SPRHA122R7002Attachments.pdf

CAUTION NOTICES

NOTES

1. USE ADHESIVE A-A-59692 TYPE III TO ADHERE REF.-5, -6, -7, -9, -10 TO THE CONTAINER, REF.-1 AS ILLUSTRATED IN

DETAILS.

INTERNATIONAL STANDARDS FOR PHYTOSANITARY MEASURES

REVISION OF ISPM NO. 15

REVISION OF WOOD PACKAGING MATERIAL FOR INTERNATIONAL TRADE

THE FOLLOWING STATEMENT IS IN COMPLIANCE WITH THE UNITED NATIONS-IMPLEMENTED RESTRICTIONS ON WOOD

PACKAGING MATERIAL (WPM). THIS REQUIREMENT IS SPECIFICALLY CONCERNED WITH INVASIVE SPECIES SUCH AS THE

PINEWOOD NEMATODE. WPM IS DEFINED AS WOOD PALLETS, SKIDS, LOAD BOARDS, PALLET COLLARS, WOODEN BOXES, REELS, DUNNAGE, CRATES, FRAMES, AND CLEATS. THE STATEMENT BELOW CITES THE REQUIREMENTS IN DETAIL AND

COVERS LUMBER FOR BUILDING CONTAINERS AND PALLETS USED FOR DELIVERIES, RESULTING IN SHIPMENTS WORLDWIDE

(DIRECT, OR THROUGH AIR LOGISTICS CENTERS (ALC), CONTAINER CONSOLIDATION POINTS (CCP), OR OTHER BASES).

WOODEN LUMBER, WOODEN PALLET AND PACKAGING/CONTAINER STATEMENT:

ALL WOODEN LUMBER, WOODEN PALLETS, AND WOODEN CONTAINERS PRODUCED ENTIRELY OR IN PART OF WOOD

PACKAGING MATERIAL (WPM) SHALL BE CONSTRUCTED FROM DEBARKED WOOD IN ADDITION TO THE APPLICATION OF

HEAT-TREATED (HT) MATERIAL (HT TO 56 DEGREES CENTIGRADE OR 133 DEGREES FAHRENHEIT FOR 30 MINUTES).

CERTIFICATION/MARKING IS REQUIRED BY AN ACCREDITED AGENCY RECOGNIZED BY THE AMERICAN LUMBER STANDARDS

COMMITTEE (ALSC). FOR REFERENCE DOCUMENTATION, SEE LATEST REVISION OF "INTERNATIONAL STANDARDS FOR

PHYTOSANITARY MEASURES (ISPM NO. 15), "REGULATION OF WOOD PACKAGING MATERIAL IN INTERNATIONAL TRADE."

i

STATEMENT OF WORK

For

A-10 Left Hand Inboard and Outboard Nacelle Doors

Revision A Prepared by:

AFMC 416 SCMS/GUMBA

6071 Gum LN, Bldg. 1223

Hill Air Force Base, Utah 84056

Revision Record Revision Date Description Pages

A 28 April 2021 SOW 7

Table of Contents

1. PURPOSE AND SCOPE

1.2 Scope

1.2.1 Baseline Technical Data Package (TDP)

1.2.2 Manufacturing Tooling and Process Development

1.2.3 Production Planning, Qualification, and Inspection

2. PROGRAM REQUIREMENTS

2.1 Program Management

2.1.1 Integrated Master Plan/Integrated Master Schedule

2.1.2 Monthly Status Report

2.1.3 Meetings

3. PRODUCTION PREPARATION AND PLANNING

3.1 Production Preparation

3.1.1 Production Qualification Plan

3.1.3 Physical Configuration Audit Plan

3.1.4 First Article Qualification Test Plan

3.2 Engineering and Quality Requirements

3.2.1 Risk Assessment

3.2.2 Physical Configuration Audit

3.2.3 First Article Inspection Report

3.2.3.1 First Article Exhibit Acceptance

4. PRODUCTION ASSETS

4.1.1 Production Inspection Plans

4.2.2 Non-Conforming Product

4.2.3 MRB Dispositions

4.2.4 Request for Variance

4.2.5 Product Quality Deficiency Reporting

Attachment A – Contract Data Requirements List

1. PURPOSE AND SCOPE

1.1 Purpose

This Statement of Work describes the requirements to produce A-10 Nacelle Outboard & Inboard Door Assemblies P/Ns 160J415500-11, 160J415501-11

1.2 Scope

1.2.1 Baseline Technical Data Package (TDP)

The Nacelle Door TDP shall serve as the engineering baseline. The geometry of the baseline TDP is defined by a combination of Two Dimensional (2D) Drawings and Three Dimensional (3D) Models. The prime contractor shall produce the Nacelle Door utilizing the existing TDP and Engineering Data Requirements (EDR). The contractor is responsible to completely research these manuals, specifications, and standards and fully understand the requirements necessary for manufacture of component parts and assemblies. All deviations, minor and major, from the supplied TDP shall be submitted to the proper A-10 engineering organization for coordination and approval.

1.2.2 Manufacturing Tooling and Process Development

Government furnished tooling is not available for this acquisition. The contractor will develop tooling and processes that meet technical data requirements of the TDP and will advise the government how they plan to maintain Interchangeability and Replaceability (I&R) features of the assembly per the requirements of MIL-I-8500. Quality control processes are critical to meeting required delivery schedules while ensuring structural integrity is maintained throughout the manufacturing process.

