81444011-TM031-DDSGM.pdf

PDF 1 MB Posted

Attached to
Gasket Molds Federal contract opportunity
Solicitation number
SPMYM3-18-Q-1079
Issued by
Defense Logistics Agency Land and Maritime

About this file

Attachment 2 (DWG TM031-DDSGM) for Item 0003

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81444001-TM031-25RGHM.pdf PDF
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Text version

TOLERANCE BLOCK

DIMENSION

DECIMAL

FRACTION

2 PL

3 PL

4 PL

UNDER 6"

6" TO 24"

24" & OVER

± .010"

± .020"

± .030"

± .005"

± .010"

± .015"

± .0005"

N/A

N/A

± 1/64

± 1/32

± 1/16

TOLERANCE OF ANGLES TO BE ±0°-30'

RUBBER

MOLD

31-38687 03/01/2018

NONE 1 of 11

Portsmouth Naval Shipyard

Dry Dock (DDS) Shelter Gasket Mold

TM031-DDSGM

Notes :

1.Locating Segment Dia's toleranced to have .0015 to .003 Diametrical clearance between Segments.

2.All unspecified Radii to be

+.015/-.000 .

3.All Mold Cavity and associated Gasket mold generating feature surfaces to be 32rhr or better.

4.Drawing is not to Scale.

5.Deburr but leave sharp edges on all Non-Chamfered edges. See * locations on print for critical areas.

Material List

Description Sheet # Quantity Required

Material

Base 2 , 3 , 4

C1144

Middle Inner Seg 5 , 6

1 C1144

Middle Outer Seg 7 1 C1144

Top Crown Seg.

8 , 9 , 10 1 C1144

Pin .5000 Loc.Dia 11 3 4340

Pin .3125 Loc.Dia 11 3 4340

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SCALE

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SIZE

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FSCM NO.

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SHEET

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DWG NO.

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REV

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AutoCAD SHX Text John R Frechette

Detail C-C

Detail B-B

29.354 Ø

28.840 Ø

26.859 Ø

26.345 Ø*

deburr but leave sharp edges on inner and outer edges of Trim and Tear

Grooves.

C-C

A A

30°

20.398 Ø

32.603 Ø

(2) 1/2-13 UNC-2B Lifting Threaded Holes

X .750 Deep on a 23.00 DBC.

(3) Eq. Spaced .375 Ø thru with press fit .4995

+.0000/-.0002 C'bore X

.750 deep on a 30.425

DBC.

(3) Eq. Spaced .375 Thru Holes with a press fit .4995 +.0000/-.0002 C'bore X .750 deep on a 23.003 DBC.

-D-

-A- .0005

.0005 A

(6)Places .06 X 45 degree Chamfers

(Typ.)

-B-

.0005

5°

45°

-C-

.0005

5°

45°

R.125

R.062

2.300

.540

.25

.540

.12

.25

.12

B-B

(see sheet 4 of 9 for further details )

.002 J K

.002 J K

-J-

-K-

.010 J K

Section A-A

Portsmouth Naval Shipyard

Dry Dock Shelter (DDS) Gasket Mold

TM031-DDSGM

None

John R Frechette

031-38687

03-01-2018

Mold No.

Base Mold Segment

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SIZE

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Detail C-C

Detail B-B

-D-

-A- .0005

.0005 A

(6)Places .06 X 45 degree Chamfers

(Typ.)

Section A-A

31.603

31.301 +.0000/-.0005

21.512 +.0000/-.0005

21.0533

.0005

Portsmouth Naval Shipyard

Dry Dock Shelter (DDS) Gasket Mold

TM031-DDSGM

None 3 of 11

John R Frechette

31-38687

03-01-2018

Mold No.:

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SIZE

-B-

.0005

5°

-C-

.0005

5°

45°

R.125

R.062

2.300

.25

.540

.12

.25

.12

B-B

45°

21.748

C

L

31.058

Ø Ø

Portsmouth Naval Shipyard

Dry Dock Shelter(DDS) Gasket Mold

TM031-DDSGM

None

John R Frechette

31-38687

03-01-2018

Mold No.:

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SIZE

E E

30°

(2)1/2-13 UNC 2B Threaded Lifting thru

Holes , 180 Degrees apart on a

23.00 DBC.

(3)Eq. Spaced .510 +.002/-.000 Dia.Thru Holes on a

23.0030 DBC.

27.7176 +/- .001

27.3213 +/- .002

26.189 +.0000/ -.0005

22.103

20.398

21.510 +.0000 / -.0005

21.053

Section E-E

(6).03 X 45º Chamfer(TYP.)

