Attachments.pdf

ENGINEERING DATA LIST

DATE:

08 NOV 2018

REVISION: 10 *HISTORY*

CAGE:

26512

PAGE:

NSN:

1560011136962FJ

DATA TECH:

Tilton, Richard J

END ITEM:

A-10

ORGANIZATION/OFFICE SYMBOL:

429 SCMS GUMACB/

MANUFACTURER NAME:

NORTHROP GRUMMAN SYSTEMS

REFERENCE NUMBER:

160J415500-11

NOUN:

DOOR,AIRCRAFT

LINE/

SUB CAGE

ENG DRAWING NUM/ ACCOMP

DOC NUM REV

NR

SHEETS

FURN

CODE

DIST

CODE NOUN REMARKS

L 77751 160J415500 A S SPARES OUTBOARD DOOR

NACELLE

Tilton, Richard J 08 NOV 2018

THE FOLLOWING NOTES FROM DRAWING 201308306 APPLY: 2-4,6,23-28.

WITH 09A1689 AND 12A1060-H

NAME: DATE:

L 77751 160D415000 U S OUTBOARD DOOR

INSTALLATION - NACELLE

Tilton, Richard J 08 NOV 2018

THE FOLLOWING NOTES FROM DRAWING 201308306 APPLY: 2-4,6,23-28,EO

14A10183-H.

NAME: DATE:

L 77751 160D412023 H S HINGE SEGMENT ACCESSORY

COMPARTMENT DOOR,

NACELLE

Tilton, Richard J 08 NOV 2018

THE FOLLOWING NOTES FROM DRAWING 201308306 APPLY: 2-4,6,23-28, EO

14A10104-H

NAME: DATE:

L 77751 160D414019 H S FITTING - NACELLE DOORS Tilton, Richard J 08 NOV 2018

THE FOLLOWING NOTES FROM DRAWING 201308306 APPLY: 2-4,6,23-28, EO

14A10181-H

NAME: DATE:

L 77751 160D412054 J S SHIM - LAMINATED Tilton, Richard J 08 NOV 2018

THE FOLLOWING NOTES FROM DRAWING 201308306 APPLY: 2-4,6,23-28, EO

14A10125-H

NAME: DATE:

L 77751 160D415002 U S LATCH BACK-UP

INSTALLATION

Tilton, Richard J 08 NOV 2018

THE FOLLOWING NOTES FROM DRAWING 201308306 APPLY: 2-4,6,23-28,

14A10184-H

NAME: DATE:

L 77751 160D415009 K S OUTBOARD ACCESSORY,

COMPARTMENT DOOR SKIN-

NACELLE

Tilton, Richard J 08 NOV 2018

THE FOLLOWING NOTES FROM DRAWING 201308306 APPLY: 2-4,6,23-28, EO

14A10190-H

NAME: DATE:

L 77751 160D412038 G S HINGE - BLANK EXTRUDED Tilton, Richard J 08 NOV 2018

THE FOLLOWING NOTES FROM DRAWING 201308306 APPLY: 2-4,6,23-28, EO

14A10116-H

NAME: DATE:

L 77751 160D412039 G S HINGE - BLANK EXTRUDED Tilton, Richard J 08 NOV 2018

THE FOLLOWING NOTES FROM DRAWING 201308306 APPLY: 2-4,6,23-28, EO

14A10117-H

NAME: DATE:

C - CLASSIFIED DOCUMENT.

S - FURNISHED WITH SOLICITATION.

M - STABLE BASE DRAWING REQUIRED; FURNISHED WITH

CONTRACT AWARD.

X - DATA SUPPLIED (NOT IN JEDMICS).

R - FURNISHED BY PCO UPON REQUEST.

P - PARTIAL DOCUMENT FURNISHED.

V - VENDOR DRAWING; (NOT PROVIDED).

G - GOV'T DOCUMENT.

O - OTHERS, CONTRACTOR MUST ACQUIRE.

A- DATA NOT AVAILABLE.

FURNISHED METHOD CODE LEGEND:

Page 1 of 5EDL Version 10Generated by PRPS using Jasper Reports on 24 Jan 2019

08 NOV 2018

REVISION: 10 *HISTORY*

CAGE:

26512

PAGE:

NSN:

1560011136962FJ

DATA TECH:

Tilton, Richard J

END ITEM:

A-10

ORGANIZATION/OFFICE SYMBOL:

429 SCMS GUMACB/

MANUFACTURER NAME:

NORTHROP GRUMMAN SYSTEMS

REFERENCE NUMBER:

160J415500-11

NOUN:

DOOR,AIRCRAFT

LINE/

SUB CAGE

ENG DRAWING NUM/ ACCOMP

DOC NUM REV

NR

SHEETS

FURN

CODE

DIST

CODE NOUN REMARKS

L 77751 160D900006 G S SPECIAL FINISHES FOR

INTERIOR & EXTERIOR

Tilton, Richard J 08 NOV 2018

WITH 92C0975, 14A0908-H.

NOTE: THIS DRAWING IS FOR REFERENCE ONLY AND NOT TO BE UTILIZED

FOR EXTERIOR PAINT SURFACES DUE TO THE AIR FORCES CURRENT

EXTERIOR PAINT SCHEME. UTILIZE DRAWING 160D900005 INSTEAD.

