SPI AK16819631.pdf

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Attached to
GEARBOX, PTO Federal contract opportunity
Solicitation number
SPRDL1-22-R-0063
Issued by
Defense Logistics Agency Land and Maritime

About this file

This document is a Special Packaging Instruction (SPI) for a Power Take Off Assembly. It provides detailed instructions for cleaning, preserving, packing, marking, and shipping the item. The SPI specifies using preservation method 43, wrap material type II size 82x50 inches, cushioning material class 2 grade A size 4x4x1/4 inches, barrier bag material MIL-DTL-6060, and container material ASTM D6256 type II class 2 style A size 46-1/2x28x23 inches. It includes sketches and notes for fabricating blocks, mounting the item within the container, attaching hardware, and applying required markings. Completion of the SPI is necessary to properly prepare the Power Take Off Assembly for shipment in accordance with the provided federal contract opportunity.

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SPECIAL PACKAGING INSTRUCTION

Form Approved OMB No. 0704-0188

-BM

JS

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services and Communications Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO. (CAGE CODE) NOMENCLATURE 2. CAGE 3. SPI NO.

12576295 (19207) POWER TAKE OFF ASSEMBLY 19207

4. NATIONAL STOCK NO. 5. DATE 6. REVISION

May 10, 2019

7. QUP 8. ICQ 9. UNIT PACK WT (LB.) 10. UNIT PACK CU (CU. FT.) 11. UNIT PACK SIZE (INCHES)

1 EACH NONE 352.7 30.444 56.0 X 30.8 X 30.5

12. MILITARY PRESERVATION 18.

STEPS

19.

REQD

20.

DESCRIPTION MIL-STD-2073-1, METHOD 43

13. CLEANING 1-B PRESERVATIVE: MIL-PRF-21260, GR 10

MIL-STD-2073-1 2-C CAPS/PLUGS: NAS 847.

14. DRYING 3-D 1 WRAP: MIL-PRF-121, TY II, SIZE: 82 X 50 (SEE PAGE 6.)

MIL-STD-2073-1 4-E CUSHIONING: A-A-59135, CL 2, GR A,

15. PACKING

SIZE 125 X 48 X 1/4 (1 EACH), SIZE 4 X 4 X 1/4 (8 EACH)

5-F 1 BARRIER BAG: MIL-DTL-6060

A. LEVEL A 6-G BLOCKING/BRACING: ASTM D6199 GROUP I OR II

MIL-STD-2073-1 & NOTE L AND A-A-55057, TYPE A, EXPOSURE 1.

B. LEVEL B 7-J 1 CONTAINER: ASTM D6256, TY II, CL 2, ST A,

NOT APPLICABLE SIZE: 46-1/2 X 28 X 23.

16. MARKING

MIL-STD-129 AND NOTE K

17. NOTES/DRAWING

A. QUALITY ASSURANCE PROVISIONS:

1. INSPECT PRESERVATION AND UNIT PACK IN ACCORDANCE WITH MIL-STD-2073-1.

2. INSPECT THE PACKING IN ACCORDANCE WITH MIL-STD-1186 AND THE APPLICABLE CONTAINER

SPECIFICATION.

B. FLUSH INTERNALLY. ROTATE TO INSURE COMPLETE COVERAGE AND DRAIN. IF INTERNAL

PRESERVATION IS ACCOMPLISHED DURING MANUFACTURE AND IF MEASURES HAVE BEEN TAKEN TO

PREVENT CONTAMINATION, INTERNAL PRESERVATION SHALL NOT BE REPEATED. APPLY

PRESERVATIVE TO UNPAINTED, UNPLATED METALLIC SURFACES.

C. SEAL ALL OPENINGS TO THE INTERIOR OF THE PTO ASSEMBLY WITH CAPS OR PLUGS OF THE

APPROPRIATE SIZE.

