SPMYM2-21-Q-2236 (Salient Characteristics) VERTICAL HONING MACHINE.pdf

Salient Characteristics for a

VERTICAL HONING SYSTEM

Project # 045-320 3 Jun 21

1. One (1) - Vertical Honing System (Sunnen SV-2460 Series or equivalent) to include the following minimum/equal features, existing Sunnen Hone Tooling will be used on this machine, if required adapters must be supplied to allow use of said tooling:

• Operate on 460/480 VAC, 3 phase electrical power (and not require more than 60 Amps)

• Proposed equipment shall fit within the following site dimensions:

• Maximum Overall System Depth: 99"

• Maximum Overall System Length: 101"

• Maximum Overall System Height: 172"

• 58” stroke travel (minimum)

• Three axis synchronized servo control

• Stainless steel work area for long life

• Auto Dwell feature

• Cast Iron base and column

• T-slot table

• Windows based PC Control

• Diameter range (ID) .75-9”

• Work piece weight 2000 lbs

• Work piece envelope 40 x 70”

• Reciprocation rate up to 168 strokes per minute

• Spindle range 10-600 rpm

• Feed- computer controlled rotary feed up to 25,4, N-m

• Stroke motor servo 7.5 kW (10 HP)

• Spindle motor servo 7.5 kW (10 HP) constant torque

• Coolant sump pump .5kW (.67 HP) centrifugal pump 205 LPM (68 GPM)

• SV-23610, MPS Spindle adapter

• SVF-15-FM-055E, 55 Gallon coolant filtration system with magnetic separator and canister filtration

• External or Internal High-Voltage Isolated Transformer if required to operate on 380-480V

• 2 each PF-110-4, filter elements, pack of 4

• 1 each MPS2200, adapter set

• 1 each MPS2201, adapter set

• 1 each MPS10000JU5X, mpsp mandrel adapter for P28 mandrels

• 2 each MPSH50, hone head module

• 2 each MPSH70, hone head module

• 2 each MPSH85, hone head module

• 2 each MPSH165, hone head module

• 2 each MPSH200, hone head module

• ANR742, remote stone feed ext. (19.00)

• ANR744, remote stone feed ext. (42.75)

• ANR746, remote stone feed ext. (72.25)

• 2 each H50A45, stone set

• 2 each H50J85, stone set

• 6 each H70A45, stone set

• 6 each H70J85, stone set

• Package Freight, shipping to receiving activity (TRF, Bangor)

2. Operator and Maintenance Training – On-site training shall be provided as follows:

a. Operator Personnel – Training shall be provided for personnel for a period of three (3) 8-hour day, minimum. This training shall include preparation of equipment for operation and actual, safe operation of the equipment.

b. Maintenance Personnel (Mechanical/Pneumatic Electrical/Electronic) - Training shall be provided for personnel at a journeyman mechanic level for a period of one (1) 8-hour day minimum. This training, with respect to equipment/controls/drives/interface units and related components, shall include trouble-shooting and methods of correction should equipment malfunction, with emphasis on minimizing equipment down time.

3. Three (3) Hard Copies of the Operator Manuals – A total of three hard copies of the manufacturer’s standard Operation, Maintenance, and Repair Manual(s), shall be bound in durable three ring binder(s). The manuals shall include detailed instructions on how to operate the parts washer. The manuals shall also include all mechanical and electrical schematics showing discrete components/block diagrams/wiring diagrams with inputs and outputs identified/system electrical interface documents and drawings for the specific model of all machine equipment/drives/controls supplied. The information contained in the manual(s) shall reflect the unit and its components in the “as built” configuration. The information contained in the manual(s) shall be adequate to permit trouble shooting and repair of the equipment by journeymen level personnel. The information contained in the manual(s) shall be in the English language. The information contained in the manual(s) shall be in imperial units of measure. The vendor shall provide a “no asbestos used” statement, certifying that all products/materials (i.e. gaskets, etc.) used in the components of the equipment does not contain asbestos. The contractor shall provide a list of recommended consumable spare parts and possible sources for procurement.

