SPMYM119Q0019-0001_Amendment.docx

SPMYM119Q0019

SECTION SF 30 BLOCK 14 CONTINUATION PAGE

SUMMARY OF CHANGES

SECTION SF 1449 - CONTINUATION SHEET

SOLICITATION/CONTRACT FORM

The required response date/time has changed from 05-Feb-2019 04:00 PM to 07-Feb-2019 04:00 PM.

The following have been modified:

TECH SPEC_SOW

NORFOLK NAVAL SHIPYARD

TECHNICAL SPECIFICATION / STATEMENT OF WORK

BAND SAW FOR X31

PRODUCTION, FACILITIES & EQUIPMENT MANAGEMENT DIVISION

22 January 2019

1. SCOPE: This Statement of Work defines the specification for a Metal cutting Horizontal Band Saw. It includes the associated training and service support.

1.1. Background: The Shop 31 has initiated the replacement of their outdated band saw equipment. This procurement will fulfill the requirement and will significantly improve the cycle time for cutting raw material. It shall consist of one (1) each Horizontal Band Saw and all components necessary for operation.

2. DOCUMENTS:

2.1. Design: The machine shall be new and unused, capable of performing its intended function. The machine shall be complete, so that when connected to the utilities identified herein, it can be used for any function for which it is designed and constructed.

2.2. Electrical: The entire electrical system shall conform to the requirements below and NFPA '79. All machine components shall use a single electrical source. Voltage requirements are, 440 Volts 3 Phase 60 Amps

2.3. Work Light: The equipment shall include a work light to illuminate the work envelope. The lighting shall comply with NFPA 79 requirements, and have a protective shield. Fluorescent or other lighting with a strobe effect is not acceptable.

2.4. Controls: Operator controls, instrumentation and indicators shall be mounted convenient to operating personnel. Such devices shall be clearly and legibly marked for function and identification. Controls shall be fitted with suitable handles, pushbuttons, or control knobs, as applicable.

2.5. Safety Signs and Labels: Safety signs and labels shall be in accordance with NEMA Z535.4. Safety signs and labels shall be securely attached to the equipment in visible locations, at the point of hazard(s), with any safety precautions to be observed by the operator or maintenance personnel permanently marked on the signs.

2.6. Safety Guarding: Covers, guards, or other safety devices shall be provided per ANSI B11.22 and 29 CFR 1910. The safety devices shall not interfere with the operation of the machine. The safety devices shall prevent unintentional contact with the guarded part, and shall be removable to facilitate inspection, maintenance, and repair of the parts.

2.7. Interchangeability: All parts subject to replacement shall be manufactured to definite dimensions and tolerances. Replacement parts shall be interchangeable without requiring modification.

2.8. Lubrication: Bearings (except sealed-for-life and self-lubricating type), mating gears and sliding parts shall be provided with means for lubrication. Reservoirs of splash-type systems shall be fitted with oil level sight gauges. Automatic force feed and manually operated force feed systems shall be supplied with a filter. Manually operated systems shall have control handles mounted in an accessible location convenient to the operator. Oil holes, grease fittings and filler caps shall be easily accessible.

3. REQUIREMENTS:

3.1. The machine shall have the following salient characteristics

3.1.1. PLC control for all electric and hydraulic functions

3.1.2. Hydraulic retractable shuttle vise material indexer

3.1.3. Rapid and creep speed index vise control

3.1.4. Multi-step full stroke vises with split front vise and variable vise pressure control

3.1.5. Spring loaded, zero clearance, coolant through, carbide faced saw guide with lead-in rollers

3.1.6. Power driven, coolant flushed, blade cleaning wire brush

3.1.7. Flushing hose and auxiliary coolant nozzles

3.1.8. Hydraulic blade tension

3.1.9. Automatic chip conveyor

3.1.10. Blade breakage/stall motion detector shut off switch

3.1.11. Band door interlocks

3.1.12. Work light

3.1.13. One 6 ½ ft. Roller table

3.2. Machine Size and Capacity: The size and capacity of the Horizontal band saw shall be not less than specified in Table I.

TABLE 1

3.3. Standard Equipment: Standard Equipment. All standard equipment required for proper operation of the Horizontal Band Saw (such as special tools) shall be furnished.

3.4. Saw Blade: Machine shall be provided with one (1) ea. bi-metal saw blades.

4. Quality Assurance Provisions:

4.1. Inspection and acceptance of the machine shall be performed at destination by Code 983 Industrial Engineering Branch and shall consist of type and kind; condition; operability, if readily determinable; preservation; packaging.

5. Government Responsibilities:

5.1. NNSY will be responsible for receiving, uncrating assembling and installing the Band saw. Code 983 will provide escorts for supplier training personnel to access the CIA.

6. Training:

6.1. Within seven days after receipt of a written request by the receiving activity, the services of a qualified training representative(s) shall be provided for one (1) 8 hour day. Training service shall be for a period of time sufficient to instruct four (4) personnel of the journeyman mechanic's level in the proper operation and maintenance of the equipment.

7. Technical Manuals:

7.1. Three (3) complete sets of technical manuals covering, installation, operation, service and maintenance, and part-listing shall be provided.

8. Preservation, Packaging and Packing:

8.1. The equipment shall be packaged, packed and preserved for shipment to reach ultimate destination undamaged. Package shall be prominently marked "NOT FOR OUTSIDE STORAGE". Yellow packaging, packing, preservation and marking are prohibited.

8.2. The equipment shall be shipped palletized for ease of off-loading by fork lift truck. The Government shall be made aware in advance of any special lifting instructions.

8.3. The weight of the equipment shall be prominently and conspicuously displayed in pounds on each pallet.

8.4. The contractor shall notify NNSY TOC at least two (2) working days in advance to schedule a delivery date for the equipment.

8.5. Shipping destination shall be Building 276 at Norfolk Naval Shipyard, Portsmouth, VA 23709.

9. Vehicles: Vehicle Regulations in the Shipyard CIA: No vehicle will be permitted access to a work site in the CIA without a valid Shipyard vehicle pass. The Shipyard vehicle passes are issued by the Shipyard Pass and ID Office. Shipyard vehicle passes will not be issued unless a proof of insurance and vehicle registration to the Contractor’s company has been presented to Shipyard Pass Office. Vehicles are required to conform to Shipyard traffic regulations. The speed limit is 15 mph in the CIA. Outside the CIA, the speed limit is as posted or marked. No privately owned vehicles are allowed inside the CIA with the exception of handicap.

9.1. Shipyard Vehicle Pass: Only those Contractor vehicles meeting the following criteria will be allowed to enter the CIA with the Shipyard vehicle pass:

9.1.1. Vehicles must clearly display an authorized company sign or logo.

9.1.2. Vehicles must be company or commercial vehicles used to transport heavy equipment or material to the job site or to conduct bonafide and required inspections and surveillance at the job site. Privately owned vehicles will not be used to transport employees to the job site and will not be allowed in the CIA.

9.2. Commercial Vehicles: Vehicle passes will be issued to each commercial vehicle that is required for the job, authorizing entry and parking within the CIA. Every vehicle entering the CIA will display the pass on the dashboard or visor (facing outward). The pass will be visible at all times while in the CIA. Parking is limited to those areas that are specifically identified on the pass. If additional passes are required, present adequate justification to the Pass and ID Office via the Technical Point of Contact.

10. Technical POC: To be supplied at time of order

Address:

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