AK15925841.pdf

DD FORM 2169, JUN 1997 (EG) PREVIOUS EDITIONS ARE OBSOLETE Page 1 of 3 Designed using Perform Pro, WHS/DIOR, Jun 97

SPECIAL PACKAGING INSTRUCTION

Form Approved OMB No. 0704-0188

-BK

SW

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services and Communications Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.

A86015518 (3D6E9) DIFFERENTIAL ASSY 19207 AK15925841

4. NATIONAL STOCK NO. 5. DATE 6. REVISION

2520-01-592-5841

3/8/2011

7. QUP 8. ICQ 9. UNIT PACK WT (LB.) 10. UNIT PACK CU (CU. FT.) 11. UNIT PACK SIZE (INCHES)

1 EACH NONE 851.0 36.360 52.1 X 39.8 X 30.3

12. MILITARY PRESERVATION 18.

STEPS

19.

REQD

20.

DESCRIPTION MIL-STD-2073-1D, METHOD 43

13. CLEANING 1-C A/R PRESERVATIVE: MIL-PRF-32033

MIL-STD-2073-1D & NOTE B 2-D A/R PRESERVATIVE: MIL-PRF-10924

14. DRYING 3-E A/R CAPS/PLUGS: NAS-847

MIL-STD-2073-1D & NOTE B 4-F 2 BLOCKING/BRACING: ASTM-D6199, SIZE: 1 X 6 X 22

15. PACKING

5-G 1 CUSHIONING: A-A-59135, CL 1, GR A, SIZE: 48 X 144

6-H 1 ENVELOPE: MIL-DTL-6060E, SIZE: 88 X 60

a. LEVEL A

7-I 1 CONTAINER: ASTM-D7478, TY II, CL 2, ST A

MIL-STD-2073-1D & NOTE J SIZE: 37-1/2 X 28 X 45

b. LEVEL B

NOT APPLICABLE

16. MARKING

MIL-STD-129 & NOTE K

17. NOTES/DRAWING

A. INSPECT, PRESERVATION, UNIT PACK, AND PACKING IN ACCORDANCE WITH MIL-STD-2073-1D AND

THE APPLICABLE CONTAINER SPECIFICATION.

B. CLEAN AND DRY ITEMS BY ANY SUITABLE PROCESS BEFORE APPLICATION OF PACKAGING

MATERIALS.

C. FOG OR SPRAY DIFFERENTIAL INTERIOR AND GEARING, DRAIN EXCESS. SEE DRAWING ON PAGE 3.

D. APPLY PRESERVATIVE THROUGH ALL GREASE (ZERK) FITINGS.

E. SEAL ALL GREASE (ZERK) FITINGS WITH CAPS/PLUGS OF APPROPRIATE SIZE.

F. LUMBER SIZES ARE NOMINAL UNLESS OTHERWISE SPECIFIED, SECURE APPLICABLE BLOCKING TOGETHER AND/OR TO THE INTERIOR OF THE CONTAINER USING NAILS/STAPLES CONFORMING TO

ASTM-F1667, SEE PAGES 2 AND 3 FOR BLOCKING SIZES AND ORIENTATION.

G. DOUBLE WRAP DIFFERENTIAL AND MOUNTING BRACKETS IN FOAM, SECURE WITH TAPE ASTM-D6123.

H. ENVELOPE FABRICATION SHALL BE IN ACCORDANCE WITH SPECIFICATION MIL-DTL-6060. MATERIAL USED FOR FABRICATION OF GASKETS SHALL CONFORM TO SPECIFICATION ASTM F 104. GASKETS SHALL BE CEMENTED TO EACH SIDE OF THE BARRIER AT THE MOUNTING LOCATION USING MMM-A-

260 ADHESIVE OR COMMERCIAL EQUIVALENT. AFTER POSITIONING BARRIER OVER BOLTS, A

SUFFICIENT QUANTITY OF ADHESIVE SHALL BE APPLIED AROUND BOLT AND GASKET TO PROVIDE

AIRTIGHT SEAL.

I. CLOSE CONTAINER IN ACCORDANCE WITH ASTM-D7478.

J. THE UNIT CONTAINER IS THE SHIPPING CONTAINER.

DD FORM 2169, JUN 1997 (EG) PREVIOUS EDITIONS ARE OBSOLETE Page 2 of 3

SPECIAL PACKAGING INSTRUCTION (Continuation Sheet)

Form Approved -BK OMB No. 0704-0188 SW

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services and Communications Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.

A86015518 (3D6E9) DIFFERENTIAL ASSY 19207 AK15925841

17. NOTES/DRAWING

K. IN ADDITIONAL TO MIL-STD-129 MARKINGS, THE UNIT CONTAINER SHALL BE MARKED ON THE TOP

AND ONE SIDE WITH MINIMUN 1/2 IN HIGH BLACK LETTERS “REUSABLE CONTAINER, DO NOT

DESTROY.” IN ADDITION THE TOP AND ONE SIDE SHALL BE MARKED “REMOVE SCREWS TO OPEN

CONTAINER” USING MINIMUM ½ IN HIGH BLACK LETTERS.

ITEM SIZE QTY REFERENCE

A 2 X 6 X 22 2 ASTM-D6199

B 18-1/2 X 22 GASKET 2 ASTM F 104

C 88 X 60 ENVELOPE 1 MIL-PRF-131K, CL 1

37-1/2 X 28 X 45 CONTAINER 1 ASTM-D7478, TY II, CL 2, ST A

E 14-1/2 “S” BRACKETS 4

BRACKETS ARE MADE FROM 3/8” THICK COMMERCIAL

GRADE FLAT STOCK. BRACKETS SHALL BE FORMED BY

BENDING NOT WELDING.

F 1/2" X 4” HARDWARE SET 4 HARDWARE SET CONSISTS OF: 1PC ½” X 4” CARRIAGE BOLT,

1PC ½” FLAT WASHER, 1PC ½” LOCK WASHER & 1PC ½” NUT

G 1/2" X 2” HARDWARE SET 4 HARDWARE SET CONSISTS OF: 1PC ½” X 2” HEX HEAD BOLT,

2PC ½” FLAT WASHER, 1PC ½” LOCK WASHER & 1PC ½” NUT

NOTE: ALL HOLES PICTURED ARE ½” DIAMETER.

TRIM OUTSIDE CORNERS OF

ITEM “A” AT 45 DEGREES

APPROXIMATELY 1-1/2” IN &

1-1/2” IN UP

ITEM E

DD FORM 2169, JUN 1997 (EG) PREVIOUS EDITIONS ARE OBSOLETE Page 3 of 3

SPECIAL PACKAGING INSTRUCTION (Continuation Sheet)

Form Approved -BK OMB No. 0704-0188 SW

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services and Communications Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.

A86015518 (3D6E9) DIFFERENTIAL ASSY 19207 AK15925841

F

B

G

G

C

B

ALL HOLES PICTURED ARE ½” DIAMETER.

FOG OR SPRAY

PRESERVATIVE FROM

UNDERSIDE OF

DIFFERENTIAL PRIOR

TO MOUNTING