1.2.3 Production Planning, Qualification, and Inspection

The prime contractor shall outline their manufacturing and fabrication system to the government prior to starting any fabrication or assembly work.

2. PROGRAM REQUIREMENTS

2.1 Program Management

The prime contractor shall establish a single point of contact for the overall management effort. The prime contractor shall provide documentation and communication required to efficiently and effectively manage the contract. All communications pertinent for the execution of this contract shall be flowed to through the Defense Logistics Agency (DLA) Administrative Contracting Officer (ACO).

2.1.1 Integrated Master Plan/Integrated Master Schedule

The Contractor shall implement and maintain an integrated master plan (IMP) for this program. The IMP is an event driven plan that defines a program’s major tasks and activities and lays out the necessary conditions to complete them. This plan shall include the manufacturing/production approach, methodologies, tools, tasks, activities and procedures to be used during the production of the Nacelle

Door. The IMP shall be a single plan for the entire effort, including associate and/or major subcontractor activities. The IMP shall be submitted no later than ninety (90) calendar days after contract award. The U.S. Government will have ten (10) business days after receipt, to review and approve or reject. [CDRL A001]

The Contractor shall implement and maintain an integrated master schedule (IMS) for this program. A baseline IMS shall be developed at the start of the program. An IMS shall be developed and maintained throughout the program (applicable delivery orders), using the original baseline schedule as an unchanging reference. The IMS shall be submitted no later than ninety (90) calendar days after contract award. Subsequent updates to the IMS shall be submitted no later than the fifth (5) calendar day of the month, throughout the life of the delivery order. [CDRL A002]

The IMS shall include a detailed timeline of the following (list is not all-inclusive):

• Tooling design and tooling production

• First Article manufacture and inspection

• Material purchases to include long lead items

• Low rate and full rate Production

• Scheduled audits and acceptance checks

2.1.2 Monthly Status Report

The prime contractor shall provide a Monthly Status Report that covers all program activities for the period of the delivery order. It shall provide a forecast of work to be accomplished during the upcoming month. This report shall include status and progress towards open tasks that are active, or scheduled to become active, according to the delivery schedule. The prime contractor shall identify actions being taken to correct schedule deficiencies. Changes from previous reports shall be highlighted and explained. Approved IMP and/or IMS updates shall be reflected in this report. The prime contractor shall report any situation requiring immediate action by the Government using the most expedient means (teleconference or e-mail) and document the situation in the Monthly Status Report. The first Monthly Status Report shall be submitted ninety (90) calendar days after Delivery Order award. Subsequent reports shall be submitted on the fifth (5th) calendar day of each following month [CDRL A003]

The following categories are examples to be included in the monthly report (list is not all-inclusive):

• Pre-Production tool design, tool manufacture, and supply chain identification

• Manufacturing status

• Delivery schedule

• Non-conformance summary and trend analyses

• Corrective action plans

• Risk assessment of production issues (to include mitigation)

2.1.3 Meetings

The Government encourages meetings with the prime contractor, and their significant subcontractors if existent, to exchange information and ideas. Whenever feasible, meetings shall be held in conjunction with other events to minimize costs (e.g. Kick-Off Meetings, Reviews, Technical Interchange Meetings, Audits, etc.). Additionally, online meetings, teleconferences or video teleconferences may be used on a more frequent basis to ensure effective communication. When used, the contractor shall use government approved online meeting, teleconference and video teleconference services, i.e., Defense Collaboration Services (DCS). All appropriate stakeholders should be in attendance: Government personnel, prime contractor, subcontractors, etc.

2.1.3.1 Program Management Review (PMR)

The contractor shall hold PMRs. PMRs shall be reflected in the IMS [CDRL A002], detailed in the IMP [CDRL A001], and updated in the Monthly Status Reports [CDRL A003]. PMRs shall be scheduled quarterly and will be held via teleconference or at either the Government of contractor facility if needed. Location will be determined no later than 30 days prior to the event. The prime contractor, with concurrence from the Government, may schedule PMRs more or less frequently as tasks warrant. The prime contractor shall prepare an agenda for each PMR [CDRL A004]. The prime contractor shall consult the Program Manager during development of the PMR agenda to ensure Government concerns are addressed. The prime contractor shall provide electronic copies of presentation materials no later than 48 hours prior to the PMR [CDRL A005].

2.1.3.2 Kick-Off Meeting

The prime contractor shall hold a Kick-Off Meeting at agreed upon location within 30 calendar days of post contract award. The purpose of the meeting shall be to review and gather available technical information applicable to the Nacelle Door program and discuss the expected course of the program. The prime contractor shall submit an agenda for the Kick-Off Meeting [CDRL A004]. The prime contractor shall consult the Contracting Officer and PM during development of the Kick-Off Meeting agenda to ensure Government concerns are addressed. The prime contractor shall provide electronic copies of presentation materials no later than 48 hours prior to the Kick-Off Meeting [CDRL A005].

3. PRODUCTION PREPARATION AND PLANNING

3.1 Production Preparation

The prime contractor shall use the TDP as the basis for all manufactured and assembled parts.