NAME: DATE:

L 89466 160D415000-021 AC S ASSEMBLY FIXTURE

OUTBOARD ACCESS COMP.

DOOR

Tilton, Richard J 08 NOV 2018

THE FOLLOWING NOTES FROM DRAWING 201308306 APPLY: 2-4,6,23-28

NAME: DATE:

L 77751 160D415000-023-BAJ J S BONDING FIXTURE DOOR

OUTBOARD ACC COMP

NACELLE

Tilton, Richard J 08 NOV 2018

THE FOLLOWING NOTES FROM DRAWING 201308306 APPLY: 2-4,6,23-28

NAME: DATE:

L 77751 160D415000-025-BAJ G S BONDING ASSEMBLY JIG FWD

DOOR NACELLE ACCESS

OUTBO

Tilton, Richard J 08 NOV 2018

THE FOLLOWING NOTES FROM DRAWING 201308306 APPLY: 2-4,6,23-28

NAME: DATE:

L 77751 160D415000-1MAS G S MASTER NACELLE

ACCESSORY COMP. DOOR

OUTBOARD

Tilton, Richard J 08 NOV 2018

THE FOLLOWING NOTES FROM DRAWING 201308306 APPLY: 2-4,6,23-28

NAME: DATE:

L 77751 160D900005 D S SPECIAL FINISHES FOR

INTERIOR & EXTERIOR

Tilton, Richard J 08 NOV 2018

EO 03A1032-H, PL 160D900005

NAME: DATE:

L 77751 160C415023 M S KEEPER ASSEMBLY Tilton, Richard J 08 NOV 2018

THE FOLLOWING NOTES FROM DRAWING 201308306 APPLY: 2-4,6,23-28, EO

14A10031-H

NAME: DATE:

L 77751 160C415024 N S KEEPER ASSEMBLY Tilton, Richard J 08 NOV 2018

THE FOLLOWING NOTES FROM DRAWING 201308306 APPLY: 2-4,6,23-28, EO

14A10032-H

NAME: DATE:

L 77751 160C415026 L S KEEPER ASSEMBLY Tilton, Richard J 08 NOV 2018

THE FOLLOWING NOTES FROM DRAWING 201308306 APPLY: 2-4,6,23-28, EO

14A10033-H

NAME: DATE:

L 77751 LE160Y4100 A S LOFT DATA BOOK (NACELLE) Tilton, Richard J 08 NOV 2018

WITH EO 10A10-0042

NAME: DATE:

C - CLASSIFIED DOCUMENT.

S - FURNISHED WITH SOLICITATION.

M - STABLE BASE DRAWING REQUIRED; FURNISHED WITH

CONTRACT AWARD.

X - DATA SUPPLIED (NOT IN JEDMICS).

R - FURNISHED BY PCO UPON REQUEST.

P - PARTIAL DOCUMENT FURNISHED.

V - VENDOR DRAWING; (NOT PROVIDED).

G - GOV'T DOCUMENT.

O - OTHERS, CONTRACTOR MUST ACQUIRE.

A- DATA NOT AVAILABLE.

Page 2 of 5EDL Version 10Generated by PRPS using Jasper Reports on 24 Jan 2019

08 NOV 2018

REVISION: 10 *HISTORY*

CAGE:

26512

PAGE:

NSN:

1560011136962FJ

DATA TECH:

Tilton, Richard J

END ITEM:

A-10

ORGANIZATION/OFFICE SYMBOL:

429 SCMS GUMACB/

MANUFACTURER NAME:

NORTHROP GRUMMAN SYSTEMS

REFERENCE NUMBER:

160J415500-11

NOUN:

DOOR,AIRCRAFT

LINE/

SUB CAGE

ENG DRAWING NUM/ ACCOMP

DOC NUM REV

NR

SHEETS

FURN

CODE

DIST

CODE NOUN REMARKS

L 77751 LM160C415023 S LOFT MASTER(DIGITIZED) Tilton, Richard J 08 NOV 2018

THE SUGGESTED SOURCE FOR A HARD COPY OF DIMENSIONALLY

ACCURATE MYLAR PLOT OF DIGITAL IMAGERY IS EZEKIEL AERONAUTICS.

THE CONTACT PHONE NUMBER IS 770-874-8300.

NAME: DATE:

L 77751 LM160C415024 S LOFT MASTER(DIGITIZED) Tilton, Richard J 08 NOV 2018

THE SUGGESTED SOURCE FOR A HARD COPY OF DIMENSIONALLY

ACCURATE MYLAR PLOT OF DIGITAL IMAGERY IS EZEKIEL AERONAUTICS.

THE CONTACT PHONE NUMBER IS 770-874-8300.

NAME: DATE:

L 77751 LM160D412023 F S LOFT MASTER(DIGITIZED) Tilton, Richard J 08 NOV 2018

THE SUGGESTED SOURCE FOR A HARD COPY OF DIMENSIONALLY

ACCURATE MYLAR PLOT OF DIGITAL IMAGERY IS EZEKIEL AERONAUTICS.

THE CONTACT PHONE NUMBER IS 770-874-8300.

