Statement_of_Work-complete_20220811190343.640_X.docx

DOCX document 27 KB Posted

Attached to
Notice of Intent to Sole Source Federal contract opportunity
Solicitation number
80TECH22Q0039
Issued by
National Aeronautics and Space Administration

About this file

This document is a statement of work for a maskless lithography system procurement by the National Aeronautics and Space Administration. The statement of work provides specifications for a DWL 66+ maskless lithography system to replace an existing system at NASA's Langley Research Center. The required system must meet environmental and operational specifications including a temperature stable environment chamber, adjustable laminar airflow, ISO 4 or better air quality, vibration isolation mounting, an optical system with highly reflective mirrors and acousto-optic modulators for beam correction, a stage system with linear motors and position control via interferometer down to 10nm resolution, an overview camera for alignment, an integrated inspection camera, a metrology system for line width and overlay accuracy analysis, manual and automatic alignment capabilities, online beam correction and automatic design scaling for improved position accuracy, 128 level gray scale exposure mode, dynamic autofocus ranging, system control software, and PC systems for control and data conversion. The period of performance estimates a six month delivery to NASA Langley Research Center where the system will be installed by Heidelberg Instruments and stored in building 2104, room 109.

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STATEMENT OF WORK

1. Objective/Requirements NASA Langley’s ISO 5 (Class 100) cleanroom at the Langley Research Center in Building 2104, supporting work currently being done in RD/ED/SD that directly support NASA’s missions in space, science, and aeronautics. This cleanroom requires the DWL 66+ laser lithography system to replace and continue the work of the existing the current Heidelberg DWL 66FS.

2. Characteristics, Scope, and Specs The specifications for the Maskless Lithography System shall meet the following requirements:

· Environment chamber for stable environment of the system:

· laminar airflow (adjustable): 0.3 – 0.5 m/s

· temperature stability: ± 0.1 °C (at ±1ºC outside the box)

· air quality: ISO 4 (if clean room is ISO 5 or better)

· Base granite with air cushions for vibration isolation

· Optical system including highly reflective mirrors and acousto-optic modulators for real-time beam correction

· Stage system with linear motors, position control by interferometer, and vacuum chuck for various substrate sizes:

· maximum substrate size: 9” x 9”

· minimum substrate size: 5 x 5 mm²

· maximum write area: 200 x 200 mm²

· substrate thickness: 0 to 12 mm

· interferometer resolution: 10 nm

· Overview camera with 8 x 10 mm² field of view for easy alignment to marks and orientation on the substrate

· Integrated camera system for substrate inspection and automatic alignment

· Metrology system for automatic measurement and analysis of line widths, position, edge roughness, and overlay accuracy.

· Manual, semi-automatic, and fully automatic alignment

· Online beam correction and automatic design scaling for improved position accuracy and layer to layer alignment

· Standard Gray Scale Exposure Mode with 128 levels

· Real time air-gauge autofocus with dynamic range of 80 µm (requires 5 mm distance to edges of substrate)

· System control electronics and real-time software (OS9) for interferometer, stage and autofocus system, a real-time pixel generator, and image processing hardware

· Two state of the art PCs for system control (MS Windows) and data conversion (Linux)

· Conversion software for DXF, CIF, GDSII and Gerber files + State of the art design software “LayoutEditor”

· 1300mm x 1100mm x1940mm to fit inside the cleanroom in B2104.

3. Place of Performance Ship To:

ATTN: Hyun Jung Kim, Ph.D.

National Aeronautics and Space Administration Langley Research Center 4 South Marvin Street (Bldg. 1206) Hampton, VA 23681-2199

Stored At:

Building 2104, room 109 at NASA Langley Research Center in Hampton, Virginia.

Install performed by: Heidelberg Instruments, Inc.

No other GFP requirements necessary

4. Period of Performance Estimated delivery: 6 months ARO

File details come from the government source that posted it. Updated .