The prime contractor shall demonstrate their partners, subcontractors, and suppliers are in place to support production.

3.1.1 Production Qualification Plan

The prime contractor shall provide a Production Qualification Plan (PQP) [A006] ninety (90) calendar days prior to producing the Nacelle Door Assembly first article. The Government will approve the plan (and all revisions) prior to the contractor producing first article detail parts. The plan shall address:

• Partners, subcontractors, and suppliers in place to support production

• Production capacities at all levels to support the expected delivery rates

• The manufacturing, production, final assembly, and inspection processes available to produce the doors and corresponding certifications of the processes and personnel

• Equipment and facilities available and planned to produce the Nacelle Door Assembly

• Control and certification of materials, parts, assemblies, and services provided by outside vendors in support of this effort

• Verification that all special tooling and tools are qualified to produce the doors to the TDP requirements on a repeatable basis

• Tool validation and verification (to include procedures and frequency)

• Master and production tooling control

• List approved sources that will provide critical process (i.e. Heat Treat, bonding, chem-milling)

• Production inspection plan

3.1.3 Physical Configuration Audit Plan

The prime contractor shall develop a Physical Configuration Audit (PCA) plan that details how the prime contractor will verify and maintain I&R features of the assembly per the requirements of MIL-I-8500.

The PCA plan will identify how I&R features will be maintained in order to produce an acceptable Nacelle Door that will fit on the aircraft. The PCA plan shall be performed on the first article production configuration of the Nacelle Door. The prime contractor shall submit the plan to the Government for approval no later than 90 calendar days after contract award. The Government will have ten (10) business days after receipt, to review and reply with approval or disapproval. [CDRL A008]

3.1.4 First Article Qualification Test Plan

The prime contractor shall provide a first article qualification test plan [CDRL A009] that will detail how each part and assembly of the Nacelle Door will be certified for compliance with technical data requirements. The first article inspection requirements for the parts shall be IAW AS9102. The requirements contained in AS9102 shall be applicable throughout the duration of the contract. The First Article Qualification Test Plan shall be submitted no later than ninety (90) calendar days after contract award. The Government will have ten (10) business days after receipt, to review and reply with approval or disapproval.

3.2 Engineering and Quality Requirements

3.2.1 Risk Assessment

The prime contractor shall perform a risk assessment of the manufacturing/production processes of the Nacelle Door Assembly and identify factors that could impact the production schedule or quality or delivery schedule of the Nacelle Door. The contractor shall provide this analysis, as well as risk mitigation, to the Government prior to production. The analysis shall be included in the PQP.

3.2.2 Physical Configuration Audit

The prime contractor shall host PCA events with the Government as required and IAW the PCA plan (Reference MIL-HDBK-61B). The PCA shall be performed on the first article production and examine the actual configuration of the Nacelle Door in order to verify that the related design documentation matches the design of the deliverable items, to include verification that I&R features are maintained, the first article production will fit on the aircraft, applicable parts, sub-assemblies, and assemblies of the outer mold line (OML) of the first article production meets TDP requirements, and validation of the supporting processes that the contractor uses in the production of the Nacelle Door. Audit dates shall be provided to the Government at least 10 working days prior to event to allow Government participation/witness of the PCA. The contractor shall provide a report on each PCA result which shall be submitted no later than 15 calendar days after completion of the event. [A007]

3.2.3 First Article Inspection Report

The prime contractor shall submit a First Article Inspection (FAI) Report congruent with the delivery of the First Article. The FAI report shall contain all supporting documentation and results of all individual parts and the final assembly in the First Article Inspection report. The PCA results may be incorporated into the FAI report. [CDRL A010]

The contractor shall also include the following items in their FAI report:

• All Coupon Test Results from Composite Bonding

• Verification of Outer Mold Line for all Nacelle Door Components

• Configuration Management Verification (Physical Configuration Audit).

3.2.3.1 First Article Exhibit Acceptance

Following the contractors FAI, the prime contractor shall deliver the Nacelle Door to the United States Air Force base identified on the order. After delivery of the Nacelle Door to the Government facility, the Government is responsible for the following actions at the Government facility:

1) Dimensional checks

2) Installation of Nacelle door on an A-10 aircraft

3) Mating of the I&R features

4) Verification of conformance to all requirements of the TDP and the applicable notes listed in the EDR.

The government reserves the right to test to any specification in the contract. Prime contractor personnel may be present throughout installation of the Nacelle Door. For all deficiencies found, the prime contractor shall record the source of the discrepancy, and the actions necessary to correct the discrepancy.

Final acceptance of the FA Nacelle Door will be based on successful Government FAI. Upon successful FAI, the FA Nacelle Door will be accepted into Government supply.

4. PRODUCTION ASSETS

4.1.1 Production Inspection Plans

The prime contractor shall develop inspection plans for all parts and assemblies during production to ensure compliance with all technical data requirements. The plans shall address the criticality of the parts, inspections required, and frequency. Inspection plans shall be MIL-STD-1916 compliant.

