SPI.pdf

PDF 859 KB Posted Mar 19, 2025

Attached to: F-16 Fuel Cell Federal contract opportunity
Solicitation number: SPRHA4-25-Q-0581
Issued by: Defense Logistics Agency Aviation

About this file

Written by GovTribe AI · Mar 19, 2025

This document is a Special Packaging Instruction (SPI) for an Aircraft Fuel Cell (NSN 1560-01-153-2154), detailing comprehensive packaging, handling, and transportation requirements. The instruction provides specific guidelines for packaging a fuel cell, including critical safety precautions such as treating items with residual fuel as hazardous materials, requiring certification by authorized hazardous material personnel, and mandating heat-treated wood packaging material in compliance with international phytosanitary standards.

The SPI outlines detailed packaging specifications for two packaging levels (Level A and Level B), with Level A designed for the most severe worldwide shipping conditions including war reserve material, strategic deployments, and open storage scenarios. Key packaging requirements include using specific materials like steel strapping, nylon cord, and various liners, securing the cell with precise attachment methods, and following strict handling instructions. Special markings and notes emphasize safety protocols, such as not removing the flex cell below 18.3°C, using four-corner strap hangers for lifting, and conducting annual inspection and testing.

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CDRLFATR.pdf	PDF	Mar 19, 2025
EDL.pdf	PDF	Mar 19, 2025
SOW.pdf	PDF	Mar 19, 2025
SPRHA425Q0581.pdf	PDF	Mar 19, 2025
EDR.pdf	PDF	Mar 19, 2025
MQR.pdf	PDF	Mar 19, 2025

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DISTRIBUTION STATEMENT D: DISTRIBUTION AUTHORIZED TO DOD AND U.S. DOD CONTRACTORS ONLY, ADMINISTRATIVE OR OPERATIONAL USE, 19 JUNE 2019. OTHER REQUESTS FOR THIS DOCUMENT SHALL BE REFERRED TO 406 SCMS/GULAA, (PACKAGING

DIVISION), HILL AFB, UTAH 84056.

DESTRUCTION NOTICE: FOLLOW THE PROCEDURES IN DOD 5220.22-M, NATIONAL INDUSTRIAL SECURITY PROGRAM OPERATING MANUAL (NISPOM), SECTION 5-705, OR DOD 5200.1-R, INFORMATION SECURITY PROGRAM, CHAPTER VI. FOR UNCLASSIFIED, LIMITED DOCUMENTS, DESTROY BY ANY METHOD THAT WILL PREVENT DISCLOSURE OF CONTENTS OR RECONSTRUCTION OF THE DOCUMENT.

ITEMS CONTAINING RESIDUAL FUEL ARE

CONSIDERED HAZARDOUS MATERIALS AND MUST

BE PACKED IAW THE APPROPRIATE HAZARDOUS

MATERIAL REGULATION AND CERTIFIED BY

AUTHORIZED HAZARDOUS MATERIAL PERSONNEL

CAUTION:

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66 LBS

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ITEM WT.

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2169 MOD

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MARCH 87

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FORM

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LEVEL B:

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LEVEL A:

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CLOSURE

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IAW: ASTM D6251 UNNAILED CLOSURE

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IAW: ASTM D6251 UNNAILED CLOSURE

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COMPUTER GENERATED

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SPI NO. F01-153-2154

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CODE ID

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DESIGN FRAGILITY G

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SPEC STYLE TYPE CL VRTY GR TR

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AS SPECIFIED BELOW AND BILL OF MATERIALS

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ILL.

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NATIONAL STOCK NO.

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PART OR DRAWING NO.

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CURRENT

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SPECIAL MARKINGS:

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A) SPI NO. F01-153-2154

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PRESERVATIVE: N/A

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UNSERVICEABLE METHOD: 10

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CLEANING & DRYING: IAW MIL-STD-2073

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MILITARY PRESERVATION IAW MIL-STD-2073

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B) REUSABLE CONTAINER & DUNNAGE DO NOT DESTROY.

