Special_Packaging_Instructions_AK16183074.pdf

SPECIAL PACKAGING INSTRUCTION

Form Approved OMB No. 0704-0188

XBK

MB

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services and Communications Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.

332/D4079HMEE (06MF4) ENGINE 19207 AK16183074

4. NATIONAL STOCK NO. 5. DATE 6. REVISION

2815-01-618-3074 07-24-07

7. QUP 8. ICQ 9. UNIT PACK WT (LB.) 10. UNIT PACK CU (CU. FT.) 11. UNIT PACK SIZE (INCHES)

1 EACH NONE 1451.0 57.457 56.8 X 36.8 X 47.5

12. MILITARY PRESERVATION 18.

STEPS

19.

REQD

20.

DESCRIPTION MIL-STD- 2073-1D METHOD 53

13. CLEANING 1-C ITEM PREPARATION

MIL-STD-2073-1D & NOTE B 2-D PRESERVATIVE: SEE NOTE BELOW

14. DRYING 3-E BLOCKING AND BRACING: ASTM-D6199

MIL-STD-2073-1D & NOTE B 4-F ITEM PREPARATION

15. PACKING

5-G CUSHIONING: A-A-59135, CL 1, GR A

SIZE: 48 X 144 X 1/8

a. LEVEL A

6 DESICCANT: MIL-D-3464, TYPE II, 155 UNITS

MIL-STD-2073-1D & NOTE H 7-I BAG: MIL-DTL-6060E

b. LEVEL B

SIZE: 86 X 162 SHEET

NOT APPLICABLE 8-J CONTAINER: MIL-C-104, TY II, CL 2, ST A

16. MARKING SIZE: 54-1/2 X 34-1/2 X 39

MIL-STD-129 & NOTE K

17. NOTES/DRAWING

A. INSPECT, PRESERVATION, AND UNIT PACK IN ACCORDANCE WITH MIL-STD-2073-1D. INSPECT THE PACKING

IN ACCORDANCE WITH MIL-STD-1186 AND THE APPLICABLE CONTAINER SPECIFICATION.

B. CLEAN AND DRY ITEM BY ANY SUITABLE PROCESS BEFORE APPLICATION OF PACKAGING MATERIALS.

C. PREPARE OIL FILTER AND SECURING BRACKET IN ACCORDANCE WITH THE STEPS BELOW:

1. CUSHIONING: A-A-59135, CL 1, GR A, SIZE: 18 X 24 X 1/8, WRAP AND SECURE WITH TAPE

2. LOCATION: SECURE THE OIL FILTER ASSEMBLY TO THE OPPOSITE LEG OF THE FABRICATED ENGINE

STAND WITH A ZIPTIE, AFTER INTERNAL PRESERVATION IS COMPLETE.

D. THIS PROCEDURE DESCRIBES THE PROPER METHOD FOR PRESERVATION OF THE ENGINE.

OPERATE THE ENGINE AT HIGH IDLE UNTIL THE COOLANT TEMPERATURE IS 71˚C [160˚F]. TURN THE ENGINE OFF. DRAIN THE OIL AND COOLANT. INSTALL THE DRAIN PLUGS. TORQUE M18 PLUG TO 60 N.M, AND M22 PLUG TO 59 N.M. NOTE: THE OIL MUST MEET MILITARY SPECIFICATION MIL-PRF-21260, TYPE PE-10, GRADE 2, SAE 30. FILL THE ENGINE TO THE HIGH MARK. DISCONNECT THE FUEL LINES TO THE ENGINE FUEL FILTER AND THE INJECTOR RETURN LINE. NOTE: THE OIL MUST MEET MILITARY SPECIFICATION MIL- PRF-32033. FILL ONE CONTAINER WITH DIESEL FUEL, AND THE SECOND CONTAINER WITH PRESERVATIVE OIL. PUT BOTH FUEL LINES IN THE CONTAINER OF DIESEL FUEL. START THE ENGINE. AFTER THE ENGINE IS OPERATING SMOOTHLY, TRANSFER THE FUEL SUPPLY LINE TO THE CONTAINER OF THE PRESERVATIVE OIL. OPERATE THE ENGINE UNTIL THE PRESERVATIVE OIL FLOWS OUT OF THE INJECTOR RETURN LINE.