4.2.2 Non-Conforming Product

The prime contractor shall develop a Material Review Board (MRB) process for handling non-conforming products found during manufacture and production. At a minimum, the MRB process shall address the following:

• Process to identify, analyze, disposition, and repair non-conforming conditions

• Cause and corrective action process

• Process to manage, track, and document non-conformances

• Interface with DCMA and the USAF Engineering Source Authority (ESA

• Stress Analysis (analysis report or rational for not performing analysis) utilizing critical design loads and conditions provided in Engineering reports. Engineering reports will be furnished upon request from the contractor.

The 416th SCMS is the ESA for disposition of all non-conforming products under this effort.

4.2.3 MRB Dispositions

MRB dispositions submitted for Government approval will have an initial response within 5 business days of receipt. These reports shall describe each non-conforming product, the repair disposition taken by the contractor, and the substantiating analysis and rationale. The 416th may delegate engineering authority to the prime contractor based on demonstrated level of expertise during the program. The Government may suspend the prime contractor’s engineering authority if monthly reports fail to demonstrate continued engineering discipline and adequate repair methodology. The contractor shall submit the manufacturing non-conformance report within five (5) business days after non-conformance is identified. [CDRL A011]

4.2.4 Request for Variance

Request for Variance (RFV) shall be submitted via Form DD1694 for authorization to depart from a particular requirement(s) of an item’s current approved configuration documentation for a specific number of units or a specified period of time, and to accept an item which is found to depart from specified requirements, but nevertheless is considered suitable for use “as is” or after repair by an approved method. The 416th ESA will review, comment, and concur or non-concur as to the determination of the variance. The Contractor shall present all deviation information to the 416th ESA and PCO, or if delegated, to DCMA. All costs relating to rejected or approved RFV shall be the responsibility of the Contractor, and shall not be billed to the Government.

4.2.5 Product Quality Deficiency Reporting

The prime contractor shall develop and maintain a Product Quality Deficiency Report (PQDR) review process to address any deficiencies found in delivered and accepted Nacelle Door. The prime contractor shall perform a root cause analyses of the deficiencies and perform the corrective action(s) on delivered and undelivered hardware to resolve the deficiencies. PQDR information shall be updated in the Monthly Status Report. [CDRL A003]

Attachment A – Contract Data Requirements List

CDRL # Title Authority A001 Management Plan DI-MGMT-80004A A002 Integrated Program Management Report (IPMR) DI-MGMT-81861B A003 Status Report DI-MGMT-80368A A004 Conference Agendas DI-ADMN-81249B A005 Presentation Material DI-ADMN-81373 A006 Production Qualification Plan DI-MISC-80711A A007 Configuration Audit Summary Report and

Certification

DI-SESS-81022E

A008 Configuration Audit Plan DI-SESS-81646C A009 First Article Qualification Test Plan and

Procedures

DI-NDTI-81307A

A010 Test/Inspection Report DI-NDTI-80809B A011 Manufacturing Non-Conformance Report DI-MGMT-81937

1. PURPOSE AND SCOPE

1.2 Scope

1.2.1 Baseline Technical Data Package (TDP)

1.2.2 Manufacturing Tooling and Process Development

1.2.3 Production Planning, Qualification, and Inspection

2. PROGRAM REQUIREMENTS

2.1 Program Management

2.1.1 Integrated Master Plan/Integrated Master Schedule

2.1.2 Monthly Status Report

2.1.3 Meetings

2.1.3.1 Program Management Review (PMR)

2.1.3.2 Kick-Off Meeting

3. PRODUCTION PREPARATION AND PLANNING

3.1 Production Preparation

3.1.1 Production Qualification Plan

3.1.3 Physical Configuration Audit Plan

3.1.4 First Article Qualification Test Plan

3.2 Engineering and Quality Requirements

3.2.1 Risk Assessment

3.2.2 Physical Configuration Audit

3.2.3 First Article Inspection Report

3.2.3.1 First Article Exhibit Acceptance

4. PRODUCTION ASSETS

4.1.1 Production Inspection Plans

4.2.2 Non-Conforming Product

4.2.3 MRB Dispositions

4.2.4 Request for Variance

4.2.5 Product Quality Deficiency Reporting

Attachment A – Contract Data Requirements List

DD FORM 1423-1, FEB 2001

CONTRACT DATA REQUIREMENTS LIST

(1 Data Item)

PREVIOUS EDITION MAY BE USED.

Form Approved OMB No. 0704-0188

The public reporting burden for this collection of information is estimated to average 110 hours per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to Department of Defense, Washington Headquarters Services, Directorate for Information Operations and Reports (0701-0188), 1215 Jefferson Davis Highway, Suite 1204, Arlington, VA 22202-4302. Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. Please DO NOT RETURN your form to the above address. Send completed form to the Government Issuing Contracting Officer for the Contract/PR No.

listed in Block E.