D. FABRICATE WRAP AS SHOWN ON PAGE 6. WRAP SHALL BE PLACED UNDER AND AROUND ITEM IN

ACCORDANCE WITH INSTRUCTIONS IN NOTE I.

E FABRICATE CUSHIONING WRAP AS SHOWN ON PAGE 5. CUSHIONING WRAP SHALL BE PLACED UNDER

AND AROUND ITEM IN ACCORDANCE WITH INSTRUCTIONS IN NOTE I.

F. SEE PAGE 4 FOR BARRIER BAG MATERIAL LAYOUT, GASKET PLACEMENT AND DIMENSIONING.

PLACEMENT OF BARRIER BAG MATERIAL SHALL BE IN ACCORDANCE WITH INSTRUCTIONS IN NOTE I.

G. FABRICATE BLOCKS “A” (2 EACH), “B” (2 EACH) AND “C” IN ACCORDANCE WITH THE CHART ON PAGE 3

AND SKETCH ON PAGE 7.

FABRICATE BLOCK ASSEMBLY “1” (1 EACH) AND BLOCK ASSEMBY “2” (1 EACH) USING MATERIALS FROM THE CHART ON PAGE 3 AND SKETCHES ON PAGE 7. NAILS ASTM F1667 SHALL BE USED TO

SECURE BLOCKS “B” TO BLOCK “A”.

DD FORM 2169, JUN 1997 PREVIOUS EDITIONS ARE OBSOLETE Page 1 of 13 Pages

SPECIAL PACKAGING INSTRUCTION (Continuation Sheet)

-BM

Form Approved OMB No. 0704-0188

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services and Communications Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO. (CAGE CODE) NOMENCLATURE 2. CAGE 3. SPI NO.

12576295 (19207) POWER TAKE OFF ASSEMBLY 19207

4. NATIONAL STOCK NO. 5. DATE 6. REVISION

May 10, 2019

17. NOTES/DRAWING (CONTINUED)

H. SEE PAGES 3 THROUGH 13 FOR DETAILS OF BLOCKING, BRACING AND PLACEMENT OF ITEM WITHIN

CONTAINER.

I. PLACE BLOCK ASSEMBLY “1” AND “2” ON BLOCK “C” AS SHOWN IN SKETCHES ON PAGE 8.

INSTALL BOLTS “1” (4 EACH) AND WASHERS “2” (4 EACH) THROUGH BLOCK “C” AND ASSEMBLY “1” AND “2” AS SHOWN IN SKETCHES ON PAGE 8. PLACE PTO ASSEMBLY ON BLOCK ASSEMBLIES “1” AND “2” APPLYING THE WRAP MATERIAL BETWEEN THE WOOD AND PART AS SHOWN IN SKETCH ON PAGE 9.

SECURE THE PTO ASSEMBLY WITH FOUR (4) EACH OF FLAT WASHERS “2”, LOCK WASHERS “3” AND

NUTS “4” AS SHOWN IN SKETCH ON PAGE 9.

APPLY CUSHIONING SIZE 4 X 4 TO THE STUDS ON PTO ASSEMBLY AND SECURE WITH TAPE ASTM D5486

AS SHOWN IN SKETCH ON PAGE 9.

AFTER THE PTO IS SECURED TO THE MOUNTING BOARD, FOLD THE WRAP TO COMPLETELY ENCLOSE

THE PTO ASSEMBLY. SECURE WITH TAPE ASTM D5486.

INSERT CARRIAGE BOLTS “5” (4 EACH) AND WASHERS “6” THROUGH THE BASE OF THE CONTAINER AS

SHOWN IN SKETCH ON PAGE 10.

PLACE THE BAG/BARRIER MATERIAL AND CUSHIONING ON THE BASE AS SHOWN IN SKETCH ON

PAGE 11.

SECURE THE PTO ASSEMBLY TO THE BASE USING WASHERS “7” (4 EACH), LOCK WASHERS “8” (4

EACH) AND NUTS “9” (4 EACH) AS SHOWN IN SKETCHES ON PAGE 11 AND PAGE 12.