NAME: DATE:

L 77751 LM160D415000 N S LOFT MASTER(DIGITIZED) Tilton, Richard J 08 NOV 2018

THE SUGGESTED SOURCE FOR A HARD COPY OF DIMENSIONALLY

ACCURATE MYLAR PLOT OF DIGITAL IMAGERY IS EZEKIEL AERONAUTICS.

THE CONTACT PHONE NUMBER IS 770-874-8300.

NAME: DATE:

L 77751 LM160D415002 P S LOFT MASTER(DIGITIZED) Tilton, Richard J 08 NOV 2018

THE SUGGESTED SOURCE FOR A HARD COPY OF DIMENSIONALLY

ACCURATE MYLAR PLOT OF DIGITAL IMAGERY IS EZEKIEL AERONAUTICS.

THE CONTACT PHONE NUMBER IS 770-874-8300.

NAME: DATE:

L 77751 SA160R9417 B S CORE BOND VOIDS

L 77751 SM160S0001 B S APPLICATION OF ORGANIC

FINISH COATINGS TO A-10A

Tilton, Richard J 08 NOV 2018

EO 03229

NAME: DATE:

L 77751 A-F201 E S CHEMICAL MILLING OF

ALUMINUM

L 77751 A-F501 G S BONDING, STRUCTURAL

ADHESIVE, HI-TEMP

L 77751 A-P501 A S BRUSH ALODINING Tilton, Richard J 08 NOV 2018

WITH AT-1

NAME: DATE:

L 77751 B-F501 C S ADHESIVE, EPOXY, GENERAL

PURPOSE

L 77751 B-M101 D S ADHESIVE, EXPANDABLE,

HONEYCOMB CORE

SPLICE/BOND

C - CLASSIFIED DOCUMENT.

S - FURNISHED WITH SOLICITATION.

M - STABLE BASE DRAWING REQUIRED; FURNISHED WITH

CONTRACT AWARD.

X - DATA SUPPLIED (NOT IN JEDMICS).

R - FURNISHED BY PCO UPON REQUEST.

P - PARTIAL DOCUMENT FURNISHED.

V - VENDOR DRAWING; (NOT PROVIDED).

G - GOV'T DOCUMENT.

O - OTHERS, CONTRACTOR MUST ACQUIRE.

A- DATA NOT AVAILABLE.

Page 3 of 5EDL Version 10Generated by PRPS using Jasper Reports on 24 Jan 2019

08 NOV 2018

REVISION: 10 *HISTORY*

CAGE:

26512

PAGE:

NSN:

1560011136962FJ

DATA TECH:

Tilton, Richard J

END ITEM:

A-10

ORGANIZATION/OFFICE SYMBOL:

429 SCMS GUMACB/

MANUFACTURER NAME:

NORTHROP GRUMMAN SYSTEMS

REFERENCE NUMBER:

160J415500-11

NOUN:

DOOR,AIRCRAFT

LINE/

SUB CAGE

ENG DRAWING NUM/ ACCOMP

DOC NUM REV

NR

SHEETS

FURN

CODE

DIST

CODE NOUN REMARKS

L 77751 DS436 F S BEND RELIEF

L 77751 G-F101 C S DEBURRING & BLENDING OF

METALS

L 77751 G-F601 F S RIVET, COMMON,

INSTALLATION OF

L 77751 G-F602 C S BOLT, BLIND, THREADED

SPINDLE, INSTALLATION

L 77751 G-F603 C S RIVET, BLIND, INSTALLATION

L 77751 G-F604 C S FASTENER, THREADED

PIN/COLLAR INSTALLATION

Tilton, Richard J 08 NOV 2018

A1, 1.

NAME: DATE:

L 77751 M-36 L S PENETRANT INSPECTION OF

FATIGUE/FRAC CRITICAL

PART

Tilton, Richard J 08 NOV 2018

WITH SUPPLEMENT L

NAME: DATE:

L 77751 SP468 F S BEAD SPEC

L 77751 SP664 M S FLUSH FASTENINGS,

STRUCTURAL

L 77751 SP900 K S BOLT, NUT, AND WASHER

INSTALLATION

L 26512 S-F501 J S BONDING, STRUCTURAL

ADHESIVES

L 77751 Z-P101 B S SMOOTHING & SEALING OF

EXTERIOR SURFACES

Tilton, Richard J 08 NOV 2018

WITH AM-2

NAME: DATE:

L 26512 Z-P102 E S SEALING, ENVIRONMENTAL Tilton, Richard J 08 NOV 2018

W/ AT 1.

NAME: DATE:

L 77751 Z-P401 D S APPLICATION OF

POLYURETHANE PAINT

Tilton, Richard J 08 NOV 2018

15C0901-H

NAME: DATE:

L 26512 Z-P801 B S STORAGE, HANDLING,

SHIPPING

Tilton, Richard J 08 NOV 2018

AT 1.

NAME: DATE:

L 77751 Z-R701 C S MARKINGS & IDENTIFICATION

REQUIREMENTS

Tilton, Richard J 08 NOV 2018

AT 1.

NAME: DATE:

L 77751 Z-R901 F S GENERAL FINISH

SPECIFICATIONS, A-10

C - CLASSIFIED DOCUMENT.