A. CONTRACT LINE ITEM NO. B. EXHIBIT C. CATEGORY:

TDP ________ TM _______ OTHER

D. SYSTEM/ITEM E. CONTRACT/PR NO. F. CONTRACTOR

1. DATA ITEM NO. 2. TITLE OF DATA ITEM 3. SUBTITLE

4. AUTHORITY (Data Acquisition Document No.) 5. CONTRACT REFERENCE 6. REQUIRING OFFICE

7. DD 250 REQ

8. APP CODE

9. DIST STATEMENT

REQUIRED

10. FREQUENCY

11. AS OF DATE

12. DATE OF FIRST SUBMISSION

13. DATE OF SUBSEQUENT

SUBMISSION

14. DISTRIBUTION

a. ADDRESSEE

b. COPIES

Draft Final

Reg Repro

15. TOTAL

16. REMARKS

17. PRICE GROUP

18. ESTIMATED

TOTAL PRICE

G. PREPARED BY H. DATE I. APPROVED BY J. DATE

Page of Pages

16. REMARKS (Continued)

The public reporting burden for this collection of information is estimated to average 110 hours per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to Department of Defense, Washington Headquarters Services, Directorate for Information Operations and Reports (0701-0188), 1215 Jefferson Davis Highway, Suite 1204, Arlington, VA 22202-4302. Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. Please DO NOT RETURN your form to the above address. Send completed form to the Government Issuing Contracting Officer for the Contract/PR No.

The public reporting burden for this collection of information is estimated to average 110 hours per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to Department of Defense, Washington Headquarters Services, Directorate for Information Operations and Reports (0701-0188), 1215 Jefferson Davis Highway, Suite 1204, Arlington, VA 22202-4302. Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. Please DO NOT RETURN your form to the above address. Send completed form to the Government Issuing Contracting Officer for the Contract/PR No.

The public reporting burden for this collection of information is estimated to average 110 hours per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to Department of Defense, Washington Headquarters Services, Directorate for Information Operations and Reports (0701-0188), 1215 Jefferson Davis Highway, Suite 1204, Arlington, VA 22202-4302. Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. Please DO NOT RETURN your form to the above address. Send completed form to the Government Issuing Contracting Officer for the Contract/PR No.

The public reporting burden for this collection of information is estimated to average 110 hours per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to Department of Defense, Washington Headquarters Services, Directorate for Information Operations and Reports (0701-0188), 1215 Jefferson Davis Highway, Suite 1204, Arlington, VA 22202-4302. Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. Please DO NOT RETURN your form to the above address. Send completed form to the Government Issuing Contracting Officer for the Contract/PR No.

The public reporting burden for this collection of information is estimated to average 110 hours per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to Department of Defense, Washington Headquarters Services, Directorate for Information Operations and Reports (0701-0188), 1215 Jefferson Davis Highway, Suite 1204, Arlington, VA 22202-4302. Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. Please DO NOT RETURN your form to the above address. Send completed form to the Government Issuing Contracting Officer for the Contract/PR No.

The public reporting burden for this collection of information is estimated to average 110 hours per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to Department of Defense, Washington Headquarters Services, Directorate for Information Operations and Reports (0701-0188), 1215 Jefferson Davis Highway, Suite 1204, Arlington, VA 22202-4302. Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. Please DO NOT RETURN your form to the above address. Send completed form to the Government Issuing Contracting Officer for the Contract/PR No.

The public reporting burden for this collection of information is estimated to average 110 hours per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to Department of Defense, Washington Headquarters Services, Directorate for Information Operations and Reports (0701-0188), 1215 Jefferson Davis Highway, Suite 1204, Arlington, VA 22202-4302. Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. Please DO NOT RETURN your form to the above address. Send completed form to the Government Issuing Contracting Officer for the Contract/PR No.

The public reporting burden for this collection of information is estimated to average 110 hours per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to Department of Defense, Washington Headquarters Services, Directorate for Information Operations and Reports (0701-0188), 1215 Jefferson Davis Highway, Suite 1204, Arlington, VA 22202-4302. Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. Please DO NOT RETURN your form to the above address. Send completed form to the Government Issuing Contracting Officer for the Contract/PR No.

The public reporting burden for this collection of information is estimated to average 110 hours per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to Department of Defense, Washington Headquarters Services, Directorate for Information Operations and Reports (0701-0188), 1215 Jefferson Davis Highway, Suite 1204, Arlington, VA 22202-4302. Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. Please DO NOT RETURN your form to the above address. Send completed form to the Government Issuing Contracting Officer for the Contract/PR No.

The public reporting burden for this collection of information is estimated to average 110 hours per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to Department of Defense, Washington Headquarters Services, Directorate for Information Operations and Reports (0701-0188), 1215 Jefferson Davis Highway, Suite 1204, Arlington, VA 22202-4302. Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. Please DO NOT RETURN your form to the above address. Send completed form to the Government Issuing Contracting Officer for the Contract/PR No.

Signed A001 FD2020-21-01122 Integrated Master Plan complete

Signed A002 FD2020-21-01122 (IPMDAR) complete

Signed A003 FD2020-21-01122 Monthly Status Report complete

Signed A004 FD2020-21-01122 Conference Agendas complete

Signed A005 FD2020-21-01122 Presentation Material complete

Signed A006 FD2020-21-01122 PQP complete

Signed A007 FD2020-21-01122 Configuration Audit Summary Report and Certification complete

Signed A008 FD2020-21-01122 Configuration Audit Plan complete

Signed A009 FD2020-21-01122 First Article Qualification Test Plan complete

Signed A010 FD2020-21-01122 Test Inspection Report complete

Signed A011 FD2020-21-01122 Manufacturing Non-conformance Report complete last

REV: ENGINEERING DATA REQUIREMENTS

(ATTACHMENT “A”)

NOTE: MILITARY SPECIFICATIONS / STANDARDS WILL NOT BE FURNISHED IN THE BID SET.

