SPMYM119Q0112CDRL.doc.pdf

LEAD DOCUMENT: 9199B105

CONTRACT DATA REQUIREMENTS LIST

(1 Data Item)

Public reporting burden for collection of information is estimated to average 110 hours per response, including the time for reviewing instructions searching existing data sources, gathering and maintaining the data needed, and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing this burden, to Department of Defense, Washington Headquarters Services, Directorate for information Operations and Reports, 1215 Jefferson Davis Highway, Suite 1204, Arlington, VA 22202-4302, and to the Office of Management and Budget, Paperwork Reduction Project (0704-0188), Washington, DC 20503. Please DO NOT RETURN your form to either of these addresses. Send completed form to Government issuing Contracting Officer for the Contract Officer for the Contract/PR No. listed in block E.

A. CONTRACT LINE ITEM NO. B. EXHIBIT C. CATEGORY:

0001 A TDP _ __ TM ______ OTHER _Cert Data ___

D. SYSTEM/ITEM E. CONTRACT/PR NO. F. CONTRACTOR

MAIN SHAFT ASEMBLY JML# 9199B105

1. DATA ITEM NO. 2. TITLE OF DATA ITEM 3. SUBTITLE 17. PRICE GROUP

A0001 Certification/Data Report CERTIFICATION REPORT

4. AUTHORITY (Data Acquisition Document No.) 5. CONTRACT REFERENCE 6. REQUIRING OFFICE 18. ESTIMATED

TOTAL PRICE

DI-MISC-80678 NNSY Code 266 NNSY Code 263

7. DO 258 REQ 9. DIST STATEMENT

REQUIRED

10. FREQUENCY 12. DATE OF FIRST SUBMISSION 14. DISTRIBUTION

SD 1 TIME WITH MATERIAL

b. COPIES

8. APP CODE 11. AS OF DATE 13. DATE OF SUBSEQUENT

SUBMISSION

a. ADDRESSEE

Draft

Final

N/A N/A

Reg Repro

16. REMARKS

The Contractor shall prepare and submit a certificate of compliance certifying that the Material for Parts Requiring Certification - Quantitative chemical and mechanical analysis is required for the parts listed and items/components furnished under this contract comply with the requirements of the procurement document, including any/all invoked specifications and drawings.

One copy shall be supplied to Code 266 Zak Webster (zachary.d.webster@navy.mil) & Nathan Condrey (nathan.condrey@navy.mil), Code 263 Robert Gurnee (robert.m.gurnee@navy.mil). One copy shall be shipped with sleeves.

Code 266 0 1 0

Code 263 0 1 0

15. TOTAL

0 2 0

G. PREPARED BY H. DATE I. APPROVED BY J. DATE

R. Kevin Williams 07/17/19

DD Form 1423-1, JUN. 90 Previous editions are obsolete Page __1_ of _1_ Page

S/N 0102-LF-010-5500

Public reporting burden for collection of information is estimated to average 110 hours per response, including the time for reviewing instructions searching existing data sources, gathering and maintaining the data needed, and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing this burden, to Department of Defense, Washington Headquarters Services, Directorate for information Operations and Reports, 1215 Jefferson Davis Highway, Suite 1204, Arlington, VA 22202-4302, and to the Office of Management and Budget, Paperwork Reduction Project (0704-0188), Washington, DC 20503. Please DO NOT RETURN your form to either of these addresses. Send completed form to Government issuing Contracting Officer for the Contract Officer for the Contract/PR No. listed in block E.