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MARKING IAW MIL-STD-129

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QUP

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ICQ

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CNTR O.D.

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LEVEL B:

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ITEM DIM

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LEVEL A:

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CNTR I.D.

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LEVEL B:

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LEVEL A:

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GROSS WT LBS

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ITEM NOMENCLATURE

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PACKING

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LEVEL

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GROSS CU FT

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ASTM D6251 (MOD)

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ASTM D6251 (MOD)

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REV

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DATE

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ORIGINAL

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CHK.

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AUTH.

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SPECIAL PACKAGING INSTRUCTION

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AutoCAD SHX Text 53 5/8

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LENGTH WIDTH DEPTH

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LEVEL A LEVEL B

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III

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SPI NO. (TPO)

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SHEET 1 OF 5

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K. KNIGHTON K. RESTORFF S. PEELER N. CORONADO

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1560-01-153-2154 WF

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CELL, FUEL, AIRCRAFT

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REVISIONS

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DESCRIPTION

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LTR

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DATE

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MARK THE SPI NUMBER ON THE IDENTIFICATION SIDE OF CONTAINER.

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III

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SERVICEABLE METHOD: 10

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C) NOT FOR OUTSIDE STORAGE, CLIMATE CONTROL

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REQUIRED (SEE PAGE 4 FOR MORE MARKINGS)

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A) DANGEROUS GOODS IN APPARATUS, UN3363

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B) TYPE AND FLASH POINT OF FUEL

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C) CLASS 9 LABEL

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ADDITIONAL SPECIAL MARKINGS:

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SPECIAL MARKINGS:

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ADDITIONAL SPECIAL MARKINGS:

REQD

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QTY

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DESCRIPTION

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NOMENCLATURE OR

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SPECIFICATION

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MATERIAL

AutoCAD SHX Text 3 1 A/R A/R A/R 15 A/R 2 2 3 2 2

AutoCAD SHX Text STRAPPING, STEEL SUPPORT, CENTER TAPE, PACKAGING WRAP, COVER CORD, NYLON SCREW, EYE PAD, SORBENT LINER, END LINER, SIDE SKID SUPPORT, TOP LINER, TOP & BOTTOM

AutoCAD SHX Text 3/4 X .015 X AS REQUIRED 1 X 4 (NOM) X 42 5/8 3 X AS REQUIRED AS REQUIRED AS REQUIRED #9 AS REQUIRED 42 1/2 X 47 1/2 X 1/8 56 7/8 X 47 1/2 X 1/8 4 X 4 (NOM) X 45 1/8 12 X 12 X 1/2 56 3/4 X 47 3/4 X 1/8

AutoCAD SHX Text ASTM D3953 TYPE 1, RD, FINISH A ASTM D6199 CLASS 2 ASTM D5486 TYPE I OR V MIL-PRF-121 TYPE II MIL-C-5040H TYPE III FF-S-88 CLASS 1, GRADE A, TABLE I A-A-59759 TYPE II ASTM D4727 CF, DOM, SW, GRADE 200 ASTM D4727 CF, DOM, SW, GRADE 200 ASTM D6199 CLASS 2 ASTM D4727 CF, DOM, TW, GRADE 700 ASTM D4727 CF, DOM, SW, GRADE 200

AutoCAD SHX Text -12 -11 -10 -9 -8 -7 -6 -5 -4 -3 -2 -1

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2169C MOD

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MARCH 87

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FORM

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COMPUTER GENERATED

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SPECIAL PACKAGING INSTRUCTION

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SPI NO. (TPO)

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SHEET 2 OF 5

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ITEM NOMENCLATURE

AutoCAD SHX Text 98747

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CODE ID

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AutoCAD SHX Text F01-153-2154