TURN THE ENGINE “OFF”. CONNECT THE FUEL LINES TO THE FUEL FILTER AND THE INJECTOR RETURN LINE.

DRAIN THE PRESERVATIVE OIL FROM THE ENGINE OIL PAN SUMP, THE AIR COMPRESSOR AND THE OIL FILTERS. REMOVE THE INTAKE AND THE EXHAUST MANIFOLDS. SPRAY PRESERVATIVE OIL INTO THE INTAKE AND EXHAUST PORTS IN THE CYLINDER HEADS AND IN THE MANIFOLDS UNTIL THEY ARE LIGHTLY

COATED.

DD FORM 2169, JUN 1997 (EG) PREVIOUS EDITIONS ARE OBSOLETE Page 1 of 10 Pages Designed using Perform Pro, WHS/DIOR, Jun 97

SPECIAL PACKAGING INSTRUCTION (Continuation Sheet)

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services and Communications Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.

332/D4079HMEE (06MF4) ENGINE 19207 AK16183074

4. NATIONAL STOCK NO. 5. DATE 6. REVISION

2815-01-618-3074 07-24-07

RE-INSTALL THE INTAKE MANIFOLD AND TORQUE THE FIXING SCREW TO 24 N.M. RE-INSTALL THE

EXHAUST MANIFOLD AND TORQUE THE FIXING SCREWS TO 43 N.M. REMOVE THE ROCKER LEVER

COVERS. SPRAY THE ROCKER LEVERS, VALVE STEMS, VALVE SPRINGS, VALVE GUIDES,

CROSSHEADS, AND PUSH RODS WITH PRESERVATIVE OIL. INSTALL THE ROCKER LEVER COVERS.

COVER ALL OF THE OPENINGS WITH HEAVY PAPER AND TAPE TO PREVENT DIRT AND MOISTURE

FROM ENTERING THE ENGINE.

E. SEE PAGES 3-9.

F. SEAL ALL OPENINGS TO THE INTERIOR OF ENGINE WITH CAPS/ PLUGS OF APPROPRIATE SIZE, NAS 847.

G. WRAP PRESERVED ITEM AND SECURE WITH TAPE.

H. THE UNIT CONTAINER IS THE SHIPPING CONTAINER.

I. PLACE BAG AROUND ITEM AND REMOVE EXCESS AIR FOR SECURE FIT. CLOSE BAG BY HEAT SEALING.

J. CONTAINER CLOSURE SHALL BE IN ACCORDANCE WITH THE APPLICABLE CONTAINER SPECIFICATION.

K. IN ADDITION TO MIL-STD-129 MARKINGS, THE UNIT CONTAINER SHALL BE MARKED ON THE TOP AND ONE SIDE WITH MINIMUM ½ INCH HIGH BLACK LETTERS “REUSABLE CONTAINER, DO NOT DESTROY”. IN ADDITION, THE TOP SHALL BE MARKED “REMOVE (LAG BOLTS OR SCREWS) TO OPEN CONTAINER”, USING

MINIMUM ½ INCH HIGH BLACK LETTERS.

DD FORM 2169C, JUN 1997 (EG) PREVIOUS EDITIONS ARE OBSOLETE. Page 2 of 10 Pages

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services and Communications Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.