1. THE FOLLOWING INSTRUCTIONS ARE FURNISHED FOR THE MANUFACTURE OF:

LH IB Nacelle Door

2. PART NUMBER:

160J415501-11

3. NATIONAL STOCK NUMBER:

1560-01-113-6960

PREPARED BY:

KYLE KERSEY

OFFICE SYMBOL:

416 SCMS/GUEAB

DATE:

20201120

HILL AFB FORM 462 Page 1 of 3

4. Contractor is responsible to completely research these manuals, specifications, and standards and fully understand the requirements necessary for manufacture of component parts and assemblies. All deviations, minor and major, from the engineering drawing package shall be submitted to the proper A-10 engineering organization for coordination and approval.

5. When military documents listed in the engineering drawing are cancelled they shall be replaced by the industry equivalent document specified on the military document's cancellation notice. The characteristics of type, grade, class, etc. specified in the cancelled military document shall be maintained or exceed those characteristics when applying the industry equivalent document(s). The contractor will coordinate with the proper A-10 engineering organization for authorization and approval of these substitutions prior to the manufacturing of this component.

When there is no listed replacement the contractor shall request and recommend a substitute document from the proper A-10 engineering organization by contacting the government contracting official.

6. Use of Northrop Grumman specification Z-R701 in conjunction with MIL-STD-130 is mandatory to ensure the proper marking of the parts. (Z-R701 has unlimited data rights in JEDMICS)

7. "IUID" (item unique identifier) is required IAW MIL-STD-130. Specific instructions for marking methods, location, content and format shall be specified by the contractor and submitted to the government for approval prior to contract delivery. The contractor must demonstrate the marking does not adversely affect item integrity or performance and will remain readable and attached throughout the useable life of the item. IUID is required for items where the individual cost per unit is greater than $5,000 or if the item has been identified as fatigue critical regardless of the items per unit cost.

8. Use of any process or manufacturing technique which creates a net edge on a metallic part by relying on heat at or above the parts melting point to produce the cut is not generally authorized (i.e. laser cutting, electrical discharge machine (EDM), plasma cutting, etc.) without prior A-10 system program office approval. Likewise, other non-heat generating cutting processes involving high pressure fluids and slurries (i.e., water jet) are also not currently approved for use in the production of A-10 parts. Only those processes controlled by A-10 approved program specifications and A-10 drawings are permitted to be used in the manufacture of A-10 parts and assemblies.

9. Controlled Drawing Deviations: The contractor must adhere to specification control, vendor item or source control drawing(s). The items must be procured from the listed vendors. Any deviation and/or modification must be approved by the proper A-10 engineering organization by contacting the government contracting official for substitution from other than suggested/approved sources.

10. Disregard Notes on drawings 160C415023, 160C415024, and 160C415026 that state, GEOMETRIC DEFINITION

ON DRAWING IS NOW CONTROLLED BY 3D MODEL”. The 3D models of the dash numbers pertaining to these drawings have not been validated by the Air Force and are not considered an accurate representation of the part itself. Their associated drawings, corresponding parts list, listed specifications, and drawing notes together specify the complete master definition for these parts. These drawings are spec control drawings therefore, contractor may develop and qualify their parts per the qualification requirements of the drawings, or purchase the

HILL AFB FORM 462 Page 2 of 3 parts from a vendor who is already an approved supplier to the government. The associated parts to these drawings may be purchased from the following suggested/approved sources:

ARCONIC GLOBAL FASTENERS, CAGE 5R793

3990A HERITAGE OAK CT

SIMI VALLEY, CA 93063-6715

Phone Number: (805) 426-2270

KIHOMAC, CAGE 3L2L3

2100 RESTON PKWY STE 310

RESTON, VA 20191-1256

Phone Number: (703) 786-6512

11. Heat treatment of wrought aluminum: utilize SAE AMS 2770 for heat treatment of wrought aluminum alloy in lieu of SAE AMS-H-6088.

12. Heat Treatment of Raw Aluminum: Utilize SAE AMS 2772 for heat treatment of aluminum alloy raw materials in lieu of SAE AMS-H-6088.

13. Tooling Development: The government has not procured this part since original manufacture. The status of all tooling and fixtures used to produce the original parts are unknown and are more than likely in a degraded condition. Original tooling is not required for the manufacture of this part. The contractor may develop/manufacture their own tooling required to produce this part.

14. All new tooling produced as part of this contract will use materials with matching coefficients of thermal expansion and necessary interlocking details such that when used in conjunctions with parts in the autoclave will hold all internal components in the correct configuration and produce good parts in the appropriate geometries. In addition, tooling, details, bond forms, and all fixtures will be constructed of materials that will be durable to at least 500 autoclave cycles without material degradation, disbonding, or any other tooling fracture or failure.

15. Contractor autoclave is to be appropriately calibrated and certified within the last 365 days to correctly meet the specified temperatures and pressures.

