Special_Packaging_Instructions_SPRDL1-17-R-0198.pdf

DD FORM 2169, JUN 1997 (EG) PREVIOUS EDITIONS ARE OBSOLETE PPaaggee 11 ooff 55 Designed using Perform Pro, WHS/DIOR, Jun 97

SPECIAL PACKAGING INSTRUCTION

Form Approved OMB No. 0704-0188

-BK

SW

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services and Communications Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.

3815351 (45152) DRESSED AXLE # 2 19207

4. NATIONAL STOCK NO. 5. DATE 6. REVISION

12/6/10

7. QUP 8. ICQ 9. UNIT PACK WT (LB.) 10. UNIT PACK CU (CU. FT.) 11. UNIT PACK SIZE (INCHES)

1 EACH NONE 2907.0 120.349 105.3 X 46.8 X 42.2

12. MILITARY PRESERVATION 18.

STEPS

19.

REQD

20.

DESCRIPTION

MIL-STD-2073-1D, METHOD 20

13. CLEANING 1-C A/R PRESERVATIVE: MIL-PRF-16173, GR 4

MIL-STD-2073-1D & NOTE B 2-D A/R PRESERVATIVE: MIL-PRF-10924

14. DRYING 3-E 1 QT LUBRICANT: MIL-PRF-2105, GR 80W-90

MIL-STD-2073-1D & NOTE B 4-F A/R CAPS/PLUGS: NAS-847

15. PACKING

5-G 52 BLOCKING AND BRACING: ASTM-D6199

6-H 5 BARRIER: MIL-PRF-121, TYPE II

a. LEVEL A 7-I 1 CONTAINER: ASTM-D7478, TY II, CL 2, ST A

MIL-STD-2073-1D & NOTE J SIZE: 97-1/2 X 43 X 31-1/2

b. LEVEL B

NOT APPLICABLE

16. MARKING

MIL-STD-129

17. NOTES/DRAWING

A. INSPECT PRESERVATION, UNIT PACK, AND PACKING IN ACCORDANCE WITH MIL-STD-2073-1D AND THE

APPLICABLE CONTAINER SPECIFICATION.

B. CLEAN AND DRY ITEMS BY ANY SUITABLE PROCESS BEFORE APPLICATION OF PACKAGING MATERIALS.

C. APPLY PRESERVATIVE TO ALL UNPAINTED, UNPLATED EXTERNAL METALLIC SURFACES.

CAUTION: DO NOT APPLY ANY PRESERVATIVE TO THE INTERIOR WALLS OF WHEEL HUBS.

D. APPLY PRESERVATIVE TO ALL GREASE (ZERK) FITTINGS.

E. ADD APPROX. 1 QUART OF GEAR LUBRICANT INTO AXLE HOUSING, ROTATE WHEEL ENDS TO ENSURE

COMPLETE COVERAGE. SEE PAGE 3 FOR FILL LOCATION.

CAUTION: HAND TIGHTEN PLUG AFTER FILLING DO NOT OVER TORQUE.

F. SEAL ALL FITTINGS AND OPENINGS WITH CAPS/PLUGS OF APPROPRIATE SIZE.

G. LUMBER SIZES ARE NOMINAL UNLESS OTHERWISE SPECIFIED, SECURE APPLICABLE BLOCKING TOGETHER AND/OR TO THE INTERIOR OF THE CONTAINER USING NAILS/STAPLES CONFORMING TO

ASTM-F1667, SEE PAGES 2-5 FOR BLOCKING SIZES AND ORIENTAION.

H. PLACE MIL-PRF-121 PAPER BETWEEN WOOD BLOCKING AND AXLE. SEE PAGE 2 FOR BARRIER SIZES.

I. CONTAINER IS DESIGNED USING 2 X CLEATING ON PANELS, CLOSE IN ACCORDANCE WITH APPLICABLE

CONTAINER SPECIFICATION. (ASTM-D7478).

J. THE UNIT CONTAINER IS THE SHIPPING CONTAINER.

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DD FORM 2169, JUN 1997 (EG) PREVIOUS EDITIONS ARE OBSOLETE PPaaggee 22 ooff 55

SPECIAL PACKAGING INSTRUCTION (Continuation Sheet)

Form Approved -BK OMB No. 0704-0188 SW

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services and Communications Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.