332/D4079HMEE (06MF4) ENGINE 19207 AK16183074

ITEM SIZE TYPE SPEC QTY

A 1-1/2 X 2 X 21-1/2 ANGLE (1/4” THICK) ASTM-A36 1

B 3 X 12-1/8 X 1/2 FLAT STOCK ASTM-A36 2

C 2 X 1-1/2 X 2 ANGLE (1/4” THICK) ASTM-A36 4

D 2 X 2 X 13-7/8 SQUARE TUBING (1/8” THICK) ASTM-A36 1

E 1 X 1 X 31-3/8 SQUARE STOCK ASTM-A36 1

F 4 X 21-1/2 X 1/2 FLAT STOCK ASTM-A36 1

G 2 X 2 X 21-3/4 SQUARE TUBING (1/8” THICK) ASTM-A36 1

H 2 X 10 X 34-1/2 (NOMINAL) SOFTWOOD ASTM-D6199 1

I 2 X 6 X 34-1/2 (NOMINAL) SOFTWOOD ASTM-D6199 1

J 1 X 2-1/2 ROUND PIPE (3/4” ID) ASTM-A36 4

NOTE: 1. REMOVE ALL BURRS AND BREAK SHARP EDGES

2. ITEM J, (4) SPACERS ARE TO BE LEFT LOOSE AND SECURED INTO PLACE WHEN HEX BOLTS ARE

INSERTED

ISOMETRIC VIEW OF ENGINE STAND

DD FORM 2169C, JUN 1997 (EG) PREVIOUS EDITIONS ARE OBSOLETE. Page 3 of 10 Pages

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services and Communications Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.

332/D4079HMEE (06MF4) ENGINE 19207 AK16183074

ENGINE STAND

TOP VIEW

FRONT VIEW

NOTE: ALL DEMENSIONS +/- 1/16”

DD FORM 2169C, JUN 1997 (EG) PREVIOUS EDITIONS ARE OBSOLETE. Page 4 of 10 Pages

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services and Communications Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.

332/D4079HMEE (06MF4) ENGINE 19207 AK16183074

ENGINE STAND

RIGHT SIDE VIEW

LEFT SIDE VIEW

DD FORM 2169C, JUN 1997 (EG) PREVIOUS EDITIONS ARE OBSOLETE. Page 5 of 10 Pages

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services and Communications Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.

332/D4079HMEE (06MF4) ENGINE 19207 AK16183074

ITEM A ITEM B ITEM F

(QTY 1) (QTY 2) (QTY 1)

DD FORM 2169C, JUN 1997 (EG) PREVIOUS EDITIONS ARE OBSOLETE. Page 6 of 10 Pages

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services and Communications Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.

332/D4079HMEE (06MF4) ENGINE 19207 AK16183074

ITEM C

(QTY 4)

TOP VIEW FRONT VIEW

PALLET BASE WITH STAND AND ADDITIONAL BLOCKING

DD FORM 2169C, JUN 1997 (EG) PREVIOUS EDITIONS ARE OBSOLETE. Page 7 of 10 Pages

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services and Communications Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.

332/D4079HMEE (06MF4) ENGINE 19207 AK16183074

PALLET BASE

TOP VIEW

DD FORM 2169C, JUN 1997 (EG) PREVIOUS EDITIONS ARE OBSOLETE. Page 8 of 10 Pages

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services and Communications Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.

332/D4079HMEE (06MF4) ENGINE 19207 AK16183074

GASKET

(SECURE GASKET ABOVE AND BELOW METAL FOIL BAG)

(QTY 2)

METAL FOIL BAG (SHEET SIZE 86 X 162)

(QTY 1)

DD FORM 2169C, JUN 1997 (EG) PREVIOUS EDITIONS ARE OBSOLETE. Page 9 of 10 Pages

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services and Communications Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.

332/D4079HMEE (06MF4) ENGINE 19207 AK16183074

NOTES:

1. ALL DIMENSIONS ARE IN INCHES UNLESS OTHERWISE STATED.

2. WOODEN BUILDUPS TO CONFORM TO ASTM-D6199

3. THE FOLLOWING HARDWARE IS USED TO BOLT THE ENGINE TO THE STAND.

(6) ½-13 X 1-1/2 HEX BOLT (MS90725-113)

(4) ½-13 X 3-1/2 HEX BOLT (MS90725-121)

4. THE FOLLOWING HARDWARE IS USED TO BOLT THE STAND TO THE PALLET BASE.

(4) ½ X 6 CARRIAGE BOLT (MS16207-90)

(8) ½ WASHERS (MS27183-18)

(4) ½ LOCK WASHERS (MS35338-48)

(4) ½ NUTS (MS51967-14)

DD FORM 2169C, JUN 1997 (EG) PREVIOUS EDITIONS ARE OBSOLETE. Page 10 of 10 Pages