FOLD THE CUSHIONING AROUND THE PTO ASSEMBLY AND SECURE WITH TAPE ASTM D5486.

HEAT SEAL THE BAG CLOSED.

J. THE HOOD OF THE CONTAINER IS CONSTRUCTED OF ALL 1/2-INCH THICK PLYWOOD AND 1 INCH THICK NOMINAL LUMBER. THE BASE IS CONSTRUCTED OUT OF NOMINAL LUMBER AS SHOWN IN SKETCH ON

PAGE 10. SIZE AND APPLICATION OF SKIDS AND RUBBING STRIPS ARE IN ACCORDANCE WITH

ASTM D6256.

CLOSURE SHALL BE IN ACCORDANCE WITH ASTM D6256. SEE PAGE 13.

K. IN ADDITION TO MIL-STD-129 MARKINGS, THE TOP, ENDS AND SIDES SHALL BE MARKED

"REMOVE LAG BOLTS/SCREWS TO OPEN CONTAINER" AND “CAUTION: LIFT BY BASE ONLY” USING

MINIMUM 1 INCH HIGH BLACK LETTERS.

THE TOP AND ONE SIDE SHALL ALSO BE MARKED IAW MIL-STD-129 SPECIAL MARKINGS, “REUSABLE CONTAINER AND CUSHIONING. DO NOT DESTROY. OPEN ALONG TAPE SEAMS, AS NEEDED, USING

SHALLOW BLADED KNIFE.”

L. THE UNIT CONTAINER IS THE SHIPPING CONTAINER.

DD FORM 2169C, JUN 1997 PREVIOUS EDITIONS ARE OBSOLETE. Page 2 of 13 Pages

Form Approved OMB No. 0704-0188

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services and Communications Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO. (CAGE CODE) NOMENCLATURE 2. CAGE 3. SPI NO.

12576295 (19207) POWER TAKE OFF ASSEMBLY 19207

4. NATIONAL STOCK NO. 5. DATE 6. REVISION

May 10, 2019

17. NOTES/DRAWING (CONTINUED)

NOTE: HARDWARE IS COMMERCIAL AND SHALL BE COMMERCIALLY ZINC PLATED.

ITEM DESCRIPTION ACTUAL DIMENSIONS QTY COMMENTS

A LUMBER 20-3/4 X 3-1/2 X 2-1/4 2

B LUMBER 6 X 3-1/2 X 1-15/16 2

C PLYWOOD 38-5/8 X 20 X 3/4 1 SEE PAGE 7.

1 CARRIAGE BOLT 3/8 X 4-1/2 4

2 WASHER 3/8 8

3 LOCK WASHER 3/8 4

4 NUT 3/8 4

5 CARRIAGE BOLT 1/2 X 3 4

6 SQUARE NECK BOLT

LOCK WASHER 1/2 4

7 FLAT WASHER 1/2 4

8 LOCK WASHER 1/2 4

9 NUT 1/2 NC 4

10 FLAT WASHER 3/8 24

11 LAG SCREW 3/8 X 3 24

DD FORM 2169C, JUN 1997 PREVIOUS EDITIONS ARE OBSOLETE. Page 3 of 13 Pages

Form Approved OMB No. 0704-0188

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services and Communications Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO. (CAGE CODE) NOMENCLATURE 2. CAGE 3. SPI NO.

12576295 (19207) POWER TAKE OFF ASSEMBLY 19207

4. NATIONAL STOCK NO. 5. DATE 6. REVISION

May 10, 2019

17. NOTES/DRAWING (CONTINUED)

DD FORM 2169C, JUN 1997 PREVIOUS EDITIONS ARE OBSOLETE. Page 4 of 13 Pages

Form Approved OMB No. 0704-0188

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services and Communications Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO. (CAGE CODE) NOMENCLATURE 2. CAGE 3. SPI NO.