4. Warranty - The warranty period shall be for one year. Supplies and services furnished shall be covered by warranty from defects in design, materials and workmanship. The warranty shall be the manufacturer’s standard commercial warranty, which shall conform to all the requirements of the contract. Acceptance of the manufacturer’s standard commercial warranty shall not minimize the rights of the government under clauses in the contract, and in any conflict that arises between the terms and conditions of the contract and manufacturer’s warranty, the terms and conditions of the contract shall take precedence. The warranty period shall commence from the date of acceptance.

All warranty work shall be provided by a factory authorized distributer.

5. Three (3) Hard Copies of the NRTL Certification With Report - This includes the equipment and its component parts shall be in compliance with applicable Code of Electrical Regulations (CFR) Title 29, Part 1910. By definition, any equipment will be deemed acceptable and approved by TRF, Bangor, if it meets specific Occupational Safety and Health Administration (OSHA) conditions outlined in CFR Title 29, Part 1910; Subparts "O" and "S". Specifically, equipment will be "Accepted" by TRF, Bangor, if it has been inspected and found by a Nationally Recognized Testing Laboratory (NRTL) to conform to specified plans or procedures of applicable codes. The equipment (as a whole system) shall be Nationally Recognized Testing Laboratory (NRTL) inspected and certified (by an OSHA authorized third party). Three (3) “hard” copies of the NRTL certification report shall be provided. If the equipment type/model has already been NRTL inspected and certified, a certification report (three (3) ”hard” copies) or documentation mounted on the equipment, (which acknowledges it is NRTL certified), shall be provided.

6. Admittance To The Work Site - Upon contract award, employees or representatives of the Contractor who require access to the Receiving Activity's facility at Naval Base Kitsap, Bangor (NBK, Bangor) shall be admitted to the work site only after they have been issued an appropriate

Naval Region NW visitor security badge which is obtained at NBK, Bangor Pass & ID Office (located outside the NBK, Bangor Trident/ Main Gate).

Navy Region NW badge is required to gain access through the Operational Area Gate, or Waterfront Restricted Area, and is obtained through the on-line Base Authorization and Visit Request (BAVR) computer system. The prime contractor will need to submit all badge requests for their personal and for sub-contractor personnel. To request a Navy Region NW badge, Go on line to "https://www.bavr.cnic.navy.mil, and submit a request for a badge, a minimum of five (5) business days prior to arrival. All requested information highlighted in red is mandatory. Type N/A for “Driver’s License Information”. The "Command you are visiting" is: “Trident Refit Facility (TRF)” (or "NBK Bangor"). The “Company Name or Command” and “Work Phone” is your company/command information. The “Originating Command Security Officer Information” is Bruce Girkin, bruce.girkin@navy.mil. The "Sponsor E-Mail" for an on-line badge should be:

aaron.k.peal@navy.mil (Aaron Peal, 360-315-1047, 360-471-8624 (cell)). In the "Purpose of Visit" box, please explain in detail the purpose of your visit, and include the Contract Number, the Receiving Activity Point of Contact (name and telephone number) and ALL the buildings/areas/piers you are visiting. The “Start Date” is the day you expect to pick up your badge (you cannot pick it up early, even if approvals are completed). The “End Date” is the last date of your visit. Also send a copy of the contract (or contract modification if the delivery date has been changed) to Aaron Peal at the e-mail address listed above. You will be notified at the e-mail address you provided, when all approvals have been completed. If the BAVR computer system doesn't work, try different search engines (“Firefox” search engine seems to work the best). If BAVR still doesn’t work contact the Receiving Activity Point of Contact or our security manager, Aaron Peal, 360-315-1047, 360-471-8624 (cell) to schedule a visit(s), and shall provide the following information:

* Full Legal Name

* US Citizen Status

* All Company Contact Information

* Contract Number

Visitors must show proof of US Citizenship (at the NBK Bangor Pass & ID Office, located outside Bangor’s Main Gate (Trident Boulevard), by having an original active US Passport, an "Enhanced Driver's License", or an unlamented official birth certificate.