16. Control media, as defined in MIL-I-8500, is tooling such as control masters, fixtures, gauges, templates, and other devices or appliances necessary for maintaining interchangeability. If available, up to three assets may be provided to be dimensionally measured or scanned. The contractor may develop/manufacture their own tooling required to meet the intent of MIL-I-8500. Prior to tool development, the contractor shall advise the government in writing of their intent to develop new tooling and A-10 engineering organization shall have the opportunity to review and approve tooling prior to part production. The contractor should work through the government procuring agency to contact the proper A-10 engineering organization in order to make sure any newly developed tooling and fixtures

HILL AFB FORM 462 Page 3 of 3 will produce an acceptable part that will fit on the aircraft. This will make sure changes and checks are done early to prevent failure of the first article.

17. For the chem-mil rinse process called out in A-F201, contractor may rinse with deionized water at ambient temperature in lieu of rinsing in 120°F-140°F water. Rinse thoroughly for 1-5 minutes to achieve a water break-free surface.

18. Paint Requirement Deviations: Final top coat finish per drawing 160D900005, over MIL-PRF-23377 Type II (low infrared reflective) primer. Interior color is per Z-R901 Code ZC, and color number 17875 per FED-STD-595. Do not finish specific surface which will affect the assembly, fit, or function of the item; such as threads, assembly holes, hinge pin holes, nut plates, and seals.

19. Warning - The documents listed on the engineering data list (EDL) contain technical data whose export is restrictive by the Arms Export Control Act (Title 22, USC, Section 2751, ET SEQ.), or the Export Administration Act of 1979, as amended, Title 50 U.S.C, append 2401 ET SEQ. Violators of these export laws are subject to severe criminal penalties.

LH OB Nacelle Door

160J415500-11

1560-01-113-6962

HILL AFB FORM 462 Page 1 of 3

4. Contractor is responsible to completely research these manuals, specifications, and standards and fully understand the requirements necessary for manufacture of component parts and assemblies. All deviations, minor and major, from the engineering drawing package shall be submitted to the proper A-10 engineering organization for coordination and approval.

5. When military documents listed in the engineering drawing are cancelled they shall be replaced by the industry equivalent document specified on the military document's cancellation notice. The characteristics of type, grade, class, etc. specified in the cancelled military document shall be maintained or exceed those characteristics when applying the industry equivalent document(s). The contractor will coordinate with the proper A-10 engineering organization for authorization and approval of these substitutions prior to the manufacturing of this component.

When there is no listed replacement the contractor shall request and recommend a substitute document from the proper A-10 engineering organization by contacting the government contracting official.

6. Use of Northrop Grumman specification Z-R701 in conjunction with MIL-STD-130 is mandatory to ensure the proper marking of the parts. (Z-R701 has unlimited data rights in JEDMICS)

7. "IUID" (item unique identifier) is required IAW MIL-STD-130. Specific instructions for marking methods, location, content and format shall be specified by the contractor and submitted to the government for approval prior to contract delivery. The contractor must demonstrate the marking does not adversely affect item integrity or performance and will remain readable and attached throughout the useable life of the item. IUID is required for items where the individual cost per unit is greater than $5,000 or if the item has been identified as fatigue critical regardless of the items per unit cost.

8. Use of any process or manufacturing technique which creates a net edge on a metallic part by relying on heat at or above the parts melting point to produce the cut is not generally authorized (i.e. laser cutting, electrical discharge machine (EDM), plasma cutting, etc.) without prior A-10 system program office approval. Likewise, other non-heat generating cutting processes involving high pressure fluids and slurries (i.e., water jet) are also not currently approved for use in the production of A-10 parts. Only those processes controlled by A-10 approved program specifications and A-10 drawings are permitted to be used in the manufacture of A-10 parts and assemblies.

9. Controlled Drawing Deviations: The contractor must adhere to specification control, vendor item or source control drawing(s). The items must be procured from the listed vendors. Any deviation and/or modification must be approved by the proper A-10 engineering organization by contacting the government contracting official for substitution from other than suggested/approved sources.

10. Disregard Notes on drawings 160C415023, 160C415024, and 160C415026 that state, GEOMETRIC DEFINITION

ON DRAWING IS NOW CONTROLLED BY 3D MODEL”. The 3D models of the dash numbers pertaining to these drawings have not been validated by the Air Force and are not considered an accurate representation of the part itself. Their associated drawings, corresponding parts list, listed specifications, and drawing notes together specify the complete master definition for these parts. These drawings are spec control drawings therefore, contractor may develop and qualify their parts per the qualification requirements of the drawings, or purchase the

HILL AFB FORM 462 Page 2 of 3 parts from a vendor who is already an approved supplier to the government. The associated parts to these drawings may be purchased from the following suggested/approved sources:

ARCONIC GLOBAL FASTENERS, CAGE 5R793

3990A HERITAGE OAK CT

SIMI VALLEY, CA 93063-6715

Phone Number: (805) 426-2270

KIHOMAC, CAGE 3L2L3

2100 RESTON PKWY STE 310

RESTON, VA 20191-1256

Phone Number: (703) 786-6512

11. Heat treatment of wrought aluminum: utilize SAE AMS 2770 for heat treatment of wrought aluminum alloy in lieu of SAE AMS-H-6088.

12. Heat Treatment of Raw Aluminum: Utilize SAE AMS 2772 for heat treatment of aluminum alloy raw materials in lieu of SAE AMS-H-6088.

