SPI.pdf

SPECIAL PACKAGING INSTRUCTION

Form Approved

OMB No. 0704-0188 -BK

LG

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services and Communications Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.

26-60002-05 (10855) ENGINE, DIESEL 19207 AB15741597

4. NATIONAL STOCK NO. 5. DATE 6. REVISION

2815-01-574-1597 6/12/10 A

7. QUP 8. ICQ 9. UNIT PACK WT (LB.) 10. UNIT PACK CU (CU. FT.) 11. UNIT PACK SIZE (INCHES)

1 EACH NONE 390.0 15.462 31.0 X 25.5 X 33.8

12. MILITARY PRESERVATION 18.

STEPS

19.

REQD

20.

DESCRIPTIONMIL-STD-2073-1D, METHOD 53

13. CLEANING 1-C A/R PRESERVATION: SEE NOTES BELOW

MIL-STD-2073-1D, & NOTE B 2-D A/R CAPS/PLUGS: NAS-847

14. DRYING 3-E 9 BLOCKING/BRACING: ASTM-D6199

MIL-STD-2073-1D, & NOTE B 4-F 100 CUSHIONING: A-A59135, CL1, GR A,

15. PACKING

SQ FT

5-G 64 DESICCANT: MIL-D-3464, TYPE II,

a. LEVEL A 6-H 1 ENVELOPE: MIL-DTL-6060E, SIZE: 100 X 46

MIL-STD-2073-1D, & NOTE J 7-I 1 CONTAINER: ASTM-D6880, CL 2, ST 7

b. LEVEL B SIZE: 28 X 24 X 28

NOT APPLICABLE

16. MARKING

MIL-STD-129 AND NOTE K

17. NOTES/DRAWING

A. PRESERVATION AND PACKING SHALL BE INSPECTED IN ACCORDANCE WITH MIL-STD-2073-1D AND ANY

APPLICABLE CONTAINER SPECIFICATIONS.

B. CLEAN AND DRY ITEM BY ANY SUITABLE PROCESS BEFORE APPLICATION OF PRESERVATIVE AND

PACKAGING MATERIALS.

C. THIS PROCEDURE DESCRIBES THE PROPER METHOD FOR PRESERVATION OF THE ENGINE:

1) ENGINE CRANKCASE SHALL BE FILLED TO 10 PERCENT OF OPERATING LEVEL WITH OIL

CONFORMING TO GRADE 10 OR 30, AS APPLICABLE, OF MIL-PRF-21260.

2) 1 OUNCE OF PRESERVATIVE OIL CONFORMING TO MIL-PRF-21260 SHALL BE ATOMIZE SPRAYED

INTO THE INTAKE AND EXHAUST OPENINGS, MAXIMUM SPRAY IN PRESSURE SHALL NOT

EXCEED 25 PSI.

3) 1 OUNCE OF PRESERVATIVE OIL CONFORMING TO MIL-PRF-21260 SHALL BE SPRAYED ON AND

AROUND BELL HOUSING INCLUDING FLYWHEEL.

4) APPLY PRESERVATIVE CONFROMING TO MIL-PRF-16173 GRADE 4, TO ONLY EXTERIOR

UNPAINTED, UNPLATED METALLIC SURFACES.

D. CAPS/PLUGS: SEAL ALL OPENINGS TO THE INTERIOR WITH CAPS/PLUGS OF THE APPROPRIATE SIZE.

E. ALL LUMBER SIZES ARE NOMINAL UNLESS OTHERWISE SPECIFIED, SEE PAGES 2 – 4.

F. DOUBLE WRAP PRESERVED ENGINE USING CUSHIONING A-A-59135, CL1, GR A, THICKNESS ¼” (APPROX

100 SQUARE FEET), SECURE WITH TAPE ASTM-6123.

G. DESICCANT BAGS SHALL BE PLACED WITHIN FOIL ENVELOPE, STEP 6-H, BEFORE SEALING ENVELOPE.

H. ENVELOPE FABRICATION SHALL BE IAW SPECIFICATION MIL-DTL-6060. MATERIAL USED FOR FABRICATION OF GASKETS SHALL CONFORM TO SPECIFICATION ASTM F 104. GASKETS SHALL BE CEMENTED TO EACH SIDE OF THE BARRIER AT THE MOUNTING LOCATION USING MMM-A-260 ADHESIVE OR COMMERCIAL EQUIVALENT. AFTER POSITIONING BARRIER OVER BOLTS, A SUFFICIENT QUNATITY

OF ADHESIVE SHALL BE APPLIED AROUND BOLT AND GASKET TO PROVIDE AIRTIGHT SEAL.

DD FORM 2169, JUN 1997 (EG) PREVIOUS EDITIONS ARE OBSOLETE Page 1 of 4 Pages Designed using Perform Pro, WHS/DIOR, Jun 97

SPECIAL PACKAGING INSTRUCTION (Continuation Sheet) Form Approved -BK OMB No. 0704-0188 LG

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services and Communications Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. 1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.

