainless Steel Grab Rails – Natural, with clear top coat.
4. Exterior Concrete
i. Exterior slab will be clear sealer
ii. Exterior wall and roof will be a water repellent penetrating stain in the same color as the walls and roof, soffits, fascia followed by a clear acrylic anti-graffiti sealer.
3. A Marine Environment Corrosion prevention coating shall be applied before delivery.
I. Grab bars
1. Grab bars will be 18 gauge, type 304 stainless steel with 1 ½ inch clearance.
Grab bars will each be able to withstand 300 pound top loading. Natural finish, with clear coat top coat.
J. Toilet Paper Dispenser (Attachment E)
1. Dispenser will need to match current park toilet paper dispensers for continuity and keeping the supplies the same.
a. Dispenser will be capable of holding two (2) 9 inch jumbo rolls of toilet paper.
b. Black pearl translucent , Break and chemical resistant plastic
c. Full swing cover replaceable cover, sliding panel
d. Toilet paper holder fastening system will be able to withstand 300 pound top loading
e. 11 inches H x 19 1/8 inches W by 5 ½ inches D
K. Steel Doors
1. Doors will be flush panel type 1-3/4” thick, minimum 16 gauge Galvanized steel, top painted with same color as exterior of building.
2. Door frames will be knockdown or welded type, single rabbet, minimum 16 gauge prime coated steel top painted with same color as exterior of building, width to suit wall thickness. Three (3) rubber door silencers will be provided on latch side of frame.
L. Lockset
1. Lever handle both inside and out, to be compatible with Best Lock interchangeable lock system.
2. Either handle operates latch unless outside handle is locked by inside push-button.
3. Push-button will automatically release when inside lever handle is turned or door is closed.
4. Emergency slot on exterior so door can be unlocked from the outside with a screwdriver.
5. Inside lever always active.
M. Door Stop
1. Doorstop will be a dome style stop meeting ANSI 156.16.
N. Double Coat Hook
1. Coat hook will be 304 stainless steel 16 gauge (1.5mm), formed construction with a satin finish and have 3/16”x 7/8” nail in anchor. Upper hook will extend at least 2-1/2” inches from the wall. Lower hook will extend at least 1-1/4” from the wall.
O. Wall Vent
1. Vent cover will be 14 gauge 304 stainless steel powder coated matte black and anchored into the concrete wall with high strength anti-rust tap con fasteners.
The vent louver frame and louvers will be non-vision .1” extruded aluminum jet coat finish. Vent to come with insect screen. Cover to be recessed a minimum ¾” on exterior walls with a 45 degree bevel. Interior to be flush mounted. Wall vent will not protrude from the wall.
P. Signs
1. Signs to have raised pictograms, letters and Braille to meet ADA.
2. Sign should reflect restroom is unisex and accessible
3. Interior to have “No Trash in Vault Sign”.
4. All signs inset a minimum of ¾” into wall with 45 degree bevel.
5. All signs to be anchored into concrete with ¼” x ¾” concrete anchor nails.
Q. Windows and Vault Cleanout Cover
1. Windows and cleanout cover frames will be constructed from steel – powder coated matte black.
2. Window glazing will be 3/16” thick translucent pebble finished mar-resistant Lexan.
3. Plate for vault cleanout cover will be ¼” thick diamond plate steel. Lid will be hinged and configured so that it can be locked with a padlock. A gasket will be provided around the entire perimeter of the lid to provide an airtight seal. Powder coated matte black.
4. Windows to have ¾” recess with 45 degree bevel.
5. Windows frames to have vandal resistant fasteners.
R. Vent Stack
1. Vent stack to be a minimum 12 inches in diameter and a minimum 3 feet higher than the roof peak.
S. Vault Liner
1. The vault liner shall be made from a single sheet black ABS/750 virgin plastic and can hold up to 1,000 gallons of waste or 15,000 uses per vault. The initial sheet thickness shall be a minimum .375. Final stamped thickness shall be a minimum .060. The vault liner shall have molded dovetail embeds to attach the liner to concrete walls of the vault. The vault liner shall have two J-rails to attach the liner to the bottom of the vault. Vaults with ABS liner shall be warranted against leaks for a period of at least one year.
T. Riser
1. Riser will meet ADA and be a molded one piece HDPE Aquatuf® or equal. Riser will be a smooth surface and have high impact resistance at extremely cold temperatures.
MANUFACTURE
A. Mixing and Delivery of Concrete
1. Mixing and delivery of concrete will be in accordance with ASTM C94, section
10.6 through 10.9 with the following additions:
a. Aggregate and water will be adjusted to compensate for differences in the saturated surface-dry condition.
B. Placing and Consolidation Concrete
1. Concrete will be consolidated by the use of mechanical vibrators. Vibration will be sufficient to accomplish compaction but not to the point that segregation occurs.
C. Crack and Patching
1. Cracks in concrete components which are judged to affect the structural integrity of the building will be rejected by the COR.