S - FURNISHED WITH SOLICITATION.

M - STABLE BASE DRAWING REQUIRED; FURNISHED WITH

CONTRACT AWARD.

X - DATA SUPPLIED (NOT IN JEDMICS).

R - FURNISHED BY PCO UPON REQUEST.

P - PARTIAL DOCUMENT FURNISHED.

V - VENDOR DRAWING; (NOT PROVIDED).

G - GOV'T DOCUMENT.

O - OTHERS, CONTRACTOR MUST ACQUIRE.

A- DATA NOT AVAILABLE.

Page 4 of 5EDL Version 10Generated by PRPS using Jasper Reports on 24 Jan 2019

08 NOV 2018

REVISION: 10 *HISTORY*

CAGE:

26512

PAGE:

NSN:

1560011136962FJ

DATA TECH:

Tilton, Richard J

END ITEM:

A-10

ORGANIZATION/OFFICE SYMBOL:

429 SCMS GUMACB/

MANUFACTURER NAME:

NORTHROP GRUMMAN SYSTEMS

REFERENCE NUMBER:

160J415500-11

NOUN:

DOOR,AIRCRAFT

LINE/

SUB CAGE

ENG DRAWING NUM/ ACCOMP

DOC NUM REV

NR

SHEETS

FURN

CODE

DIST

CODE NOUN REMARKS

L 98747 200733803 D S LABEL, UNIQUE

IDENTIFICATION (UID)

Tilton, Richard J 08 NOV 2018

WITH 10A1486-H AND 10A1433-H

NAME: DATE:

L 98747 201308306 S A-10 GENERAL ENGINEERING

NOTES

STANDARD ENGINEERING TEXT

Tilton, Richard J 08 NOV 2018

THE ENGINEERING NOTES ARE ON AIR FORCE DRAWING 201308306, CAGE CODE 98747. THE APPLICABLE NOTES FOR THE MANUFACTURE OF THIS ITEM ARE CALLED OUT IN THE REMARKS SECTION OF THE ENGINEERING DATA LIST (EDL) FOR 201308306. RELEASE OF THIS DATA TO A FOREIGN OWNED, CONTROLLED OR INFLUENCED COMPANY IS DEPENDENT UPON THE APPROVAL OF THE

FOREIGN DISCLOSURE OFFICE.

NAME: DATE:

C - CLASSIFIED DOCUMENT.

S - FURNISHED WITH SOLICITATION.

M - STABLE BASE DRAWING REQUIRED; FURNISHED WITH

CONTRACT AWARD.

X - DATA SUPPLIED (NOT IN JEDMICS).

R - FURNISHED BY PCO UPON REQUEST.

P - PARTIAL DOCUMENT FURNISHED.

V - VENDOR DRAWING; (NOT PROVIDED).

G - GOV'T DOCUMENT.

O - OTHERS, CONTRACTOR MUST ACQUIRE.

A- DATA NOT AVAILABLE.

Page 5 of 5EDL Version 10Generated by PRPS using Jasper Reports on 24 Jan 2019

REV: ENGINEERING DATA REQUIREMENTS

(ATTACHMENT “A”)

NOTE: MILITARY SPECIFICATIONS / STANDARDS WILL NOT BE FURNISHED IN THE BID SET.

1. THE FOLLOWING INSTRUCTIONS ARE FURNISHED FOR THE MANUFACTURE OF:

LH OB Nacelle Door

2. PART NUMBER:

160J415500-11

3. NATIONAL STOCK NUMBER:

1560-01-113-6962

PREPARED BY:

JAMES SHULL

OFFICE SYMBOL:

416 SCMS/GUEAB

20181129

HILL AFB FORM 462 Page 1 of 2

4. Contractor is responsible to completely research these manuals, specifications, and standards and fully understand the requirements necessary for manufacture of component parts and assemblies. All deviations, minor and major, from the engineering drawing package shall be submitted to the proper A-10 engineering organization for coordination and approval.

5. When military documents listed in the engineering drawing are cancelled they shall be replaced by the industry equivalent document specified on the military document's cancellation notice. The characteristics of type, grade, class, etc. specified in the cancelled military document shall be maintained or exceed those characteristics when applying the industry equivalent document(s). The contractor will coordinate with the proper A-10 engineering organization for authorization and approval of these substitutions prior to the manufacturing of this component.

When there is no listed replacement the contractor shall request and recommend a substitute document from the proper A-10 engineering organization by contacting the government contracting official.

6. Use of Northrop Grumman specification Z-R701 in conjunction with MIL-STD-130 is mandatory to ensure the proper marking of the parts. (Z-R701 has unlimited data rights in JEDMICS)

7. "IUID" (item unique identifier) is required IAW MIL-STD-130. Specific instructions for marking methods, location, content and format shall be specified by the contractor and submitted to the government for approval prior to contract delivery. The contractor must demonstrate the marking does not adversely affect item integrity or performance and will remain readable and attached throughout the useable life of the item. IUID is required for items where the individual cost per unit is greater than $5,000 or if the item has been identified as fatigue critical regardless of the items per unit cost.

