2719104_EI.pdf

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CYLINDER ASSEMBLY FOR THE B1 AIRCRAFT Federal contract opportunity
Solicitation number
SPRTA1-19-Q-0472
Issued by
Department of the Air Force Materiel Command Lifecycle Management Center Tinker Air Force Base

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2755662_ATTACH.pdf PDF
2754424_CDRL1_REPORT.pdf PDF
2755667_ATTACH.pdf PDF
2718049_EDL_REPORT.pdf PDF
SPRTA119Q0472.pdf PDF
2754485_TRNSPDATA_REPORT.pdf PDF
2755666_ATTACH.pdf PDF

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TECHNICAL DATA PACKAGE – ENGINEERING NOTES (ENs) PAGE 1

OF 3 PAGES

NATIONAL STOCK NUMBER

1680-01-226-6249 RK

PART NUMBER

L3400092-001

DATE

January 31, 2019

AFLC FORM 2559 (COMPUTER GENERATED) PREVIOUS EDITION WILL BE USED

1. PART MARKING IAW MIL-STD-130, METHOD PER LA0104-026.

2. DIMENSIONS AND TOLERANCES PER ASME Y14.5 IN LIEU OF USASI Y14.5.

3. SURFACE TEXTURE PER ASME B46.1 AND L0000024 IN LIEU OF MIL-STD-10.

4. MS21042 NUT PER AIA/NAS NASM21042.

5. NAS509 DRILLED JAM NUT PER AIA/NAS NAS509.

6. NAS513 ROD END LOCKING WASHER PER AIA/NAS NAS513.

7. NAS1304 HEXAGON HEAD TENSION BOLT PER AIA/NAS NAS1303 THRU 1320.

8. USE MS20995 SAFETY WIRE PER AIA/NAS NASM 20995.

9. LB0160-131 HAS BEEN SUPERSEDED BY SAE AMS 5678 17-7PH CRES WIRE.

10. MS124697 INSET PER AIA/NAS NASM124691 THRU 124730.

11. USE SAE AMS-QQ-A-225 AND SAE AMS-QQ-A-225/6 ALUMINUM ALLOY 2024 BAR, ROD AND WIRE;

ROLLED, DRAWN OR COLD FINISHED IN LIEU OF QQ-A-225/6.

12. USE 4340 STEEL BAR/FORGINGS/TUBES PER SAE AMS 6415 IN LIEU OF MIL-S-5000.

13. HEAT TREAT STEEL PER SAE AMS-H-6875, CLASS A, SAE AMS 2759 AND SAE AMS 2759/1 IN LIEU OF

MIL-H-6875.

14. CADMIUM PLATE PER SAE AMS-QQ-P-416 IN LIEU OF QQ-P-416.

15. MAGNETIC PARTICLE INSPECT PER ASTM E1444 IN LIEU OF MIL-I-6868 WITH THE FOLLOWING ADDITIONAL REQUIREMENT: THE INTENSITY OF VISIBLE LIGHT REFERRED TO IN PARAGRAPH 5.7.1

IS TO BE A MINIMUM OF 200FC.

(ACCEPTANCE CRITERIA PER MIL-STD-1907)

16. M81935/1 ROD END BEARING PER SAE AS 81935/1.

17. MS14103 BEARING PER SAE AS 14103E.

18. NAS559 KEY WAY PER AIA/NAS NAS559.

19. USE SAE AS8879 SCREW THREADS IN LIEU OF MIL-S-8879. (CONTROLLED RADIUS ROOT WITH

MINOR DIAMETER)

20. USE AIA/NAS NASM7838 FOR INTERNAL WRENCHING BOLT GENERAL INFORMATION IN LIEU OF MIL- B-7838.

21. USE SAE AMS-QQ-A-250 AND SAE AMS-QQ-A-250/12 ALUMINUM ALLOY 7075 PLATE/SHEET IN LIEU

OF QQ-A-250/12.