(2).015 x 45º Chamfers

(See Sheet 6 0f 11)

27.1232 +/- .002

27.2197 +/- .002

Deburr but leave sharp corner,no radius/chamfer permitted

-D-

-G-

1.405

-F- .0005

.0005 G

-I-

.0002 H

.0005

-H-

.0002 I

.0005

Inner Middle Mold Segment

Portsmouth Naval Shipyard

Dry Dock Shelter ( DDS ) Gasket Mold

TM031-DDSGM

None

John R Frechette

031-38687

03-01-2018

Mold No.:

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DATE

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FSCM NO

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WEIGHT

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FSCM

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SIZE

27.7176 +/- .001

27.3213 +/- .002

26.189 +.0000/ -.0005

22.103

20.398

21.510 +.0000 / -.0005

21.053

Section E-E

(6).03 X 45º Chamfer(TYP.)

(2).015 x 45º Chamfers

27.1232 +/- .002

27.2197 +/- .002

Deburr but leave sharp corner,no radius/chamfer permitted

-D-

-G-

1.405

-F- .0005

.0005 G

-I-

.0002 H

.0005

-H-

.0002 I

.0005

Detail C-C

.12

.12

C

L

0.4369

.6787 +/- .001

.445 +/-.001

0.9327

R.0304

Deburr but leave sharp corner

No radius/chamfer permitted

27.2197 +/-.002 Ø

27.1232+/-.002 Ø

Inner Middle Mold Segment

Portsmouth Naval Shipyard

Dry Dock Shelter ( DDS ) Gasket Mold

TM031-DDSGM

None 6 of 11

John R Frechette

031-38687

03-01-2018

Mold No.:

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FSCM NO

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SIZE

30°

(2)3/8-16 UNC 2B Lifting Threaded Holes X .65

Deep on a 30.425 DBC.

(3)Eq. Spaced .322 +.005 / -.000 Ø Thru Locating Holes on a 30.425

DBC.

32.603 OD

◄◄ LL

27.9817 +/- .001

C

L

27.9817 +/- .001

-D-

29.512 +.000 / -.0005

-O-

.0002 N

.0005

31.603

.12

.12

Detail M-M

Section L-L

-Q-

(6).03 X 45° Chamfers

.015 X 45° Chamfer Both ends

-O-

1.405

.9327

.4369

-M-

.445 +/- .001

.6787 +/- .001

Sharp Corner

Deburr but leave sharp corners,no radius/chamfers permitted.

28.4796 +/- .002 Ø

28.5761 +/- .002 Ø

31.3025 +.001 /-.000 Ø

-N-

31.603 Ø

.0002 O

.0005

Detail M-M

Portsmouth Naval Shipyard

Dry Dock Shelter ( DDS ) Gasket Mold

TM031-DDSGM

None 7 of 11

John R Frechette

31-38687

03/01/2018

Mold No.:

Middle Outer Segment

R.0304

28.378 +/-.002 Ø

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SIZE

32.6030

20.3980

-D-

.0005

-K-

.001 K

-L-

.0005 K

22.1030

26.1904 +.000 / -.0005

.0005 D

.0005 D

.0005

-J-

26.7223

27.1163

27.8496

28.5830

28.9770

29.5110 + .000 / -.0005

.12

31.6030

-P-

.0005 D

.0005

.445 +.001 / -.000

1.305

.0005 K

Detail 1A

Detail 2A

Section Q-Q

Q Q

30°

(2) 1/2-13 UNC 2B Threaded Thru

Lifting Holes, 180° apart on a

23.003 +/- .002 DBC.

(3)Eq. Spaced .323 Thru Holes on a 30.425 +/- .002 DBC.