8. Use of any process or manufacturing technique which creates a net edge on a metallic part by relying on heat at or above the parts melting point to produce the cut is not generally authorized (i.e. laser cutting, electrical discharge machine (EDM), plasma cutting, etc.) without prior A-10 system program office approval. Likewise, other non-heat generating cutting processes involving high pressure fluids and slurries (i.e., water jet) are also not currently approved for use in the production of A-10 parts. Only those processes controlled by A-10 approved program specifications and A-10 drawings are permitted to be used in the manufacture of A-10 parts and assemblies.

9. Controlled Drawing Deviations: The contractor must adhere to specification control, vendor item or source control drawing(s). The items must be procured from the listed vendors. Any deviation and/or modification must be approved by the proper A-10 engineering organization by contacting the government contracting official for substitution from other than suggested/approved sources.

10. Heat treatment of wrought aluminum: utilize SAE AMS 2770 for heat treatment of wrought aluminum alloy in lieu of SAE AMS-H-6088.

11. Heat Treatment of Raw Aluminum: Utilize SAE AMS 2772 for heat treatment of aluminum alloy raw materials in lieu of SAE AMS-H-6088.

REV: ENGINEERING DATA REQUIREMENTS

(ATTACHMENT “A”)

NOTE: MILITARY SPECIFICATIONS / STANDARDS WILL NOT BE FURNISHED IN THE BID SET.

1. THE FOLLOWING INSTRUCTIONS ARE FURNISHED FOR THE MANUFACTURE OF:

LH OB Nacelle Door

2. PART NUMBER:

160J415500-11

3. NATIONAL STOCK NUMBER:

1560-01-113-6962

PREPARED BY:

JAMES SHULL

OFFICE SYMBOL:

416 SCMS/GUEAB

20181129

HILL AFB FORM 462 Page 2 of 2

12. Tooling Development: The government has not procured this part since original manufacture. The status of all tooling and fixtures used to produce the original parts are unknown and are more than likely in a degraded condition. Original tooling is not required for the manufacture of this part. The contractor may develop/manufacture their own tooling required to produce this part.

13. All new tooling produced as part of this contract will use materials with matching coefficients of thermal expansion and necessary interlocking details such that when used in conjunctions with parts in the autoclave will hold all internal components in the correct configuration and produce good parts in the appropriate geometries. In addition, tooling, details, bond forms, and all fixtures will be constructed of materials that will be durable to at least 500 autoclave cycles without material degradation, disbonding, or any other tooling fracture or failure.

14. Contractor autoclave is to be appropriately calibrated and certified within the last 365 days to correctly meet the specified temperatures and pressures.

15. Control media, as defined in MIL-I-8500, is tooling such as control masters, fixtures, gauges, templates, and other devices or appliances necessary for maintaining interchangeability. If available, up to three assets may be provided to be dimensionally measured or scanned. The contractor may develop/manufacture their own tooling required to meet the intent of MIL-I-8500. Prior to tool development, the contractor shall advise the government in writing of their intent to develop new tooling and A-10 engineering organization shall have the opportunity to review and approve tooling prior to part production. The contractor should work through the government procuring agency to contact the proper A-10 engineering organization in order to make sure any newly developed tooling and fixtures will produce an acceptable part that will fit on the aircraft. This will make sure changes and checks are done early to prevent failure of the first article.

16. For the chem-mil rinse process called out in A-F201, contractor may rinse with deionized water at ambient temperature in lieu of rinsing in 120°F-140°F water. Rinse thoroughly for 1-5 minutes to achieve a water break-free surface.

17. Paint Requirement Deviations: Final top coat finish per drawing 160D900005, over MIL-PRF-23377 Type II (low infrared reflective) primer. Interior color is per Z-R901 Code ZC, and color number 17875 per FED-STD-595. Do not finish specific surface which will affect the assembly, fit, or function of the item; such as threads, assembly holes, hinge pin holes, nut plates, and seals.

18. Warning - The documents listed on the engineering data list (EDL) contain technical data whose export is restrictive by the Arms Export Control Act (Title 22, USC, Section 2751, ET SEQ.), or the Export Administration Act of 1979, as amended, Title 50 U.S.C, append 2401 ET SEQ. Violators of these export laws are subject to severe criminal penalties.

DISTRIBUTION STATEMENT D: DISTRIBUTION AUTHORIZED TO DOD AND U.S. DOD CONTRACTORS ONLY, ADMINISTRATIVE OR OPERATIONAL USE, 18 DECEMBER 2018. OTHER REQUESTS FOR THIS DOCUMENT SHALL BE REFERRED TO 406 SCMS/GULAA, (PACKAGING

DIVISION), HILL AFB, UTAH 84056.

DESTRUCTION NOTICE: FOLLOW THE PROCEDURES IN DOD 5220.22-M, NATIONAL INDUSTRIAL SECURITY PROGRAM OPERATING MANUAL (NISPOM), SECTION 5-705, OR DOD 5200.1-R, INFORMATION SECURITY PROGRAM, CHAPTER VI. FOR UNCLASSIFIED, LIMITED DOCUMENTS, DESTROY BY ANY METHOD THAT WILL PREVENT DISCLOSURE OF CONTENTS OR RECONSTRUCTION OF THE DOCUMENT.