12576295 (19207) POWER TAKE OFF ASSEMBLY 19207

4. NATIONAL STOCK NO. 5. DATE 6. REVISION

DD FORM 2169C, JUN 1997 PREVIOUS EDITIONS ARE OBSOLETE. Page 5 of 13 Pages

Form Approved OMB No. 0704-0188

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services and Communications Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO. (CAGE CODE) NOMENCLATURE 2. CAGE 3. SPI NO.

12576295 (19207) POWER TAKE OFF ASSEMBLY 19207

4. NATIONAL STOCK NO. 5. DATE 6. REVISION

DD FORM 2169C, JUN 1997 PREVIOUS EDITIONS ARE OBSOLETE. Page 6 of 13 Pages

Form Approved OMB No. 0704-0188

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services and Communications Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO. (CAGE CODE) NOMENCLATURE 2. CAGE 3. SPI NO.

12576295 (19207) POWER TAKE OFF ASSEMBLY 19207

4. NATIONAL STOCK NO. 5. DATE 6. REVISION

DD FORM 2169C, JUN 1997 PREVIOUS EDITIONS ARE OBSOLETE. Page 7 of 13 Pages

Form Approved OMB No. 0704-0188

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services and Communications Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO. (CAGE CODE) NOMENCLATURE 2. CAGE 3. SPI NO.

12576295 (19207) POWER TAKE OFF ASSEMBLY 19207

4. NATIONAL STOCK NO. 5. DATE 6. REVISION

DD FORM 2169C, JUN 1997 PREVIOUS EDITIONS ARE OBSOLETE. Page 8 of 13 Pages

Form Approved OMB No. 0704-0188

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services and Communications Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO. (CAGE CODE) NOMENCLATURE 2. CAGE 3. SPI NO.

12576295 (19207) POWER TAKE OFF ASSEMBLY 19207

4. NATIONAL STOCK NO. 5. DATE 6. REVISION

DD FORM 2169C, JUN 1997 PREVIOUS EDITIONS ARE OBSOLETE. Page 9 of 13 Pages

Form Approved OMB No. 0704-0188

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services and Communications Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO. (CAGE CODE) NOMENCLATURE 2. CAGE 3. SPI NO.

12576295 (19207) POWER TAKE OFF ASSEMBLY 19207

4. NATIONAL STOCK NO. 5. DATE 6. REVISION

DD FORM 2169C, JUN 1997 PREVIOUS EDITIONS ARE OBSOLETE. Page 10 of 13 Pages

Form Approved OMB No. 0704-0188

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services and Communications Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO. (CAGE CODE) NOMENCLATURE 2. CAGE 3. SPI NO.

12576295 (19207) POWER TAKE OFF ASSEMBLY 19207

4. NATIONAL STOCK NO. 5. DATE 6. REVISION

DD FORM 2169C, JUN 1997 PREVIOUS EDITIONS ARE OBSOLETE. Page 11 of 13 Pages

WRAP NOT SHOWN FOR CLARITY

Form Approved OMB No. 0704-0188

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services and Communications Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO. (CAGE CODE) NOMENCLATURE 2. CAGE 3. SPI NO.

12576295 (19207) POWER TAKE OFF ASSEMBLY 19207

4. NATIONAL STOCK NO. 5. DATE 6. REVISION

May 10, 2019

17. NOTES/DRAWING (CONTINUED)

DD FORM 2169C, JUN 1997 PREVIOUS EDITIONS ARE OBSOLETE. Page 12 of 13 Pages

WRAP NOT SHOWN FOR CLARITY

Form Approved OMB No. 0704-0188

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services and Communications Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO. (CAGE CODE) NOMENCLATURE 2. CAGE 3. SPI NO.

12576295 (19207) POWER TAKE OFF ASSEMBLY 19207

4. NATIONAL STOCK NO. 5. DATE 6. REVISION

DD FORM 2169C, JUN 1997 PREVIOUS EDITIONS ARE OBSOLETE. Page 13 of 13 Pages

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