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CELL, FUEL, AIRCRAFT

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INTERNATIONAL STANDARDS FOR PHYTOSANITARY MEASURES

REVISION OF ISPM NO. 15

REVISION OF WOOD PACKAGING MATERIAL FOR INTERNATIONAL TRADE

THE FOLLOWING STATEMENT IS IN COMPLIANCE WITH THE UNITED NATIONS-IMPLEMENTED RESTRICTIONS ON WOOD

PACKAGING MATERIAL (WPM). THIS REQUIREMENT IS SPECIFICALLY CONCERNED WITH INVASIVE SPECIES SUCH AS THE

PINEWOOD NEMATODE. WPM IS DEFINED AS WOOD PALLETS, SKIDS, LOAD BOARDS, PALLET COLLARS, WOODEN BOXES, REELS, DUNNAGE, CRATES, FRAMES, AND CLEATS. THE STATEMENT BELOW CITES THE REQUIREMENTS IN DETAIL AND

COVERS LUMBER FOR BUILDING CONTAINERS AND PALLETS USED FOR DELIVERIES, RESULTING IN SHIPMENTS WORLDWIDE

(DIRECT, OR THROUGH AIR LOGISTICS CENTERS (ALC), CONTAINER CONSOLIDATION POINTS (CCP), OR OTHER BASES).

WOODEN LUMBER, WOODEN PALLET AND PACKAGING/CONTAINER STATEMENT:

ALL WOODEN LUMBER, WOODEN PALLETS, AND WOODEN CONTAINERS PRODUCED ENTIRELY OR IN PART OF WOOD

PACKAGING MATERIAL (WPM) SHALL BE CONSTRUCTED FROM DEBARKED WOOD IN ADDITION TO THE APPLICATION OF

HEAT-TREATED (HT) MATERIAL (HT TO 56 DEGREES CENTIGRADE OR 133 DEGREES FAHRENHEIT FOR 30 MINUTES).

CERTIFICATION/MARKING IS REQUIRED BY AN ACCREDITED AGENCY RECOGNIZED BY THE AMERICAN LUMBER STANDARDS

COMMITTEE (ALSC). FOR REFERENCE DOCUMENTATION, SEE LATEST REVISION OF "INTERNATIONAL STANDARDS FOR

PHYTOSANITARY MEASURES (ISPM NO. 15), "REGULATION OF WOOD PACKAGING MATERIAL IN INTERNATIONAL TRADE."

NOTES

1. I.D. TAGS (I.E. CONDITION TAGS, AFTO FOR 20 OR LOCALLY PRODUCED DOCUMENTS) MUST BE STAMPED BY CERTIFIED

PERSONNEL AS DRAINED AND PURGED.

2. MARK TYPE AND FLASH POINT OF PURGING FLUID IAW AFI 24-602v2 AND AFMAN 24-204.

3. LINE BOTTOM OF CONTAINER ENTIRELY WITH SORBENT MATERIAL, REF.-6. SORBENT MATERIAL MUST BE INSPECTED

PRIOR TO REUSE FOR RIPS OR SOILED MATERIAL.

4. CAUTION: DO NOT USE NAILS TO SECURE BOX LID; USE STRAPPING REF.-12 ONLY.

5. CENTER ITEM IN CONTAINER AND SECURE WITH REF.-7 AND REF.-8 AS ILLUSTRATED.

6. ENSURE PROTECTIVE DEVICE IS ON ACCESS DOOR PRIOR TO PACKAGING CELL.

NOTES CONTINUED ON PAGE 4

CAUTION NOTICES

NOTICE 1: ASSETS PACKAGED IN ACCORDANCE WITH PREVIOUS EDITIONS OF THIS SPI DO NOT REQUIRE

REPACKAGING IF THE INTEGRITY OF THE SPI IS MAINTAINED.

NOTICE 2: SEE SPIRES FOR A COMPLETE LISTING OF NSN's ASSIGNED TO THIS SPI.

NOTICE 3: PACKAGING MATERIAL MAY BE SUBSTITUTED IF IT MEETS THE REQUIREMENTS OF MIL-STD-2073, PROVIDES EQUAL OR BETTER PROTECTION AND THERE IS NO INCREASED COST TO THE GOVERNMENT.