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128 LBS

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ITEM WT.

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2169 MOD

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MARCH 87

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DD

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FORM

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LEVEL B:

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LEVEL A:

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CLOSURE

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ASTM D6251 UNNAILED CLOSURE

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ASTM D6251 UNNAILED CLOSURE

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COMPUTER GENERATED

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SPI NO. F01-004-0435

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CODE ID

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DESIGN FRAGILITY G

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SPEC STYLE TYPE CL VRTY GR TR

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AS SPECIFIED BELOW AND BILL OF MATERIALS

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ILL.

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NATIONAL STOCK NO.

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PART OR DRAWING NO.

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CURRENT

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SPECIAL MARKINGS:

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A) SPI NO. F01-004-0435

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PRESERVATIVE: N/A

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UNSERVICEABLE METHOD: 10

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CLEANING & DRYING: IAW MIL-STD-2073

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MILITARY PRESERVATION IAW MIL-STD-2073

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B) REUSABLE CONTAINER & DUNNAGE DO NOT DESTROY.

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MARKING IAW MIL-STD-129

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QUP

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ICQ

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CNTR O.D.

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LEVEL B:

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ITEM DIM

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GROSS WT LBS

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PACKING

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LEVEL

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ASTM D6251

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ASTM D6251

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REV

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DATE

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ORIGINAL

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CHK.

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AUTH.

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SPECIAL PACKAGING INSTRUCTION

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LENGTH WIDTH DEPTH

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LEVEL A LEVEL B

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III

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SPI NO. (TPO)

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SHEET 1 OF 5

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K. KNIGHTON M. MERRILL B. TALBOT N. CORONADO

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1560-01-004-0435 FJ

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DOOR, ACCESS, AIRCRAFT

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REVISIONS

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DESCRIPTION

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LTR

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DATE

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MARK THE SPI NUMBER ON THE IDENTIFICATION SIDE OF CONTAINER.

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III

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SERVICEABLE METHOD: 10

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AutoCAD SHX Text UPDATED BOM, ADDED DISTRIBUTION STATEMENT AND DESTRUCTION NOTICE, CHANGED OUTSIDE DIMENSIONS

AutoCAD SHX Text 18352

CAUTION NOTICES

NOTICE 1: ASSETS PACKAGED IN ACCORDANCE WITH PREVIOUS EDITIONS OF THIS SPI DO NOT REQUIRE

REPACKAGING IF THE INTEGRITY OF THE SPI IS MAINTAINED.

NOTICE 2: SEE SPIRES FOR A COMPLETE LISTING OF NSN's ASSIGNED TO THIS SPI.

NOTICE 3: PACKAGING MATERIAL MAY BE SUBSTITUTED IF IT MEETS THE REQUIREMENTS OF MIL-STD-2073, PROVIDES EQUAL OR BETTER PROTECTION AND THERE IS NO INCREASED COST TO THE GOVERNMENT.

NOTICE 4: OVERSEAS AND FMS PACKAGING MUST MEET THE REQUIREMENTS OF LEVEL A PACKAGING.

INTERNATIONAL STANDARDS FOR PHYTOSANITARY MEASURES

REVISION OF ISPM NO. 15

REVISION OF WOOD PACKAGING MATERIAL FOR INTERNATIONAL TRADE

THE FOLLOWING STATEMENT IS IN COMPLIANCE WITH THE UNITED NATIONS-IMPLEMENTED RESTRICTIONS ON WOOD

PACKAGING MATERIAL (WPM). THIS REQUIREMENT IS SPECIFICALLY CONCERNED WITH INVASIVE SPECIES SUCH AS THE

PINEWOOD NEMATODE. WPM IS DEFINED AS WOOD PALLETS, SKIDS, LOAD BOARDS, PALLET COLLARS, WOODEN BOXES, REELS, DUNNAGE, CRATES, FRAMES, AND CLEATS. THE STATEMENT BELOW CITES THE REQUIREMENTS IN DETAIL AND

COVERS LUMBER FOR BUILDING CONTAINERS AND PALLETS USED FOR DELIVERIES, RESULTING IN SHIPMENTS WORLDWIDE

(DIRECT, OR THROUGH AIR LOGISTICS CENTERS (ALC), CONTAINER CONSOLIDATION POINTS (CCP), OR OTHER BASES).

WOODEN LUMBER, WOODEN PALLET AND PACKAGING/CONTAINER STATEMENT:

ALL WOODEN LUMBER, WOODEN PALLETS, AND WOODEN CONTAINERS PRODUCED ENTIRELY OR IN PART OF WOOD

PACKAGING MATERIAL (WPM) SHALL BE CONSTRUCTED FROM DEBARKED WOOD IN ADDITION TO THE APPLICATION OF

HEAT-TREATED (HT) MATERIAL (HT TO 56 DEGREES CENTIGRADE OR 133 DEGREES FAHRENHEIT FOR 30 MINUTES).