26-60002-05 (10855) ENGINE, DIESEL 19207 AB15741597

4. NATIONAL STOCK NO. 5. DATE 6. REVISION

2815-01-574-1597 6/12/10 A

17.

I. CONTAINER CLOSURE SHALL BE IN ACCORDANCE WITH THE APPLICABLE CONTAINER SPECIFICATION

(ASTM-D6880).

J. THE UNIT CONTAINER IS THE SHIPPING CONTAINER.

K. SPECIAL MARKING SHALL BE APPLIED AS FOLLOWS:

1. IN ADDITION TO MIL-STD-129 MARKINGS, THE UNIT CONTAINER SHALL BE MARKED ON THE TOP

AND SIDES WITH MINIMUM 1/2 INCH HIGH BLACK LETTERS "REUSABLE CONTAINER, DO NOT

DESTROY". IN ADDITION, THE TOP AND ENDS SHALL BE MARKED

"REMOVE LAG SCREWS TO OPEN CONTAINER" USING 1/2 INCH HIGH BLACK LETTERS.

2. SECURE WARNING TAG (S) IN A CONSPICUOUS LOCATION ON THE ENGINE TO STATE, “ENGINE

OIL SYSTEM PRESERVED. ENGINE FUEL SYSTEM AND CYLINDERS PRESERVED. BEFORE

CRANKING, REMOVE ALL CAP/PLUGS AND TAPE AND ADD PROPER OPERATIONAL LUBRICANT

TO CRANKCASE.”

ITEM SIZE QTY ADDITIONAL NOTES:

A 100 X 46 MIL-PRF-131 1 MIL-DTL-6060E

B 21 X 18 GASKET MATERIAL 2 ASTM-F-104

C ½ X 10 HARDWARE SET 2

HARDWARE SET CONSISTS OF: 1 PC ½ X 10 CARRIAGE

BOLT, 1 PC ½ FLAT WASHER, 1 PC ½ LOCK WASHER

AND 1 PC ½ NUT

D M10 X 1.25 HARDWARE SET 2

HARDWARE SET CONSISTS OF: 1 PC M10 X 1.25 X 30

MM LONG HEX HEAD BOLT, 1 PC 10MM FLAT WASHER,

AND 1 PC 10MM LOCK WASHER

E “L” BRACKET 2 SEE DRAWING ON PAGE 2, 3/8 INCH THICK

COMMERCIAL GRADE STEEL.

F 1 X 4 X 12-1/4 1 ASTM-D6199

G 2 X 4 X 16 4 ASTM-D6199

H 4 X 4 X 16 2 ASTM-D6199

I 19-1/4 X 16 3/8 PLYWOOD 1 A-A-55057

J 3-1/2 X 12-1/4 3/8 PLYWOOD 1 A-A-55057

DD FORM 2169C, JUN 1997 (EG) PREVIOUS EDITIONS ARE OBSOLETE. Page 2 of 4 Pages

Designed using Perform Pro, WHS/DIOR, Jun 97

BRACKET IS FORMED FROM COMMERCIAL

GRADE 3/8 INCH THICK FLAT STOCK AND

BENT NOT WELDED TO FORM THE 90

DEGREE ANGLE. 10 MM HOLES

4 PLACES

1/2 INCH

HOLE

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services and Communications Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.

26-60002-05 (10855) ENGINE, DIESEL 19207 AB15741597

4. NATIONAL STOCK NO. 5. DATE 6. REVISION

2815-01-574-1597 6/12/10 A

DD FORM 2169C, JUN 1997 (EG) PREVIOUS EDITIONS ARE OBSOLETE. Page 3 of 4 Pages Designed using Perform Pro, WHS/DIOR, Jun 97

BBRRAACCKKEETT ((IITTEEMM ““EE””))

FFAASSTTEENNSS HHEERREE

UUSSIINNGG FFOOUURR ((44)) MM1100

XX 11..2255 XX 3300MMMM HHEEXX

HHEEAADD BBOOLLTTSS ((IITTEEMM

““DD””))

ITEM “A”

ITEM “E”

ITEM “C”

ITEM “B”

ITEM “D”

BLOCKING

ASSEMBLY

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services and Communications Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.

26-60002-05 (10855) ENGINE, DIESEL 19207 AB15741597

4. NATIONAL STOCK NO. 5. DATE 6. REVISION

2815-01-574-1597 6/12/10 A

DD FORM 2169C, JUN 1997 (EG) PREVIOUS EDITIONS ARE OBSOLETE. Page 4 of 4 Pages Designed using Perform Pro, WHS/DIOR, Jun 97

ENVELOPE, ITEM ”A”

BASE, HOLE LOCATIONS

BLOCKING ASSEMBLY BLOCKING ASSEMBLY

CONSISTS OF:

1 PC ITEM F

4 PCS ITEM G

2 PCS ITEM H

1 PC ITEM I

1 PC ITEM J

ALL HOLES PICTURED ON

THIS PAGE ARE 1/2 INCH

DIAMETER UNLESS

OTHERWISE SPECIFIED