TECHNICAL DATA PACKAGE – ENGINEERING NOTES (ENs) PAGE 2

NATIONAL STOCK NUMBER

1680-01-226-6249 RK

PART NUMBER

L3400092-001

DATE

January 31, 2019

AFLC FORM 2559 (COMPUTER GENERATED) PREVIOUS EDITION WILL BE USED

22. WHEN CHECKED BELOW OR LISTED IN THESE NOTES, DEFINITIONS APPLICABLE TO THIS PRODUCT

ARE OR HAVE:

(A) ENGINEERING CRITICAL IN APPLICATION: An item, which requires special manufacturing processes, controls, and testing of material or end items. Because of its use or application, failure to maintain the highest reliability of such an item could be catastrophic resulting in loss of life or serious injury, loss of a weapon system or extensive secondary damage, with direct impact on the capability to respond to a national emergency or to achieve wartime sustainability.

(B) CRITICAL CHARACTERISTICS: Characteristics which, when defective, are likely to result in hazardous or unsafe conditions for individuals using, maintaining or depending upon the product; or, are likely to prevent performance of the tactical function of a major end item such as an aircraft, missile, space vehicle, engine or a major part thereof. (Derived from MIL-STD-1916).

(C) MAJOR CHARACTERISTICS: Characteristics (other than critical or minor), which, when defective, are likely to result in failure or to reduce the usability of the product or a major end item for its intended purpose. (Derived from MIL-STD-1916).

(D) MINOR CHARACTERISTICS: All characteristics not designated as critical or major but for which full conformity is required

(E) COMPLEX: Items having quality characteristics not wholly visible (hidden characteristics), in the end product for which contractual conformance must be established progressively through precise measurements, tests or controls applied during purchasing, manufacturing, performance, assembly and functional operation either as an individual item or in conjunction with other items [FAR SUBPART 46.203(b)].

(F). COMMERCIAL: Described in commercial catalogs, drawings or industrial standards [FAR SUBPART 46.203(a), (1)].

THIS PRODUCT HAS BEEN DETERMINED TO BE OR CONTAINS (AS CHECKED BELOW):

_____ Engineering critical in application.

______ Critical characteristics.

__X___ Major characteristics.

__X___ Minor characteristics, all except critical and major.

______ Complex.

______ Available as a commercial product.

TECHNICAL DATA PACKAGE – ENGINEERING NOTES (ENs) PAGE 3

NATIONAL STOCK NUMBER

1680-01-226-6249 RK

PART NUMBER

L3400092-001

DATE

January 31, 2019

AFLC FORM 2559 (COMPUTER GENERATED) PREVIOUS EDITION WILL BE USED

23. When materials, processes or components are to be obtained from directed sources as indicated herein or in the specifications, alternate sources may only be utilized upon prior approval by the contracting officer of this procuring activity as a deviation.

Bidders shall notify this procuring activity at the time of quotation of any drawing, specification or standard which is of more current data revision than those shown on the data listing or in these engineering notes.

Determination of acceptability of the more currently dated data will be made by the responsible engineering office of this procuring activity.

Lower tier specifications listed in or referenced by first tier specifications may not be shown on the data lists or engineering notes accompanying this contract but are nonetheless required by this contract for compliance.

Exceptions would occur only when such lower tier requirements have been specifically waived or substitute specifications/requirements are designated herein.

Reports, process sheets, inspection methods sheets and all other documents required by specifications imposed by this contract for contractor compliance which were previously required to be submitted to a prime design contractor shall be held at that facility for review by government personnel.

When prime design source specifications require or provide for participation by that prime source quality, manufacturing, laboratory or engineering support services, these requirements or provisions do not apply when the contract was issued by this procuring activity. For these services or direction pertaining thereto, contact the cognizant government contract administration office or this procuring activity for assistance.

The contractor is responsible for assuring that all dimensions, conditions, tests and test results identified in these engineering notes, applicable drawings, specifications and contract quality requirements are met by themselves and their suppliers. This requirement applies to all characteristics whether those characteristics have been specifically designed as being critical, major or are those minor characteristics not specifically designated as such.

PROCESS DATA REQUIREMENTS (CHECK WHEN APPLICABLE)

Prior to beginning of manufacture, the contractor will notify the engineering office of this procuring activity of all manufacturing process and processing procedures intended for use in production of this product. Once these processes are established, no changes shall be made without prior approval of the engineering office of this procuring activity.

SERIALIZATION OF PARTS (CHECK WHEN APPLICABLE)

Serialization of each part/assembly (contract end item) is required.

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