A. CONTRACT LINE ITEM NO. B. EXHIBIT C. CATEGORY:

0001 A TDP _ __ TM ______ OTHER _Cert Data ___

D. SYSTEM/ITEM E. CONTRACT/PR NO. F. CONTRACTOR

MAIN SHAFT ASEMBLY JML# 9199B105

1. DATA ITEM NO. 2. TITLE OF DATA ITEM 3. SUBTITLE 17. PRICE GROUP

A0002 Certification/Data Report CERTIFICATION REPORT

4. AUTHORITY (Data Acquisition Document No.) 5. CONTRACT REFERENCE 6. REQUIRING OFFICE 18. ESTIMATED

TOTAL PRICE

SUBMISSION

The Contractor shall prepare and submit a certificate of compliance certifying that the Material for Parts Requiring Certification - WELDABILITY CERTIFICATION is required for the parts listed and items/components furnished under this contract comply with the requirements of the procurement document, including any/all invoked specifications and drawings.

(nathan.condrey@navy.mil), Code 263 Robert Gurnee (robert.m.gurnee@navy.mil). One copy shall be shipped with sleeves

G. PREPARED BY H. DATE I. APPROVED BY J. DATE

R. Kevin Williams 07/17/19

Public reporting burden for collection of information is estimated to average 110 hours per response, including the time for reviewing instructions searching existing data sources, gathering and maintaining the data needed, and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing this burden, to Department of Defense, Washington Headquarters Services, Directorate for information Operations and Reports, 1215 Jefferson Davis Highway, Suite 1204, Arlington, VA 22202-4302, and to the Office of Management and Budget, Paperwork Reduction Project (0704-0188), Washington, DC 20503. Please DO NOT RETURN your form to either of these addresses. Send completed form to Government issuing Contracting Officer for the Contract Officer for the Contract/PR No. listed in block E.

A. CONTRACT LINE ITEM NO. B. EXHIBIT C. CATEGORY:

0001 A TDP _ __ TM ______ OTHER _Cert Data ___

D. SYSTEM/ITEM E. CONTRACT/PR NO. F. CONTRACTOR

MAIN SHAFT ASEMBLY JML# 9199B105

1. DATA ITEM NO. 2. TITLE OF DATA ITEM 3. SUBTITLE 17. PRICE GROUP

A0003 Certification/Data Report CERTIFICATION REPORT

4. AUTHORITY (Data Acquisition Document No.) 5. CONTRACT REFERENCE 6. REQUIRING OFFICE 18. ESTIMATED

TOTAL PRICE

SUBMISSION

The Contractor shall prepare and submit a certificate of compliance certifying that the items/components furnished under this contract comply with the requirements of the procurement document, including any/all invoked specifications and drawings.

(nathan.condrey@navy.mil), Code 263 Robert Gurnee

G. PREPARED BY H. DATE I. APPROVED BY J. DATE

R. Kevin Williams 07/17/19

Public reporting burden for collection of information is estimated to average 110 hours per response, including the time for reviewing instructions searching existing data sources, gathering and maintaining the data needed, and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing this burden, to Department of Defense, Washington Headquarters Services, Directorate for information Operations and Reports, 1215 Jefferson Davis Highway, Suite 1204, Arlington, VA 22202-4302, and to the Office of Management and Budget, Paperwork Reduction Project (0704-0188), Washington, DC 20503. Please DO NOT RETURN your form to either of these addresses. Send completed form to Government issuing Contracting Officer for the Contract Officer for the Contract/PR No. listed in block E.

A. CONTRACT LINE ITEM NO. B. EXHIBIT C. CATEGORY:

0001 A TDP ______ TM ______ OTHER _CERT. DATA___

D. SYSTEM/ITEM E. CONTRACT/PR NO. F. CONTRACTOR

MAIN SHAFT ASEMBLY JML# 9199B105

1. DATA ITEM NO. 2. TITLE OF DATA ITEM 3. SUBTITLE 17. PRICE GROUP

A0004 Certification/Data Report CERTIFICATION REPORT

4. AUTHORITY (Data Acquisition Document No.) 5. CONTRACT REFERENCE 6. REQUIRING OFFICE 18. ESTIMATED

TOTAL PRICE

SUBMISSION

16.