(3) Eq. Spaced .510 +.003 / -.000

Dia. Thru Holes on a 23.003 +/-.002 DBC.

.25 .25

.03 X 45°Chamfer

(Typ.)

5°

Detail 1A

(See Sheet 9 for enlarged detail 1A )

Top Crown Mold Segment

Portsmouth Naval Shipyard

Dry Dock Shelter(DDS) Gasket Mold

TM031-DDSGM

None

John R Frechette

31-38687

03-01-2018

Mold No.:

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C

L

-L-

5° 5°

45°

45°

(2)R.0945

(2)R.0325

1.305

.445 +.001 / -.000

.250

-K-

.001 K L

26.1905 +/-.0005 Ø

26.722 Ø

27.116 Ø

28.583 Ø

28.977 Ø

29.511 +.000 / -.0005 Ø

31.603 Ø

27.8496 Ø

C

L

*.03 X 45° Chamfer 8 Plcs.

X 45°Chamfer Typ.

Top Crown Segment

Detail 1A

Portsmouth Naval Shipyard

Dry Dock Shelter (DDS) Gasket Mold

TM031-DDSGM

None 9 of 11

John R Frechette

31-38687

03-01-2018

Mold No.:

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SIZE

.1727

0.0457

0.0914

R.0305 Typ.

0.0589

0.1219

0.1642

0.5283

0.2337

C

L

C

L

27.8496 Ø

Top Crown Segment Detail 2A

Portsmouth Naval Shipyard

Dry Dock Shelter (DDS) Gasket Mold

TM031-DDSGM

None 10 of 10

John R Frechette

031-38687

03-01-2018

Mold No.:

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SIZE

.5000 +/-.0002

.03 X 45 degree Chamfer

.156

12°

2.315

Inner Middle and Top Crown

Segment Locating Pins

Quantity : 3

Material : 4340 Tool Steel

2.315

.700

.093

5°

.78

.5000 +/-.0002

.03 X 45 degree chamfer

Outer Middle Segment

Locating Pins

Quantity : 3

Material : 4340 Tool Steel

None 11 of 11

John R Frechette

31-38687

03/01/2018

Mold No. :

Portsmouth Naval Shipyard

Dry Dock Shelter (DDS) Gasket Mold

TM031-DDSGM

.3125

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Dry Dock Shelter (DDS) Gasket Mold Fin.1 of 11
Sheets and Views
Dry Dock Shelter (DDS) Gasket Mold Fin.1 of 11-Model
Dry Dock Shelter -Full
Drydock Shelter Mold Base Fin 2 of 11
Sheets and Views
Drydock Shelter Mold Base Fin 2 of 11-Model
Dry Dock Shelter Base Fin.3 of 11
Sheets and Views
Dry Dock Shelter Base Fin.3 of 11-Model
Dry Dock Shelter Base Fin 4 of 11
Sheets and Views
Dry Dock Shelter Base Fin 4 of 11-Model
Dry Dock Shelter inner Middle Fin. Seg.5 or 11
Sheets and Views
Dry Dock Shelter inner Middle Fin. Seg.5 or 11-Model
Dry Dock Shelter Inner Section Fin 6 of 11
Sheets and Views
Dry Dock Shelter Inner Section Fin 6 of 11-Model
Dry Dock Shelter Middle Outer Seg.7 of 11
Sheets and Views
Dry Dock Shelter Middle Outer Seg.7 of 11-Model
Dry Dock Shelter Top Crown Fin 9 of 11
Sheets and Views
Dry Dock Shelter Top Crown Fin 9 of 11-Model
Dry Dock Shelter Top Crown Finish 8 of 11
Sheets and Views
Dry Dock Shelter Top Crown Finish 8 of 11-Model
Dry Dock Shelter (DDS) Gasket Mold Fin.11 of 11
Sheets and Views
Dry Dock Shelter (DDS) Gasket Mold Fin.11 of 11-Model
Dry Dock Shelter Crown Detail Fin.10 of 11
Sheets and Views
Dry Dock Shelter Crown Detail Fin.10 of 11-Model

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