CERTIFICATION/MARKING IS REQUIRED BY AN ACCREDITED AGENCY RECOGNIZED BY THE AMERICAN LUMBER STANDARDS

COMMITTEE (ALSC). FOR REFERENCE DOCUMENTATION, SEE LATEST REVISION OF "INTERNATIONAL STANDARDS FOR

PHYTOSANITARY MEASURES (ISPM NO. 15), "REGULATION OF WOOD PACKAGING MATERIAL IN INTERNATIONAL TRADE."

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AutoCAD SHX Text ASTM D3953 TYPE 1, RD, FINISH A ASTM D6199 CLASS 2 ASTM D2475 MIL-PRF-121 TYPE I A-A-55057 TYPE A A-A-59136 CLASS 1, GRADE A A-A-59136 CLASS 1, GRADE A ASTM D6199 CLASS 2

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MANUFACTURING QUALIFICATION REQUIREMENTS

NSN: 1560-01-113-6962

P/N: 160J415500-11 Noun: Left Hand Outboard Nacelle Door Application: A-10 Nacelle

31 Oct 2018 Section C 1/4

SECTION C:

1. QUALIFICATION REQUIREMENTS THAT MUST BE SATISFIED TO BECOME A QUALIFIED SOURCE

Prequalification Notice/Sources Sought: The offeror shall notify the appropriate government Small Business Office or, if responding to a solicitation, the contracting officer in the appropriate government contracting office of intent to qualify as a source for this Left Hand Outboard Nacelle Door. The offeror shall prepare a Source Approval Request (SAR) in accordance with AFMCI 23-113 and submit to 416th SCMS/GUEAB for their review and approval to include, but not limited to, the following requirements:

a. Facilities, Testing, and Inspection Capabilities: The offeror must certify to the government that they have, or have access to, the required facilities and equipment to manufacture, inspect, test, package, and store the item. The offeror shall certify to the government the availability of the necessary test, inspection, diagnostic and manufacturing facilities, equipment and personnel or its provisions to obtain them. If the offeror proposes to obtain them, the offeror will open its related facilities, equipment, tooling procedures, hiring plans, facility, and equipment orders to inspection and evaluation by the government. The offeror must show availability of facilities to manufacture to the levels required by standards outlined in the data package and shall make their facilities, equipment, tooling, and personnel available for evaluation and inspection by the government

The offeror must be capable of utilizing Non Destructive Inspection (NDI) techniques including Through Transmission Ultrasound, Laser Shearography, Radiography, and Tap Testing techniques to ensure complete bonding of skins, intercostals, formers, core, etc. The offeror’s composites equipment and experience must be evaluated and approved by 416 SCMS/GUEAB engineering personnel. The offeror must be willing to open their facility to show their testing and inspection capabilities.

b. Data Verification: The offeror must verify that they have the complete data package. This verification must include a complete list of all models, procedures, drawings, and specifications, including change notices, in the offeror’s possession. The offeror may also be required to produce copies of all applicable procedures, drawings, or specifications.

c. Manufacture/Process Verification: If a contract is awarded, the offeror will need to manufacture the Left Hand Outboard Nacelle Door to conform to the government requirements as prescribed within the ESA-approved engineering/technical data package. The Left Hand Outboard Nacelle Door will require to be bonded in a high temperature/pressure autoclave ensuring internal bonding of aluminum core to aluminum skin utilizing time sensitive adhesives. To be qualified, the offeror must show they have an autoclave sufficient in size to accommodate an entire Left Hand Outboard Nacelle Door assembly as set forth in applicable drawings and 3D models. The offeror must also show their autoclave has been appropriately calibrated and certified within the last 365 days to correctly meet the specified temperatures and pressures.

P/N: 160J415500-11 Noun: Left Hand Outboard Nacelle Door Application: A-10 Nacelle

31 Oct 2018 Section C 2/4

The offeror must have the ability and equipment to perform intricate sheet metal work and be willing to demonstrate this ability to the government personnel. The Left Hand Outboard Nacelle Door requires specific bend radii and shapes in various intercostals, ribs, formers, etc. in order to the assembly to mate with existing interfaces on the aircraft. The offeror must show they can meet the required dimensions as set forth in the 3D models and drawings using like items including metal thicknesses after bending and forming.

The offeror will need to have the capability, or contract with a company with the capability of producing accurate thickness chem-milled skins. The thickness of the skins of the outboard door nacelle varies from region to region as they are chemically milled to specific thicknesses set forth in the provided 3D models and drawings. The offeror must show experience with chem-milling process and be willing to open their facility to show their chem-milling capacity to government personnel.

Although few of the components of the Left Hand Outboard Nacelle Door are machined, some of the components require very accurate machining including long hinge pieces and latch assemblies. In addition, the internal core will need to be machined to match contour which requires core-milling experience and equipment. The offeror must show they have the capability, or contract with a company with the capability, of producing accurate machining of these components. The offeror must also be willing to open their facility to show their machining capability to government personnel.

The offeror will need to design and produce tooling, bond forms, and fixtures for all components capable of accurately producing to all technical details. The offeror must show experience in producing similar tooling, bond forms, and fixtures capable of meeting the requirements of the tech data to 416 SCMS/GUEAB engineering. Subcontractor will need to be identified and approved by 416 SCMS/GUEAB with respect to tool building expertise, construction, fabrication techniques, material used, and experience in building similar tooling to the technical details in this solicitation. The offeror may demonstrate the above experience and tool material fabrication techniques, etc. as a part of the Source Approval Request in order to be considered for qualification.