Written test certifications shall be supplied for the following test:

The Contractor or activity performing the radiography shall be responsible for preparing the radiographic shooting sketches (RSS) in accordance with T9074-AS-GIB- 010/271. Shooting sketches are not required for radiography of weldments. The radiographic standard shooting sketches (RSSS) referenced on the applicable drawing may be used, however, since T9074-ASGIB- 010/271 permits a variety of processes, the RSSS may not be applicable as they will not necessarily depend only on the coverage requirements, but also on the equipment and procedures of the particular radiographic facility. Approval of these shooting sketches or radiographic standard shooting sketches is required per S9074-AR-GIB- 010A/278. If this data has been previously approved by one of the Navy activities listed below, the original approval letter shall be submitted to NNSY via WAWF at the same time as RT film and reader sheet submittal.

- Naval Ship Systems Engineering Station (NAVSSES) Philadelphia

- Carderock Division Naval Surface Warfare Center (CDNSWC), Philadelphia

- Norfolk Naval Shipyard (Code 135.3)

All pieces radiographed shall be permanently marked with "RT" and a unique RT serial number. (The unique RT serial number must be directly traceable to the RT film.)

(Production Radiography) - Production Radiography requires final acceptance by Norfolk Naval Shipyard. The items listed below shall be sent to Norfolk Naval Shipyard for final acceptance, cataloging, file, and retention. They must be submitted and approved by Norfolk Naval Shipyard prior to shipment of the applicable hardware. However, when the source certification clause is invoked, they must be submitted to Norfolk Naval Shipyard a minimum of forty-five (45) working days prior to the date of source certification inspection.

(a) Film

(b) RSS/RSSS

(c) RS

(d) DD250 (with unique RT serial numbers traceable to the RT film)

One copy shall be supplied to Code 266 Zak Webster (zachary.d.webster@navy.mil) & Nathan Condrey (nathan.condrey@navy.mil), Code 263 Robert Gurnee (robert.m.gurnee@navy.mil). One copy shall be shipped with sleeves.

G. PREPARED BY H. DATE I. APPROVED BY J. DATE

R. Kevin Williams 07/17/19

Public reporting burden for collection of information is estimated to average 110 hours per response, including the time for reviewing instructions searching existing data sources, gathering and maintaining the data needed, and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing this burden, to Department of Defense, Washington Headquarters Services, Directorate for information Operations and Reports, 1215 Jefferson Davis Highway, Suite 1204, Arlington, VA 22202-4302, and to the Office of Management and Budget, Paperwork Reduction Project (0704-0188), Washington, DC 20503. Please DO NOT RETURN your form to either of these addresses. Send completed form to Government issuing Contracting Officer for the Contract Officer for the Contract/PR No. listed in block E.

A. CONTRACT LINE ITEM NO. B. EXHIBIT C. CATEGORY:

0001 A TDP _ __ TM ______ OTHER _Cert Data ___

D. SYSTEM/ITEM E. CONTRACT/PR NO. F. CONTRACTOR

MAIN SHAFT ASEMBLY JML# 9199B105

1. DATA ITEM NO. 2. TITLE OF DATA ITEM 3. SUBTITLE 17. PRICE GROUP

A0005 Certification/Data Report CERTIFICATION REPORT

4. AUTHORITY (Data Acquisition Document No.) 5. CONTRACT REFERENCE 6. REQUIRING OFFICE 18. ESTIMATED

TOTAL PRICE

SUBMISSION

The Contractor shall prepare and submit a certificate of compliance certifying that the items/components furnished under this contract comply with the requirements of the procurement document, including any/all invoked specifications and drawings.

