SPI AK15931023.pdf

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Attached to
Axle Assembly Federal contract opportunity
Solicitation number
SPRDL1-24-Q-0023
Issued by
Defense Logistics Agency Land and Maritime

About this file

This document package includes a Special Packaging Instruction (SPI) and related federal contract opportunity notice. The SPI provides detailed requirements for packaging an axle assembly vehicle non-driving (NSN 2520-01-593-1023) for shipment and storage. Specifics include cleaning, preservation, and unit packaging methods; materials required such as wood blocking, barrier paper, and containers; and diagrams illustrating packaging assembly.

The related federal contract opportunity is issued by the Defense Logistics Agency Land and Maritime to acquire the axle assembly (manufacturer's part number 3815353) from Oshkosh Defense, LLC. The solicitation seeks a total of two assemblies with 100% inspection and acceptance at origin, and delivery FOB destination. Packaging must follow the SPI requirements provided. No technical data is available.

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SPRDL124Q0023.pdf PDF

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DD FORM 2169, JUN 1997 (EG) PREVIOUS EDITIONS ARE OBSOLETE PPaaggee 11 ooff 55 Designed using Perform Pro, WHS/DIOR, Jun 97

SPECIAL PACKAGING INSTRUCTION

Form Approved OMB No. 0704-0188

-BK

SW

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services and Communications Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.

3815353 (45152) DRESSED AXLE # 4 19207

4. NATIONAL STOCK NO. 5. DATE 6. REVISION

7. QUP 8. ICQ 9. UNIT PACK WT (LB.) 10. UNIT PACK CU (CU. FT.) 11. UNIT PACK SIZE (INCHES)

1 EACH NONE 2648.0 104.933 105.3 X 35.8 X 48.1

12. MILITARY PRESERVATION 18.

STEPS

19.

REQD

20.

DESCRIPTION

MIL-STD-2073-1E, METHOD 20

13. CLEANING 1-C A/R PRESERVATIVE: MIL-PRF-16173, GRADE 4

MIL-STD-2073-1E & NOTE B 2-D A/R PRESERVATIVE: MIL-PRF-10924

14. DRYING 3-E 1 QT LUBRICANT: MIL-PRF-2105, GR 80W-90

MIL-STD-2073-1E & NOTE B 4-F A/R CAPS/PLUGS: NAS-847

15. PACKING

5-G 46 BLOCKING AND BRACING: ASTM-D6199

6-H 4 BARRIER: MIL-PRF-121, TYPE II

a. LEVEL A 7-I 1 CONTAINER: ASTM-D7478, TY II, CL 2, ST A

MIL-STD-2073-1E & NOTE J SIZE: 97-1/2 X 32 X 37-1/2

b. LEVEL B

NOT APPLICABLE

16. MARKING

MIL-STD-129

17. NOTES/DRAWING

A. INSPECT PRESERVATION, UNIT PACK, AND PACKING IN ACCORDANCE WITH MIL-STD-2073-1E AND THE

APPLICABLE CONTAINER SPECIFICATION.

B. CLEAN AND DRY ITEMS BY ANY SUITABLE PROCESS BEFORE APPLICATION OF PACKAGING MATERIALS.

C. APPLY PRESERVATIVE TO ALL UNPAINTED, UNPLATED EXTERNAL METALLIC SURFACES.

• CAUTION: DO NOT APPLY ANY PRESERVATIVE TO THE INTERIOR WALLS OF WHEEL HUBS.

D. APPLY PRESERVATIVE TO ALL GREASE (ZERKS) FITTINGS.

E. ADD APPROX. 1 QUART OF GEAR LUBRICANT INTO AXLE HOUSING, ROTATE WHEEL ENDS TO ENSURE

COMPLETE COVERAGE. SEE PAGE 5 FOR FILL LOCATION.

• CAUTION: HAND TIGHTEN PLUG AFTER FILLING DO NOT OVER TORQUE.

F. SEAL ALL FITTINGS AND OPENINGS WITH CAPS/PLUGS OF APPROPRIATE SIZE.

G. LUMBER SIZES ARE NOMINAL UNLESS OTHERWISE SPECIFIED, SECURE APPLICABLE BLOCKING TOGETHER AND/OR TO THE INTERIOR OF THE CONTAINER USING NAILS/STAPLES CONFORMING TO

ASTM-F1667, SEE PAGES 2-5 FOR BLOCKING SIZES AND ORIENTATION.

H. PLACE MIL-PRF-121 PAPER BETWEEN WOOD BLOCKING AND AXLE. SEE PAGE 2 FOR BARRIER SIZES.

I. CONTAINER IS DESIGNED USING 2 X CLEATING, CLOSE IN ACCORDANCE WITH APPLICABLE CONTAINER

SPECIFICATION. (ASTM-D7478).

J. THE UNIT CONTAINER IS THE SHIPPING CONTAINER.

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DD FORM 2169, JUN 1997 (EG) PREVIOUS EDITIONS ARE OBSOLETE PPaaggee 22 ooff 55

SPECIAL PACKAGING INSTRUCTION (Continuation Sheet) Form Approved -BK OMB No. 0704-0188 SW

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services and Communications Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.