NOTICE 4: FOR LEVEL A PACKAGING REQUIREMENTS, LEVEL B PACKS SHALL BE OVERBOXED IN A LEVEL A SPECIFIED

CONTAINER SHOWN ON PAGE 1 UNDER PACKAGING LEVEL A.

NOTICE 5: LEVEL A PROTECTION REQUIRED TO MEET THE MOST SEVERE WORLDWIDE SHIPMENT, HANDLING, AND

STORAGE CONDITIONS. EXAMPLES OF SITUATIONS ARE: WAR RESERVE MATERIAL, MOBILIZATION, STRATEGIC AND

THEATER DEPLOYMENT, OPEN STORAGE AND DECK LOADING. SECURITY ASSISTANCE ITEMS, INCLUDING FMS, ARE

ESPECIALLY SUSCEPTIBLE TO DAMAGE DUE TO UNKNOWN AND UNFAVORABLE TRANSPORTATION, CLIMATIC, AND

STORAGE CONDITIONS. PROVIDE LEVEL B PACKING UNLESS OTHERWISE DIRECTED BY THE PROCURING COUNTRY.

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2169C MOD

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MARCH 87

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FORM

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COMPUTER GENERATED

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SPECIAL PACKAGING INSTRUCTION

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SPI NO. (TPO)

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SHEET 3 OF 5

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ITEM NOMENCLATURE

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CODE ID

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CELL, FUEL, AIRCRAFT

NOTES CONTINUED

7. WRAP LOOSE ACCESSORIES (WHEN PROVIDED) WITH PPP-C-1797 TYPE I OR EQUAL. SECURE TO BOTTOM OF

CONTAINER WITH ASTM D5330 TYPE I OR II FILAMENT TAPE.

8. SECURE REF.-11 TO THE UNDERSIDE OF THE LID WITH 4d NAILS CONFORMING TO ASTM F1667.

9. COVER ALL ACCESS HOLES WITH REF.-9 AND SECURE WITH REF.-10.

10. SECURE REF.-1, -4 AND -5 TO CONTAINER WITH ADHESIVE A-A-59692 TYPE II OR EQUAL.

11. CUT TOP SUPPORT, REF.-2, TO ATTACH TO TOP LINER, REF.-1. SECURE WITH ADHESIVE A-A-1936 TYPE II OR EQUAL.

SEE DETAIL A

12. WRAP REF.-11 WITH REF.-9 PRIOR TO SECURING TO LID OF CONTAINER.

13. ATTENTION: WHEN REMOVING ITEM, USE FOUR CORNER STRAP HANGERS TO LIFT FUEL CELL OUT OF CONTAINER.

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FORM

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SPECIAL PACKAGING INSTRUCTION

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SPI NO. (TPO)

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SHEET 4 OF 5

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ITEM NOMENCLATURE

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CODE ID

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CELL, FUEL, AIRCRAFT

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D) TO OPEN: CUT STRAPS AND REMOVE LID.

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E) RUBBER CELL, USE NO HOOKS, DO NOT PUNCTURE BOX

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WITH NAILS, STAPLES, ETC.

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F) DO NOT REMOVE OR FLEX CELL WHEN AMBIENT

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TEMPERATURES IS BELOW 18.3%%DC OR 65%%DF

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G) ANNUAL INSPECTION AND TESTING REQUIRED

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SPECIAL MARKINGS CONTINUED:

DETAIL A

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CUTTING LINE

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TYP

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TYP

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TYP

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TYP

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TYP

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2169C MOD

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FORM

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SPECIAL PACKAGING INSTRUCTION

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SPI NO. (TPO)

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SHEET 5 OF 5

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ITEM NOMENCLATURE

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CODE ID

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CELL, FUEL, AIRCRAFT

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DETAIL A

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ITEM REFERENCE

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File details come from the government source that posted it. Updated Mar 19, 2025.