2. Small holes, depressions and air voids will be patched with a suitable material.
The patch will match the finish and texture of the surrounding surface.
3. Patching will not be allowed on defective areas if the structural integrity of the building is affected.
D. Curing and Hardening Concrete
1. Concrete surfaces will not be allowed to dry out from exposure to hot, dry weather during initial curing period.
FINISHING AND FABRICATION
A. Structural Joints
1. Wall components will be joined together with two welded plate pairs at each joint.
Each weld plate will be 6” long and located one pair in the top quarter and one pair in the bottom quarter of the seam. Weld plates will be anchored into the concrete panel and welded together with a continuous weld. The inside seams will be a paintable caulk. The outside seams will use a caulk in a coordinating building color or clear.
2. Walls and roof will be joined with weld plates, 3"x6" at each building corner.
3. The joint between the floor slab and walls will be joined with a grout mixture on the inside, a matching colored caulk on the outside and two weld plates 6” long per wall.
B. Painting/Staining
1. An appropriate curing time will be allowed before paint is applied to concrete.
2. Some applications may require acid etching. A 30% solution of hydrochloric acid will be used, flushed with water and allowed to thoroughly air dry.
3. Painting will not be done outside in cold, frosty or damp weather.
4. Painting will not be done outside in winter unless the temperature is 50 degrees F. or higher.
5. Painting will not be done in dusty areas.
6. Schedule of finishes
1. Inside concrete surfaces
a. Inside floors will be 1 coat of 1-part water based chemical resistant epoxy paint, satin finish.
b. Interior walls and ceilings will be 2 coats of a modified acrylic, water repellent penetrating stain, followed by 1 coat of clear sealer.
c. Metal surfaces both inside and out -Powder Coated
d. Exterior concrete surfaces -Exterior walls will be 2 coats of water repellent penetrating stain in the same color as the walls or roof followed by 1 coat of clear acrylic anti-graffiti sealer.
TESTING
The following tests will be performed on concrete used in the manufacture of toilets. All testing will be performed in a certified laboratory. Testing will only be performed by qualified individuals who have been certified ACI Technician Grade 1. Sampling will be in accordance with ASTM C172.
A. The air content of the concrete will be checked per ASTM C231 on the first batch of concrete. The air content will be in the range of 5.0% +/- 2.0%.
B. The compressive strength of the cylinders will be tested to ASTM C39. We will make one
(1) cylinder for release, one (1) for 7-days and one (1) for 28-days. The release must be a minimum strength of 2500 psi, the 7-day must be a minimum of 4500 psi and the 28-day must be a minimum of 5000 psi.
C. A copy of all test reports will be available to the customer as soon as 28-day test results are available.
INSTALLATION
A. Scope of Work
1. Work specified under this Section includes excavation, backfill and placement of precast concrete vault toilet.
2. The floor of the building and the top of the vaults should be the high spot of the site chosen. Finished floor elevation should be 4-6 inches above natural grade measured at the front entrance of the floor. Both the floor and the top of the vault should be above the surrounding ground level with the pathway sloped up to meet the entryway. Ideally, the back of the building should be slightly higher (up to but not exceeding 2% slope in any direction) to allow water to freely drain out of the toilet rooms.
3. The hole dug to accommodate the vaults must be large enough to be workable and to allow the floor to the building to fit on the vaults when placed, but small enough to avoid excessive backfill after placement.
B. Materials
1. Bedding material to be 3/8” minus crushed or screened aggregate.
2. Caulking between vault and toilet floor to be 1”x1” Butyl tape designed specifically to bond precast concrete to precast concrete.
C. Location
1. Location A (MAP)
2. Area clear of obstructions
3. Crane provided by contractor to off load precast concrete vault toilet from delivery truck and install all associated materials per requirements.
D. Excavation and Elevation
1. Comply with all applicable OSHA Standards for excavation.
2. Excavate for the installation of the toilet vault to a depth that will allow the structure site to be free draining after installation is completed. Allow for a 2” leveling course beneath the toilet vault. Stockpile topsoil in a separate pile at sites.
3. Finish floor elevation will be 4-6 inches above natural grade measured at the front (entrance) of the exterior slab unless otherwise approved by the customer.
Ideally, the back of the building should be slightly higher to allow water to freely drain out of the toilet rooms (up to but not exceeding 2% slope in any direction).
4. No excavation will be left open more than seven days unless otherwise approved by the COR.
5. All excavations left open overnight will be fenced with wire mesh or plastic mesh fence secured to steel posts all around the excavation.
a. The bottom of the fence will generally follow the contour of the ground.
b. Maximum spacing of the steel posts will be ten feet.
c. Minimum height of the fence will be 42 inches.
E. Backfill and Compaction
1. Compact the natural ground at the bottom of the vault excavation with a minimum of three passes with a whacker-type mechanical compactor or equivalent approved by the customer.
2.…
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