The offeror must provide, at their own expense, data showing the results of all quality, performance, and environmental evaluations conducted by the offeror to show compliance with the government requirements as prescribed by 416 SCMS/GUEAB and in accordance with AFMCI 23-113. The offeror must identify its sources for materials and its standards for internally used processes.

d. Test and Evaluation and/or Verification: The offeror, at their own expense, may prepare and submit to 416 SCMS/GUEAB for their prior approval, a qualification test plan/procedure detailing how they intend to verify compliance with all performance, environmental, mechanical, and quality assurance requirements identified by the latest data package. After completion of the approved qualification testing, the offeror shall be required to submit a complete test report of the results to 416 SCMS/GUEAB for their review and approval prior to

P/N: 160J415500-11 Noun: Left Hand Outboard Nacelle Door Application: A-10 Nacelle

31 Oct 2018 Section C 3/4 the contract award. The government retains the right to exercise the option to inspect the testing processes, including on-site witnessing of any or all documented testing. To allow accomplishing this, the offeror shall notify the government at least 30 days in advance of the occurrence of any testing that will be used as a basis for qualification. The offeror’s facilities shall be made available for government inspection during these tests.

e. Qualification Article Verification: The offeror may provide, at their own expense, a pre-contract award qualification article for evaluation by the government. This article must comply with all of the requirements of the tech data package. This article shall be subjected to a form, fit, and function evaluation to demonstrate compatibility with the weapon system and to evaluate the manufacturing capability of the offeror. Offeror’s will be notified whether or not their qualification article passed or failed the required qualification testing within 90 days of submitting a product for qualification testing. Note that successful completion of the qualification testing does not guarantee any contract award and solicitation will not be delayed for qualification purposes. If the offeror is deemed qualified and awarded the contract, a post-contract award first article exhibit may still be required to verify production capability.

f. Qualification Requirement Cost Estimate: Estimated likely costs for testing and evaluation, which will be incurred by the potential offering party to become qualified: $2000.00.

g. Qualification Time Completion Estimate: It is the estimate of the engineering support activity that completion of this qualification effort should require up to 120 days. This is based on the timeline required by the various submittals and the time required to test a qualification article if submitted. This time estimate is not a deadline, but a notification to a potential offeror of the time that the Air Force thinks will be required to test/evaluate the qualification article.

Depending on individual circumstances, the qualification process may require more or less time.

h. Qualification Time Limitation: An offeror may not be denied the opportunity to submit and have considered an offer for a contract if the offeror can demonstrate to the satisfaction of the contracting officer that the offeror (or its product) meets these standards for qualification or can meet them before the date specified for award of the contract. The award will not be delayed to provide the vendor with an opportunity to demonstrate its ability to meet the standards specified in this qualification requirement.

i. Evaluation of Proposals Not Previously Qualified: The offeror must be fully qualified in order to be eligible for a contract award. Therefore, the offeror must fulfill all of the requirements stated, in writing, in the qualification requirement before the date specified for award of the contract. The government reserves the right to award a contract at the time specified for award, to a qualified source even though other sources may not have finished qualifying. Once all requirements are met, the offeror will be listed as an approved source for this item.

Approval, however, does not guarantee subsequent contract award.

P/N: 160J415500-11 Noun: Left Hand Outboard Nacelle Door Application: A-10 Nacelle

31 Oct 2018 Section C 4/4

2. SOURCE QUALIFICATION WAIVER REQUIREMENTS

Sources who meet any of the following source Qualification Waiver Criteria (QWC) may apply for a waiver of all or part of the qualification requirements. If a waiver is granted and the offeror is awarded a contract, the offeror may still be required to provide a post-contract award first article exhibit to verify production capability:

a. QWC1: The potential source submits written certification that the articles have been supplied to the government or original equipment manufacturer (e.g., DD Form 250, Material Inspection and Receiving Report, Purchase Order invoice, etc).

b. QWC2: The potential source is qualified on the right-hand article and requests to be qualified on the left-hand article. If the right-and left-hand articles are mirror images of each other, then approval can generally be given.

c. QWC3: A source qualified to provide an assembly is usually qualified to provide subassemblies, major components, and items of that assembly.

d. QWC4: A source qualified to provide earlier dash numbers of a basic P/N may be qualified to provide other dash numbers of that same basic P/N, provided there is no increase in complexity, criticality, or other relevant requirements.

e. QWC5: A source qualified to provide a similar or like item can be qualified to provide the required item. However, for approval, the engineering authority must verify that there is no increase in complexity, criticality, or other requirements over that of the similar item. At a minimum, the source shall provide a complete set of drawings for the similar item and written proof, such as purchase orders, shipping documents, etc., to show that the similar item was provided to the original equipment manufacturer or DoD.

f. QWC6: A source previously qualified to provide an item, but which has been purchased, sold, merged, absorbed, reformed, split, etc., may qualify if it can be established that the qualification is currently with the requester and that the requester has the same or equivalent facilities, tooling, equipment, personnel, and utilizes the original forging, castings, etc., in the manufacturing process.