3815353 DRESSED AXLE # 4 19207

4. NATIONAL STOCK NO. 5. DATE 6. REVISION

BILL OF MATERIAL

ITEM SIZE QTY DESCRIPTION REFERENCE

A 2 X 6 X 32 12 ASTM-D6199 SEE PAGES 2, 3 AND 4

B 2 X 6 X 16 2 ASTM-D6199 SEE PAGES 2, 3 AND 4

C 2 X 6 X 9 6 ASTM-D6199 SEE PAGES 2, 3 AND 4

D 2 X 6 X 8

BEVEL ONE END 45

DEGREES

2 ASTM-D6199 SEE PAGES 2, 3 AND 4

E 2 X 6 X 6-1/2 2 ASTM-D6199 SEE PAGES 2, 3 AND 4

F 4 X 4 X 32 2 ASTM-D6199 SEE PAGES 3, 4 AND 5

G 2 X 4 X 32 2 ASTM-D6199 SEE PAGES 3, 4 AND 5

H 4 X 4 X 15 6 ASTM-D6199 SEE PAGES 3, 4 AND 5

I 1 X 4 X 20 11 ASTM-D6199 SEE PAGES 3, 4 AND 5

J 1 X 4 X 8-1/2 1 ASTM-D6199 SEE PAGES 3, 4 AND 5

K 1 X 4 X 5 1 ASTM-D6199 SEE PAGES 3, 4 AND 5

L 8 X 16 2 MIL-PRF-121, TYPE II NOT PICTURED

M 6 X 6 2 MIL-PRF-121, TYPE II NOT PICTURED

N 1/2 X 20”

HARDWARE SET

HARDWARE SET CONSISTS OF:

1PC 1/2 X 20” CARRIAGE BOLT, 1PC

1/2 FLAT WASHER, 1PC 1/2 LOCK

WASHER, AND 1 PC 1/2 NUT

ALL BOLT HOLES ARE

TO BE DRILLED 1/2

INCH DIAMETER.

O 1/2 X 17”

HARDWARE SET

HARDWARE SET CONSISTS OF:

1PC 1/2 X 17” CARRIAGE BOLT, 1PC

1/2 FLAT WASHER, 1PC 1/2 LOCK

WASHER, AND 1 PC 1/2 NUT

ALL BOLT HOLES ARE

TO BE DRILLED 1/2

INCH DIAMETER.

P 3/8 X 5”

HARDWARE SET

HARDWARE SET CONSISTS OF:

1PC 3/8 X 5” LAG BOLT AND

1 PC 3/8 FLAT WASHER

ALL LAG SCREWS

SHALL BE PRE-DRILLED

1/4 DIAMETER BIT.

Q 97-1/2 X 32 X 37-1/2 1 ASTM-D7478, TY II, CL 2, ST A SEE PAGES 2 - 5

AXLE PLACEMENT

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DD FORM 2169, JUN 1997 (EG) PREVIOUS EDITIONS ARE OBSOLETE PPaaggee 33 ooff 55

SPECIAL PACKAGING INSTRUCTION (Continuation Sheet) Form Approved -BK OMB No. 0704-0188 SW

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services and Communications Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.

3815353 DRESSED AXLE # 4 19207

4. NATIONAL STOCK NO. 5. DATE 6. REVISION

CRATE BASE

PACKAGING

SUPPPORT

ASSEMBLY

HOLD- DOWN A

ITEM N

ITEM O

REAR PANEL

HOLD- DOWN B

FRONT PANEL

ITEM P

NOTE:

ALL OUTER CARRIAGE BOLTS SHALL

PASS THROUGH THE BUILD-UPS,

DECK BOARDS AND SKIDS.

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DD FORM 2169, JUN 1997 (EG) PREVIOUS EDITIONS ARE OBSOLETE PPaaggee 44 ooff 55

SPECIAL PACKAGING INSTRUCTION (Continuation Sheet) Form Approved -BK OMB No. 0704-0188 SW

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services and Communications Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.

3815353 DRESSED AXLE # 4 19207

4. NATIONAL STOCK NO. 5. DATE 6. REVISION

FRONT & REAR PANELS HOLD-DOWN ASSEMBLY B

HOLD-DOWN ASSEMBLY A SUPPORT ASSEMBLY

ITEM F

ITEM H

ITEM G

ITEM I

ITEM E

ITEM D

ITEM B

ITEM C

ITEM A

ITEM K

ITEM J

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DD FORM 2169, JUN 1997 (EG) PREVIOUS EDITIONS ARE OBSOLETE PPaaggee 55 ooff 55

SPECIAL PACKAGING INSTRUCTION (Continuation Sheet) Form Approved -BK OMB No. 0704-0188 SW

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services and Communications Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.

3815353 DRESSED AXLE # 4 19207

4. NATIONAL STOCK NO. 5. DATE 6. REVISION

HOLD-DOWN PLACEMENT

CRATE LID

NOTE: HOLD- DOWN ITEMS ARE TO BE SECURED TO CONTAINER FROM THE EXTERIOR USING LAG BOLTS

(ITEM P).

MIL-PRF-2105

FILL LOCATION

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