13. Tooling Development: The government has not procured this part since original manufacture. The status of all tooling and fixtures used to produce the original parts are unknown and are more than likely in a degraded condition. Original tooling is not required for the manufacture of this part. The contractor may develop/manufacture their own tooling required to produce this part.

14. All new tooling produced as part of this contract will use materials with matching coefficients of thermal expansion and necessary interlocking details such that when used in conjunctions with parts in the autoclave will hold all internal components in the correct configuration and produce good parts in the appropriate geometries. In addition, tooling, details, bond forms, and all fixtures will be constructed of materials that will be durable to at least 500 autoclave cycles without material degradation, disbonding, or any other tooling fracture or failure.

15. Contractor autoclave is to be appropriately calibrated and certified within the last 365 days to correctly meet the specified temperatures and pressures.

16. Control media, as defined in MIL-I-8500, is tooling such as control masters, fixtures, gauges, templates, and other devices or appliances necessary for maintaining interchangeability. If available, up to three assets may be provided to be dimensionally measured or scanned. The contractor may develop/manufacture their own tooling required to meet the intent of MIL-I-8500. Prior to tool development, the contractor shall advise the government in writing of their intent to develop new tooling and A-10 engineering organization shall have the opportunity to review and approve tooling prior to part production. The contractor should work through the government procuring agency to contact the proper A-10 engineering organization in order to make sure any newly developed tooling and fixtures

HILL AFB FORM 462 Page 3 of 3 will produce an acceptable part that will fit on the aircraft. This will make sure changes and checks are done early to prevent failure of the first article.

17. For the chem-mil rinse process called out in A-F201, contractor may rinse with deionized water at ambient temperature in lieu of rinsing in 120°F-140°F water. Rinse thoroughly for 1-5 minutes to achieve a water break-free surface.

18. Paint Requirement Deviations: Final top coat finish per drawing 160D900005, over MIL-PRF-23377 Type II (low infrared reflective) primer. Interior color is per Z-R901 Code ZC, and color number 17875 per FED-STD-595. Do not finish specific surface which will affect the assembly, fit, or function of the item; such as threads, assembly holes, hinge pin holes, nut plates, and seals.

19. Warning - The documents listed on the engineering data list (EDL) contain technical data whose export is restrictive by the Arms Export Control Act (Title 22, USC, Section 2751, ET SEQ.), or the Export Administration Act of 1979, as amended, Title 50 U.S.C, append 2401 ET SEQ. Violators of these export laws are subject to severe criminal penalties.

DISTRIBUTION STATEMENT D: DISTRIBUTION AUTHORIZED TO DOD AND U.S. DOD CONTRACTORS ONLY, ADMINISTRATIVE OR OPERATIONAL USE, 18 DECEMBER 2018. OTHER REQUESTS FOR THIS DOCUMENT SHALL BE REFERRED TO 406 SCMS/GULAA, (PACKAGING

DIVISION), HILL AFB, UTAH 84056.

DESTRUCTION NOTICE: FOLLOW THE PROCEDURES IN DOD 5220.22-M, NATIONAL INDUSTRIAL SECURITY PROGRAM OPERATING MANUAL (NISPOM), SECTION 5-705, OR DOD 5200.1-R, INFORMATION SECURITY PROGRAM, CHAPTER VI. FOR UNCLASSIFIED, LIMITED DOCUMENTS, DESTROY BY ANY METHOD THAT WILL PREVENT DISCLOSURE OF CONTENTS OR RECONSTRUCTION OF THE DOCUMENT.

AutoCAD SHX Text

128 LBS

ITEM WT.

2169 MOD

MARCH 87

DD

FORM

LEVEL B:

LEVEL A:

CLOSURE

ASTM D6251 UNNAILED CLOSURE

ASTM D6251 UNNAILED CLOSURE

COMPUTER GENERATED

SPI NO. F01-004-0435

CODE ID

98747

DESIGN FRAGILITY G

SPEC STYLE TYPE CL VRTY GR TR

AS SPECIFIED BELOW AND BILL OF MATERIALS

ILL.

NATIONAL STOCK NO.

PART OR DRAWING NO.

CURRENT

SPECIAL MARKINGS:

A) SPI NO. F01-004-0435

PRESERVATIVE: N/A

UNSERVICEABLE METHOD: 10

CLEANING & DRYING: IAW MIL-STD-2073

MILITARY PRESERVATION IAW MIL-STD-2073

B) REUSABLE CONTAINER & DUNNAGE DO NOT DESTROY.

MARKING IAW MIL-STD-129

QUP

ICQ

CNTR O.D.

ITEM DIM

CNTR I.D.

GROSS WT LBS

ITEM NOMENCLATURE

PACKING

LEVEL

GROSS CU FT

B

A

ASTM D6251

ASTM D6251

REV

DATE

ORIGINAL

CHK.

AUTH.

P.S.

SPECIAL PACKAGING INSTRUCTION

66 1/8

66 1/8

59 3/4

88 1/8

88 1/8

81 3/4

35 3/8

35 3/8

LENGTH WIDTH DEPTH

29 3/4

29 3/4

LEVEL A LEVEL B

119.294

III

119.294

SPI NO. (TPO)

SHEET 1 OF 5

K. KNIGHTON M. MERRILL B.