3815351 (45152) DRESSED AXLE # 2 19207

4. NATIONAL STOCK NO. 5. DATE 6. REVISION

12/6/10

BILL OF MATERIAL

ITEM SIZE QTY DESCRIPTION REFERENCE

A 2 X 6 X 43 10 ASTM-D6199 SEE PAGES 2,3 AND 4

B 2 X 6 X 11 4 ASTM-D6199 SEE PAGES 2,3 AND 4

C 2 X 6 X 25 6 ASTM-D6199 SEE PAGES 2,3 AND 4

D 4 X 4 X 43 3 ASTM-D6199 SEE PAGES 2, 4 AND 5

E 2 X 4 X 43 2 ASTM-D6199 SEE PAGES 2, 4 AND 5

F 4 X 4 X 12-1/2 6 ASTM-D6199 SEE PAGES 2, 4 AND 5

G 1 X 4 X 17-1/2 12 ASTM-D6199 SEE PAGES 2, 4 AND 5

H 2 X 6 X 30 3 ASTM-D6199 SEE PAGES 2 AND 3

I 1 X 4 X 6 6 ASTM-D6199 SEE PAGES 2 AND 4

8 X 16 2 MIL-PRF-121, TYPE II

6 X 6 3 MIL-PRF-121, TYPE II

L 1/2 X 18”

HARDWARE SET

HARDWARE SET CONSISTS OF:

1PC 1/2 X 18” CARRIAGE BOLT, 1PC

1/2 FLAT WASHER, 1PC 1/2 LOCK

WASHER, AND 1 PC 1/2 NUT

SEE PAGE 2

M 3/8 X 5

HARDWARE SET

HARDWARE SET CONSISTS OF:

1PC 3/8 X 5 LAG BOLT AND

1 PC 3/8 FLAT WASHER

SEE PAGES 2 AND 5

97-1/2 X 43 X 31-1/2 1 ASTM-D7478, TY II, CL 2, ST A SEE PAGES 2 - 5

TOP- PANEL

HOLD- DOWN

ASSEMBLY

ITEM D

REAR- PANEL

SUPPORT

ASSEMBLY ITEM M

FRONT- PANEL

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DD FORM 2169, JUN 1997 (EG) PREVIOUS EDITIONS ARE OBSOLETE PPaaggee 33 ooff 55

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services and Communications Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.

3815351 (45152) DRESSED AXLE # 2 19207

AXLE PLACEMENT

CRATE BASE

(BLOCKING LOCATIONS)

NOTE: BUILD- UP BOLTED THROUGH CRATE FLOORBOARDS AND SKIDS.

ITEM H

MIL-PRF-2105

FILL LOCATION

2530-01-593-0997 dawn.m.brinkmeier Typewritten Text dawn.m.brinkmeier Typewritten Text dawn.m.brinkmeier Typewritten Text dawn.m.brinkmeier Typewritten Text

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DD FORM 2169, JUN 1997 (EG) PREVIOUS EDITIONS ARE OBSOLETE PPaaggee 44 ooff 55

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services and Communications Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.

3815351 (45152) DRESSED AXLE # 2 19207

FRONT & REAR PANELS

SUPPORT ASSEMBLYHOLD- DOWN ASSEMBLY

ITEM I

ITEM C

ITEM E

ITEM D

ITEM F

ITEM G

ITEM A

ITEM B

dawn.m.brinkmeier Typewritten Text 2530-01-593-0997 dawn.m.brinkmeier

AK15930997

DD FORM 2169, JUN 1997 (EG) PREVIOUS EDITIONS ARE OBSOLETE PPaaggee 55 ooff 55

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services and Communications Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.

3815351 (45152) DRESSED AXLE # 2 19207

CRATE LID

HOLD- DOWN (PLACEMENT)

NOTE: HOLD- DOWN ITEMS ARE TO BE SECURED TO CONTAINER FROM THE EXTERIOR USING LAG BOLTS

(ITEM M).

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