(nathan.condrey@navy.mil), Code 263 Robert Gurnee

CODE 266 0 1 0

CODE 263 0 1 0

G. PREPARED BY H. DATE I. APPROVED BY J. DATE

R. Kevin Williams 07/17/19

Ordering Data IAW ASTM B 369-09 (Reapproved 2016) Propeller Shaft Aft Bearing Sleeve PSNS Payback Material

Document: 9199B105

5.1. Orders for castings under this specification should include the following information:

5.1.1. Standard Specifications For Copper-Nickel Alloy Castings, ASTM B 369-09

(Reapproved 2016), With Supplementary Requirements

5.1.2. 1 each

5.1.3. Copper Alloy UNS No. C96400

5.1.4. NAVSEA Drawing Number 203-4678498 Revision G piece number 2 (For NNSY use only). Vendor shall machine to the following dimensions: 28.500 inches outside diameter, plus 1/16 inch, minus 0 inches. 26.100 inches inside diameter, plus 0 inches, minus 1/16 inch. 14 foot 10 inches long, plus 1/4 inch, minus 0 inches. DIMENSIONAL TOLERANCES: ROUNDNESS: The roundness of the inside diameter of the sleeve shall be within 0.030". CONCENTRICITY: The inside diameter of the sleeve shall be concentric to the outside diameter of the sleeve within 1/32". STRAIGHTNESS: The straightness of the sleeve measured along the length of the inside shall be within 0.010".

5.1.5. N/A ASME Boiler and Pressure Vessel Code Requirements (Section 12); and

5.1.6. Supplementary requirements are invoked

5.1.6.1. Referenced Documents-IAW Paragraph 5.1.6.2

5.1.6.2. Soundness-Casting shall meet soundness requirements of NAVSEA

Technical publication S9074-AR-GIB-010/278; Table XIV Category 2, Sub Category G.

After rough machining, the shaft sleeve shall be hydrostatically tested with clean fresh water at 50 psi for 10 minutes. Any leakage of the sleeve is cause for rejection.

Radiographic Inspection (RT) is required: Refer to NAVSEA TECH MANUAL S9074-AR-GIB010/278, Table XIX, Criticality Level 1 for one

(1) inch or less, for acceptance criteria Note: The use of the 87-2T penetrometer sensitivity is authorized when radiographic testing each sleeve as addressed in NAVSEA T9074-AS- GIB-271 REV. 1 Paragraph 3.5.4.2.(c).

Note: Test Report and radiographic film shall be forwarded prior to hardware shipment. Government to verify format, content and media. Hardware will not be shipped until the government accepts the report and film.

5.1.6.3. Pressure Test-IAW Paragraph 5.1.6.2

5.1.6.4. Weld Repair-IAW Paragraph 5.2.7

5.1.6.5. Quality Assurance-IAW Paragraph 5.2.3 and 5.2.6

5.1.6.6. Product Marking-Castings shall be marked per ASTM B369-09 Para

S6.1 and Para and Para S6.1 and Para 5 of MIL-STD-792F

5.1.6.7. Preparation for Delivery-Standard Commercial packaging is acceptable. Sleeve will be secured on skids or pallets for convenience is handling and shipping due to size, shape and weight.

5.2. The following are optional and should be specified in the purchase order when required:

5.2.1. Soundness requirements-IAW Paragraph 5.1.6.2

5.2.2. N/A Witness Inspection

5.2.3. Certification – Chemical and mechanical test, weld ability test and repairs will be covered by DID (DID-MISC-80678). Chemical and mechanical test shall be accomplished using methods given in applicable referenced documents listed in section two of ASTM B824-14. Certification of Compliance with chemical composition per Table 2 and mechanical properties per Table 3 is required.

5.2.4. Foundry test report - Covered by DID (DID-MISC. 80678)

5.2.5. Product Marking – Castings shall be marked per ASTM-B369-09 Para S6.1 and

Para 5 of MIL-STD-792F

5.2.6. Weldability test – IAW Paragraph 1.3 and Section 8 of ASTM B369-09

5.2.7. Approval of weld procedure and records of repairs – Casting repairs shall be IAW

Section 8 of ASTM B369-09. Repairs (if any) shall be in accordance with Section

13.2 of NAVSEA Technical Publication Manual S9074-AR-GIB-010/278. Subject to the finish wall thickness provided in the attached sketch. Certification requirements will be covered by DID (DI-MISC.-80678) Certification Data Report.